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    Shell & Tube Gas HEATER EXCHANGER (P-1233002) : Srge/Esup

    Uploaded by

    Robles Dresch
    This document provides specifications for a shell and tube gas heater exchanger including its size, materials, construction details, and operating conditions. Key details include it being 550 x 3000 mm with 62.66 square meters of surface area, using plain tubes made of SA-789 S31803 stainless steel, a SA-516 Gr.70N carbon steel shell, and being designed for sour gas service per NACE MR-0175 standards. The exchanger is rated for a maximum duty of heating water to 71.7°C using gas as the process fluid.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Shell & Tube Gas HEATER EXCHANGER (P-1233002) : Srge/Esup

    Uploaded by

    Robles Dresch
    67 views3 pages
    This document provides specifications for a shell and tube gas heater exchanger including its size, materials, construction details, and operating conditions. Key details include it being 550 x 3000 mm with 62.66 square meters of surface area, using plain tubes made of SA-789 S31803 stainless steel, a SA-516 Gr.70N carbon steel shell, and being designed for sour gas service per NACE MR-0175 standards. The exchanger is rated for a maximum duty of heating water to 71.7°C using gas as the process fluid.

    Original Description:

    PROCESSS

    Original Title

    12X-002

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    This document provides specifications for a shell and tube gas heater exchanger including its size, materials, construction details, and operating conditions. Key details include it being 550 x 3000 mm with 62.66 square meters of surface area, using plain tubes made of SA-789 S31803 stainless steel, a SA-516 Gr.70N carbon steel shell, and being designed for sour gas service per NACE MR-0175 standards. The exchanger is rated for a maximum duty of heating water to 71.7°C using gas as the process fluid.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    67 views3 pages

    Shell & Tube Gas HEATER EXCHANGER (P-1233002) : Srge/Esup

    Uploaded by

    Robles Dresch
    This document provides specifications for a shell and tube gas heater exchanger including its size, materials, construction details, and operating conditions. Key details include it being 550 x 3000 mm with 62.66 square meters of surface area, using plain tubes made of SA-789 S31803 stainless steel, a SA-516 Gr.70N carbon steel shell, and being designed for sour gas service per NACE MR-0175 standards. The exchanger is rated for a maximum duty of heating water to 71.7°C using gas as the process fluid.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Nº:

    DATA SHEET I-FD-3010.97-1233-451-P4X-002


    CLIENT: SHEET:
    SRGE 1 of 3
    PROJECT:
    FPSO P-71 IN-3A39-13-441-135
    UNIT:
    ITAPU
    TITLE:

    SHELL & TUBE GAS


    SRGE/ESUP
    HEATER EXCHANGER (P-1233002)
    ESUP

    INDEX OF REVISIONS

    REV. DESCRIPTION AND/OR REVISED SHEETS

    0 ORIGINAL ISSUE

    REV. 0 REV. A REV. B REV. C REV. D REV. E REV. F REV. G REV. H


    DATE JUN/2020
    DESIGN SRGE/ESUP
    EXECUTION REUTHER
    CHECK DANISCHMIDT
    APPROVAL GONZALEZ
    Nº: REV.
    DATA SHEET I-FD-3010.0F-1231-451-PPC-101002 0
    UNIT: SHEET
    FPSO P-71 2 of 3
    TITLE:

    SHELL & TUBE GAS HEATER EXCHANGER (P-1233002)


