FOR APPROVAL

ADDED THE TROLLEY BAR INSPECTION

D 13-Nov-19 S.K.Yoon M.S.Jang D.G.Kang
ITEM (2.6)
C 30-Sep-19 S.K.Yoon M.S.Jang D.G.Kang REVISED AS PER OWNER'S COMMENTS

B 5-Sep-19 S.M.Ham M.S.Jang D.G.Kang REVISED AS PER OWNER'S COMMENTS

A 31-Jul-19 S.M.Ham M.S.Jang D.G.Kang FOR APPROVAL

Rev. Date Prepared Checked Approved Details of Revision

Owner

Owner's Engineer

Contractor

DOOSAN HEAVY INDUSTRIES VIETNAM

Sub-Supplier

LILAMA CORPORATION

Project
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
(2 x 600MW)
Title

INSPECTION AND TEST PLAN FOR CRANE & HOIST INSTALLATION

Document No. Rev. Pages.

NS2-DH01-P0ZEN-740009 D 12
 NGHI SON 2 BOT THERMAL POWER PLANT PROJECT ID No : NS2-DH01-P0ZEN-740009
(2 x 600MW) Rev : D

TITLE: INSPECTION AND TEST PLAN FOR CRANE & HOIST INSTALLATION
Applicable Specification or Participation by Sampling
No Description of Inspection and Test Acceptance Criteria Record Format Remark
Procedure Sub-Con Contractor Owner frequency

1 Material Reveiving Inspection

- Correct Item, No Damage

1.1 Material Reveiving Inspection Construction Drawing Refer to Material Inspection Report & QCR H W W 100%
- Refer to the Approved Drawing & Packing List

2 Erection

Construction Drawing
2.1 Elavation Check ISO 12488-1 Table 2 Inspection Report For Elevation Check (Form #1) H W RW -
ISO 12488-1

Construction Drawing Inspection Report For Straightness Check (Form

2.2 Straightness Check ISO 12488-1 Table 2 H W RW -
ISO 12488-1 #2)

Construction Drawing
2.3 Span Check ISO 12488-1 Table 2 Inspection Report For Span Check (Form #3) H W RW -
ISO 12488-1

2.4 Fit-up Inspection (If any) AWS D1.1 Refer to AWS D1.1 Fig 5.3 Inspection Report For Fit-Up (Form #4) H W W 100%

Crack: No
Undercut: Max 1 mm for T<25mm
2.5 Welding Visual Inspection (If any) AWS D1.1 Max 2 mm for T≥ 25mm Inspection Report For Welding Visual (Form #5) H W W 100%
Reinforcement: 0 ~3 mm for T≤ 25mm
0~ 5 mm for 25< T≤ 50 mm

2.6 Inspection for Trolley Bar Construction Drawing Construction Drawing Inspection Report For Trolley Bar (Form #5-1) H W W 100% D
NDE Procedure No.: NS2-QE03-P0ZEN- - MT or PT
NDE Procedure No.: NS2-QE03-P0ZEN-040010
2.7 NDE (If any) 040010 - NDE Report H W R 100% Butt
Para PTC.NS2.MT.01, PTC.NS2.PT.01
Para. PTC.NS2.MT.01, PTC.NS2.PT.01 welding

Dynamic load test 110% of rated load (Except QTKĐ 001:2008/BLĐTBXH Inspection Report For Dynamic Load Test (Form Load Testing shall be witnessed by
2.8 Refer to Section 4.3.2 – TCVN 4244:2005 H W W 100%
Chain Block) TCVN 4244:2005 #6) Local Authorized Third Party

Static load test 125% of rated load (Except Chain QTKĐ 001:2008/BLĐTBXH Load Testing shall be witnessed by
2.9 Refer to Section 4.3.2 – TCVN 4244:2005 Inspection Report For Static Load Test (Form #6) H W W 100%
Block) TCVN 4244:2005 Local Authorized Third Party

