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CNC Turniing English

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157 views97 pages

CNC Turniing English

Information

Uploaded by

Thiru Nivedhan
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gir. 22-7-2008 saagomis. soni. pA pom... AMPdsnaDsser OUNEsirscDey ebuis oni Shumeisginb offigad anmips> CNCasig, Susser usider Scou ungéromig Sapums wing opssqpqungs. CONC (Computerised Numerical Control) eis SHBiand, Sp wagpi> of Cogs exons soTibe = - ee oonciens oe 7 ‘ , oo wonfaugsd Gumiig Serpe e_sxdieo manufacturing py Massproduction rie upgatoncoet ualLeS C epascaner aperagry Secu — gampadkd SonBidpm, usu Ganpdiox uv unppticone obpbsancie ong peapne aun, ;padeDsDsuseDer ums eos bpd aetidgub Aenciondoyuaieeree wi Gto aig Cameoamiiy Bm adeips. Bos oyiuek pdpasBhd © crat AgnSoxuspoen ais & ugiugss qpoid CNC Asmitunes Sioa autiggdlancin gud cise Cunsip Ged eysmpSansod eos | eriggenancragier S80 samo Orissa Aqiuagzeoguid BIS Feiner CwISASIancian GLLAIeErdowd, SHaureogicier | Supgpquad asnug Seinen. coven usw UR-Burte eBomtieoaigin CNC machine-senen oxianp, ; . . a “ = JScCasiGd. veidAunGeSsH Thang program aggisd Cuneip | oat We Spee 7 see wremeuisct 86. pricier Ysi@amemiac pdid Gdmatu acigud siab Hal aotangeo Bo. #Sce word Bo. srusit SAussisst sees CoBe YsBSEHD Beier Cacia nd oni awitehiunat cimata: Bip udseionesb. CNC machine-pexd Seng) remap uid pret Cugenniur sapere Sig SensundSOR machine operator -mendesd Bond Bip udpad Bas Spdpoane unerors Barawa uppys Gaiang spowww upPud Boss yssedv -—— semoyd asiums Bong andigd GadaNGaHS eevmapqund og » edi us A, a c.7o agoatonntt vaaual mcgoo- pre anne aimee Tach crosirORI UPD (PUA FO _p ehBEHds sous semods Hash Guess Oper. gory, cong UUIDAwmarisdr Yess SUPE? BHEL-$@ word CNC genpuld arCemyuns Damiaenyu us é conus, pap Saisesses Lee AgmApenonasenaoid, BHEL PyaensSak Assistant Engineer-ib, oniesctict Soe Sactas pret ogame, Raisbossonss aciig uO? wALSOAU UBpywiseerdu e.wiGy.Ratnosshud wbysd R Gmockiasd eampeied Awsidngid SeudSoup jpnet aumpsgiSerGne. DHAGDSGS emiaman KHAGSS Ouppriaendoid enact ascrird Abed eimpsgyisactr Sigesmed Sracr © ruse amps Oaudgoup qpquyd ssrB? LniCapp SpiSigddarsingdod seiuiaeagd siearse sty au.geiSowantudt : | : omieh .G, ofat .T, urmpmact -R ado unduit A.P.Jeungpicoacomb, 9 SonsUstan gs 2 GUBSUIG NERD, DIGI BHT HIG SHIGE! B11 Aust AIG PINHEDSI- “Digs Aas IES LPS UTCATYATASLLDE! - QGapr. “Brened 2 stort Tb BiUUTG GSO WL m4 Sriorsneuts CusTvsu Grand 2 usznpped 2 mL ugrgGie.” = wWeoude. Content TURNING 1. INTRODUCTION 1.1. Types Of CNC machines... .. 1.2 Advantages of CNC machine. 1.3 Disadvantages of CNC machine. 2. OPERATING AND WORKING SYSTEM. 2.1 Operating system: see 2.2 Working system:..... Closed loop system... Open loop system. 3. CONSTRUCTION OF THE CNC LATHE 3.1 Headstock 3.2. Chuck... 3.3 Tailstock. 3.4 Turret... ....... 3.5 Axis. 36. Recirculating ball screw. 3.7 Lubricant system. 3.8 Coolant motor. 3.9 Chip conveyor... 4. C.R.T. PANEL... 4.1. Numerical & address hen 4.2 Function keys... 4.3. Editing keys. 4.4 Mode and toggle switches.. 4.5 Other keys and buttons... 6.2 Geometrical offset. 6.3 Wear offset .. ———— EEE 14 XY Turning - sub program.. nen vee nt 9.11 Programa eGR uegeou Hob’ oe som. aa Stock removel turning cycle.... ere 117 9.12 Program copy Guieyspemen auflapeop........ Example for stock removal turning cycle. mlsaa 118 9.13 Program move Aawaupisner suflapenp... Facing & turing ok 119 9.14 Program merge Sabeusienes * siflermp 14.9 Facing line program. 120 9.15 Program change. 4 14.10 Pattern repeating cycle. ies 125 9.16 BG - Edit... 6S 14.11. Drilling - line program 127 9.17 Mace 6 ere 6 Code eer CRT Seen untuniso xD on 44.12 Grooving line program x 431 9.18 ‘Offset’ page -e select cwiind qpanp. = BT 14.13 Thread cutting... sess ASE 9.19 ‘Work coordinate’ page -e select Geiimud apanp.... 67 Taper thread cutting [External] - multiple cycle... 141 9.20 Werk coordinate sysiem 80 value-eoainput owtmigbaner axkeaup 67 Taper thread cuting [tema] - mull yee... 143 68 Double start thread [ external st 145 9.21 Geometrical offset - value oa input dadmgpance alpapeD 9.24 AUX graph ~@ value -aay input dewauspanen enprenn.. 9.25 ‘Graph’ (simulation) umiiusbanen aupepeoo.... “Aig Sie 9.26 Part count value -e (zero-ans) setting daviegianen anfesop 9.27 Part count value ALTER’ aaieysibanes aNPEPRDD.. oo 9.28 Run Time - (zero-ans) unayaypisnen aafepenp.. | 9.29 “MDI mode -e UUKUGEE Operation Gewaygpanen aXDED=OD. 40 Cat cil ATING THE ANGI Eee DDD program - iv... Multi operation program 15. TURNING TOOLS.. MILLING ‘4, INTRODUCTION. 44 CNC machining centre axis... 1.2. Type of machining centre. 1.3 Toolmovement selection. 1.4 Spindle speed function 1.5 Feed function... 2. TOOLING SYSTEM FOR CNC MACHINING cewren, 2.1 Automatic tool changing system... 2.2 Tool holders and adaptors. .. ~ 2.3 Single end spanner. 2.4 Selection of cuting toos for various machining 25 — Fix the holders in the ATC - 26 — Probe (3D datum finder). + 3. CO-ORDINATE SYSTE! 3.1 Rectangular coordinate system. | 32. Polar coordinate system.. 4. PROGRAM CONFIGURATION. 4.1 Address function. 4.2 Main program & subprogram 5.G-CODES... 5.1 Interpolation mo 51.1 G00 ‘Positioning (or) rapid traver e 5.1.2 G01 linear ‘interpolation. a 5.1.3 G02 circular interpolation ck i lockwise.. vs : : 4 d fsaal ol interpolation counter. clockwise. ar interpolation using * 52 G04 dwelt time. — Ee sae 53 Gt0data 54 Polar coordinates 5.4.1. Polar coordinate comm 5.4.2 Polar coordinate fonrandcarc. 55 Plane selections G17, G18, G19 5 56 G20 inch input & G2 metic input 57 G28 reference Position return me $8 G30 2nd 3rd 4th reference positon retern 59 5.9.1 592 59.2.1 5.9.2.2 5.9.3 5.9.3.1 5.9.3.2 5.10 5.10.1 5.10.2 5.10.3, 5a cara 5112 5.12 5.124 5.122 5.13 5.14 5.15 5.15.1 5.16.2 515.24 5.15.22 5.16 56.17 5.18 5.18.1 5.18.2 5.19 5.19.1 5.19.2 5.19.3 5.19.4 5.19.5 5.19.6 5.19.7 5.19.8 Cutter radius compensation ... med G40 cutter radius compensation cancel. 220 Details of cutter radius compensation, 220 Gt cutter radius compensation lft side a oa G42 cutter radius compensation right side. 223 ‘Types of cutter radius compensation. 225 B type CRC - uwencig program awgiipsp 225 C type CRC -e uwiigyg program suppers 207 ‘Tool length compensation 230 G43 tool length compensation positive direction 230 44 too! length compensation negative direction... .omn 234 {G49 tool length compensation cane... ve onB3t Scaling 232 50 scaling cancel 232 G51 scaling call 232 Mirror image... w 234 Mirror image by using program. 236 Mirror image by using parameter. 236 G52 local coordinate system setting... 237 G53 machine coordinate system selection. 237 237 G54 to G59 work piece coordinate system. ORTIMDI panel -e usinudég work coordinate system setting Garingbepanp... 238 Work coordinate system seting by using program 239 G10 command -e uusiuGis.. He 239 692 command -m weiss. 240 G60 single direction postioning. 242 (G65 macro call. . 243 Coordinate system rotation, 243 668 coordinate system rotation. 243 G69 coordinate system rotation cancel... 244 Canned cycles. i 245 G73 igh speed peck ding cycle. 248 G74 left hand tapping cycle. 250 676 Fine boring cycle. 251 G80 Canned cycle cancel. 253 GB1_ Spot driling CyCe 253 G82 Counter boring cycle ... 254 683. Peck diling CYC... enn 258 84 Tapping cycle, xu 5.19.9 G85 boring eae Ee 5.18.10 GBB borg a 5.1911 G87 back boring : 4 45.19.12 G88 boring cycle a 4 5:19.13 G89 boring cytes re so ~ 1520 Tapping... cn a 45204. Sadar mode we a 15202 Rig arr te and. ae | 4 Sc aan = 2d Feed function... enn 21 | Fe 2a1 G94 feed per minute... + Qh 3 5.24.2 G96 feed per revolution. a 3 525. Retumpointlevel am 2 6, M- FUNCTIONS. 2 6.1 MO0- program stop 62 —_MOt - optional stop 2 3 6.3 M02-program end ez /, 3 G4 M03 spindle start ClOCKWISE....renninnnernn me 4 65 MO4~spindle start counter clockwise direction. 4 66 MOS spindle Stop... oenennn 2 4 6.7 M06 - automatic tool change. 3 on 6.8 MOB COOIAM ON. awe sunsnsnnemnnnninnes noni $69 Moo coolant OFF 7 | 6.10 M19 spindle orientation... . 2 | 6.11 M29 rigid tapping 8 6.12 M30 program end with rewind.. m6 6.13 M98 sub program call. am 6.14 M99.end of sub program. am 7. PROGRAM GENERATING. om 7.1. Main program... 20 7.2 Sub program... 260 7.2.1 Sub program calling....... 280 7.2.2 — Sub program nesting ....... Bt 7.2.3 Sub program special usage ae) 7.3. Unconditional jumping.. ‘ 282 7.3.1 Using M99 in the main program. c : 28 7.32 Using M99 command with P code pda tg nl x 8. PROGRAM WRITING 81 Program writing example. z 82 Three dimensional complex surface machi 9. CRT MDI/LCD MDI PANEL, 8.1 External view of the CRT/MDI panel 81-1 9"Monochrome CRTIMDI (with softkey ) panel. 9.4.2 9"Monochrome CRTIMDI (with out softkey ) panel... 9.4.3 9"Monochrome CRTIMDI ( wit full Key ) panel 9.2 Machine operator's panel board... 9.3 Explanation of the MDI panel board 94 General screen operation 9.5 Function keys... 96 Data input keys... 9.6.1 Standard key panel. 96.2 Full key panel = 9.7 CRT soft keys configuration... 9.7.1 Position display screen 9.7.2 Program display screen : 9.7.2.1 Program display screen for memory mode 9.7.2.2 Program screen for MDI operation.. 8.7.2.3 Screens displayed by function key [in edit mode } 9.7.3 Screen displayed by function key menu oFFser. 9.7.3.1 Setting and dispiaying the tool offset value... ining program, 291 7 315 9.7.3.2 Displaying and setting the work piece origin offset value. 