    SRGE/ESUP
    1 SERVICE: GAS HEATER OPERATING CASE: MAXIMUM DUTY
    2 SIZE 550 x 3000 mm TYPE AEL INSTALLATION VER CONNECTED IN 1 SERIE 1 PARALLEL
    3 TOTAL SURF. 62,66 m² SHELLS/UNIT 1 @ 100% SURF/SHELL 62,66 m²
    4 PERFORMANCE OF ONE UNIT
    5 FLUID ALLOCATION SHELL SIDE TUBE SIDE
    6 FLUID NAME HOT WATER GAS
    7 FLUID QUANTITY – TOTAL kg/h
    8 VAPOR (IN/OUT) kg/h
    9 LIQUID kg/h
    10 STEAM kg/h
    11 NONCONDENSABLE kg/h
    12 WATER kg/h
    13 TEMPERATURE (IN/OUT) °C
    14 SPECIFIC GRAVITY – LIQUID SEE PROCESS DATA SHEET (1) SEE PROCESS DATA SHEET (1)
    15 VISCOSITY – LIQUID 10-3Pa.s
    16 VISCOSITY – VAPOR 10-3Pa.s
    17 MOLECULAR WEIGHT – VAPOR
    18 MOLECULAR WEIGHT – NONCONDENSABLE
    19 SPECIFIC HEAT kJ/(kg.°C)
    20 THERMAL CONDUCTIVITY W/(m.°C)
    21 LATENT HEAT kJ/kg
    22 INLET PRESSURE kPa (abs)
    23 VELOCITY m/s 0,15 13,92
    24 PRESSURE DROP – ALLOW/CALC kPa 25 1,847 60 42
    25 FOULING RESISTANCE m².°C/W 0,00017 0,00017
    26 HEAT EXCHANGED 0,83 x 106 W MTD (CORRECTED) 71,7 °C
    27 TRANSFER RATE, W/(m².°C) SERVICE 193,43 CLEAN 1428
    28 CONSTRUCTION OF ONE SHELL SKETCH
    29 SHELL SIDE TUBE SIDE
    30 DESIGN/TEST PRESSURE, kPa (g) (1) (12) (1) (12)
    31 DESIGN TEMPERATURE, °C (1) (1)
    32 N° PASSES PER SHELL 1 1
    33 CORROSION ALLOWANCE, mm 3.0 0
    34 PWHT (12) (12)
    35 RADIOGRAPHY (12) (12)
    36 IN 6” 12”
    37 CONNECTIONS OUT 6” 12”
    38 SIZE / RATING INTERMEDIATE
    39
    40 TUBE N° 349 OD 19,05 mm THK 1,651 mm LENGTH 3000 mm PITCH 23,8 mm
    41 TUBE TYPE Plain MATERIAL (3) ARRANGEMENT 90
    42 SHELL (3) ID 530,95mm SHELL COVER (INTEG/REMOV) -
    43 STATIONARY HEAD (CHANNEL/BONNET) (3) CHANNEL COVER (3)
    44 TUBESHEET STATIONARY (3) TUBESHEET - FLOATING NO
    45 FLOATING HEAD COVER (3) IMPINGEMENT PROTECTION NO
    46 BAFFLES CROSS (3) TYPE Single Seg. (H) No. 11 CUT (%D) 20 SPACING C/C 220mm
    47 BAFFLES LONG SEAL TYPE INLET 333 mm (4)
    TUBE–TUBESHEET JOINT:
    48 BY PASS SEAL ARRANGEMENT
    Expanded (2 grooves)
    49 V², kg/(m.s²) INLET NOZZLE BUNDLE ENTRANCE BUNDLE EXIT
    50 GASKETS SHELL SIDE TUBE SIDE FLOATING HEAD -
    51 CODE ASME CODE SEC VIII DIV 1 TEMA CLASS R - REFINERY SERVICE DESIGN LIFE, YEARS
    52 WEIGHT / SHELL, kg 3282,7 (2) FILLED WITH WATER 4296 (2) BUNDLE 910,78 (2)
    Nº: REV.
    DATA SHEET I-FD-3010.0F-1231-451-PPC-101002 0
    UNIT: SHEET
    FPSO P-71 3 of 3
    TITLE:

    SHELL & TUBE GAS HEATER EXCHANGER (P-1233002)


    SRGE/ESUP
    53

    NOTES
    1) FOR PROCESS DATA AND DESIGN CONDITIONS, SEE I-FD-3010.97-1233-451-P4X-001 – MOLECULAR
    SIEVE INLET GAS HEATER (P-1233002).CONSIDERING 01 UNIT @ 100%.

    2) THE WEIGHTS SHOWN ARE ESTIMATED.

    3) MATERIALS (ISO 15156 / NACE MR-0175 for sour service GAS SIDE):

    • TUBES: SA-789 S31803

    • SHELL: SA-516 Gr.70N + 3mm C.A.

    • STATIONARY HEAD: SA-264 (SA 516 Gr. 70 + CLAD S31803)

    • TUBESHEET STATIONARY: SA-182 Gr.F51 S31803

    • CHANNEL COVER: SA-182 S31803

    • BAFFLES: SA-516 Gr.70N

    4) THE INLET BAFFLE SPACING IS ESTIMATED AND SHALL BE CONFIRMED BY MANUFACTURER.

    5) BAFFLE TUBE HOLE DIAMETER SHALL NOT EXCEED THE OD OF THE TUBE PLUS 0,40 MM.

    6) THE EQUIPMENT PRESSURE RATING NOZZLE SPECIFICATION SHALL BE COMPATIBLE TO THE PIPING
    LINE WHICH IT WILL BE CONNECTED.

    7) SHELL & TUBE GAS COOLER EXCHANGER MUST BE IN FULL COMPLIANCE WITH I-ET-3010.90-1200-540-
    PPC-001 – REQUIREMENTS FOR PRESSURE VESSELS DESIGN, WITH I-ET-3010.90-1200-540-PPC-002 –
    REQUIREMENTS FOR PRESSURE VESSELS FABRICATION AND I-ET-3010.90-1200-451-PPC-001 - SHELL
    & TUBE HEAT EXCHANGER SPECIFICATION.

    8) ALL EQUIPMENT SHALL BE SUITABLE FOR OPERATION IN A ZONE 2, GAS GROUP IIA, TEMPERATURE
    CLASS T3 CLASSIFIED AREA AND SHALL BE CERTIFIED.

    9) POSSIBLE CONTACTS BETWEEN STAINLESS STEEL PARTS AND CARBON STEEL PARTS SHALL BE
    ELECTRICALLY ISOLATED TO AVOID GALVANIC CORROSION.

    10) MECHANICAL DESIGN SHALL BE VERIFIED BY ASME VIII DIV 1.

    11) THERMAL INSULATION ACCORDING TO I-ET-3010.90-1000-431-PSQ-001:


    SHELL SIDE: ENERGY CONSERVATION.
    TUBE SIDE: ENERGY CONSERVATION.
    INSULATION SHALL BE OF NON HYGROSCOPIC MATERIAL.

    12) BY MANUFACTURER AND ACCORDING TO I-ET-3010.90-1200-540-PPC-001 – REQUIREMENTS FOR


    PRESSURE VESSELS DESIGN.

    13) PAINTING SHALL CONFORM TO I-ET-3010.90-1200-956-PPC-006 – GENERAL PAINTING.

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