GOVERNMENT OF THE PUNJAB TECHNICAL EQUCATION & VOCATIONAL TRAINING AUTHORITY CURRICULUM FOR CNC PROGRAMMER (06 — Months Course} Evaluated, July 2016 CURRICULUM SECTION ACADEMICS DEPARTMENT G8-H, GULBERG. AHORE Pree. 9m, [email protected], manager cur@tevis gon.nk APPROVED Date: 03-68-2016CNC Programmer (06 ~ Months Course) TRAINING OBJECTIVES: Computer aided design process (CAD/CAM/CNC) has revolutionized the process of product design. Modern techniques have integrated the design cycle from concept inception to CNC production operations. This course will focus on CNC (Manual, Software Programming) by using CAD & CAM simulation/ integration’ operations! applications like Boxford/ Edge-CAM/ Del CAM/ Power Mill/ Hyper Mill! Pro E/ CATIA (as per available conditions) etc. 16P , better, efficient and fast product design & development. CURRICULUM SALIENTS: Name of the Course Entry level Duration of course Total training hours Training Methodology Medium of Instruction Curriculum Se: fm, Acaden CNC Programmer Matric and above 6-Months 800 Contact Hours Practical 80 % Theory 20% English / Urdu APPROVED Date: 063-a2- 2016 on @ Department TEVTA Evaluated July, 2016,CNC Programmer (06 - Months Course) 3 SKILL COMPETENCY DETAI The trainee of this course will be able to: 1. Apply the formulas of functional mathematics. 2. Demonstrate basic machine shop operations. 3. Design/compose manual CNC program. 4, Manipulate CNC software programming 5. Convert CAD to CAM and simulate /integrate sequence of operations. 6. Run and operate CNC machine (lathe or milling) 7. Design products by using manual/auto programming tools. APPROVED Date: 03-0 8-dolé Curriculum Sect valuated July, 2016‘CNC Programmer (08 ~ Months Course) 4 KNOWLEDGE PROFICIENCY DETAILS: The trainee of this course will be able to: 1. Understand the fundamentals of CAD/CAM/CNC. 2. Recognize and describe designing, layouts and drafting by using CAD applications. 3. Describe CAM software for modeling, simulation and integration. 4. Know to run and operate CNC lathe/milling. APPROVED Date: 03-0 8-Jalé sn Academics Department TEVTA uated July, 2016 Curriculum SectCNG Programmer (06 — Months Course) SCHEME OF STUDIES CNC Programmer (6 - Months Course) - Fundamentals of CAD / CAM/ 20 20 400 2. | Basic Mathematics 5 35 40 3. | Basic Machine Shop Operations} 15 80 95 4, | Manual Programming 42 163 205 5. | CNC Software Programming 40 200 240 6. | IT Fundamentals 30 50 80 7. | Functional English 08 32 40 APPROVED Date: 03-08 20l6 sion LD Curriculum Section, Academics Department TEVTA, Evaivated July, 2016‘CNC Programmer (06 - Months Course) 6 DETAIL OF COURSE CONTENTS ‘CNC Programmer (6 Months Course) a a Ee is Fundamentals of CAD/CAM/CAE 1.1. File: New, Open, Save, Save As, Printer Set, Printer Preview and Print 2. Edit: Undo, Redo, Cut and Copy 3. View: Zoom Pan, Aerial View, Model Space, Paper Space, Hide Shade and Render 1.4. Format: Layer Color, Text Style Unit, Thickness, Drawing and Limits 4.8. Draw: Line Ray, Construction Line, Multi Line, Poly Line Polygon, Rectangle, Arc, Circle, Ellipse, Block, Hatch, Region, Text Surface and Solids. 1.6. Tool: UCS, Inquiry, Object Snap Setting and Drawing Aids 1.7. Dimension: Line, Aligned, Ordinate, Radius, Diameter, Angular, Baseline, Continue, Oblique, Aligned Text and Style. Insert: Block Modify: Erase, Copy, Mirror, Offset, Array, Move Rotate, Scale, Stretch, Trim Extent, Brake, Chamfer, Fillet and Explode 2. | Basic Mathematics 05 35 2.1 Addition of Fractions / Decimals Subtraction of Fractions Subtraction of Decimals Multiplication of Fraction Multiplication of Decimals Division of Fraction/Decimals Tolerances of Fractions/Decimals ‘Trigonometric Ratios Exercise of mathematical ratios Exercise addition of