316 8.7.4 Screen displayed by function key OGNOS PARAM ..omns 318 9.7.4.1 Displaying and setting mirror image, runtime, parts count and system time... a AOU OS 318 9.7.5 Screen display by function key OPR ALARM. 322 9.7.6 Screen display by graphic function key... 323 10. MANUAL OPERATION. 10.1 Manual reference suid a 10.2 Jog LOOM. nnrrsnnnn 327 10.3 Manual handle feed( MPG)... ... 328 10.4 Step (or) incremental feed.. 44. AUTOMATIC OPERATION. 141.4 EDIT. sei 11.1.1 Program number registration... 14.4.2. Creating program... — indiietieaaie. | British standard fine thread (B.S F)... a 403 British standard pipe thread (B.S.P) angal -58°. i" 404 British association (B.A.) series... ane ca 405 British standard metric thread (S |) : 5 406 Tapper thread chat... ae 407 National pipe thread (NPT) angal-60° 408 ULN.C. unified and N.C. american threads - 409 ULN.F. unified and N.F. american threads .. -. 410 ‘Acme thread (B.S.1104) class 5G .... oA £ ‘American acme thread (screw)...... aa a2 ‘American acme thread (nut) 413 Deviations for common grades of fit a4 Natural sines ANT Natural cosines. 419 Natural tangents oe M24 © index. TURNING CHAPTER - 1 INTRODUCTION 1.INTRODUCTION Mother of machine acigy Siempésiudid Lathe, Hentry maudgy comune acin@eialucg. epsstenselé lath asigub asic Boman, sed Osmpigeycr (Technology development) snpamsns aii aanidéA CUbpE smLEdHmpé Gogid meTiéduoOL ig), Soiysrct CNC @ub ( Computerised Numerical Control] machine Ggneiug, 1.1 Types Of CNC Machines 1 CNC TURNING CENTER 2 CNCMACHINING CENTER 3 CNC HORIZONTAL MACHINING CENTRE 4 CNC TURN MILL CENTER 5 CNC VERTICAL TURNING AND BORING MACHINES 6 CNC BORING MACHINE 7 CNC DRILLING MACHINE 8 CNC VERTICAL TURRET LATHE 9 GNC VERTICAL TURN MILL CENTER 10 CNC GEAR CUTTING MACHINE 11 CNC ENGRAVING MACHINE 12 CNC PLANO MILLER 13 CNC TURRET PUNCH PRESS 14 CNC PRESS BRAKES 15 CNC TUBE BENDING MACHINE 16 CNC LASER ENGRAVING / MACHINING 17 CNC WELDING MACHINE /ROBOT 18 CNC GRINDING MACHINE 19. CNC FLAME CUTTING MACHINE 20. CNCWIRE CUTTING MACHINE VERTICAL MACHINING CENTER VERTICAL MACHINING CENTER VMC WITH 4" AXIS 5 b 42 13 7: | LIGHT DUTY VMC +s VERTICAL TURNING CENTER Advantages of CNC Machine r 7&4 Jobe high accuracy -é machining inion, eons O28 S185 Sore, ebus8 aiweond. (Be seoLunT Bers, wnyprivsenen (Dimension variation) afl QaiiguéMsncirenoom. Inspection-s6 Seb Ase Waar ganps), SiBaionen tool seer UMEUBS INDE seBiéemm. 2 PUBB cfims send eaopey Conventional machine -f st, @ge high finishing ~é Job #2 6vrimeomb. Disadvantages of CNC Machine © Sembu dre8G SiGe. upmorhiy ssa, SxBetb, 2 fiiunssssatieir sence SiBaid. Air - Conditioning, Voltage stabilizer Gunsxpma pmeui08ng. 905 wonfifumen job-somer Sys Sima, (Mass production) Aniagds Wied ease 7 2. OPERATING AND WORKING SYSTEM 1 operating System: | 2 uate machine 0 guntinneriad machine ol gun ee ghana Tachine-a Buteougs Ueserane eee arena contol operating system's @-stangy, Machine tool enc CNC reams Say OH CNC machine tool seigy Sianpadanma, pwn operating sms Ae Oanpiacuc os 1, Fanuc operating system 1 (% okuma -ospo toot - cares +. snumeric operating system 7] Sérim - Sapan medvle) 5 Mackino operating system 1, Fager operating system +, utimax operating system CHAPTER - 2 $ ter operating system 8% 96 operating system ~etb wieypnps operating system Heb OPERATING AND oe ree WORKING SYSTEM — ow: acthttnoBsSsiris assis | Positioning System Positioning system Auen@ soauns téaluGangs i. Point - to - point positioning ii. Continuous - path (or) Contouring machining Point to Point System Point to. point system ~jd tool Buenss stihl ine om wegan BAe. Ais system, driling, reaming, boring whos? sight ml mone { fe efit. dawnsen wcgew arly vUsOsDB BES System -g860 straight line ss8p 45° angle -@AP cutting -2 2epsunsacomb. 8 9 yeants 45%4g exgainar angle pond arc eyBwaypanp straight line a4 wc@ao oie oat Continuous Path System Continuous path system 886, arc wppid angle Gunstpayeap machining aaiag Bscnd seus gixXung CNC machine eer continuous path system £86 sumiésiuesenss Control System: Control system Againg ensure \SiléalUGEDE. Closed Loop System sirunppsian © ganésiu@d Sinenig) CNC machine -s@5@0 closed loop system qpacn Burieéng. Aurea WapgideHuuons aaiser cueeaigg) [0d -seoemiy machining swig) pede stepper motor spindle ayeydpgs (Aan machine ar servo axis drive and servo motor uuUGELUEDE!) Boo Speer gamnasius Gator balllead screwib aipgydigs eyemnid machine <0 actual movement ur, Beene ex MCU (or) axis drive Bio checking fiw qpqungy. sexes, sisumapgyeer CNC machine -seer ss open loop system LMeiriBisLUousiedaneo, PROGRAM INPUT] = eo mere} DRIVE OPEN LOOP SYSTEM CHAPTER - 3 CONSTRUCTIONS OF THE CNC LATHE 12 3. CONSTRUCTION OF THE CNC LATHE CNC Lathe -to usexensunes parts eit &ciotsr, Saybph feo parts a6 UpSW SBeréervecoer Bring enol ee @éduonen 34 Headstock Head stock syengi operator suneskgemb. Self centering chuck @yargy hydraulic | system 86 Gumieapg. Job -s6 sppanp hard jaw wpe soft jaw -dacom wnppasanderamb. Job diameter ~ie gpamp jaw a, setting Aig Ganétoreonb, Jaw- @) S z+ Select ailgy ancrentaingb. Bg Inc.jog mode - wcGOw daumuGd | j MODE |» , INC.JOG | | JOG" — INC.JOG4 | x 10 100 AUTO” mow | | > ve sTEAGH o/ EpIty 1 oa 1000 Turet 2 ppaipgsboung, coups e-civer rapid acep | button -eusb Giggs press Oaiygnd> turret Gomme pacub. BE iO mode -# WL Gio Rewsiu@id ' * Ww ° i d MPG / HOME? er - inc jog modem select Onis Sei. Push wee eee 'X Suveogs Z axis SHOUT BESBcry piddeie 0mm cot pee Example: Positon-# epsiny Basis Sean 100.321 2200428 Ine jog mode selectomi Seren X + ip push bulon = Soham ip Scronk postion value Sacimcinpy inriuSesi> ‘100.421 2200428 3.6 Recirculating Ball Screw CConventonallate +6 lead sorew gongs Acme thread rar tool te wWLGEw Couerensiey gusmit Baneridd ere) coolant ayargi SsguistUGEpg. Coolant motor - sipescim enpsatic ‘ON* Setinucomd. 8 = MDI [ Manual Data Input ] & Program Command MDI gpexb Coolant ‘ON amiygso ‘Coolant ON’ code ayengy miscelancous function # xpspgs MO7 or MOB Coolant ‘ON" Mo9 Coolant ‘OFF’ Guopacin. command -w@ MDI -s input werd output aetigns lant eyengs ‘ON’ wpa OFF’ apesid. Program Command Program - numerical ke} addr ke +786 i fo-ceoceaiaal nm REED BANE Fey RUN TIME = SHSOM CYCLE Time on am 47g ots key Bede AChE ooo 1° ful key monochrome CRT -i8é numerical key sauna, 37:25:02 Bor xvT0 actress Key gatunaced BoAGD. foams) 0 LDC ML 1 (moray 4.2 Function Keys program f=) Poston ey &) ; is Key -© press Aaigned CRT screen - program display eyeud ie screen <> epéangus soft keys: Program key &) AUTO MODE apd SOFT KEYS (PROGRAM) [CURRENT] [NEXT] { cuECK } Mena Oeet & * EDIT MODE -< eupésonigus SOFT KEYS : 5. Sg tprocra) ¢ LrByury) (1/0 MOIMODE ~< exgatsnigus SOFT KEYS, &) (PROGRAM] [CURRENT] [ NEXT ] [ CHECK ] ‘ evar. Sof key -@ press egy geometrical, wear whos Position &) Ggemanunes offset -saner select aig) Santensamb. Bis key -@ press Owniigas CRT screen -«, cutting tool spounersi MENU OFFSET SCREEN -¢0 expdionisti SOFT KEYS: Bessmgu Bikbpacer Absolute position [ ABS], Relative position a | REL ] wpgab Machine positon Gunampepanp Opingsicianchen «peta (wean ] (ceo 2 ( M-SHIFZ ) L tou) Diagnos / Parameter Key ike Key-@ press Onixgné screen -c parameter wbgx> diagnos parameter Gencapib. Bhs key herp electrical wpa electronics praintenance abuoucig. serge, machine operators Gays UUeTLOds Gayoionguxssdrenso. Operator Message / Alarm Key Program © eGegid gayprer command BenisrGnneweg Gain gpmeig) BsevE0 machine ides piles Cousime Beyiendon CRT Sereen -& Bugs upd ‘Alarm’ asin Opnetpyb. Biomsooutipned operator ‘Alarm’ seiner cag. Asiibgsandter ss neiuoid. Beng press deli Seinyb serean -& scien ‘Alarm’ son) Asfussidraoeonuuciypre, "MSG [Messa2) laggy softkey -m press Satigs SsAigimarcrarsom’ message light ON €eoi. i5 ‘OPR ALARM! asinp key -& Pre Auxi ry Graph Key Ealting aig programe sfiuns esters ackgy simnnsiis ope ‘eitunivées AUX GRAPH sijengs eeu screen so graph page ayengs Ganerpt- key <> ‘graph’ ap Key -cou press Seumsau) 43. Editing Keys .C8nps. Bike key -@ press Oaiysné ‘Graph page spsfiedenconweriés Soft Program eypnsbe used Keys sense cing Keys ani unt, Steman > OB > > INSERT > > ALTER > > DELET > > INPUT CAN cul IRSOR UP & DOWN PAGE UP & DOWN RESET E0B [End Of Block) {ia} Program -@ pmb swpascgu garam (pechér angdeans @7piSaae end of block Sen piaiuGApy Sigs block -t — acingy Cums. Bhs eSB machine be 1 line sb block sein soso (*) (j) Guneigs IDLE example: G01 X100. Z10. F2. MB; Got X10. 210. F2. pe wnt (5 sa dao Shoei cae enone ef caren wets okt Senerercaisr@D, wisi) insert osiudarang, eat ne gxample: Insert ambos ec mre ee Cukor ‘edit’ modes select SvniipsSG, edltkey ‘ON oni ron nu igo artes LUUeiLGEB 'F2' asingy ayps insert sony key oo Insert Qeiiy Seinen N20. G01 X100. 210. £2. M8; cancel () Letters wppb numbers egaieungs a6 opras sence eephcicind Semp BaCnEbS (= ap Key uushatégs. Ris Key Edit key ‘OFF oniSoéeb Gunga Oewdued. Outputstart =) MO} -# input caniys, command output (or) cycle start Swrixsnes ceca exig command cyerps SxueuBh BADEN sinp key tustutips mae key MOL Ancton SAD Input 7 Output device duncipaspyie> uvsieuBODS cursor up and down (*) (¥) Program number, word, sequence number gdwarpeop search enieuppare Bis Key UUeUOEDE - ae ‘Guctnilseiiah ‘aor By vusuGdpp. Example: Alteroniapbe eeiy exo “ALTER ' key -€ press Owninoasb. Alter cuniys Seivont G01 X100. Fa. poet (=) Program ~< GgaauSéieeng word (or) block -sanar fiesousi key UUsUBSpZ. sys Command -e Fas CeucnGdion, on base cursor- masgicancinG ‘Delet aeip key-m press OmimCasimGid. 