Atlas Copco India Ltd.

Gas Process Application

INOX Air Products Pvt. Ltd.

PROJECT: Hazira 700 TPD

Document No: G-000863179

Document title:

G-000863179_Recycle Valve Datasheet_ INOX BAC

Revision No. Date Prepared by Checked by Approved by

0 11-05-2021 TB RP RP

New Drw. No. : G-000863179

 SEVERN GLOCON CONTROL VALVE
F96&97, SIPCOT Industrial Park, SPECIFICATION SHEET
Irungattukkottai, Chennai 602 117, India.
Tel: +91 44 4710 4200 Fax: +91 44 4710 0073 Program Version 7.280SL / EnqRep69
Customer Atlas Copco (India) Ltd Quotation No CQ 70218
Enquiry Ref. e-mail SG Order / Item No. DOM/8917/21 1
Order No. LOA Email dtd 21-Apr-21 Quantity 1
Tag Nos. PDV-1301 ACIL Part No 1311506939
Application Recycle valve Area Classification Safe Area
Project Title Inox AP Plant Hazira BAC Serial Nos 8917-001-001
1 FLUID Air / Gas CRITICAL PRESSURE 33.6 kg/cm²(g)
CASE 1
UNITS CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF
Rated
2 FLOW RATE Nm3/hr 62475.0
3 INLET PRESSURE bar(a) 40.01 53 barg
4 OUTLET PRESSURE bar(a) 5.55
PROCESS DATA

5 INLET TEMPERATURE °C 38
6 MOL. WEIGHT kg/mol 28.97
7 SP. HEAT RATIO 1.40
8 COMPRESSIBILITY 0.99
9 2 PHASE VAP. MW
10 2 PHASE MIX IN / OUT % by wt
11 CALCULATED Cv 109.20
12 PERCENTAGE OPEN % 30
13 SPL AT 1 METRE dBA 84.1
14 INLET VELOCITY m/s 15.9
15 OUTLET VELOCITY Mach 0.32
16
17 IN PIPE SIZE / SCH 8 ins 600# / 20 ACTUATOR TYPE Pneumatic Cylinder 46
18 OUT PIPE SIZE / SCH 20 ins 150# / 10 ACTUATOR MODEL / STROKE P1CN 5 ins 47
PIPE

19 INSULATION SIZE / SPRING 100 sq.in / LIT 48

20 53 bar(g) Modulating AFO 49

ACTUATOR
DESIGN PRESSURE FAIL ACTION
21 DESIGN TMP. MIN/MAX 5°C / 60°C AIR SUPPLY / SET AT 7 / 4.1 bar(g) 50
22 VALVE MODEL NO. 5413 ACT. ORIENTATION Vertical 51
23 SIZE / CLASS 8 ins / ASME 600 HANDWHEEL None 52
24 BODY STYLE Globe TRAVEL STOPS None 53
BODY

25 BODY MATERIAL CS ASTM A216 WCB TUBING Metric 316L SS 54

26 END CONNECTIONS Integral Flange as Body FITTINGS Swagelok 316L SS 55
27 END FINISH / PREP. RF(125-250 AARH)3.2-6.3um OPEN / CLOSE / TRIP TIME <4 s / <5 s / <2 s 56
28 BODY F/F DIMS. ANSI/ISA-75.08.01 POSITIONER MANF / MODEL See Note N4 57
29 BONNET TYPE Standard SIGNAL ACTION 4mA=open / 20mA=close 58
30 BONNET MATERIAL As Valve Body (Cast/Forge) AIRSET MANF / MODEL See Note N6 59

ACCESSORIES
31 EXTENSION DIMS. NA L. SWITCH / P. TRANS TYPE See Notes 60
BONNET

32 BODY/BONNET NDE 1 See note N1. L. SWITCH / P. TRANS POS'N Limit Switch Open&Closed 61
33 BODY/BONNET NDE 2 See note N2. BOOSTERS See Note N7 62
34 BONNET BOLTING See note N3. PILOT VALVES See Note N8 63
35 GASKET MATERIAL Spiral Wound 316L/Graph. AIRLOCK VALVE None 64
36 GLAND PACKING PTFE Chevrons IP CONV'TR MANF/MODEL None 65
37 SEAT SIZE INS / TYPE 5.25 Cage 3CC SOLENOID MODEL See note N9. 66
38 Cv / CHARACTERISTIC 300 Linear SOLENOID ACTION De-energise = Open 67
39 BALANCING PTFE Seal AIR RECEIVER None 68
40 FLOW DIRECTION Under TESTING See note N5. 69
TRIM