fraction Mecimals . Exercise subtraction of fraction (Decimals 2.1.11, Exercise multiplication of fraction (Decimals om y RNNNNNNN S@Nonaey nN Ss Curriculum Section, Academics Department TEV Evaluated July, 2016, APPROVED Date: 53-2 9- dle soe @CNC Programmer (06 — Months Course) 7 2.1.12. Exercise division of fraction | [Decimals 2.1.13. Exercise tolerances 2.1.14, Exercise trigonometric ratios. Machines and their Operations 16 7 3.1. Basic Machine Shop Operations | 3.1.1. Introduction to Lathe 3.1.2. Introduction to Lathe Tools 3.1.3. Straighten a job with chuck & key 3.1.4. Facing & simple turning 3.1.5. Counter sinking & step turing 3.1.6. Knurling & taper turning 3.1.7. Treading 3.1.8. Drilling, boring, tapping 3.1.9. Lathe parts and their working 3.1.10, Type of lathe tools and application 3.1.11. Straightening a job with chuck & key tools. 3.1.12. Straightening a job with tool 3.1.13, Simple Turing exercise 3.1.14. Step Turing exercise 3.1.15. Step Turing exercise 3.1.16. To make center punch 3.1.17. To cut Trades 3.2. Introduction to Milling Machines 3.2.1. Types of Milling Machines 3.2.2. Types of Milling Cutters 3.2.3. Operations of Milling Machines i.e. Plain Milling, Face, Side, Angular, Gang, Form, End, Profile, Saw, Flute, T-slot, keyway, Gear, Helical Thread Milling Etc. 3.2.4. Accessories of Milling Machine 3.2.5. Usage & Safety Precautions 3.3. Introduction to Drilling Machines 3.3.1. Types of Drilling Machines 3.3.2. Types of Drills 3.3.3. Types of Drilling Operation 3.3.4. Accessories of Drilling Machine 3.3.8. Usage & Safety Precautions 3.3.6. Exercises Pilate hy 208 pe Date: 23-2 8- dolg Sign:‘CNC Programmer (06 ~ Months Course) 8 4, | Manual Programming 42 163 4,1. Introduction to CNC Lathe & Control Panel 4.1.1. Introduction to CNC Lathe tools 4.1.2, Coordinate calculation techniques 3. Linear interpolation 4, Incremental coordinate programming 5. Turning & facing - :6. Circular interpolation & rough cuts 7. Canned cycle facing & roughing 8. Canned cycle grooving .9. Canned cycle for threads :10, Canned cycle for peak drilling 4.1.11. Circular interpolation partial axis 4.1.12. Tool off setting techniques 4.4.13. Basic of machine maintenance 4.2. Introduction to CNC Milling/Machine Centre & Control Panel 4.2.1. Types of CNC Milling/Machining Centres 4.2.2. CNC Machining Cutters 4.2.3. Offsetting techniques 4.2.4. Coding (G&M Specially) 4.2.5, Canned cycles for Milling 4.2.6. Accessories of CNC Machining 4.2.7, Usage & Safety Precautions %. | ENC Software Programming 40 200 5.1. Boxford/Edge CAM/Dell CAM/Power Mil/CATIA/Pro E ete, (subject to available conditions) | 5.2. Introduction to software. 5.3. Interfaces of software | 5.4. Tool bars 5.5. Conversion of CAD to CAM 5.6. Simulation & Integration Operations ete. TT Fundamentals 30 50 Functional English 08 32 Academics Department T valuated July, 2016 APPROVED Date:o3~e8- del é son (BD Curriculum Sectio,CNC Programmer (06 — Months Course) 9 LIST OF PRACTICALS. 1. To practice/study commands. To draw /practice simple mechanical parts. To practice drawing conventional machines. To makeldraw simple pulley, hand wheel, etc. To make/draw nut, bolts ete. To make/draw fuel injector etc. To practice manual CNC coding, specifically with G&M code. To practice CAM software with simulation of different parts. OPN OAEON Curriculum Section, Academics Department TEVEA Evaluated July, 2016 APPROVED Date: 03-o8- Inl& Siga: /@CNC Programmer (06 - Months Course) 10 LIST OF LABS REQUIRED FOR THE COURSE (For class of 25 students) ‘Sr.No__ | Name of Labs. Workshops 1 CNC Lab. 2 Conventional Machine ShopWorkshop 3. [CAD Lab. z Curriculum Section, Academics Department TE Evaluated Juyy, 2016 APPROVED Date:e3-08- da aeCNC Programmer (06 ~ Months Course) "1 