CNC LATHE MACHINE TECHNICIAN AND

PROGRAMMER

EXPERIENTIAL LEARNING
IN
INDUSTRY SIMULATED ENVIRONMENT
 REVISION HISTORY

Sr. No Version Revision Dated

1 1.0 28 May 2022

2
3
Contents
1 COURSE OBJECTIVE:..................................................................................................................... 4

2 JOB ROLES:...................................................................................................................................... 4

3 JOB DESCRIPTION:......................................................................................................................... 4

4 CAREER PROGRESSION:............................................................................................................... 5

5 COURSE THEORY AND PRACTICALS:......................................................................................... 5

6 LIST OF MINI INDUSTRIAL PROJECTS......................................................................................... 6

7 LEARNING OUTCOME | HOURS | NSQF LEVEL:3.......................................................................7

8 LEARNING OUTCOME DETAILS:................................................................................................... 8

9 ASSESSMENT CRITERIA:............................................................................................................... 9

10 ANNEXURE-1-TOOLS & EQUIPMENTS.......................................................................................12

1 Course Objective:
This course is designed to develop skills in operations & programing of CNC Turning
Machines.
It provides hands on experience on machining of various components by considering
required parameters such as feed, depth of cut, cutting speed, Tool selection, Tool
nose radius compensation, Tool wear compensations, parametric programming, sister
tool concept etc. After successfully completing the course and obtaining requisite
certification, the students will become ‘CNC Turning operator / Programmer and would
find job opportunities in manufacturing roles across machine tool manufacturing
companies automotive, defence, aerospace, locomotive, construction, consumer
goods, etc. Industries.

2 Job Roles:
Own start up and applicable to all the industries using CNC machines.

Machining Technician, CNC Operator – CNC Turning machine, CNC Setter cum
Operator – (CNC Turning), CNC Programmer, Machine Shop Supervisor

3 Job Description:
Candidate will be creating CNC Turning machine programs and operate the CNC
Turning Machine. The main duties of the CNC Operator / Technician are:

 Create CNC Turning Part Program with the inputs of Engineering Drawing of
the part including GD&T as applicable
 Setting of jaws based on the component diameter
 Tool offset setting
 Perform TPM
 Create a part program/ Edit existing program
 Part Program Simulation
 Define cutting parameters
 Optimize cycle time
 Verify the tool path / Program.
 Prove out CNC Turning part program (single block/Dry run) & modify it if
required.
 And finally inspect the Job as per the specifications and correct the dimensions
if required.
 Maintain work sheets or any other documentation as per industry practices
4 CAREER PROGRESSION:

5 COURSE THEORY AND PRACTICALS:

 
Practical Competencies Knowledge (Theory)

OSH & Safety Practices:   

   Fire Extinguishers & its
 Fire Fighting in workplace & Types 
Precautions   Safely handling Tools &
 General Safety of Tools & Equipment 
Equipment   Use of proper Tools &
 Awareness on OSH related to Equipment & its maintenance 
the job   OSH & practices to be
observed as a precaution 
 Introducing the concept of system of  Various measuring instruments
measurement and measuring tools, used in industry like dial gauge,
least count etc. Vernier caliper, micrometer, etc.
 Understand and apply principles of  Basics of engineering drawing, first
Engineering Design, Mathematics, and and third angle projection, and
Cutting Tools, various Machining various symbols used to specify the
processes, various types of material geometrical tolerances etc.
used in industries  Various manufacturing processes,
various types of materials used and
the cutting tools used in industry

 Introduction to Turning Centre.  Overview of Turning Centre.

 Overview of Turning Control Information.  Machine features: Turret, Tailstock,
 CNC Turning center nomenclature. Steady, Chuck.
 Coordinate System for Turning Centre.
Safety instruction for working on
 Cutting parameters, cutting machines.
tools, material. properties and
 choosing the right parameters.
 Machine Operating.
 Practical on Control Panel Key
Functions.
 Introduction to Control Panel Key  Measuring Tools like Vernier
Functions. Callipers, Micrometre, Internal
micrometre, Concept of least
 Introduction about G codes count.
and M code.
 Program Editing and Execution.
 User Settings.
Use of G Codes and M Codes.
 Make small programs by using G
 Use of G Codes and M Codes. codes and M codes.
 M Codes and Machine Accessories.  Machine Work Piece Set Up.
 Machine Work Piece selection.  Perform TPM.
 Preventive Maintenance.  Absolute and Incremental Positioning
Introduction about Cutter System.
Compensation and Its Uses.  Cutter Compensation and Its Uses.