41 TRIM MATERIAL 316 SS** CE CERTIFICATION N/A 70

MISC

42 SOFT SEAT None CLEANING Standard Workshop 71

43 SEAT LEAKAGE ANSI Class IV PAINT FINISH See note N10. 72
44 BELLOWS MATERIAL None PARTS CERTIFICATION See note N11. 73
45 BAFFLES None 74
Notes Revisions
75 N1 MPI-Body/Bnt Castings/Forgings to ASME B16.34 at Foundry/Forge Rev By Date
76 N2 Rad./Ultrasonic-Body/Bnt to ASME B16.34 at Foundry/Forge 00 AG 28-Apr-21
77 N3 A193Gr B7 Bolt/A194Gr 2H Nut + HDG 01 AG 7-May-21
78 N5 Standard material and factory testing with certification.
79 N10 As per approved Painting procedure. Body & Actuator colour: RAL 7015 (Polyurethane based paint)
80 N11 3.1 Certs, Body/Bonnet, Trims & Bolting. 2.1 Certs for soft parts (Gland packing ,Gasket)
81 Electrical Connection M20 x 1.5 ; Pneumatic Connection 1/2" NPT
82 N6 AFR: Shavo Model: SB20T-4N-M6D/RNMN, Al encl + SS gauge
Positioner: Metso: Model ND9103HXTL1 + SS gauges, Aluminium Enclosure + Epoxy Coating, Exia ,
83 N4 2 nos cable entry ,With Inbuilt PT
84 N9 Solenoid Valve: Rotex Model:30334-SL-5-2R-B5+III-230V-AC/DC-16-FR-H-SL, WP IP-67
85 Limit Switch: Avcons Model: SB202P8, WP IP 67, 24 V DC, P&F:NBB3-V3-Z4_Proximity inductive type ,Cable entry -2 nos
86 N7 Booster: 2 no's 3/4" I-BP1C(IB43), MOC: Al
87 N8 Poppet Valves 2 no's 1 " Rotex 33101-25-8R-B5 MOC: SS
88 One No Metso ND9106HXT to be provided as spare
89 ** Plug - SS316 +Stellite, Seat & Cage -SS316 , Stem-SS316
Double compression type Cable gland with PVC hood shall be provided for all electrical cable entries ,MOC:316SS
90 Baliga Make ,Model No:CG-1010
91 Additional Airset Shavo 1/4" NPT Model:11-4SN-250M-M5KN-NN+SS Gauge provided for SOV supply
QMD 7.0.2 rev 2

New Drw. No. : G-000863179

 SEVERN GLOCON CONTROL VALVE
F96&97, SIPCOT Industrial Park, SPECIFICATION SHEET
Irungattukkottai, Chennai 602 117, India.
Tel: +91 44 4710 4200 Fax: +91 44 4710 0073 Program Version 7.280SL / EnqRep69
Customer Atlas Copco Quotation No CQ 70218
Enquiry Ref. e-mail SG Order / Item No. DOM/8917/21 1
Order No. LOA Email dtd 21-Apr-21 Quantity 1
Tag Nos. PDV-1301 ACIL Part No 1311506939
Application Recycle valve Area Classification Safe Area
Project Title Inox AP Plant Hazira BAC Serial Nos 8917-001-001
1 FLUID Air / Gas CRITICAL PRESSURE 33.6 kg/cm²(g)
CASE 2 CASE 4
CASE 1 CASE 3
UNITS Control Surge Surge at max CASE 5 CASE 6 SHUT-OFF
Operating Choke
at Design IGV opening
2 FLOW RATE Nm3/hr 62475.0 44200.0 50600.0 51000.0
3 INLET PRESSURE bar(a) 40.01 40.01 17.00 49.00 53 barg
PROCESS DATA

4 OUTLET PRESSURE bar(a) 5.55 5.55 5.55 5.55

5 INLET TEMPERATURE °C 38 38 38 38
6 MOL. WEIGHT kg/mol 28.97 28.97 28.97 28.97
7 SP. HEAT RATIO 1.40 1.40 1.40 1.40
8 COMPRESSIBILITY 0.99 0.99 0.99 0.99
9 2 PHASE VAP. MW
10 2 PHASE MIX IN / OUT % by wt
11 CALCULATED Cv 109.20 77.24 214.50 72.67
12 PERCENTAGE OPEN % 30 21 64 20
13 SPL AT 1 METRE dBA 84.1 82.5 <75 84.2
14 INLET VELOCITY m/s 15.9 11.20 30.3 10.60
15 OUTLET VELOCITY Mach 0.32 0.23 0.26 0.26
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QMD 7.0.2 rev 2

New Drw. No. : G-000863179

 SEVERN GLOCON
F96&97, SIPCOT Industrial Park,
CONTROL VALVE
Irungattukkottai, Chennai 602 117, India. SIZING DATA SHEET
Tel: +91 44 4710 4200 Fax: +91 44 4710 0073
Customer Atlas Copco (India) Ltd Quotation No CQ 70218
Enquiry Ref. e-mail SG Order / Item No. DOM/8917/21 1
Order No. LOA Email dtd 21-Apr-21 Quantity 1
Tag Nos. PDV-1301 ACIL Part No 1311506939
Application Recycle valve Area Classification Safe Area
Project Title Inox AP Plant Hazira BAC Serial Nos 8917-001-001

Inherent Valve Characteristic

350
VALVE INSTALLED Cv

300

250

200

150

100

50

0
0 10 20 30 40 50 60 70 80 90 100

% PERCENTAGE LIFT/OPENING
QMD 7.0.2 rev 1

By PNFtb at 2:49 pm, May 11, 2021

New Drw. No. : G-000863179