85. ‘Edit mode - edit Key ‘ON’ Anigestendd weGdw owsudd. Input & Editwigx manual operation Gacomegnse, ‘input key wwe iosnss. Wear offset, Geometrical offset, Zero offset Gunsinp offset value ~éaener Input oecw Bs Key UWeUGEDg. Bp ams mode - CasinGoneengud AawduGd. 4.4 Mode And Toggle Switches Mode -aerfiet suspsesi. > JOG > HOME > AUTO > INCJOG > MDI > MPG > EDIT Jog mode Jog mode -m select wisp Scvenit *X+ "esinp axis push button press canigndy *X? axis turet'+ ‘direction 4 paqub. "X=" esp axis push button press amipnéd ‘ X' axe 6 turet*~ direction -@ pee. ‘gsuneing turtet -«g ‘27 axis gab BsAks Snsrensomb, Jog mode -@ select Qniys ‘Serenit Turret index’ ssinp push button -# press cuniysnes turret Soengy GaN Position aye sipB. ‘Alarm’ exgsd eusissctic “Jog’ mode -m select OwiiprscG ‘Reset acnp key - press Aaniygné alarm appybgySOD. Note: Alamagagpsner smamims QpisgmandaG. Sas mies Serenag reset aétp key -m press AeduaacrGe Brroasursnpaes ‘Alarm’ cancel Bess a” Auto mode ‘Auto mode -m select Onis sere ‘Cycle start’ asim push pution-a press engso ORT panel # f.cet CUENt PrOGTEM SYERES Cerne ania Sepisée. MDI mode Mol acts manual data input asi Suxu, “MDI mode #2 select coaiig Seétart, CRT screen © A. Gsepd MD! program exbgxingn gery unida Gave. esidaannussoyns [ron] evi function Key press nein Gaein@d. iis MDI program epssB Manual ys machine ‘operate aniuueom. Example : Coolant motor 2 ‘ON’ auuiu Gevsingswrcizpnds MOS asnp command -e ex input Sigs «Gc@ output start ater coolant ‘ON’ a4AeGd. BEsdureingy ve operation auinsson, EDIT mode “Edit mode, program inser, alter, delet Qabaphe uwsiuGspg Bis mode-s select amiss Geert edit key -@ ‘ON Amiyen we@sn program insert aati qpqusb. Program insert wafspib ‘EDIT’ key -e2 OFF swiss. Garcinia. Beng pals Bry mode < copy, move, merge, change Guneiypromiae einen, HOME (Reference mode) Roivin AoAneme a Home mode eyengi machine reference aniagbe Unsincoéngs Home mode - select awiig Seiten ‘X+" exp axis push button -2e press aug +X ans dgengs relerence syheB@, SOgCunciy * Z+' axis push button -# press swnixgne> 'Z’ axis reference ASG. INC.JOG Turret-2 *X" wpa 'Z" axis push button qpeunre, 0.001, 0.04 0.1, and Imm Guns Siesate Baise Be uUsUBsnS. Bie mode! select Gwiisg Setar Inc.Jog asi switch -6 aggene micron dereBe BAP Garin@ain Sums select Omi ancien Geveime. yy MPG acinugy Manual Pulse Generator acing easiness. 'X' whos ‘Zaxis-m rotaryhandwheel ped maigemsie, dis re ears Toggle Switches MPG > SINGLE BLOCK OPTIONAL STOP DRY RUN PROGRAM TEST BLOCK SKIP MPG RSTR Toggle switch aciugy eid Guns Seow Boseib. Beg ‘ON wppid ‘OFF neumcond. vvvy vv Single Block Bikes switch eyengy Aulo mode widgxd MDI mode -¢o function siesid Boop ‘ON AeuigisdiG cycle start smixgnéd program > ester ge block weGdw Geusnw Gelnyd. Bein cycle start issn weGQw Srp block Taene Seiugd Paap Saoane, block ys execute dau Ris single block switch uderu@8pg.. Single block switch -m ‘OFF eadigusdcins program ayer: GG block «pxieet BXhis block -m grenade URés! Gevaoeo Suni. Optional Stop (“yn ol) Qotional sop seus 86 eS. 8.86 program-e Roxane uciruGiing!) ais Bibb Program stop ~fha CainGoun Sits B.A [program-ss/M01" asinp command a2 ss Gawsintsb. Aips command tangs optional stop toggle switch -e ‘ON’ emisBeyiygne> wee Gavenoo cts Dry Run Gy Dry nur’edrp toggle switch -2 ‘ON’ aaigesice cycle stat eaipnd program umidscomb Program Test( gray, Liraps Mwartoh 7b) fis toggle switth ayer, machine axis ~@ lock Asiasbs LuucruBAng: Ake switch ‘ON’ Oaysgad machine axis pangs ‘Auto’ mode-@ Seseub Gung Ais switch -e ON’ omniigs pose apmauiScians block de qpeiny Ais Symbol-= spstaxinGd ‘Seiten block skip acinp toggle switch - ‘ON’ Anim Gasinad. Rifmadd Bosebiung “Auto ' mode #2 select amigeBiG cycle stat ciyené> program ~é block skip symbol e-sier, Dlock-sener ge8a wip Ssemenggs block anid Gasmesininsd program ~ block skip symbol 2 aggghudunggsb ‘Block skip asp toggle ‘switch -e2 ‘OFF 'omisBeyigne okmeagg block seni Caen eniusd. MPG 8g wis -w [XZ] select oriagde WORD UUKrUBépg. MPC’ mode « BeseibOungs BYks toggle switch eis axis > Beasnder xis “Axis gieit move Spesb. Program Restart [RSTR] Bais toggle switch ayerg program restart omiaypes Lei ODS restart aeinugs program - SPINDLE SPEED OVERIDE > FEED RATE OVERIDE > CYCLE START AND STOP > SPINDLE ‘ON? AND ‘OFF? > FEED HOLD > TURRET INDEX v TAIL STOCK QUILL FORWARD Spindle Speed Overide BB. ‘Olary switch Siowiuned. Bg 50% wad 150% ales [ 50,60,70,— 180%] Bede. Program > 2 shen spindle speed - 100% Gut epatiugreb empiupberd Bis ‘lary switch ursinGsps. Feed Rate Overide ~ Be ‘olary switch aeooiuned. By 0% ws 150% aos [10,20,30.— 180% } eedesb. Program e.sran feedrate-x dyfaftiusbeid Smpiusieb Bg) ULdUGEng. Cycle Start and Stop ‘Auto mode so Baie Gung, cycle start bution -e press Aaigmnd program eng Qaseom Simin Sygm.sigib. Cycle stop button press Siprd tool syongi 218s position <> BenpciGd. “MDI mode -< Bete Gung command #2 input GuiixgsBc@. cycle start button -m press Swiygné> input mig, command epengs Gevsneo Seiugb. Spindle ‘ON’ and ‘OFF’. Spindle ON button ‘ON’ condition -» Besser ocGaw program command wigs MDI command daxsnacwnigb. serdar machine 2 ‘ON’ @aixg iciranit Emergency button - release sings ‘Spindle On button -s press SisiuGarsin@id. Emergency ‘OFF ' sigan spindle off condition > Bekeub. m Feed Hold Feed hold button ‘OFF’ condition 6» BeSeub Gung wcGGw, MD), AUTO, JOG Gureinp mode -set Gaiee> Sisiinib. Auto mode -6> Cove, Owiigy Oanciongeyeeid Gungy Bjbp bution -e press Owiigned, tool Syegy SCs MESd BapeAGd. BenGb press reigned OsnisAuns Covers ening. Turret Index Bibs button Jog’ mode -# weGIn Gouna Seid. Bos press awiiysnés géiceunes postion 648 turret forward direction ~# sipgb. Tailstock Quill Forward B55 button -@ press Meiigne tailstock spindle syarg forward direction j5aqib. ein press aaiignd spindle ayeng) Usoipu Beowsts Cwcinpfig. CHAPTER - 5 REFERENCE 5. REFERENCE Mode tX tz ieann-0 vecapeto ee dame Onintana hd. Ris ammupsaiicl addmeomu ‘Reference poinr ecxétpmb. Jod onigy Sancimgseiting cismomb Osram Ais reference point 2 sneing. Z, axis Qadodeing, sort, Sis EBL. cdonmu sandssiine src Cacmsaa OnUCaEOd. Ais reference point Senaneng, SéMang latheyder Syst specification ounpss wnpucG SeovsSeseb. Am machine sate °Z' axis Reference -m greimgus Oecogud cayemms eds GG acres 2 cing Sig Travel limit esinpres. REFERENCE acginigs tasty? @BAG ‘Home’ mode -@ select AsimGasinGb. Sereni @ aeinp push button - press arindaninGd Bes owiigancir cross slide gnema pairsgy ‘X' Reference point - sunyiguGb. SiGisens @ casnp push button -w press AnimBaicinBd. Beng press Aniysgib Z axis grams pigs Reference pointe reo bexSbb. Note: Relerence a@iusbe epsiny turret ayengs Reference point v > Reference aGagsidurgs feed rate Ggavausnesr Stara) machine Waeau setting Oeimiureede, Agmeiucind eanies Saciroreomb waLLaDeuTgs. > NC-t2 ‘OFF’ einiygndeon, Power ‘OFF’ syBeScinteor Sieg program test switch -g on Aeiignder, LanOb GGoOD Reference e@is Govind. % Emergency button - press ciiypned einpi Reference «G55 Apeosatioene0, sesourem9 | O40 T mh Bee oi =a za ‘toon crerereceronr i POSITION x 600.00 Co) Z1000.000 © L AunpesiindcL UYssd 'Z' axis pe Beamuns, absolut 2210 - input emimNascind, (Work coordinate system Stemgi G54 ype G59 aang 6 coordinate ~seir e.stengs). \ * a system usd GpIb SGsad BBe af Gq work coordinate Swsnsirensomb. Example + 657 ecinp coordinate # 200 acip value 2-4 input ows Gast, program -e ayobusge program number é@ SGS5"S Bibs work coordinate code ‘GST’ + 6p Gnein 0002 G57 (Work Coordinate System) Goo X400 Z100 Program og value aren display Seed. Example : ABSOLUTE POSITION X 300.000 Z 250.000 ope tool ie offset umidesbourg position 4 200,000 ae val acts ag oes areas en thom a positon <> encimidispy, aerta wpm t00l- Boiwbung X'dxiszer0 Spe. eerdos tOOltip lathe conte axis © Reagiturg X'velve Tana Beseonp wnip ee Giopcin. Ussing t00l point Byengs job zero efi (lathe centre ‘axis ~ép) expos. .10ung; 100! As4ssaiqu position ‘X’ zero Be. ‘2gens> absolute position 0 Ggneipeagu Sens, 200.000 2.300.000 carta ys 200mm saree geometical ofiset < input win Casing. 96 tool-sn 'X' mop 2 BnsinG offset amas O0s geometrical offset number + ser input wins Count. Zero offset oes tool «ir geometrical offset <0 ester Z" value’ ome Besse Gnucintsd. Geometrical offset Ayengs G01 ani G32 away 32 offset exit Baers Bappe spgid sergio offset value -~ input aedwarb [XZ vein) input oils offset number-e8 program ~® auppRercimeugs 186 Siasduioned. “ Geometrical offset ‘screen display’ a Gooner AnD) Bead aug Loy OFFSET / croMerary No013, x 348.442 +230 123.231 540 105,124 256 134,106 -532 145.354 360 125.134 248 142.434 000 132.252 12,354 Actual Position ( RELATIVE v 0.000 " ADRS. 80 70202 21:02:16 wor [ WEAR ] [ GEOM ] [W.SHPT] [ MACRO ] { Method -II(‘Z' Offset) coped tool ig ‘Z offset (work offset) unig ieiy, oeim.nogs tool ag, 'Z offset unites pany cpp tool-cr work offset -e tis coordinate system age auoiidesseprOun, (C54 to G59) Syganen input crmiigy MOI-a upd Oerinuend. Bang Saiggx> position valve cemy tool Bedadongus Boers anime. BiAurgs Syeim.rexgs tool-x AancinG ‘cing job face # touch aniysne, ped loolseid Anemnaig t00l-éeib BeLivce grids oneinSigid. Udungs Offset page do gaoauuen offset number ~kes Gyppnes CUIsor- aig BeSLO ‘MZ 0’ avin seo Input asp button-e press awiend geometric offset, offet value input Bash Note: G54 zero offset-m input amiileriends MDI GS4-m unde emavbaaseigs Stoudsidene, a“ Method - II ( °x’ Offset) Job -e [ Rough job J MOI program qpmab eped Sbsh stint HLS. dia Oped ePUser length seb Ssromuvn i Gkinturn) Secudenia@d. Tuming oniss Sevan % axis padgemos Z axis -< etd jod-@ BG Omatou turrets