 Practical understanding of
 Introduction about Interpolation and Interpolation and Canned Cycles.
Canned Cycles.  Practical work for Scaling Mirroring
 Concept of Scaling Mirroring and and Rotation.
Rotation.  Practical understanding about VPS
 VPS Visual Programming System. Visual Programming System.
 Step by Step Programming Sequence.  Step by Step Programming in Proper
 Learning of advanced G Codes. Sequence.
 Practice for advanced G codes.

6 List of Mini Industrial Projects  

S.No.  Project Description 
1 
Auto Component Machining
2 
Tool Room Industry
Mold and Die Industry
3 
4 
Aerospace: aero engines, aero structure, space etc
Defense: R&D, weapons, ammunition, drones etc 
5 
6 
Heavy equipment Industry: Construction equipment, Earth moving, Cranes, conveyors,
ship building etc
7  General Engineering: Fittings, Fasteners, Pumps & Valves 
8  Power and Energy: Oil Field, Power Stations, Mining, Coal Plants, Nuclear Plants etc 
9  Electrical Industry
10  Any other local Industry problem.
7 LEARNING OUTCOME | HOURS | NSQF LEVEL: 3
Learning outcomes Estimated size
(Learning Level
hours)
i. Comply with workshop health and safety
10 3
guidelines
ii. Understand and apply principles of Basics of
Engineering Design, Mathematics, system of
measurements, Measurements and Tools, 10 3
Machining, various types of material used in
industries.
iii. Understand Manufacturing Drawings, GD&T,
Manufacturing Processes & Importance of 10 3
Quality in Manufacturing.
Overview of Turning Centre.
Machine features: Turret, Tailstock, Steady, 20
iv. 3
Chuck.
Safety instruction for working on machines.
Machine Operating.
Practical on Control Panel Key Functions.
Measuring Tools like Vernier Callipers,
Micrometre, Internal micrometre, Concept of 20
v. 3
least count.
Program Editing and Execution.
User Settings.
Use of G Codes and M Codes
Machine Work Piece Set Up.
Machine Maintenance.
vi. 20 3
Absolute and Incremental Positioning System.
Cutter Compensation and Its Uses
Practical understanding of Interpolation and
Canned Cycles.
Practical work for Scaling Mirroring and
Rotation.
vii. Practical understanding about VPS Visual 20 3
Programming System.
Step by Step Programming in Proper
Sequence.
Practice for advanced G codes.
Introduction to Probing.
Introduction to Live Tools and Turret types.
viii. Introduction Turn mill Centre / Dual spindle / 10 3
Sub Spindle.
Introduction about Industry 4.0
ix. Assignments (Based on case studies and 60 3
 Industrial application)
x. Mini Project (Based on Industrial application) 90 3

Sub Total (A) 270 3

8 LEARNING OUTCOME DETAILS:

 Machine operator or machine programmer is expected to have competency on
operating the machine, prepare CNC program using G and M codes end
product, use of correct process parameters. Maintenance of the machine to be
carried out using standard procedures, perform minor repair. Maintain the work
area, tools and instruments and ensure good working condition of required tools.
 Machine operator / machine programmer is expected to have a basic knowledge
of the lathe machine, its parts, control panels and functioning of electrical and
electronic systems.

 Machine operator / machine programmer is expected to have the knowledge in

CNC programming using the CAD design / engineering drawing of the
component. Machine operator / machine programmer is expected to familiarize
with the standard operating procedure for machine, Generic knowledge of
Common Engineering standards, symbols, GD & T to read the Industrial
Drawing.