3 Touch up painting inspection

1. Surface Preparation: SSPC SP 3
2. Dry Film Thickness (Total thickness)
Monorail, Crane, Hoist (Including Canopy)
Refer to Painting Procedure Outdoor:
3.1 Painting inspection (If any) Outside: 240µm (1st:80µm; 2nd:110µm; H W RW -
NS2-YR01-P0ZEN-070001 Touch up Painting Report (Form #7)
3rd:50µm)
Indoor:
Outside: 160µm (1st: 80µm; 2nd:80µm)

4 Final Inspection
4.1 Final Inspection & Walk down Approved Construction Drawing Approved Construction Drawing - Punch List Report (Form #8) H W W 100%
Abbreviation : S: Surveillance R: Report Review RW: Random Witness Inspection W: Witness Inspection H: Hold Inspection
 INSPECTION AND TEST PLAN FOR ITP. NS2-DH01-P0ZEN-740009
CRANE & HOIST INSTALLATION Rev. D

CONTENTS

1 INSPECTION REPORT FOR ELEVATION CHECK

2 INSPECTION REPORT FOR SPAN CHECK

3 INSPECTION REPORT FOR STRAIGHTNESS CHECK

4 INSPECTION REPORT FOR FIT-UP

5 INSPECTION REPORT FOR WELDING VISUAL

5-1 INSPECTION REPORT FOR BUS BAR D

6 INSPECTION REPORT FOR DYNAMIC/ STATIC LOAD TEST

7 INSPECTION REPORT FOR TOUCH UP PAINTING

8 PUNCH LIST REPORT

 NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
EPC Contractor

Inspection Report For Elevation Check

Report No. Sub-Contractor

Building/Structure Unit

Inspection Item Date

Drawing Number Joint No.

ISO 12488-1

Tolerance of height related to opposite measuring points at right angles at each point of travelling track
Class Class 1 Class 2 Crane Type

Tolerance ±E ±5 max ±10 max Applicable Class

E Result
Point no. Remarks
Design Actual Deviation Accept Reject

<Remarks & Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date

ITP No.NS2-DH01-P0ZEN-740009 (1)

 NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
EPC Contractor

Inspection Report For Straightness Check

Report No. Sub-Contractor LILAMA

Building/Structure Unit

Inspection Item Date

Drawing Number Joint No.

ISO 12488-1

Tolerance of straightness related to height of crane at each point of travelling track ( C )

Tolerance of straightness related to test length of 2000 mm at each point of height of crane rail ( c )

Class Class 1 Class 2 Crane Type

Applicable
Tolerance (C) ±5 ±10
Class
Tolerance (c) 1 2

C c Result
Point no. Remarks
Design Actual Deviation Design Actual Deviation Accept Reject

<Remarks & Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date
ITP No.NS2-DH01-P0ZEN-740009 (2)
 NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
EPC Contractor

Inspection Report For Span Check

Report No. Sub-Contractor LILAMA

Building/Structure Unit

Inspection Item Date

Drawing Number Joint No.

ISO 12488-1

Tolerance of span S of the crane rails related to rail centre at each point of travelling track
Class Class 1 Class 2 Crane Type
±3 ±5 Applicable
Tolerance valid for all spans S≤16 m valid for all spans S≤16 m Class
+A= Smax-S
-A=Smin-S ±10 ±15
valid for all spans S>16 m valid for all spans S>16 m

A Result
Point no. Remarks
Design Actual Deviation Accept Reject

<Remarks & Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date

ITP No.NS2-DH01-P0ZEN-740009 (3)

 NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
EPC Contractor
Inspection Report For Fit-up
Report No Sub-contractor LILAMA

Building / Structure Unit

Inspection Item Date

Drawing Number Spool/Joint No.

Construction Drawing/
Inspection Item Accept Reject Remarks
Code & Standard

Follow to AWS D1.1 Fig 5.3 & C-5.21

WPS no DVN-WPS-SMAW-001 and/or DVN-WPS-FCAW-001

1) Root gap (R) Max 2mm

2) Beveling (α) As per drawing requirement -5 °, +10°

3) Root face (f) Max 2mm

Example sketches

Root Gap ( R ) Beveling (α) Root face (f) Results

Joint No. Remarks
Actual Deviation Actual Deviation Actual Deviation Accept Reject

<Remarks & Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date
ITP No.NS2-DH01-P0ZEN-740009 (4)
 NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
EPC Contractor

Inspection Report For Welding Visual

Report No Sub-contractor LILAMA

Building / Structure Unit

Inspection Item Date

Drawing Number Spool/ Joint No.