saissead. Serent Spindle -2 OFF wadige®c@ job diameter -@ oemig URGE Subs cpovnen geometric offset page 2 Ggencumer oftset number Ae CUrSOT DaraeG aig, (MX eon, eggend tuming ominune diameter Sieveney paduore Sorby MX eduser Bode eepB input aniuiond, Example : MX 60.12 fehe> 50.12 csiugy job #0 skin tum Peimsixcr diameter Boe 6.3 Wear Offset Tooltip se sre, Drill Bitte Offset umtdgsb peop Turning Aainxasch Og job-et Guns dil bit ipdsamigus tool holder 2 (Too! holder-e Gopupiesu) touch amin Gesindd. erent job diameter-muxd tool holder diameter -musd Gafiggi (Job Dia-50 + Holder Dia-60) MX110 ' ebgy @eag input aminroyd. CHAPTER - 7 PREPARATORY FUNCTIONS 7. PREPARATORY FUNCTIONS ott oT Gis |G.CODE FUNCTION GD | RaPio TRAVERSE GoD || UNeaR INTERPOLATION G02) CIRCULAR INTERPOLATION -CW Go3) CIRCULAR INTERPOLATION -CCW DWELL TIME DATA SETTING DATASETTING MODE CANCEL PLANE SELECTIONX-Y PLANE SELECTIONX-Z PLANE SELECTION Y-Z INCH INPUT METRIC INPUT STORED STROKE CHECK FUNCTIONON STORED STROKE CHECK FUNCTION OFF ‘SPINDLE SPEED FLUCTUATION DETECTION OFF SPINDLE SPEED FLUCTUATION DETECTION ON REFERENCE POSITION RETURN CHECK RETURN TO REFERENCE POSITION SECOND REFERENCE POSITION RETURN ‘SKIP FUNCTION THREAD CUTTING WITH CONSTANT LEAD THREAD CUTTING WITH VARIABLE LEAD AUTOMATIC TOOL COMPENSATION -X AUTOMATIC TOOL COMPENSATION -Z TOOLNOSE RADIUS COMPENSATION CANCEL TOOL NOSE RADIUS COMPENSATION - LEFT TOOLNOSE RADIUS COMPENSATION - RIGHT LOCAL COORDINATE SYSTEM SETTING MACHINE COORDINATE SYSTEM SETTING WORKPIECE COORDINATE SYSTEM - 1 WORKPIECE COORDINATE SYSTEM -2 “ FUNCTION G86 | WORKPIECE COORDINATE SYSTEM.3 G57_||_ WORKPIECE COORDINATE SYSTEM -4 G58 | WORKPIECE COORDINATE SYSTEM _6 G59 || WORKPIECE COORDINATE SYSTEM6 G65 || MACRO CALLING G65 || MACRO MoDAL CALL G87 || _ MACRO MODAL CALL CANCEL G88 MIRROR IMAGE FOR DOUBLE TURRET ON G89__||_ MIRROR IMAGE FOR DOUBLE TURRET OFF | G70__||_FinisHING cycLE | > || STOCK REMOVAL IN TURNING CYCLE @ || STOCK REMOVAL IN FACING CYCLE (S73, || PATTERN REPEATING CYCLE G74" || END FACE PECK DRILLING CYCLE 4. gov G75 || OUTERDIAMETERINTERNAL DIAMETER ORILING CYCLE | G78 || MULTIPLE THREADINGCYCLE 77 OUTER DIAMETER/INTERNAL OAMETER CUTTING CYCLE THREAD CUTTING CYCLE END FACE TURNING CYC} ABSOLUTE PROGRAM all INCREMENTAL PROGRAM ~~ | MAXIMUM SPINDLE SPEED SETTING PERMINUTEFEED — MM Mi PERREVOLUTION FEED MM / REV ‘CONSTANT SURFACE SPEED CONTROL ‘CONSTANT SURFACE SPEED CONTROL CANCEL RETURNTOINITIAL LEVEL RETURNTO ‘R’ POINTLEVEL CYLINDRICAL INTERPOLATION POLAR COORDINATE INTERPOLATION MODE POLAR COOROINATORE INTERPOLATION MODE CANCEL POLYGONAL TURNING MODE CANCEL POLYGONAL TURNING MODE “5 7.4 Definition of Important ‘G’ Codes. (péduuwnen G (code) -sendanon efienéaruscir: ‘G00' Positioning (or) Rapid Traverse *G00' sinus rapid GeussiBed Oxddausibsnen code Sob. BEE soni feed SanGia Cevsinguigs Gideer, Machine > default Bs setting Example : G00 X400. 2100.; ‘G01’ Linear Interpolation ‘G01’ cerugs pwde GpoauNer feed tool-m manag machining Ominsbes UuGEng Bis Command 2isit tool MesdeGeuciongs feed rate -m GanGis Gasin@d. Ex: G01 X40. 210. F2.; ‘G01’ code -@ program ~ uwemiGégubGungi edusuersy feed-<> cies ie eee “G02, G03" Circular Interpolation Clockwise, Counter Clockwise Tool ayenga clockwise direction -# circular ays asddausie ‘G02 code 4b counter clockwise dlrection - circular ays Aedes ‘GO’ code tb uneiuGéng. Sy Circular interpotation b, SOs ‘cor iepoaton age anion @xtBBib, exe Bock G01 (Linea G02 sidvmgi G03 uuemUGsgD Gung Sips ecingiume Cenphenacngs NORE? AE Spacin. Smroys—n | G02 (or) Gos x__Z. Where: G02(or)G03_- Are direction X = End point of arin X axis Z = Endpoint of arc in Z axis R= Radius of are Example : G01 X20. 2-18, FO.2; G02 X40, 2-25. R10, G01 x60. F0.2; ‘G04’ Dwell Time Program -# pwéeSismaumor He BSE cutting tool - Agmannen Once Cpmesohe) piss Aandreypbe GO usenxGAnDL Ejector ganfeon program sangseioung Snd6 PGE, dlock -2 LgiUBS qpsiny GRUGcG er Spmesd Reey er Brcoster Syme. G04 X___(0r) G04 U___(or) GO4P__ X(0n)U = aeinugy second -uyis, P — - exoinigy mili second -uxb wxSeiesid. Example : | NO1 GO1 XO. 22. F2. M7; | No2 2-6, F0.05; Nos 22. F2.; | Nos G06 x6; NOs 2-4.; NOG Z-10. F0.05 ; . Maximum dwvelltime range = 99999.999 (X.U) agmesdt ‘G28’ Return to Reference Position Manual ays Sopp reference aie Siren program ~ command-a anand ture! (xi) ference positon (Dwell Time 5 sysmgci) CHAPTER - 8 MISCELLANEOUS FUNCTION 8. MISCELLANEOUS FUNCTION i FUNCTION PROGRAM STOR OPTIONAL STOP ~ END OF PROGRAM SPINDLE ROTATE CLOCKWISE SPINDLE ROTATE COUNTER CLOCKWISE ‘SPINDLE STOP. cae | COOLANTMOTOR ON etm || COOLANTMOTOR OFF SPINDLE ORIENTATION STOP — fg pow 00 CHUCK HIGH PRESSURE OD CLAMP CHUCK HIGH PRESSURE ID CLAMP CHUCK LOW PRESSURE OD CLAMP CHUCK LOW PRESSURE ID CLAMP (SPINDLE 1* RANGE (NEUTRAL) MAP- M27 SPINDLE 2™ RANGE (LOW) ‘SPINDLE 3 RANGE (MEDIUM) SPINDLE 4® RANGE (HIGH)) ENO OF PROGRAM ‘STEADY LUBE ON TAIL STOCK QUILL FORWARD TAIL STOCK QUILL RETRACT TAIL STOCK PLUNGER ENGAGE TAIL STOCK PLUNGER DISENGAGE TAIL STOCK QUILL RETRACT AND PLUNGER ENGAGE TAIL STOCK PLUNGER DISENGAGE AND QUILL FORWARD BYPASS TS CROSS SLIDE INTERLOCK WHEN TS IS NOTAT HOME RE ESTABLISH THE TS CROSS SLIDE INTERLOCK | HYDRAULIC STEADY CLose | || HYDRAULIC STEADY OPEN a FUNCTION | 122 | onaisreoy onan romooramnos | si || HvoRAuLc steapy PLUNGER DISENGAGE i CHIP CONVEYOR ON | CHIP CONVEYOR OFF | Mio | TS QUILL BYPASS FOR SPL RUN 9 | END OF SUB PROGRAM | MCODES FOR MACHINE OPTIONS fe 8.1 Definition Of Important ‘M’ Codes ‘M00 Program Stop (or) Conditional Stop Program - apaaatushs Mis command unauBings. Example : M04 $400; (Spindle 400 RPM -¢ counter clockwise direction ~ aypppxb) ‘MOS’ Spindle OFF apse Sanimeesei spindie-n Sngsasie Bie command uc ape ‘M08’ Coolant ON Programe «iis Might Bigs command’ “Mo9" Coolant OFF Coolant OFF Aniasie Bik command wucinGapes. 2 *M30" Program End Program -< qpastic) Bi command -« SanPistasinGd. B65 command $5 Gruss Sipacin. Ceuososener wens. Program Stop Program Rewind Reset Part Counting "M40 to M46’ Gear Range M40 gps M46 eumpierner code -scr gear changes -éens USGS EIUBapg. Neutral slow Speed Gear Medim Speed ante High Speed gémemg gear range gb SG “M code -B SanGsadaenGe Machine -e2 Sunes Biss code ~ser women comb, “M98" Sub Program Call ‘Sub program -w call Aabeusde Bike MSE code UsinGSss Example = M98 P020014 Where; meee Seb nee.) P02 = Number of pass. (0014= Sub program number "M99" Sub Program End ‘Sub program qpqs8d Bis "M99" code -t2 AanGAaaveieri ‘Sub program 6 'M30' code -t oan@éaza.rg. ‘Sub Program CHAPTER - 9 OPERATIONS 9. OPERATIONS Bay aséonigu Siaoenég) operation -senb 9° CRTILCD panel -cow SigiueoLue Asneng). Machine -ow Ounpssy Ae wnpyssdsct sypursom) 91 Machine -z ‘ON’ azimpiasnosr anfypsnp: > Maine epee ‘ON aniutacinDb, > Stabilizer 2 ‘ON’ oaiudasingrd. > Control panel -ta ‘ON’ seriuGeveiob. % "NC ON’ ae button-s ‘ON’ aaimitaicingb. > deo opmgsrense any emergency button-m release Aeutaenad. > Feed wpab spindle ‘ON’ sadudeuirob. > Reference anintovainbb. 9.2 Reference Anisupparer aupysnp: > ‘Home’ mode -@ select azn. > +X:asip push button -e press naiwxb. > axis reference agar sient “+2' push button-w press aaiusaib. 9.3 ‘JOG’ Mode -s Turret -m patgsauib apanp: 3 > Jogmode - select nailgy Sencar Goxsin@. > +X (or) X button press cigs X axis <0 turret-e» spaiidgoonb, 42 (or) -Z eeiny button 2 press aatigy Z axis-< aitpeoni. “ 9.4 Turret-2 apa snauuipdsren apenp: Method - 1 > Jog mode-m select rains Gausiniub, % “Turret index eeinp push button -s press Qwuius Caveiab, Method - It } MDI mode - select haim Gassing. ageomunar 101-1 umber aaggavind Examplo 70200; INPUT ecip hey: prees nn seh (Eston cil sarttaton a pets amin nen 9.5 Chuck =m supsvsmsuimspyrasrosr onpypenp: MDI mode-e select aaiw Goveincab. Spindle 2 sypasnsuugpsnen Command -e eeps Casings’, Example : 2s; ‘M03. $100; M25 - Gear selection Mos - Spindle clock wise direction 8100 - Spindle speed > INPUT asim key -@ press Cwiims Geueia@ib. > (BD) estes ace sntutone press ont Ones Note > Bibs eufepenpacer Smisssiye epsiny spindle ‘ON’ button -s press Oninod. > (=) aarp button -~ press Swilgndd spindle OFF” sye@b. 9.6 Program Input asisaugiparen apsmp: > Edit mode -m select swim Geusiondsb. a > (on) ep fustonkey pees ontun > Inputemiw Gausimeus program number -s ewpeu>. > Editkey-m ‘ON’ assed eicdoogy ‘Editlock’ key 2 ‘OFF’ asin. Example : 00004; OB wep key-m press amin Gassing. =) cin key -@ press aminvayb. > 2G command ear eitenmuns set Edit aniadauu Program value dipaaim ang Bucinbupeopsafds staged Geqeoisie machine ~é ssdpamDy input smimdassingi. 1.x100 2.1000 (bs qpempuie input asia Anise.) iy v 9.7 Library-s @.sira Program -m Select Asiuib woop: — ‘Edit’ mode (or) Auto mode -t select min Gavaimgib. > & cacinp function key -@ press cwinassingih. > Select nmin Gassimgus program number -s agppsxb. Example : 00007; > Cursor down asi key 2 press owiwagh Note: Library e.dter program wLGao select nin gpqusb brary - a@sveong program number -e select cauixgndd * Alarm * Sgnenpyd. 9.8 Program-m ‘Delet’ arumsjarar anfasenp: > Edit’ mode -@ select Gwnias Geusingu. > Edthey ON emis Govind a Dolet Anis Gertie program number 2 numerical Key wx Adress Key - uuneinsGid aupsctb Example : 00008; chp key-m press oadweyd. 9.9 9 Word-m‘Delet’ anismpissren anfapsmp: ‘Edit mode-m select ins Gouin. Edit key -t ‘ON’ ain Goseirex % ak Word delet oni Goveinmon, Hiss Word ~dey cursor -e OaneixG eopaxd. G1 X80. Z10. MB F2; Exampli + cursor > (Ke) chp hey press ontno 9.10 9 Block-m‘Delet’ asimppaten onfassop: } ‘Edit’ mode -w select niin Geveind. + Editkey-m ON amiw Gavin. > oth block 2 delet mim Gacin@sion, S1bs block eumbusbe cursor-we Asneen® swgaxb. Example: N10 G00 X300. 