LUST OF TOOLS/EQUIPMENTIMACHINERY ETC. (For class of 25 students) Sr.No. | Tools / Equipment / Machinery Quantity 1. | CNC Lathe Machine 01 2. | CNC Milling Machine 01 3, _ | CAD Software = 4. | Conventional Machines i.e. Milling, Lathe, Drilling etc. 03 each Desktop Workstations (Specifications as per notification 28 issued by MIS Section, TEVTA) (01 for 5 each student & 01 for the teacher) 6. | Printer 02 7. _ | Philips Screw Driver Set 02 8. | Screw Pitch Gauge 10 9. | Radius Gauge 05 10. | Combination Set 02 eis bedasastrsseel 11. | Allen Key Set o2 | 42. | File Brush Set 02 13. | Letter Punch Set 02 14. | Needle File Set 02 15. | File Brush 05 46. | Centre Drill 05 17. | ouCan 02 18. | Centre Gauge 02 Curriculum Section, Acai Evaluat emics Department TETA July, 2018 APPROVED - D0lbCNC Programmer (06 — Months Course) 2 19. | Centre Punch 05 20. | Vernier Calipers i 10 21. | Adjustable Wrench 12” 05 22. | File Set 05 23. | Micro Meter (mm) 05 24. | Micro Meter (inch) 05 25. | Adjustable Wrench 6” 05 26. | Safety Goggles os | 27. | Combination Pliers 05 28. | Tool Box 05 Curriculum Section, Academics Department TEVTA. Evaluated July, 2016 APPROVED Date: 03 -o8- dele SignCNG Programmer (06 ~ Months Course) LiST OF |PMENT RY ETC. (For class of 25 students) St. No, | Tools / Equipment / Machinery Quantity 4. _ | Mild Steei/Teflon 2 inch Diameter & 4ft Length 20 Nos. 2. |M.S Square 4x4 inch 40 Kg 3, | M.S 4 inch Diameter 40 Kg 4, |MS®%inch 36 Kg 5, _ | White Board Markers (Black, Blue, Red) 01 Pack Currieulum Section, Academics Department TE 7 ‘Evaluated July, 2016, APPROVED Date: ©%- a8 dale Sign: ka‘CNC Programmer (06 — Months Course) 14 MINIMUM QUALIFICATION OF INSTRUCTOR Minimum qualification criteria of instructor is as follows: 1, B.Tech / BS Tech /B.Sc. Mechanical Engineering with 01 Year experience. a. 2. DAE Mechanical Technology with 04 Years hands on experience. ' APPROVED Date: 2 3-2 8 Delg Evaluated July, 2016CNC Programmer (06 — Months Course) 15 EMPLOYABILITY OF PASS-OUTS The pass outs of this course may find job / employment opportunities in the following areas / sectors / organizations: «Self-employment © POF (Wah Cantt) + NDC * HMC ° HIT * PAC (Kamra) + PMO ° AWC © Shipyard * Atomic Energy * KRL + International Arena * Automobile Industry. © Surgical Industry * Cutlery Industry * Engineering Sector * Chemical Sector etc. Curriculum Sec ‘Academics Department TEVTR faluated July. 2018, AFPROVED Date: 03-2 9- D0ls SignCNC Programmer (06 ~ Months Course) 16 REFERENCE BOOKS 1. ‘Technology of Machine Tools’ by S.F Karar A.F Check, 5" Edition McGraw Hill (Mechanical Engineering Series) Unit 75, 76, 77, Page 585 to 642. 2. ‘Mastering CAD/CAM' by Ibrahim Zeid, ISBN 978-0-07-286845-6, and McGraw- Hilt, 3. ‘Solid Works 2011 for Designers’ by Prof. Sham Tickoo, ISBN: 978-1-932709-89- 6, CAD Technologies, USA. 4, ‘Exercise Workbook for Beginning AutoCAD’ by Professor Chery! R. Shrock Drafting Technology, Orange Coast College, Costa Mesa, Canada. etc. 5. ‘CATIA Workbook V5" by Richard Cozzens, Southern Utah University. 6. ‘CATIA V5 Tutorials’ by Nader G. Zamani, University of Windsor By S.F Karar AF Check 5" Edition McGraw Hill (Mechanical Engineering Series) Unit 75, 76, 77 Page 585 to 642 Cisicuium Santon, academies Deponmen TVTAg OPROVED Evaluated July, 2016 APPROVE! eal Date:0 3-0 DEL Sign.CNC Programmer (05 ~ Months Course) 7 CURRICULUM EVALUATION COMMITTEE Mr. Tariq Mehmood Convener Sr. Instructor (Mechanical) GCT, Railway Road, Lahore. 0333-4376815 Mr. Akram Sarfraz Member Instructor (Mechanical), GCT Railway Road, Lahore. 0300-5604323 Mr. Khalid Fareed Member Instructor (Mechanical), GCT Railway Road, Lahore. 0321-4861662 Curriculum Saction, Academics Department Evaluated July, 2016