Construction Drawing/
Inspection Item Accept Reject Remarks
Code & Standard

AWS D1.1 Table 6.1 & 5.9

Max 1 mm for T<25mm

- Under cut  
Max 2 mm for T≥ 25mm

- Crack No  

- Slag & Spatter, Arc-Strike and overlap Smoothly grinding  

0~ 3 mm for T≤ 25mm
- Reinforcement  
0~ 5 mm for 25< T≤ 50 mm
<Remarks & Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date
ITP No.NS2-DH01-P0ZEN-740009 (5)
 NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
EPC Contractor

Inspection Report For Trolley Bar

Report No. Sub-Contractor

Building/Structure Unit

Inspection Item Date

Drawing Number Joint No.

Inspection Item Requirments Accept Reject Remarks D

- Visual check for the installation of Power

Drawing
Supply Bracket.
- Visual check for the alignment of Bus bar
Drawing
installation.
- Visual check for the installation Main Isolator
Drawing
Switch.

- Visual check for grounding connection. Drawing

- Ensure that all the accessories are installed. Drawing

- Visual check for tagging and wire marking for

Drawing
cable as per approved drawing.
Construction drawing shall be attached during inspection

<Remarks & Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date
ITP No.NS2-DH01-P0ZEN-740009 (5-1)
 NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
EPC Contractor
Inspection Report for Dynamic/Static Load Test
Report No. Sub-Contractor LILAMA

Building/Structure Unit

Inspection Item Date

Drawing Number Joint No.

Section 4.3.2 – TCVN 4244:2005

Test specification :

Design Load Test :

Testing Load Test :

Testing Holding Time : (10 min)

Result
Description (Dynamic/Static
No Item No. Test date Remark
Load Test)
Accept Reject

<Remarks & Comments>

Subconrtactor Contractor Owner/Owner's Engineer Third Party

Signature

Full Name

Date

ITP No.NS2-DH01-P0ZEN-740009 (6)

 NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
EPC Contractor
Inspection Report For Touch up Painting
Report No. Sub-Contractor

Building/Structure Unit

Inspection Item Date

Drawing Number Joint/ Item No.

Construction Drawing /
Inspection Item Accept Reject Remarks
Code & Standard

1) Document

1.1. Painting procedure NS2-YR01-P0ZEN-070001 □ □

2) Surface Preparation

2.1. Surface Preparation SSPC SP3 □ □

2.2. Relative Humidity ≤ 85% □ □
2.3. Temperature of painting surface
above Dew point
Not less than 3°C □ □

3) Coating Thickness (DFT) Requirement Accept Reject Remarks

Outdoor:
Outside: 240µm (1st:80µm; 2nd:110µm; 3rd:50µm)
3.1 Exterior Coating Inspection
Indoor: □ □
Outside: 160µm (1st: 80µm; 2nd:80µm)
Exterior
DFT checking Remarks
1st 2nd 3rd

Actual result 3

Note: The actual DFT not less than requirement mentioned 3.1 above
<Remarks/Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date

ITP No.: NS2-DH01-P0ZEN-740009 (7)

 NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
EPC Contractor
Punch List Report
Report No Sub-Contractor LILAMA

Building/Structure Unit

Inspection Item Date

Drawing Number Boundary

Ref. Report No. / TOP No.

Completed Checked Agreed
Defects, Deficiencies, Date By By Closed By
Item No. Location Cat. Remarks
Outstanding Works Completed Owner/Owner'
Subcontractor Contractor
s Engineer

Notes :
Category A Comment that commissioning can proceed only after closure of this comment
Category B Comment that commissioning can proceed even if comment still not closed
<Remarks & Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date
ITP No.NS2-DH01-P0ZEN-740009 (8)