2300.; culgor > (=) ech key = press eminuogd. » =) acinp Key -m press Onion. 8411 Program -sr gptutce usgsenu wrod ‘Delet’ Arbappsror aufysop: > Edit mode -@ select omins Govan. = 9.12 Edit key 2 ‘ON’ eins Coven Deletoedan Geumimgus Lesion Synibus Busines Cursor -e owes egsub, Delet eins Gevrimgus UBBiSer Bouma Berar command -» eqpsenb. (es), wpa cca Program Copy Asismipsjosiost suf yop: SG program -e skiugdN APgd wondpb Bideoms6 wpe Program ~s wnipeyphe copy’ srg Suu. Example (00004 acim program - 00008 eanp programs copy Seciegus (00004 astyp program -yx> OO0S mein progta neo 95 unpune Be.0.0 Program number Beet. wnpLceemeb, Type -1 2@ Program wysuorpupe Copy Aadinh agony: > 8 ote-n aeots Sa Ehay OW win nia fs) cop tran on mse aunt [PRORM en soy e pesssmumad 8000008 (© cerca a sth m5 press Oaiypan sir [BG -EDIT][EX- EDIT] aiap softkey Qsneingy [EX- EDIT] esp soft key 2 press eimweni. BmB press niygarek [COPY ][ MOVE ] [MERGE] [CHANGE] eciy soft keys Gpnergub, > [COPY ]ecnp softkey press pings, y Bmp press Aadisgrd Aipacim. sof keys apne, foRsi~ Jf ~ORSLT~BTTMyE ALL j [ ALL ] amp soft key - press eminsoy > aie program number ~ copy Antu deveinption m number -# eepgayi. ‘Ait brogee Ex: 120410 serusop se25 Opsonnitioao | > ~) Edit key-t ‘ON’ aims Gain. > 3 ‘acitp function key -e press cwimeyd, IPRGRIM]eiyp soft key 2 press cniaveg (©) continuous mens key 1 press enim Bmp press Swniygsap cit [BG - EDIT] [EX -EDIT] inp soft key Gancinaah. [EX-EDIT] eeiip soft key-w press omimuayd, emg, press evmisgoy-sit [ COPY ][ MOVE ] [MERGE] [CHANGE] aarp soft keys Ogneinpai. [COPY ]asinp soft key -« press auinvay. > Beop press oeiggsi kipacim. soft key Gpncmpad. [ORSL~ }{ J ~CRSL][~BTTM)[ ALL } om y v ———— Example 9.13 COPY Aeiuseage ePUIL UePiier Suniu BLAbie curso enein® anasd. Example 00004; N10 G55; N20 G1 X100.2100.F2;<— Copy una sai Les N30 xe0.14; N40 22,5 NSO X90. F2; [CRSL~ ] sip soft key 2 press Meuinvod. pisos copy niu GasinGtion Sis HESS cursor-ta OssneenG eager. 00004 Nto css N20 G1 x1002100F2 N30 x80.14 Nao Z2 N50 xg0 F2 | ~ RSL] eek softkey e press atin. Program number -2 wcBid exon. (mo) em key press oninuees [ EXEC |aeip soft key - press aminuey Program-» move Anbasparer anfassnp: Program cr 96 block -m@un sides germse GopucL block -senerGun Geupy Ge Program Fe wndpeywHe move sre Muu. “MOVE Ostsgib Ss Bibs Boss block -mer Sidumdu ysu program Be wap GS. 62 ‘Edit! mode -t2 select Owims Gausiarfib. > Edthey-# ‘ON’ enius Gas, > PRGRM sop function key press Oats. — [PRGRM] cea soft key -@ press ewlnumab. + (Eirtoovn en yt ro on [EX-EDIT] asiyp soft key-e2 press cwrimanb, [MOVE] aciyp soft key 2 press cuniwons. > os BLBSAGwe program -w move NriwoeeGoN Ss BUDS CUISOr-= Swsnsin@ aasHD. > [CRSL~ ]eciyp soft key -« press cwinusyD. > agnuon MOVE’ OninsasinGhan Sig Cursor AansinOerats [~ORSL ]or[~ BTTM ]eainp soft key -m press emu. 4 Tear emaceeaparaeandesed Sonn % | EXEC ]eanp softkey -w press cwninseyb. Note: ipa library <0 ester program number 9 move Arian ypu program number > ecGo "MOVE ain “MOVE Onis block -seir Sys BEG Bobs wenpydgs sf. 9.14 Program-« merge Asisuparen anfusom: Library <> ester @@ program - current program tg Swncin® eusaugie ‘MERGE’ acing) Susi. > ‘Edit’ mode-m selectemins devant. > Editkey-m ‘ON’ enius Geusingsb. 6 9.15 f=} ‘ecinp function key -@ press owduseu, [PRGRM| ainp softkey -e press eminioad. {S)cncatnity nina [EX- EDIT] essinp soft key -e press snimuaud. [ MERGE] aap soft key 2 press evnimuedd, crip BLsbSSesgs MERGE Sys CacinGhen, Hs BLSAd6 cursor-e GancinG aussi. [~CRSL J asi softkey 2 press eatawab. cabs program 2 Oanein@ swdaicinGtion Sis program number-s supa INPUT ateip key 29 press Swiavoy. [EXEC ]acip softkey - press owuiuseab. Program change Program ~# ect 90g wngifwnen command -esir aégeDen Befingyd exipeer command -sarenuid $03 Ops wnifieomb, Alter Oaiimeomi) ase change uueGsngs. Example : Change aniasbe opsiny Change oils Sine N10 C0012 N10 0012 N20. G55 N20 G55 N30 GOX90.2100.; N4O Gt X80, 22 F2; N50 G91 Z-20. FO.2; N30 GOX90. Z100.; N40 Gt X80. 22 F2; N50 G91 Z-10. FO2; N60 X20.; NBO X20.; N70 Z-10; N70 Z-20,, NBO X10.; NBO X10; N90 Z-10.; N90 Z-20.; N100x20. N100x20.; (iis program 6 epeigy Busivmatito 'Z-10' aeinp command e.srengs. Bie peep G00 HoUyiBed‘Z-20' seingy wostuysrongy. “4 Change asiapparen ayfupsnp: o y % iy 9.16 it mode select asdas Ons Ect hey a ‘ON ain devin {PRGRM] acypfuncton Key 9 press ancusd. ep sty pes sous [EX- EDIT] asp sot key press onusu, [EX- EDIT] sip sot key press onda. [CHANGE] eshp soft key-r press Qauiuayi. foes Ovvngsb [BEFORE] achp aot key osncasd th command- inppcasingcin, Sms ageeib. (Cwpscim. program cig ‘Z-10. ‘er syppanb) (=) tt rs wins [BEFORE] adip softkey press amimay, Beng, press Omiysgsi [AFTER ] oxigs soft key Qpnsinpb. Lomb Geveiongus command -m eupsaid, @wjpacim. program rug | Z-20' sem eeppani) (Ent ay romani [AFTER ] eroinp soft key -2 press cwrinayb. [ EXEC Jasinp soft key -@ press @wuiuspb. BG - Edit Program input -Aswepoe EDIT mode -m select aauius GayeinGid. Steandd ‘Auto’ mode -e operation Aauigy Asnsimeree bounds program input GeduepguND Apbsre SeoosslucGérar system gst BG-EDIT. BG-EDIT acipnss back ground edt adinigi Sungyin. Bernd program segsinaon sefdpad eps dasimaufidene. Machining operation Asiigy Sneimatesb Gund program input ewainemb, BG - Edits Program Input asisupiatan aafypsp: 9.17 Machine -% @ siren (Job -t ‘Auto’ mode - operation Seiiigy NansinaeeibOunepg) (F continsous menu key -a press Gates i > s[BG-EDIT] seep softkey a press deiusand. > ‘Bd key 2 ON’ amis Cevsingab. Program number-w eqs. Example : 00017 bob (=) key ow press simile. Bong Swiss BGs commanTaan expla duncd input amined. Note: seipren command 2 aes ‘Alarm’ Ggneiphowndd (=) sep key 2 WO press amiutarcing. “RESET key -m press Qwtigne> auto mode < gestencimscesib job seeps 20g Bid reset SSS. conta Boop sabia BG-EDIT-2 close wim GeusirGuaemnd [BG-END] en soft key -@ press amine. “EDIT mode ‘Edit’ mode-m select amin Ocssindis. > fren) etn tuncton Key press ner, > 9.20 v [PRGRM] snp softkey-m press ouninsan’. asp address -@ auppaeia Page down sdhp key-e press Qe. Spm igs Page down key a press faigy machine - (Be ase tr ro oniners > (or) ent tunctonkey-e Pross oniasend. ins press tpg, POBition value Bed first ool dei Rpsin.nengs tool machining emulates endean 224 80 X50:12 Gag af Hmiasharar aomnsdr dp Ehud iacGsrenss] v (ee) ae sca pec > [WEAR] sen soft key -@ press Seususepd. > aig t00l geupren Stores Machining Oaigerge: Sci tool offset number-ae cursor-te down/up arimsey. > [Geometrical offset wear offset @uemGaexd @0r offset number sre) [X sere afioins Cate anGasideier 2 prveensseise siameter Stergi S0mm xe fans 50 12mm a shengs candas 0 12mm gxnps done] a >>) mtn psoas Bers press cmissgad. Wear offset X value eed gpmanter 2 shen Serauer 012mm minus (-) YABB ghaata X' value BO 000 000 esigy Mepassme> -000 120 eam input Sreir. 70 [uxpasresien © srvemgBctnig job-ae lengths 0.2mm empany ssendex wear offset Z' > 0.2mm (-) minus Aeuuieuen@x | a W -0.2' ae eeppsonb. > (Fe) tn ty sr i 9.24 AUX Graph (si Value Minar Input asinarpiiston ompusonp: Input cis program ~2eng ofures © croygsr? essays socom ior qpend eftunitiuside, graph function sensdacucGsiongy, Graph unites capeiny graphic parameter 2 setting omimtaveen i Graphic Parameter -z Setting daismpjranom anfupomp: 1 (Ee) map stoner svete > [GPRM ]acip soft key agi mor page down key tm press eminsesd. > [GPRM] eeiyp soft key -e press omimend. GRAPHIC PARAMETER 00001 ooze WORK LENGTH w= 250000 WORK DIAMETER DB = 250000 PROGRAM STOP x ‘AUTO ERASE. a LIMIT L GRAPHIC CENTER x SCALE GRAPHIC MODE 4 No. N= 70202 21:43:29 (orapi}{ 1 200M JE n 9.25 ‘Graph’ (Simulation) uritusppsro anPaponp: Method -1 PYojmm regqe Such Z "Work length sei parameter-¢ cursor - fips » Job-ch maximum length -e2 micron 4 upg. Example : 200000 [ 200 mm} > (ean ny aan > Cursor WORK DIAMETER’ sein parameter sBnsienn>. > —Job-ar maximum diameter ee micron value > agesaxb. Example : 300000 [ 300 mm] > (ew ta 0 pers oncan Note Gunpscin. axpiypenpscoa Oetigy aresegsd. Graphic centre X.Z ux scale du parameter -acir automatic -e calculate wig, rine as maclwrie 4 > eopsbed Graphic parameters setting Aainungb. [9 24-20 umidimayi.} ‘Auto’ mode -m select Qeuwaud. > [GRAPH Jeep soft key -e press asiiuiand, + [| HEAD | cain soft key xp aveg page down key-e Press Memend. > | HEAD Jovup solt key -m press dadmsonb. > [PROCESS] or| EXEC | seep soft key -t2 press aunanb. Method - > qppeSeo graphic parameter setting Aaiweyd. [9.24 -e2 unidésaui) ‘Auto’ mode -f2 select Aaunuey 2 Note 9.26 1dyp function key -m press ind. ct key -m press ominumed. "PROGRAM TEST’ sen toggle switch 2 ON’ mouiuaye seeéy function key a press mins. Graph’ page aneBioemenuxipne [Graph | aeyp soft key -m press Saison Program test-m ‘ON’ naiagsbe epeiny ALARM ggib @aoenpengy Uniégsianchertaucin@a, Simulation «perks Sieeeni, ‘Program test’ aeiyy switch -m ‘OFF Aauig68.@ reference ages acing. Feed rate aymaunen sare ways gdAencreron. Part Count Value Om (Zero)ans Setting asiimpision anfpsnn: so etn hay posix etn fay possi (=) rep function key - press ania ‘PartCount’ Value Lin ‘ALTER’ asisaupiysto anfapsop: MDI mode select Gaiwny. Se ‘ack function key -m press Aewwaxi> [PARAM ] esky softkey -m press Owuaunxi. 