ITD-GEN-000-CIV-CHK-0002 - 0 - Civil Concrete ITPs

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Contractor

Legends & Scope Logo

LEGENDS & DEFINITATIONS


"H" - HOLD POINT - Work shall not be proceeded further without the inspection for this stage. Contractor
shall notify the COMPANY / PMC and raise RFI.

"W" - WITNESS POINT - Work shall be witnessed for the inspection stage. Contractor shall notify the
COMPANY / PMC and raise RFI.

"S" - SURVEILLANCE - Surveillance can be carried out for on-going activity but formal notification and RFI is
not required.

"R" - REVIEW - Document shall submitted for review and approval through transmittal. Work shall not be
proceeded unless contractor has received Code-A / Code-B from PMC / COMPANY.

"RFI" - REQUEST FOR INSPECTION - Contractor shall submit the FRI along-with their inspection
notification.

SCOPE OF WORK
Contractor shall "briefly" specify their Scope of Work:
ITP - INSPECTION & TEST PLAN
CONCRETE
Document No : ITD-GEN-000-CIV-CHK-0002; Rev-0
Verifying Document
Checklist
No. Activity Acceptance Criteria (Inspection Report & Contractor PMC
Reference
Checklist)

Batch Plant Qualification & Trial Mix


2.1 Design Approved Drawing RFI &Lab Test Reports H R
( For each Concrete Grad) (Concrete Compressive Strength)

Approved Drawing Checklist -2-


2.2 Blinding Concrete and Water Proofing (Water Proofing as per vendor
RFI and Checklist-2-2 H W
2
recommendation)

Pre Concrete Inspection:


Approved Drawing Checklist -2-
2.3 Reinforcing Steel, Formwork & (Spacers, Clean, align and level formwork
RFI & Checklist-2-1 H W
1
Cleanliness edges)

Anchor Bolts & Embedded items Approved Drawing Checklist -2-


2.4 RFI & and check list -2-3. H W
installation (Size, Elevation & Coordinates of Anchor 3
Bolts)

Checklist -2-
2.5 Concrete Pouring and Cube Casting Approved Drawing RFI & Checklist--2-2 H W
2
(Slump, Temperature & Vibration)
Checklist -2-
2.6 Foundation Coating Approved Drawing of Foundation RFI & Checklist--2-2 H S
2

Curing Approved Drawing


2.7 Visual W S
(3-times a day, 07 days) (Hossain & Good arrangement for Water
Supply for curing)

Note :
1. Contractor shall attach "Inspection Reports" of ITP along-with RFI.
2. PMC / Contractor to complete the "Inspection Checklist" attached with RFI.
3. PMC is to ensure that all inspection record is complete and has been placed in MC / PA / Dossiers.
Inspection Checklist
Formwork & Reinforcing Steel
Document # : Checklist-2-1
Report # PRID #: Project Name: Contractor :
RFI No :
Inspection Time Start: Finish: Inspection Date:
Dwg # / Line # : Location/Joint # :
Reference:
Inspection Checklist
Inspector's Observation
Sr # Description of Activiti State NA if not applicable
(Record the Data)
Reinforcing Steel
□ Yes □ No □ N/A
Tensile Test:
1 Tensile Test conducted reinforcing steel?
Steel Grade ...................................
What is the required grade of reinforcing steel?
Yield Stress ..................................
Concrete Cover & Cleanliness
2 Ensure the concrete cover as per drawing / spec □ Yes □ No □ N/A
Ensure that the rebars are clean and not rusty
Rebar Size & Spacing:
3 Is rebar size & spacing as per AFC Dwg? □ Yes □ No □ N/A
If not, Contractor to show the document with approved changes.
Form-work
Surface Condition:
4 Form surface shall be smooth, cleaned of dirt, mortar etc. □ Yes □ No □ N/A
Irregularities / damages in forms shall not exceed 3 mm.
Dimension Tolerance:
5 Ensure dimensions are as per AFC Dwg and within tolerance limits.
□ Yes □ No □ N/A

Alignment & Plumbness:


6 Ensure that horizontal alignment & Vertical plumbness as per drawing.
□ Yes □ No □ N/A

Rigidity & Anchorage of Formwork:


1. Formwork is rigidly anchored with supports, bracing, tie-rods and scaffolding
7 to prevent movement during concrete pouring. □ Yes □ No □ N/A
2. Formwork sufficiently tight to prevent leakage.
3. Tie-rod holes shall be filled with approved material to fill completed depth.
Chamfer:
8 All Edges & Corners shall have chamfer 25 mm x 45 °
□ Yes □ No □ N/A

Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements (Specifications, Codes
and Standards, Equipment Manufacturer's recommendations). Where relevant or applicable, other activities can be added to the
checklist.