 Machine operator / machine programmer is expected to operate the CNC lathe

to perform machining operation.
 He should be able to perform the basic maintenance procedures and minor
repairs as required.

 Machine operator / machine programmer is expected to generate the tool path

program using G and M codes from the given design (3D geometry / 2D
drawing). He should apply the generic knowledge of Common Engineering
standards, symbols, GD & T to read the Industrial Drawing and produce the part
as per the requirement.

 Machine operator / Machine programmer is expected to set up the work piece on

machine, read the 2d / 3d drawing, assess the proper process parameters such
as proper orientation of the work piece, selection of proper tools, spindle speed,
feed, coolant operation if required etc. & ensure the product quality with the help
of measuring instruments.
 If any support needed follow superior’s instructions, expected to be good in
communication skills. Job holder is expected to conduct themselves in ways,
which show a basic understanding of the social and professional environment of
working at workshops and on field visits.

The jobholder is responsible to:

 Assist to identify the needs of the job.
 Assist to setting up of the work piece on the machine.
 Assist in assessing the geometry (2D / 3D design), sequence the various
 machining operations.
 Assist to write programs using G and M codes to enable the machining
operations.
 Assist in day-to-day maintenance of the machine & minor repairs.
 Maintain tools and work area clean.
 He has the limited Responsibility for own work and majorly function in close
supervision In his routine activity he is responsible for his own work.

9 ASSESSMENT CRITERIA:
Outcomes to be assessed/NOSs Assessment criteria for the outcome
to be assessed

Comply with workshop health and  Comply with safety, health, security and
safety guidelines environment related regulations/ guidelines
as per organizational/ manufacturer’s
policy.

Understand and apply principles  Fractions, Decimals, Cartesian Geometry

of Basics of Engineering Design, and Order of Operations on Conversions
Machining, various types of from Metric to Imperial and vice versa,
material used in industries. Reading Instruments like Vernier Calipers,
Micrometer, Height Gauge, etc.
 Exercises on Drilling, Reaming, Tapping,
Turning, facing, grooving, parting,
Threading.
 Exercises on various types of material used
in industries.
Understand Manufacturing  Exercises on reading component drawings
Drawings, GD&T, Engineering  Exercises on GD&T
Materials, Manufacturing  Exercises on different Engineering
Processes & Importance of Materials & their properties.
Quality in Manufacturing.  Exercises on how to cycles various
operation like boring, turning, threading etc.
 Exercise on product surface quality by
selecting various tool radius & federate.
Overview of Turning Centre.  Introduction to Turning Centre.
Machine features: Turret,  Overview of Turning Control Information.
Tailstock, Steady, Chuck.  CNC Turning center nomenclature.
Safety instruction for working on  Coordinate System for Turning Centre.
machines.  Cutting parameters, cutting tools, material
properties and choosing the right
 parameters.
Machine Operating.  Introducing the concept of measurement
Practical on Control Panel Key and measuring tools, least count etc.
Functions.  Introduction to Control Panel Key
Measuring Tools like Vernier Functions.
Callipers, Micrometre, Internal
micrometre, Concept of least
count.
Program Editing and Execution.
User Settings.
Use of G Codes and M Codes
Machine Work Piece Set Up.  Use of G Codes and M Codes.
Absolute and Incremental  M Codes and Machine Accessories.
Positioning System.  Machine Work Piece selection.
Cutter Compensation and Its Uses  Introduction about Cutter Compensation
Preventive Maintenance. and Its Uses.
 Check the oil levels daily
 Check the coolant level daily
 Check for leakage if any
 Check the coolant for refractive index
 Any other points as per Manufacturer’s
specifications.
Practical understanding of  Introduction about Interpolation and Canned
Interpolation and Canned Cycles. Cycles.
Practical work for Scaling  Concept of Scaling Mirroring and Rotation.
Mirroring and Rotation.  VPS Visual Programming System.
Practical understanding about  Step by Step Programming Sequence.
VPS Visual Programming System.  Learning of advanced G Codes
Step by Step Programming in
Proper Sequence.
Practice for advanced G codes.