3 ES od er) { cin page m9 select ewinwend. key-m uuiuyig (SETTING 2) PRRAMETER ‘oo0oT NOOOT (SETTING 2) PwE = 0 (O:DISABLE 1: ENABLE) TAPER ° (SEQENCE STOP) PRGNO ° SEQNO ° PART TOTAL 23 PART REQUIRED ° PART COUNT 23 RUN TIME 3H36M CYCLE TIME OH OM OS No. PWE 22:36:25 wor (PARAM) (DGNOS) [ DISv-PRM][ PARTCOUNT eeiip parameter -ée Cursor AsreinG eaexd. input Orin Ceaviengus value -e2 egpsayd. Example : 30 Sy) eee key press niin Note Value -t input OnimEbe ean) ris BYAbO asker value Boston PB S95H BGO. Users rd corer value nanGadOpnGion Sis Valve snes input gee Program angi 'M20 esi commande ugssgsd ys part count value <> gang, increase syed. 4 9.28 Run TimeCim (Zerolions) wargyansjynis omPapany: > (J ten numerical key -r2 press suinseyb. > (=) aenp key -m press Aedweyd, 8.29 ‘MDI’ mode -z tmsinnyi, Operation Aaimupjarn anParsop: > MDI mede-m select mina > Fen) en tuncton key press nadia > [PRGRM Jesiyp soit key 22 press owuimaid. > GOX300. cere cupped. (©) ate ty renin > & icengs “CYCLE START wehp key -t2 Qeuwend. Turret -s curtent position -6 ack tool Beadpeen taper boring | Se ais loper angle aaa Ord pep: Fon Z | Got Ke doe ’ | Gist *-oAn* F Gio! Ze Ae ne \eneh (aol Yor Bre Fe A Go sen €& J Prat cise 11 pam TRIGONOMETRY CALCULATIONS 2+10.360) 180" A= 0+180+30=210 82 11.TRIGONOMETRY CALCULATIONS 14 a ‘SOO axsnydaded (Find the Value of “x ani ‘Taper and radius Machining owls drawing -¢ ‘Gungapnesr dimensions Biosong Gung dao points (dimensions) -saren semGUuigies Example : 1 : trigonometry AICURtONS wUsReings SYsbanes caenéarismene £0p umidomnn 40 Requird data : i. Opposite si Ui, Adjacent side = + ¥* Solution : |. Opposite side = x Sind « 2. x eBiused Opp oi _— sno = SAtudes “ypoieese anne a ee =< K i 10 _ tse ias oy oo = By pofonusé x = 0.4226 x 10 7 x = 4.226 us _— Opp es Tang = Sentai Ajo ; li, Adjacent side = Cosé = = 7 y Cos 25% = se y 0.9063 = a = 0.9063 x 10 Y = 9.063 Result : |. Opposite side (X) = 4.226 ii, Adjacent side (¥) = 9,063 Example : 2 Pe Y x Given data : Opposite side = 25 Angle = 6° Requird data: i. Adjacent side = *X' ji, Hypotonuse = "Y* Adjacent side solution : |. Opposite side = x Opposite si tan 0 = >i ske ‘Adjacent side tan 60" 2 x 1 DL, Xx 2 x T7327 x = 1184 ii Hypotonuse = = Opposite side se8 = “ypotonuse: __ 2 Sing? = —% 2 0.866 a 20 i. 0866 Y = 23.09 Result : i Adjacent side (X) = 11.54 li. Hypotonuse (Y) = 23.08 11.2 Angle -m aainsifadbgoa: (Find the Value of 0 ) Example : 1 Given data : Oppositeside = 10 Adjacent side = 50 Requird data : Angle (®) Solution : Angie =0 tand tan = Result : Angle (0) = 11. example #2 Given data : ‘Adjacentside = 30 hypotonuse = 60 Requird data : i Angle (0) Solution = Langle =0 Adjacent side cos 0 = “Hiypotonuse 30. cos 0 _—w7 cos 8 = 06 o = cos'08 8 = 63.1% Result : Angle (0) = 531° Cy be a Sie 0D % xe an ae com case O50, CHAPTER - 12 METHOD OF ANGLE FORMING ON THE RADIUS 5 Cos 22 ben > ae «9D Fy 4° < “Gazts a aw 42, METHOD OF ANGLE FORMING ON THE RADIUS GxLésted Ganamd eganed gms) 380 Garemgms ReoAUB 96 aL. BS pose % qxidaremt ussseTad Stiéscmd. giMaNG 4 mLLgrd 90°danemseos, stem 9G Oxi fiieh Gacemonengs Secu fet UABiSet exPOu Hedy Given data P, = x26,20 P, = X30,22 = X30, 2-60 P, = X80, 2-150 | Required data | P= XZ | P= 22): | Solution P, =xTi2 bh fee sino Sin 30 x oP nos n30 = OP tan3o = 9 - @ os7a = op = os77ax21 = (21287 Ditfrent between P,and P,"Z = 12.1257 PLZ = Piz912.1267 = 602121287 = 2125; =72 Pz =62.1257 ‘ Pm) Kg PO ot ad (y) oe Ly coo = He e Ge 5 XZ » €os 30 = # a o ¢ ’ As os 30 gaat oe 0.886x8 Pa b= Cee) AY 95\ pe Pez = paz +6928 ws a = (62.125 +6.928> Pe 7" Result ge” Si = A 5 Corte +) ~ 7 bine v5 STARE Pornh = ' Roches Bure SpA 1 wot 2 dovr a ae ExNo.t ~ a PAX -waeyimadont vamp * < é i PB | 20} \vo \ 26 ja a Ig] La z sno = @ asno = sno = B sinass= 9% ; oe ax = 25xSines.er Ox = -25x07601 i= Bide = 1875 PX = are 0 = 48 (Oiametervaive) = = 1875: = 3750 gstsit bay. 3 oe P,X= 378 we 2 7 i eel asxcos4a@ 26> 81 625 - ws (78.45 +25+15 ~ Bese” Stn 37 ={1e-53\ igo we, HO! hos wars wars? Zo k-2F nad 26°, Pyar RTP - bet Xwoy 2454 box tse eee i met. beat 0.6333 ax Sin 0.6333 ss PX P,X= 50.66 40xSin 39.9 40x0.6333 25.33 AXx2 (Dia Meter Value) 25.33x2 0.88 40x Cos 39.30 = 40x0.7739 = 3095 oe y hy x Sind 35xSin 43.7" sin * 0.6909 350.6909 4ar 24.18 (Ax) 2(Diameter value) 24.18%2 = 48:36 P,=Z -m ainddpderd wD 5 2 20 309) “37 az, Bz, P,z=P,2+AZ, +AZ, 101 Z x ps2 -m siete my a 2+Az,+az cus = Ag ome = fH cor = os cor > i ’, Az, = 2xcear AZ, = 20xCos399° ‘ = 20x07230 = 20x07732 bey Saee 42, = 1540 % . = e8982 + 144061545 = 0651 a, az coo + cue + Ad = hy xCos30" Ad hy xComaa 7° = 350866 = 98x0.7290 az, = 309 az, = m3 but rice 2 fFs py op. zeaz,+ 02, Mike fe; = 9551+ 9031259 res A50-bb 2-65-59 0 151128 E-to K34 by Gor, x8-34 2-955) PRAM Tinh) kets. Gt (us 350 2-BI ey I-24 18 kasd 4b reo 2160 “ a 270 CHAPTER - 13 TOOL NOSE RADIUS COMPENSATION 43. TOOL NOSE RADIUS COMPENSATION (“I 2) : oe ‘Tool Wait side 8@ |AWILL Sera tool nose asus 1 oareing@h6d eerGer, Chanter Taper, Radus Groove aon ed Gina Our 10 rose radus- clodaton ey oenerar os oi ener xamplo: G1 X28, 20. FO.2; A135. X30. aupacin. program -cing tool sgengi chamler snide «pein Apasimarnpy job -t approach So@ fides. FOOL NOSE RADIUS = 0.8mm) CuTMNGEDGE ro) |= Cutting edge Byers: 028 were O16 dude ecrongy, serdar cuting edge 2 ertunen Sara) araingaiy CovsinGewrekpndd O28 uieierigs 1.8-w minus AnineveinGd. condas Spacim. program attuxen Stenewesb, Example : G01 X26.4 Z0. FO.2; A136. X30,5 NOSERADIUS =0.8mmn) ‘cUTTNGEDGE 54 105 RADIUS 602 wp G03 command ~ radius - SsnGsobsuny | are centre -éeib tool tip centre ~ei Bauer gmmsesdu radius aye f pitino | _ i PY swccomen ame {secon = Too! Tip Radius = 0.8mm Tool Tip Radius = 0.8mm G03 x40Z-38 R88 G02x 40 2-30 R72 43.1. ‘G' Code aw Tool Nose Radius Compensation -z BoD Bo Manual 4 tool nose radius -6 calculate Maleaigies wapns 'G' code uweiniGi8 program command qpexb ie ssxuons 106! nose radius -@ compensate éwniueom. Too! Nose Radius Compensation ~éasnesr ‘G’ Code G40 - TNRC CANCEL G41 - TNRCLEFT G42 - TNRCRIGHT ganang tool -b géiname sigwner cutting direction-e Oansingeeid. Bibp direction -B eungysgi TNRC calculate AaiwUGaug mpd. sexGar operation Oadindseigu tool -sir radius \wybpab direction (See 13.2) @petmeowuy Sybs tool -. q 14.2. Program -a Input asim aenpacir Program ey > — Gppmgume key board apaxd input Aaiiged. sub program -6ir BpyBuSe> M99 asin i : > Floppy drive -«Sezbg1 floppy apeub input caries. anew command -@ SaaGéscaciog, 445. Line Program and Cycle Program > Tapereader uunched paper tape qpex input Aniigc, saad ; “Hes inched pew tops " Main wjxpxb Sub program Bosines.ux Ine program gb > Personal computer apes input ewuisd{ RS 232 RS Interface} cyte program -gib seggsond Stock removal (syBsixsqumen raw metena cifaid eninge j0b ~se@nies ine program we amggyo cycle progron 14.3 Classification of Program aypen Apis PmpUNED. Line Program aus Sige Onab ayee. Cree " : Meat. Cy iin aoa programe Shot Bis Gans OETks auepoiLanb, Sub Program 44.6 Point to Point and DDD : (Direct Drawing Dimention) Line Program Una one tee nr (i talent Pointto point or DDD program method -s eyppmomb. Point to point qpmpeouici. DDD apenens cycle Program program eeppssup) Wasaid seasoned, ‘DDD’ Program Point to Point Program POINT TO POINT PROGRAM POINTS. Macro Program c——_—2—_____ 14.4 Main Program and Sub Program 8G program -o qpexd uxpsypngs program -s library -o Buvibes call faiusd qpeopés sub program call asinpy Suust. Call GeiwiueL His program ~ég sub program seixgyb call Giys program -ées main program ‘Sub Program -tg Call asumpb apsnp: _engmpemona, program aqpgyaugs GunexBex Sub program supe. Main program Gunexta: @gveud library -# store e4BeSGid. Sud program -= M98 exp command -2.16 P code -@ Hangs! call omimCaucintb. 12 448 TURNING - LINE PROGRAM | teas’ Hid Raw Matorial 0 64 x 65 q tase i il il i a8 Point to Point Program DDD Program Noa coi xp1 20. #82; Noi Goi xP1 20. F0.2s __t___—" No2 A135. x40. woz A135. x40.; 20 20 20 N03 2-F3; No3. 2-50. RA. Nod G02 XP¢ Z-P4 REL; Nod A120. X100, R2.; a 55) Eas Hi Bigg NOS G01 A110, xP5(or)z-P5 | NOS z-150.; se ra Sey wes ered NOs G03 X100. 2-P6 R2 wo N22 2-39.7 70.2; N43 X29, #2. No7 Goi 2-150.; no2 N23 X48. F2.; NAA 22. Noa 125: naa 22.7 ms x10 Point dog Point-ibmerge aga axig Noa 696 8250; nes xAi.; N46 0. 70.2; Bud 50 aca ecreng. serdar P, NOS G92 81200 Mod; N26 2-39.7 FO.2) NA? A135. X20.; herb? ct X boyd Z-de wien NOS GO X65. 210.;. N27 X43. F2.; NAB Z-20.7 cecuis GasieGk Pb Fe No7 Goi 20. F2,MO8; N20 22.; m9 x20 | " xo8 x0 0.2; N29 x36. N50. -40.; mange oe sows Bib; 100 ache Nog £2. X61 F3.; N30 2-39.7 70.2; NBL X58 | estongyP, wppbP,c \oBiuyseost MIO 2-60, FO.2; | © -N31.X98. F2.; 0 NSZ M35. X60; 0 cin Sgdatascing min x65. 82.7 N32 22.) N53 2-60.) m2 22.; N93. 1.7 N54. x62. F2. M08? 14.7. Macro Program : Mua x56. N34 2-39.7 FO.2) NSB 210.) mud 2-39. : N56 G97 NOS: Facing eycle, Turing cyce, Grooving cycle, Threading cyce, Dring is sa. ga So N57 628 UO. WO.) oycle, Boring cycle Guneiyp Simons cycle -wenib macro program 8b me 22. N37 326.7 N5@ 190, | eugsveninéstiG Memory ~ store SA BEAeibd- Baym dev GPL N17 X51. ; N38 2-19.7 FO.2; % command -acr gpa call hai uwetu@sgl@enmb. you cycle M18 Z-39.7 Fo.2, N39 x20. F2 program -seosr Baypie 2 ganéscon>. mio xs. 2.7 Nao 22.7 | ns 14 ee ee el = i TURNING - SUB PROGRAM ' ' 4 ont ot ent ~ Stock romovel tuning opie | 2 Depth of cut in mm S| u [single depth | S| - - 3 BL Releaving amount in mm singe ed] Pp ~ Sequence number of staring point te poe G - Sequence number of the ending pohntof he efie j G = Finishing allowance in “x "axis iamoter velo w. - Finishing allowance in °Z* axis in mm non P 1 Feed rate inmm [Rough cu) a Snag cm Fitshing cycle 0 wii z-S0. 