CONTRACTOR PMC
Name
Date
Signature
Inspection Checklist
Concrete Pouring
Document # :Checklist-2-2
Report # PRID #: Project Name: Contractor :
RFI No :
Inspection Time Start: Finish: Inspection Date:
Dwg # : Location/Joint # : N/A
Reference:

Inspection Checklist
Inspector's Observation -
Sr # Description of Activity State NA if not applicable
(Record the Data)
Mix Design & Batch Plant Control:
□ Batch Plant Visited
Ensure that the supplied concrete is as per approved mix design. And the
1 batch plant devices are calibrated
□ Batch Plant Not Visited
Batch Plant Visit done?

Concrete Temperature in Hot Weather: Specify the slump & temperature range:
1. Concrete Temperature : …... ° C
2 Check Concrete Temperature should not be more than 35 degree
2. weather Temperature : Max. Min

Conduits, Conductor, Pipe & other Embedded Items:


3 Embedded Items of other disciplines (conduits, grounding etc.) have been □ Yes □ No □ N/A
checked by related discipline engineers.

Slump: slump:
4 Monitoring workability of concrete and water/cement ratio ( slump test) from to

Frequency of Compressive Strength Test:


Each test shall consist of 06 Cubes, 3 for 07 days & 3 for 28 days.
How many cubes casted? :
1. Minimum One test for each 100 Cubic Meter placed.
5 2. Minimum One test for each type of concrete placed on any day.
…………………………………………..
3. Minimum one test for structural components poured by one batch of
concrete.

Delivery Time :
Roughly how much time to deliver the concrete?
6 Concrete must be delivered and poured from the truck mixer or agitator
……………… Minutes
truck within 30 min hr after mixing of water, cement and aggregate.
Pouring Height / Segregation:
7 Concrete must be poured with proper equipment and pouring height shall □ OK □ Not OK
not be more than 2 meters to avoid any segregation.

Vibrators: Specify the No. of Vibrators used:


8 Ensure that concrete is properly vibrated.
Check how many workable vibrators contractor has arranged. ………………………………………………………

Concrete Finish:
9 □ Yes □ No □ N/A
Concrete shall be given a surface float Finish as per drawing/specs.

Burlap Covering:
Specify the material used to cover the concrete:
10 Due to weather limitation Concrete surface shall be immediately covered …………………………………………………………………..
with burlap / plastic.

Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements (Specifications, Codes
and Standards, Equipment Manufacturer's recommendations). Where relevant or applicable, other activities can be added to the
checklist.

CONTRACTOR PMC

Name

Date

Signature
Inspection Checklist
Anchor Bolts & Embedded Items
Document # : Checklist-2-3
Report # PRID #: Project Name: Contractor :
RFI No :
Inspection Time Start: Finish: Inspection Date:
Dwg # : Location :
Reference:

Material Check: Specify the Grade of supplied material:


Check the Anchor Bolts & Embedded Items are of approved material.
1 1. Anchor Bolts shall conform to : ASTM F1554 1. Anchor Bolts …………………...

2. Other Embedded items shall conform to : ASTM A36. 2. Embedded Items …………………...

Size : □ OK □ Not
OK
Type & Size:
2 Verify the Size & Shape of anchor bolts are as per drawing.
Shape : □ OK □ Not
OK

Specify what is used for thread protection:


Thread Protection:
3 □ Greased or
Check the Grease/Plastic Cap has been applied on the threads of Anchor Bolts
□ Plastic Cover

Rigidity & Anchorage of Embedded Items:


1. Ensure all embedded items are securely anchored so that no movement
4 during concrete pouring. □ OK □ Not OK
2. Anchor Bolts shall be rigidly secured with template at top. Anchor Bolts shall
also be securely fastened at bottom

Dimensional Check
5 □ OK □ Not OK
Check the Elevation, Coordination & Projection of Anchor Bolts as per drawing.

Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements
(Specifications, Codes and Standards, Equipment Manufacturer's recommendations). Where relevant or
applicable, other activities can be added to the checklist.

CONTRACTOR QC PMC

Name
Date
Signature

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