Practical understanding of Turn  Introduction to Probing.

mill Centre/ Dual spindle / Sub  Introduction to Live Tools and Turret types.
Spindle. Machine Monitoring and
 Introduction Turn mill Centre/ Dual spindle /
Industry 4.0
Evaluation. Sub Spindle.
 Latest Trends in Industry 4.0

Means of assessment 1

The assessment is carried out as below,

 On course Assessment carried out during the period course by providing the
 assignment and surprise tests.
 Theory Examination by means of MCQ, written test,
 Practical assessment Role plays, Demonstration, Skill test
 Project work carried out, Presentation of work done and VIVA Voce

Means of assessment 2
The marks allotted for the assessments are as below.
In total of 100 marks are allotted for the Assessments.

SL. No. Description Marks allotted

(100)
(a) On course assessment (Assignments) 15

(b) Theory Examination 20

(c) Practical Assessment 40

(d) Project work, Presentation, Viva Voce 25

Total 100

Result
Minimum passing marks for the Assessment is 60%. The candidate is declared pass
subject to the attendance during the course, the minimum criteria for attendance is
80%.
 10 Annexure-1-Tools & Equipments

LIST OF TOOLS AND EQUIPMENT for Basic Training (For 20 Apprentices)

Sl. No. Name of the Tool & Specification Quanti

Equipment’s ty
1 1 No
Coolant concentrate -
2 1 No
Tool trolley -
3 - 1 No
CNC Tool room Lathe
-
4 1 No
4-Station Automatic Tool Turret

5 - 1 No
CPK Coolant Pump Kit,
6 - 1 No
MTS Manual Tailstock
-
Manual 3-Jaw Scroll Chuck 1 No
7 hard top reversible jaws
8 - 1 No
SIMULATOR

Computer Latest version compatible -- 10 Nos

for running computer aided
9 manufacturing software, preloaded
with latest configurations and
Internet connection with standard
operating system.
10 UPS (Common to other trades) 3 KVA With Battery & Trolley 1 No

Industrial Workstation(Common 32 GB RAM, NVIDIA Qdr 4GB, 20 Nos

Intel XeonW-2123 3.6 4C, 1TB
11 to other trades) HDD, USB Keyboard & USB
Optical Mouse

12 Monitor (Common to other trades) 20 Nos

IPS Display, Narrow Bezel
Intel Xeon Silver 4114
13 Server with rack (Common to other 2.2G, 10C/20T, 1 No
trades) 9.6GT/s, 14M Cache,
Turbo, HT (85W)
 DDR4-2400, 600GB x
5nos. 10K RPM SAS,
12Gbps 512n 2.5in
Hot plug Hard Drive
B. TRAINEES TOOL KIT
30 cm & 60 cm
1 graduated both in
Steel rule English & Metric 20 Nos
units
2 0 – 50 mm outside 10 Nos
Micrometer Outside
3 0- 15 cm 10 Nos
Vernier Caliper
4 up to 20 mm 10 Nos
Micrometer Inside
5 _ 10 Nos
Hand Gloves
6 _ 10 Nos
Safety Shoes
7 _ 10 Nos
Helmet
C : TOOLS, INSTRUMENTS AND GENERAL SHOP OUT FITS