70.2; 00003 SS eeiohes CarRaialiniat Noo G54 wiz X65. F3.; Noi 91; et Sequenoo nui: ot ati pl hoe NO1 G26 UO. WO.; wi3 22 NO2 G01 X-2. F2.; Bee F of the ending point of the profile NO2 T0101, , NLé X60. No3 2-42. FO. : B03 SBE”, MS MBB Pu0Qo03; | HOG x2, EXAMPLE: : HOE gu Bee N16 G01 22. F2.MO9; NOS 242, F2.; 13485 31200 M04, NOS G92, $1200 not) wi? G97 MOS: N06 X-2. 7 NOG G0 x65. 210°/ 18 G28 UO. WO. NO? G90: NOB XO. 0.27 N19 130; 0B M997 NO9 22. F3 % N10 X60.7 | ‘00002 | N14 ~ Tool agengi Z2-< 960% pibdngs g |_| _L__ls a | N15 - 00003 aeinp Sub program call éninscuxB@iDgs- 8 a 3 | 00003 -— ‘| | NOt - Absolute program -< Soyigs incremental program £4 onbpiscosrenss red | NO2 - 980 <> Agisg) 058 dg tool Bpaus. (Depth off cut) N03 - Tool fips sxigus 666 eybss 42mmlength ée turning Aediusb. | NO4 - Tool 658 a Beybg 260-se Gude aesigyid. (Releaving) NOS . Job face Basa 2mm amahau gerat tool expo NO7 - Incremetal eyes absolute dys uappiuGépss Nos - Sub program apathwes (MS9) 7 20 20 20 { Bisundrp Begs 9 gap Smuduc Sos snd mal program Se 16 “7 a EXAMPLE FOR STOCK REMOVAL TURNING CYCLE FACING & TURNING i oo004 Noo sa \ NOL G28 UO. wo. ; Noz rO10: NO3 M25; 2x48" Typ, NO4 G96 8250; NOS G92 $1200 Mod; | | N06 G00 x100. 250.; | i | -NO7 Gor x65. 20. MB F2.; 1 |) woe xo. ¥0.3 e i ie) NO9 22. F3. g - - 42 & N10 X65 io j Nil G71 U1. RL | fer, © wa2 o71 P13 021 ut. wo. r0.2; | F ™13 Goo x18.; | M14 Gi 20. FO. Mis A135. 720. | N16 2-20.; m1? x40 Mie Z-40.; 25125 | 2s N20 A135. X60.; 21 2-60. ; 000s W13 A135, x90.; 22 G70 P13 G21; snbyen" 54 Nid 2-25.) N23 GO1 210. MOS F2.; 01 G28 00. WO.; IS x56. ; 24 G97 MOS. ; jyonoz 301017 NL6 A135. x60.; N25 G28 UO. WO.; 03-15; m7 2-50. N26 300; NOt G96 $250; mis x 90. a NOS G92 51200 Mod; NYLNIO 2-75. ; N06 Goo x100. 250. N20 G70 P10 Qi9 + N09 - 265 86 Bebe tuning aed ApmbuoNed. XE5acrup NO? Gi x95. 211. F2.New, el a Bao ones a int es NOB G71 UZ. Ri, way co7 i a ae “2 Mie Gri eb GAS On. wo.05-x0.9; Nad G20 UD. HDL; Nit ~ Ut eehugi G71 cycle a genni, cpepuub 1mm depth de tuning wtp S77 P20 24 180; Oainsb, RY aetugs Gémane, epeopuyd turning aelgeac@ mm “wy Gy 25. £0.27 * releaving agi M2 326.; ' N12 - "UT esinugy N13 qppe N21 evang 2 car dia meter act Senengenpusd S86 SPUSLGHE dia-ea GL Imm+o Boseu"yD NOT = Approach point turing Surin. NIOION19 - Finishing profile of the job. N13 to N21 finishing profile of the job. Nit + Bgbg feed rate ~agengy G70 finishing cycle -#> ewusinxBb. N22 - N12. Ut 4b eoeudcucs finishing allowance -t finish cwisdipgs. 18 19 14.9 FACING LINE PROGRAM FACING - SUB PROGRAM i i | i 3) 3 1 < 70,2; NIA BeS6. F2.; Roo 54 2 a vel Bis a0: Roi G28 vo. wo.; Nas xi00.; Be fret; Fey Sl wo nissey a armen 00 58 NOS GOI 210. ¥2. M9: NOL Gat Boi 28 UO. WO.; N10 G26 U0. WO? woz Gol z-2. Fa.; yo2 70102; mia 697 M03; NOS x-67. 70.2; nos 125; m2 s20; woe mi. 7205 Not G96 5250; * oe NOS 692 $1200 M04, eae Noe 600 X65. 250. Bee NOT Goi 210. 2. 1; me a 00009 NO - G65 0 facing Aeteusbe sum Poneouidr 2 cnongy NO? - 210 esnugs approach point awe. NOB - 00010 eeim subprogram-m Call nawsdings 00010 NOI - Incremental program -2ys unpeiGengs. NQ- Tool point, 210 -# Bexees 29-66 paeAngs NGS - -X'-2 eveog facing omidngy (bserce: tool B65 - Sending. oie BAO Phamsggsi Cancing 1001 Suudiojegs K-57 26; SoeBDB. NO - 210-6 Tool axgings. (Releaving) NS - Facing cwmisgysic® amb approach point te Swiss NB - 29-46 tool pacéog NOT - Absolute program ays unpdings 825 Gunciy Bags 9 wen NeudutL Beret main Program Agm Addams OrwsorBd. 12 on - w- R - Pp a - vu - w Foe cm - Pp. a - Note: EXAMPLE: FACING - STOCK REMOVAL CYCLE wr plalu_w_r_; Stock removel facing cycle Depth ef cut in mm (Z direction ) Releaving amountin mm (Z direction) Seqyence number ofthe ending point of the profile ‘Sequence number of the stating point of the profile Finishing allowance in * X° direction (diameter value in mny Finishing allowance in *Z* direction in mm Feed rate in mm [for rough cut) P_a_: Finishing cycle ‘Sequence number of the ending point of the profile ‘Sequence number of the starting point ofthe profile Facing qpappudes profile turning ewuuabGungi end point Bebe) Starting point -ées reverse iss program aupsCaxcini 24s" 2 x45" CTVP) 260 FACING - STOCK REMOVAL CYCLE [MODEL -1) oot mid ms m6 7 18 m9 20 waa 22 n23 Nor NiDtoN1B - cae 628 0. WO.? 70102; was? a96 $250: G92 $1200 M04 G00 x100. 2100. Gol X95. 210. MB FS. G72 Wi.5 RL.z G72 P10 Q1@ UO.5 WO.05 FO.25; G00 2-75. cor x90. 7 2-50.7 x60, 227.7 A315. 56.7 130.5 2-2 S15. X26; G70 P10 Q18 V0.0 WO.0 FO.2; G01 210. M9. F2. G97 MOS; 29 vo. 30; * WO. = Approach point so tool sSpsine ‘i ai int ao Facing qpanpuiiée profile tuming Saduxbaungs end Po! ‘Geibe: Starting pointes reverse ~2Ys Program 13 STOCK REMOVAL FACING CYCLE [MODEL . 00012 Noo G54 NO G28 UO. WO.; Oz 70101; NOS M25; NOd G96 8250; NOS G92 81200 Mo4 NOG GOO X65. 2100. ; NO7 GO1 £11. MOB F5.; NOB G72 W2. Ri; NO9 G72 P10 Q11 UO. WO. FO.2; N10 G00 z0.; N11 GOL X-2. FO.2; M12 GO1 210. HOO F2.; N13 G97 MOS; Nid G28 UO. WO. ; N15 M307 * NOS - 0 65 © Berd facing Mainid. NO7 - Approach length - tool Bb8pp. Bis B.shOmbg NO -> Oan@aalucgerer de facing det Symduwmeid. Pattern Repeating Cycle 14.10 om U_LW_R_; cm P_O_U_W_F_; G73 - Pattern repeating cycle U_— = Oversize diameter in radial value W = Oversizelength R - Number of pass P —~ Sequence number of the starting point of the profile 2 - Sequence number of the ending point ofthe profile U_— Finishing allowance in ‘X* direction [diameter value in mm} W_ - Finishing allowance in ‘2 direction in mm F — Feed rate in mm [rough out] cm = P_Q_U_W_F_; G70 - Finishing cycle P —- Sequence number of starting point ofthe profie Q Sequence number of ending point ofthe profile U_ = Finishing allowance in *X" direction [diameter value in mm) W_ - Finishing allowance in ‘2° direction in mm F Feedrate in mm [finish cut] EXAMPLE: 3 125 PATTERN REPEATING CYCLE ooo14 ‘Noo ‘or NOz NOB Nod NOS NOS NO7 woe wos 10 N11 asa G28 UO. Wo.; 70101; mas; G96 8250; G92 $1200 M04; G00 x108. z10.; Goi 22. Me FS. G73 V6.0 WO.3 R6.0; G73 P10 Q17 0.5 WO.05. FO.25; coo x2 G01 20 A135. x30.; 2-30. x60.5 2-60. x90.7 2-90.7 G70 P10 QL7 V0.0 WO.0 FO.2; G01 Z10. MO F2.; G97 MOS; 628 UO. WO.; ™30; = Tool @106, -< 22 > Pape eden command gies to 117 onsepxtOb, 14.11 DRILLING - LINE PROGRAM 00015 woo asa NOI G28 U0. WO.; woz 70101; Mos H25; Nod G97 8750 m03, NOS GO x0. 210. NOS Gi 22. Moe F2.; NO7 Z-10. 0.1; N08 Noo m0 13 FO.1; Nid 22. ¥2.; mis M16 2-50. FO.1; m7 5. Moo; mie N19 G28 UO. WO.; 20 (NOS - Drill bitX0' feb 210 -lé> (DMogs NOB - 22 ~iep eyes diiling Swope putt Poowudd osrengs NOT = Z-10-d— drilowusdpgs. Job face -m «fic@ 2mm SmetOw eupapes. 2-0 -be F2 Oeumphid Sesodpgs. 2-20 e1eon 'F0.1" GexasBeo drill onidipgs. 127 Dp -,_————— DRILLING - SUB PROGRAM PECK DRILLING CYCLE om RG ' ca = X_Z_P_o_r_r_; | GTA = Peck dling cycle | C= ‘Bates meee can g B= ee Seren a Z ~ _Dailinglength P= Movement amountin micron X: deetion} Q + Depth of cutin micron "2" drecson| " R= Relief amountof the tool at the cuting bottom F + Feed rate in mm % PO, RO adtp parameter -acit driling setiagbe Oprcatingl ates, ops ve as 0 cond ga. Gexin@id. Ribs parameler sah face gr oo016 00017 (Sub Prograa) —oe “sé face groove Swdimppane N01 cS4; No1 G91; Noz G2 U0. WO. No2 Goi Z-12. FO.2; Span. N03 70202; Mos 22.7 Nod 25; Nod 90; Nos G97. $750 M03; NOS 499; N06 G00 x50, 250. NO7 G01 x0. 22. F2. MO; st Nos “se 7040017; N09 G02 220. H9 F2 N10 MOS 4 1 mii G26 U0. WO.; g 4 § wiz 100; } * | tt | | \ 50 128 128 PECK DRILLING CYCLE 4442 GROOVING LINE PROGRAM ooo18 7 NOL G54; 1 Noz G2@ UO. WO.; N03 TO101; Nod ¥25; Sih as sat bY NOS G97 5750 M03; N06 G00 x50. 250.7 30 | 1 0 NO7 GOL XO. 22. MB F3.; | Noa G76 R2.; = NO9 G74 XO. 2-50. PO 910000 RO FO.1; a = N10 GO1 210. MO9 F3.7 N11 G28 UO. WO.; (Tool Width 2mm aear Swsncirs) mz M05; 0019 N26 2-34. m3 160; N00 G54 27x30. FO.1; * NO1 G28 UO. WO.; N28 X65. F2.; x02 70101; N29 2-36.7 N03 325; N30 x30. 0.1; oo N04 G96 5150; NBL X65. F2,; NOB - R2. eerug, 10mm drilling Aegis 2mm retract Syeums NOS G92 $1000 Mod; jee eae ib NO6 GO x100. 210.7 ; opie | NO7 GOL x62. 2-20.6M08F2.; sa xeS. Fay” NOO - 30 acinugs Job- 1 Two Digits 2= Two Digits - 3° Two Digits - ro = Number of Ideal Passes (Finishing Cutwibgud Ideal Pass safle eeinaiécon) ‘Chamfering Amount CChamfering Amount estugiUnder Cutting Bens Brive, Tool Releave Speyside segura HanGeaceusinG, Ineided angle ofthread {Thread @ucing qpanpsatis Garten. 1. Plunge cu 2, Angular Cut. 3 Two Dig <> 00 acing, anGipiiaung Plunge Cut penpulad Govmn enim 3° Two Digit < Thread Angle [55° or 607] anG&ebGuNB Angular Cyt oapids Goo Sains) ‘Second Depth [18tPass cack Sein SRE Pass act Depth of Cut bes, Beng Micron Value-t OanGiadaucina’, {Ex:0100, 0200) Finishing Allowance Finishing be Ggaoeuunen depth of cut finishing allwance Sse. Gis Value mm’ 6 AsnGasdaeMBD. {RO 03) Root diameter at the end of thread G76 -< external taper thread cutting @aniusb@ungy bigger end -# eerar root diameter -mOanGaasacn@d. Internal taper thread cutting @wiiautangysmaller end -¢ © sr root diameter = OmnGasGasingd. Ais value ‘mm -< canGéadexinth Smaller end > Besse) bigger end-w Orda tool Aasipnis bigger end - nm — CH 20 Root diameter D,-24 | 48.884-2x1.479 ‘ = * 45.926mm .~ Byrn ry Tae yale » ¥ / _ ws - = WR . ‘ - +: 8 2 re = 4.094mm 11 CUTTING [ EXTERNAL] MULTIPLE cycig * TAPER THREAD ‘CUTTING: (QNTERNAL) - MULTIPLE CYCLE ——- a Le a gescesge Bess ‘THREAD CHART DETAILED FOR2” z s mis: ‘A178. 