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S235 JR (EN 10025) EN 10204 (2.2 Cert.) EN 10034 (Table 1,2,3), EN10056-2, EN 10029 (Table 1 - Class A), EN 10279 (Table 2)

This document outlines the inspection test plan for structural steel prefabrication. It details 9 key activities to be inspected including incoming material checks, fabrication processes, welding, and non-destructive testing. For each activity, it specifies the reference documents, tolerances, required certification forms, inspection frequency, and responsibilities. The goal is to ensure all structural steel meets the applicable legislation and quality standards.

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Izzet Bozkurt
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0% found this document useful (0 votes)
445 views2 pages

S235 JR (EN 10025) EN 10204 (2.2 Cert.) EN 10034 (Table 1,2,3), EN10056-2, EN 10029 (Table 1 - Class A), EN 10279 (Table 2)

This document outlines the inspection test plan for structural steel prefabrication. It details 9 key activities to be inspected including incoming material checks, fabrication processes, welding, and non-destructive testing. For each activity, it specifies the reference documents, tolerances, required certification forms, inspection frequency, and responsibilities. The goal is to ensure all structural steel meets the applicable legislation and quality standards.

Uploaded by

Izzet Bozkurt
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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INSPECTION TEST PLAN FOR Project Name: F-CPB-QA-026

STRUCTURAL STEEL PREFABRICATION Project No: Date:


ITP-CIS-001 Rev0 Applicable Legislation: Regulation (EU) No 305/2011 - Construction products

INSPECTION AND TEST PLAN


Description of the required Reference Tolerances / Certification Activity INVOLVEMENT / SIGNATURE

CONTECH CLIENT END CLIENT NoBo


No Inspection, Test or Activity Documents Acceptance Criteria Forms / Reports Frequency
Type Sign Type Sign Type Sign Type Sign

1 INCOMING MATERIAL
Material request and purchase EN 1090-2, Client S235 JR (EN 10025) NA
a. Material Request Form 100% P
order Specification EN 10204 (2.2 cert.)
Material Certificates, Declaration of Conformity,
EN 10034 (Table 1,2,3), EN10056- packing list, etc.
b. Material acceptance EN 1090-2 (EXC 2) 2, EN 10029 (Table 1 - Class A), 100% I/R NA
EN 10279 (Table 2) Material Receiving Inspection Report, Excess,
Shortage Damage Report,

2 FABRICATION

Drawings
Plasma Cutting, Sawing, Drilling,
a. Cutting & Nesting Plans 100% P NA
Shearing, Bending

Drawings
EN ISO 9013 (Range 4), ISO
Dimensional Inspection of Parts EN 1090-2 (EXC 2)
13920 (Class C for Length & 100% for
(Thermal Cutting Plates, Sawing
b. angular dimensions, Class G for Dimensional Inspection Report first piece of I NA
Profiles etc.) Before Assembly /
straightness, flatness, parallelism) every party
Fit-Up
ISO 13920 EN 1090-2 Table D.2 (Class1)

WPS
c Fit-up before welding Drawings 100% I NA
ISO 5817 - Level of Quality C

Drawings
EN 1090-2 (EXC 2) ISO 13920 (Class C for Length &
100% for
Dimensional Inspection Before angular dimensions, Class G for
d Dimensional Inspection Report first piece of I NA
Welding straightness, flatness, parallelism)
every party
ISO 13920 EN 1090-2 Table D.2 (Class1)

e Welding Drawings

EN 1090-2 Welding Procedure Specification (WPS`s):

WPS (EN ISO 15609-


100%
1) P NA
WPQR (EN ISO 15614-1)
WPQR (EN ISO
15614-1)
Welder Certificate
(EN 287-1 / EN Welder Certificates
ISO 9606-1)

ISO 13920 (Class C for Length &


Visual inspection After Drawings, EN 1090-2 angular dimensions, Class G for
f Visual Inspection After Welding Report 100% I NA
Welding(dimensional) (EXC 2), ISO 13920 straightness, flatness, parallelism)
EN 1090-2 Table D.2 (Class1)

EN 1090-2 (EXC 2),


g NDT
EN 12062
EN 473 / EN ISO
Personnel Qualification NDT Personnel Certificates 100%
9712

EN 970 / EN ISO ISO 5817 - Level of Quality C, (For


Visual Testing(VT) 100%
17637 Undercuts and Overlaps D) R NA
INSPECTION TEST PLAN FOR Project Name: F-CPB-QA-026
STRUCTURAL STEEL PREFABRICATION Project No: Date:
ITP-CIS-001 Rev0 Applicable Legislation: Regulation (EU) No 305/2011 - Construction products

INSPECTION AND TEST PLAN


Description of the required Reference Tolerances / Certification Activity INVOLVEMENT / SIGNATURE

CONTECH CLIENT END CLIENT NoBo


No Inspection, Test or Activity Documents Acceptance Criteria Forms / Reports Frequency
R
Type Sign Type Sign Type Sign NA
Type Sign

EN ISO 23277 - Acceptance level


Penetrant Testing(PT) EN ISO 3452-1 Penetrant Test Report (Third Party Report)
2X Acc. to EN
ISO 17636 1090-2
ISO 10675-1: Level 2 / ISO 5817- Table 24
Radiographic Testing(RT) (Examination Radiographic Test Report (Third Party Report)
Level of Quality C
Technique B)
Corrosion protection EN ISO 1461,
h Hot Technical 100% P NA
Dip Galvanizing Specification EN ISO 1461, Technical Inspection Reports Supllied by The Galvanizing
EN ISO 1461, Specification Company
i Corrosion protection Inspection Technical 100% R NA
Specification
3. SHIPMENT

a. Declaration of Conformity. EN 1090-1 Declaration of Conformity 100% P NA

Technical
b. Packing & Shipping Shipping List 100% P NA
Specification

ABBREVIATIONS :
R= Review
P= Performance
W= Witness
H= Hold
I= Inspection or Testing

Prepared By: Checked By: Approved By: Approved By:

Name: Name: Name: Name:

Signature : Signature : Signature : Signature :

Date : Date : Date : Date :

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