8 V-Block pair 7 cm with clamps

“ V ” block 10 Nos
9 V-Block 15 cm with clamps
“ V ” block 10 Nos
10 Metal L Metal - L - 15cm 10 Nos
11 Metal L 10 Nos
Metal - L - 30cm
12 Angle Plate 10 x 20 cm. 10 Nos
13 Spirit Level 15 cm metal 10 Nos
14 File warding 15 cm smooth 10 Nos
15 File knife edge 15 cm smooth 10 Nos
16 File cut saw 15 cm smooth 10 Nos
17 File feather edge 15 cm smooth 10 Nos
18 File triangular 15 cm smooth 10 Nos
19 File round 20 cm second cut 10 Nos
20 File square 10 Nos
15 cm second cut
21 File square 10 Nos
25 cm second cut
22 File triangular 20 cm second cut. 10 Nos
23 File flat 30 cm second cut. 10 Nos
24 File flat 20 cm bastard 10 Nos
25 File flat 30 cm bastard. 10 Nos
26 File Swiss type Needle set of 12. 10 Nos
27 File half round 25 cm second cut. 10 Nos
28 File half round 25 cm bastard. 10 Nos
29 File round 30 cm bastard. 10 Nos
30 File hand 15 cm second cut. 10 Nos
31 Card file. ---- 10 Nos
32 Oil Stone 15 cm x 5 cm x 2.5 cm 10 Nos
33 Pliers combination 15 cm 10 Nos
34 Blow Lamp 0.50 liters. 10 Nos
35 D.E. 6 -26 mm set of 10 pcs.
Spanner 10 Nos
36 Spanner adjustable 15 cm 10 Nos
37 Set 6-25 mm set of 8 with
Box spanner Tommy bar. 10 Nos
38 Glass magnifying 7 cm 10 Nos
39 Clamp toolmaker 5 cm and 7.5 cm set of 2. 10 Nos
40 Clamp “C” 5 cm 10 Nos
41 Clamp “C” 10 cm 10 Nos
42 Scraper flat 15 cm. 10 Nos
43 Scraper triangular 15 cm 10 Nos
44 Scraper half round 15cm 10 Nos
Chisel cold 9 mm cross cut 9 mm 10 Nos
45
diamond.
46 Chisel cold 19 mm flat 10 Nos
47 Chisel cold 9 mm round noze. 10 Nos
48 Motorized +Tennon Saw ---- 10 Nos
49 Hand hammer 1 kg. with handle Ball Peen 10 Nos
50 Hacksaw frame fixed 30 cm. 10 Nos
51 Mallets Wooden ---- 10 Nos
52 V-Block, Files, mallets, screwdrivers, ---- 10 Nos
chisels, etc.
Hand Drilling Machine Rated input power: 600W, 10 Nos
53
Power output: 301W, Rated
torque: 1.8 Nm
Metal Saw No-Load Speed: 3,800 rpm, 10 Nos
54
Saw blade diameter 355 mm,
Saw blade bore 25.4 mm
Straight Grinder HEAVY DUTY with No-Load Speed: 10000 – 10 Nos
55 attachments
30000 rpm, Rated power
output: 380W
Professional Air Blower Power consumption: 820 W, 10 Nos
56
No-load speed: 16000rpm,
Flow rate: 0- 4.5 m3/s
Jig Saw Portable Input Power: 900W, No- 10 Nos
57
load speed: 11,000 rpm, Disc
Diameter: 100
Hammer Drill Wired Drill type: hammer, 10 Nos
58
optimum power transfer
Hand Held Sander / Polisher No Load Speed: 11000 10 Nos
59
rpm
60 Digital Dial Torque Wrench Range: 20 to 280 Nm 10 Nos
61 Lifting Tackle/Sling 1 Ton×2mtr 10 Nos
62 Impact Wrench 1/2 inch drive 10 Nos
63 Laser Light Pen --- 10 Nos
64 Surface Plate Cast iron 10 Nos
Digital Screw Pitch Gauge Working voltage: 3.0 V / DC, 10 Nos
65
Measure precision: 0.1 degree
Laser Distance Measurement Levelling Accuracy (Vial): +/- 10 Nos
Instrument
66 0.2degree, Measuring
Accuracy Typical: +/- 1/16 inch
(1.5 mm)
 Palm Scale Capacity-500gms, Least 10 Nos
67
Count-0.1g
Allen Screwdriver Wrench Tool 6Pcs T Handle Ball Ended Hex 10 Nos
68
Key
69 Universal Quick Adjustable Multi- Range: 6-32mm 10 Nos
function Wrench Spanner
70 Double Ended Wrench Hex Socket 8 In 1, Range: 6-32mm 10 Nos
Spanner

D. MEASURING INSTRUMENTS
71 Steel Rue 60 cm. 10 Nos
72 Vernier Caliper 0- 15 cm 10 Nos
73 Micrometer outside. 0 – 50 mm 10 Nos
74 Micrometer Inside 0 to 20 mm 10 Nos