23 (RC 2"=BSPT INTERNAL) G70 P10 Pitch of the thread 2.809 mm G02 210. Depth of the thread 4.479 mm Basic minor diameter (Bd) 56.656 mm Bigger diameter of the taper bore(D,) = Bd ( Basic minor diameter) = 56.656 mm Smaterdameterottetaperbore(®) = D,- 30 = 56.656 - 6 = 54781 Taper value = Let 32 = 2045 32 =3 2 = 1.0837mm TAPER 00027 Noo G54 NO1 G28 THREAD CUTTING [INTERNAL] - MULTIPLE Cycip vo. WO. 7 oz T0101; NO3 M25; Nod G96 NOS 692 NO6 GOO NO7 GOL NOB G71 NOS G71 N10 GOO wii co2 8250; 81200 Mod; x60. 220. ; X50. 22. MOB F3.; U2.5 Ri; P10 Q13 UO.5 WO.05 FO.3 x60.5; 20 N12 A225 N13 A161.79 X54.78 2-30.; N14 G70 P10 Q13 UO WO FO.2; N15 GOO x400. 2400. MO9: N16 170707; 17 G97 N18 GOO N19 GO1 N20 G76 N21 676, N22 G01 N23 M05; w2d G28 N25 M30; * NBtoN14 Nig N20 M03 8600; x60. 210. X50. 25. F3. MOB; P02005§ 9100 RO.05; 7.739 2-30 P1479 Q200 R1.094 F2.309 210. M09 F3.7 vo. WO. 7 = Taper thread MaxGagie wary Nauiwsecyu tape tuming. 'X50° aeirugy internal thread NacGapbe cweny too {Bpseaigus approach point. ~ P04 ppneing ideal pass Aesogyib. = S5thread angle 55° P1479 acirugy 1.479mm asirseos oxford Ba, single depth S461. 1094 aérugs taper amount -» eps: thread - R+ cen Sanpis Gevsin@id. 144 Interns! DOUBLE START THREAD [ EXTERNAL) Pitch of the thread Depth of the thread (4) Leadot the thread Thread major diameter (MD) M30 x3 b ¢ Ey $2. mm 0.61 x pitch 0.61x3= 1.83mm pitch x number of start 3x2 6mm. 30mm MD - 2xd 30-2x1.83 30-3.66 26.34mm DOUBLE START THREAD [ EXTERNAL] DDD PROGRAM -1 DIRECT DRAWING DIMENSION Double start thread -=2 pein epoopsatin Cnutoomb. MerHoD - I 00029; NOL G54; N02 G28 UO. WO.7 NO3 707077 Nod M25; NOS G97 $700 937 N06 GOO X50. 220-7 NO7 G01 X32. 6. MO FS NOB G76 2020060 0100 RO-05; HOD G76 X26.94 2-51. P1630 0200 RO FS. wio G01 23. F2.7 11 G76 PO20060 Q100 RO.05/ fiz G76 x26.34 2-51. P1830 0200 RO FE-7 N13 G01 210. M09 FS. wid MOS; Nis 020 00. WO.; 00032 wié M30; NOO G54 % NOL G28 UO. WO.7 02 T0101; N03 Nod G96 5150; fee: i 00032 Nos G92 81000 Mod; eaea0; noig9i Gt 23. F27 Noe G00 225. 250. ees 026907 wO7 GOL 22. £2. MOB; pe) Is OTe 20200 oe ie oer aoa Hosa gcse Z-21. 71950 9200 ROE; N09 G71 B10 GIS UL WO 30.21 rues: O5¢997 N10 G00 X30. F2.; WOSG97 $700 M3; wit 20. FO.2; ¥06GOO X50. 210.7 ue . 23. MB FS.7 ms woeMge PO20031; N14 A115. xX120. 2-100. Cli N18 A180. 2-120. N16 G70 PLO O15; W817 GO1 210. MOS #2 N18 G28 UO. WO.; N19 360; * “ur $1000 woe: Bur, wt: Ban's WO.05 F037 ah F2.; FO.1 Noo yor N03 Nod NOS Nos 07 Mos Noo mio mu wiz wi3 mie mis wis m7 m7 nis mio DDD PROGRAM - III ose G28 U0. WO.; 70101; 125; G96 S150; G92 $1000 Moe: G00 x230. 210. wos, Goi 22. Mos FS. G71 U2.5 RI: G71 P10 QIS UO.S WO.05 F0.3; G01 x35. F2.; 20. FO.1; 2-20 AL60. c2; A124. x120, 2-90. RE.7 2-150. ; G70 P10 QiS UO WO FO. Go. 210. F2. M09 G00 x300. z100. 628 U0. wo. 30; * DDD PROGRAM -1V G96 $150; a92 $1000 Nod; 600 X28, 220.7 G01 22. FS. NOB; G71 U2.5 RL; G71 PLO Q15 UO.5 WO.05 FO.3s G01 x20. F2 20 F0.2; 2-15. Re. aus. A110. 120. 2-70. R6 2-100. ; G70 P10 gis; GO 210. FS. Moo; FIRST SIDE OPERATI 42 71 923 G26 v0.9 wo.09 F0.25. Go x63. 00009 wi Nog 054 \ Mes Ae G28 Uo. WO: ma suowo2 70201; N25. Nos M25; pen2e Nog 696 82507 x27 Nos 92 1000 Mos; x20 No6 G92 $1000 Me? N30 129 NO? GOO X70. 250.7 330 Noo G02 25. PS. Ma; mat Noo G72 Wi.S RL. N32 N10 o72 P11 P12 00 Wo FO.25; N33 (511,600 20. N34 Jazieor x-2. 135 Ni3"G00 210. MO; 136 N14 ¥250, 2300.7 137 S0N15 10202) (ROVE TURNING TOOL} 138 nie 1a ae: m7 096 8250; nao Nis 92. s1000 ma mal M19 60 x70. 250. uae N20 Gi 22. FS. Ma; Ss Nai G71 u2.5 RL. 451 Gi 20. ¥0.2 Alas. x68. Go 10. w9; x2s0. 2300 Pose) (FENTSH rome 100%) ms. Gao 83200 m8; 0 x67. 250.7 h Bi, FS 0; G70 Bib gE vo wo £0.25 Go zt0. $9: 250, 2300. Zo40d (CENTRE ORILE) os, 397 s1000 18; Go x0. 259. i fh. #3, 0; Bo. 0.05: Dot SHret Naa GO 210, M9; N45 x00. £300. p$@i46 T0505 (DIALSHM DRILL) ; an Ne? M25: a. NG6 697 S800 +3. _ ro od of MA9 G0 x0. 50. ; x | a we ob E15. Ms oe? = N51 G74 3; VY sy N52 G74 20 2-95 PO 910000 RO FO.17 a m33 of £10. 9; o Pa—pl ge Wi. N54 1300, 2300. 4 gis ploNSS 70606 (BORING TOOL) ; | ae N56 M25; j 5 N57 G96 5200 ; oy At — | N5€ G92 51700 M4 Lot r N59 GO x13. 250. sel ee | Ngo GL TA. FS. als ea + nea ot Yh. RQ.57 Lxi[ol| ss | Ne2-o71 Bb3 a6 0-0.3 wo.03 £0.2: 4[ N63. Go 248.7 Ned Gt ke oni waz ort off off o NS6 G2 we Sts pean EE 2B 0B 0.90.08 0.25, bey eo N2 G26 vO Wor N24 G1 20.; fep-xa00. £300 fos TOL01 (FACING BeOL) ; NaS A035. R36; N69 x20. 7300.7 Na 125; a6 2-35. “_yug 20707 (ENVESH BORING TOOL); nace Gait, a6 2038. HTL 125: NS G92 $1000 ma: fe ast wee N70 x70. 250.7 me2829 a8. x66. ; no Gi 25. FS. MB, a0 op Fi ai N73 G92 52000 i N74 GO x13. 250. No G72 W1.5 RL. NB 200. 2300.7 NLO G72 P11 PL2 VO WO FO.25;nJoN32 70303 (FINISH TURNING TOOL) ; we ace 38 8 olo0 wo 70.15; 1 © 20; v3 was, wae ono HB abt oa mis ail 167 20, BE So! 10 Rania a dons st20? ten me mons et Se en meats Fas oro oo ils By a e3ts, pstnse ouraia, Gat HG) o'erer abe nejon sat tac: ini 153 ov 182 m a Nad C92 81200 Ht; (6 0 NO6 To908 (ant MEENA I GROWN: Toy NGS GO x37, 250.; NB? M2: NGS Gi 2-32, FS. MB; N88 G96 $180; NQ7 G75 RL N89 G92 $1000 Ma; N48 G75 x32. £-35, P500 91000 RO F0.05; NIO GO X16. 250.; N49 GO Z10. M9, NO1 G1 1. FS. MB; N50 X20. 2300.; N92 2-52. FL NNfNS2 TOSOS (OD THREADING TOOL) NOI G75 RO.5; i N52 M25; 1N94 G75 X20. 2-56. #500 QL000 RO PO.05, ‘ N53 G97 800 13 N95 GO 210. M97 N54 GO x42. 250. N96 X200. 2300.; NSS Gl 210. F2. MB; Ny 70N97 T0909 (ID THREADING Toor, * N56 G76 PO20060 Q100 RI; N98 625; N57 G76 X31. 12 2-31.12 P2440 0200 FA; N99 G97 $1000 M3, N58 GO Z10. M9, N100 GO x16. 250. ; Nol G1 25. 75. 19; Nloz 676 7020060 9500 no. 03 103 676 120, 2-52. P1220 0100 #2.» N62 096 8200; Ntod co Z10, M9 N63 G92. 81000 MA; 105x200. 300. Nei Go 203, 250. 106 820; N65 Gl 21. FS. M8; % 56 57 yp. puto. 5; 15. TURNING TOOLS N67 G71 '0-0.2 W0.09 F0.25; | N6B GO x24.; N69 Gi 20. FO.2; N70 A225 x22. N72 2-20. 72 321 N73 A225 X16.95; | bone 2-53. N75 GO Z10. M9 N76 x200. 2300.2 {upoN77 20707 (ENSISH BORING 109%) N70 N25; N79 G96 $200; N80 G92 81300 MA: Ne1 Go x16, 250.7 Nez G1 £1, 5, ,60 nea c70 Pee hE v0 wo F0.2; NB4 GO 210. M9; N85 X200. 2300. N59 X200. 2300.; __NGD T0606 (ROUGH BORING TOOL) ; N61 M25; 14 155 CNC machine -sete umamaswner cutting tools ..¢ 15. TURNING TOOLS LusuGRBLUGEDG Seed Ao cutting lols wppRb Sissi specificate, 4, PCLNR exseuteg Back relief face | edge angie Paget [eee patatace by / sae dearance 7 SL ae see anos "Ste Barak rg ockclerrce anf Ste clerance ace Tn ppunr es. | ee Tat 3. MVVNN 188 187 ~ SPECIFICATION OF INSERTS o[s[e &/|O|0 > Ae ofa]> cfs fo lm |= Diameter of Tole Class M| Class U 19.05 4015 18 [2038 01 = 1.50mm T1=1.98mm 02=2.38mm 12=2.78mm 03=3.18mm stmm 04 = 4.76mm 07 =7.94mm, 09 = 9.52mm 01= 0.1mm 02= 0.2mm 04= 0.4mm 05 = 0.5mm 08 = 0 8mm 122 1.2mm 16= 1.6mm 20= 2.0mm 24= 2.4mm 32= 3.2mm 16 f. chip breaker Designation WS Wiper. Super Finishing 8 sss 8 Be 2 FA Finishing Accurate FG General Finishing 882 ¢ AR 3 ‘SF Finishing, Stainless Steel MP Medium Popular 6 2 a 3 “ 83885 8 se 2 x ALTORARAS € 2] lo 38858 = v2 a & S & | le 3388s 8 v2 2 «8 wy} LJ 2 E 8 nBeS8coxe as | (2 Sogs2s3ssaeseseas Le MT Medium Roughing WT Wiper, Medium Roughing [ ater aia) RT Roughing, Tough Rake Angle [|__| RH Roughing High Feed | SPECIFICATION OF TURNING TOOL HOLDERS 7. Clamping System Pikever lock Trop Champ — | ma STSerw Clamp WiMulti tock —| Ce | PI{[C\{LI(N|[R rae 2 Cs 25] (25|(M\(12) — L& 7 3. jL29 4o_} |_41_} 2. Insert Shape. _ fe 4. Insert Clearance Angle ' o = _ N B = 2 | A | i600 | WN 4 | B | 170 | P so | c | 18 | a L eo | o | 20|R ay | 70 — 250 s ae _ fe i, 20 F 300 | T 90 6 350 | U 100 H 400 Vv Unique to manufactuer 110 J 450 Ww 125 K 500 Y 140 i. Special x | 150 M ten | I ® x L 10. Qualified Tool Tae Rceess if sme 6. Shank Height 7. Shank Width | \ 1 yyy | \s }i |e i LP dhs - 7 Integers to be preceded by 0 Integers to be preceded by 0 ‘4mm indicated by 08 sh=@mm indicated by 08 = a SPECIFICATION OF BORING BAR (3, Tool Length [tool beng Od ee Le} 5 [S$ ][32][S]_ [c](t L C4 2 3 4 5 ~ Fi/P|[R]_ [16] - K | % |v | w= 6 Z z 3 70 m | 150 |v | «00 | Q 180 Ww 450 | R 200 | ¥ | 500 | s 250 | x | specai | T 300 | 1. Boring Bar 2. Bar Diameter | 'S : Stee! Shank 5. Insert Shape ‘A: Cooiant Through Stee! Shank [ole © : Carbide Shank E Coolant Through shank A Oo CHO X : Special 6. Approach Angle Right Hand * Left handed insert used Left Hand * Right handed insert used si | 1ON OF 7. Insert Clearance Angle SPECIFICATION OF BORING INgepy insert Size 2. Application ie — 73.968mm=5/32" E - Enea | Ae 1 teamed 4.762mm=3/16" |e. ss0mmet UE = UType Externay | 1s .6onmeti oe | “ UEI - U-Type,Emternst | 12,700mm= 12" and Internat 15.87 Sman=61 wel | | RegarType| [vs £< /| CF CW] M 70. Manufacturer's a Type Designation 1 SAwvile TT9030) = 3£co 5 § | Unique to manufactuer 3. Hand of Tool ay | . |. Type wiDiA | | ° | R= Right-hand M__ = Pressed chipbresker L -Lef-hand 1 - Noindication regular | RL - Right-hand Left-hand type | 5. Pitch Full Profile (Value by number) 0.35 - 9.0 mm 72-2 ‘TPL Partial Profile (Range by letter) mm TP A 05-15 48-16 AG 05-30 48-8 G 175-30 14-8 N 35-50 7-5 U 55-90 4.5-2.75 Q 55-60 45-4 in MEAG. 6. Thread Standard 60 + Partial Profile 60° 55 + Partial Profile 55° Iso - ISO Metric UN ~ American UN w = Whitworth BSPT — - Brish BSPT RND —- Round DIN 405 TR = Trapeze DIN 103 ACME - ACME STACME - Stub ACME ABUT — - American Buttress UN =~ UNJ = NPT APIRD - APIRound BUT —- API Buttress Casing VAM VAM APL - API H90 = H-90 a = Bxdreme Line Casing Fillent — key,s STAR keys T keys Rough insert crmty. Royor 2 Filiee kay $ teeryie Pash lasey~ mt - Ro yoy — @) MILLING 175

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