Servo Solenoid Valves With On-Board Electronics (OBE) : RE 29045/10.05 Replaces: 01.05

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RE 29045/10.

05 1/12
Servo solenoid valves with Replaces: 01.05

on-board electronics (OBE)

Type 5WRPE 10

Size 10
Unit series 2X
Maximum working pressure P1, P2, A, B 210 bar, T 50 bar
Nominal flow rate 70 l/min (∆p 11 bar)

List of contents Features


Contents Page – Directly operated servo solenoid valve NG10,
Features 1 with p/Q 5/3-way symbol in servo quality
Ordering data 2 – Actuated on one side, A-T fail-safe position when switched off
Preferred types 2 – Control solenoid with integral position feedback and
on-board electronics (OBE), calibrated at the factory
Function, sectional diagram 3
– Electrical connection 6P+PE
Symbol 3
Signal input difference amplifier with interface A1 ±10 V
Technical data 4 to 6
– Suitable for electrohydraulic controllers in production and
On-board trigger electronics 7 testing systems
Performance curves 8 – For subplate attachment, mounting hole configuration to
Unit dimensions 9 ISO 4401-05-04-0-94
Pressure compensator 10 and 11 – Subplates as per catalogue section RE 45055
(order separately)
– Line sockets to DIN 43563-AM6,
see catalogue section RE 08008 (order separately)

Variants on request
The 5 hydraulic connections are required for the function “Dual
flow-through”, P1  A and P2  B, see hole pattern on page 8.
Closed-loop control of p/Q is achieved with an external pressure
compensator (accessory).
2/12 Bosch Rexroth AG Hydraulics 5WRPE 10 RE 29045/10.05

Ordering data

5WRP E 10 F B 70 L 2X G24 K0 A1 M *
Further information
With on-board in plain text
trigger electronics =E M= NBR seals,
Without sleeve no designation suitable for mineral oils
(HL, HLP) to DIN 51524
Size 10 = 10
Interface for
Symbols A B
trigger electronics
5/3 way version A1 = Setpoint input ±10 V
a 0 b

A B K0 = Electrical connection
P1 P2 T
without line socket
with plug to DIN 43563-AM6
Order line socket separately
P1P2 T =F
G24 = Voltage supply of trigger electronics
Side of inductive position transducer
+24 V DC
A B
2X = Unit series 20 to 29
a 0 b
(installation and connection dimensions unchanged)
P1 P2 T (Standard) = B L= Flow characteristic
Linear
Nominal flow rate at 11 bar valve pressure difference
(11 bar/metering notch)
Size 10
70 = 70 l/min

Preferred types

Type 5WRPE 10...F Material No.


5WRPE10FB70L–2X/G24K0/A1M 0 811 402 107

Accessory, pressure compensator

See pressure compensator on pages 11 and 12 kg Material No.


6 0 811 401 219
RE 29045/10.05 5WRPE 10 Hydraulics Bosch Rexroth AG 3/12

Function, sectional diagram

Servo solenoid valve 5WRPE 10

EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08

Valve body Control solenoid with position transducer

Symbol

A B

P1P2 T

Accessories, not included in scope of delivery


(4x) f ISO 4762-M6x40-10.9 Fastening screws 2 910 151 209
* Line sockets 6P+PE, KS 1 834 482 022
see also RE 08008 KS 1 834 482 026
MS 1 834 482 023
MS 1 834 482 024
KS 90° 1 834 484 252

Testing and service equipment


– Test box type VT-PE-TB3, see RE 30065
– Test adapter 6P+PE type VT-PA-2, see RE 30068
4/12 Bosch Rexroth AG Hydraulics 5WRPE 10 RE 29045/10.05

Technical data

General
Construction Spool type valve, operated directly
Actuation Proportional solenoid with position control, OBE
Type of mounting Subplate, mounting hole configuration NG10 (ISO 4401-05-04-0-94)
Installation position Optional
Ambient temperature range °C –20...+50
Weight kg 7.1
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)

Hydraulic (measured with HLP 46, oil = 40 °C ±5 °C)


Pressure fluid Hydraulic oil to DIN 51524...535, other fluids after prior consultation
Viscosity range recommended mm2/s 20...100
max. permitted mm2/s 10...800
Pressure fluid temperature range °C –20...+70
Maximum permissible degree of Classe 18/16/13 1)
contamination of pressure fluid
Purity class to ISO 4406 (c)
Flow direction See symbol
Nominal flow at l/min P1  A 70
∆p = 11 bar per notch 2) P1  A + P2  B 70+70
AT 65
Max. working pressure bar Port P1, P2, A, B: 210
Max. pressure bar Port T: 50
Operating limits at ∆p bar See diagram
Leakage at 100 bar cm3/min < 1,200

Static/Dynamic
Hysteresis %  0.3
Manufacturing tolerance for Qmax %  10
Response time for signal change ms  25
0...100 %
Thermal drift Zero point displacement  1 % at ∆T = 40 °C
Zero adjustment Factory-set ±1 %
Conformity EN 61000-6-2: 2002-08
EN 61000-6-3: 2002-08
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see catalogue sections RE 50070, RE 50076 and RE 50081.


∆pX
2) Flow rate at a different ∆p Qx = Qnom · 11
RE 29045/10.05 5WRPE 10 Hydraulics Bosch Rexroth AG 5/12

Technical data

Electrical, trigger electronics integrated in the valve


Cyclic duration factor % 100
Degree of protection IP 65 to DIN 40050 and IEC 14434/5
Connection Line socket 6P+PE, DIN 43563
Power supply 24 V DCnom
Terminal A: min. 21 V DC/max 40 V DC
Terminal B: 0 V Ripple max. 2 V DC
Power consumption Solenoid 60 mm = 60 VA max.
External fuse 2.5 AF
Input, “Standard” version Difference amplifier, Ri = 100 kΩ
Terminal D: UE 0...±10 V
Terminal E: 0V
Max. differential input voltage
at 0 V
DB
DB 
max. 18 V DC

Test signal, “Standard” version LVDT


Terminal F: UTest 0...±10 V
Terminal C: Reference 0 V
Protective conductor and screen See pin assignment (installation conforms to CE)
Recommended cable See pin assignment
up to 20 m 7x0.75 mm2
up to 40 m 7x1 mm2
Calibration Calibrated at the factory, see valve performance curve

Supply 24V =

Signal: 0…+/–10V

LVDT Signal: 0…+/–10V LVDT Signal:


+/–10V

stroke
II sign.
B
P2 –
A+

A
P1–
P1 –

A–
T B
P2–

–10V … 0 … +10V
6/12 Bosch Rexroth AG Hydraulics 5WRPE 10 RE 29045/10.05

Connection
For electrical data, see page 5 and
Operating Instructions 1 819 929 083

Technical notes on the cable Note


Version: – Multi-wire cable Voltage supply 24 V DCnom,
– Extra-finely stranded wire to VDE 0295, if voltage drops below 18 V DC, rapid shutdown resembling
Class 6 “Enable OFF” takes place internally.
– Protective conductor, green/yellow Electrical signals emitted via the trigger electronics (e.g. actual
– Cu braided screen values) must not be used to shut down safety-relevant machine
Types: – e.g. Ölflex-FD 855 CP functions! (See European Standard, “Technical Safety
(from Lappkabel company) Requirements for Fluid-Powered Systems and Components –
No. of wires: – Determined by type of valve, Hydraulics”, EN 982.)
plug types and signal assignment
Cable Ø: – 0.75 mm2 up to 20 m length
– 1.0 mm2 up to 40 m length
Outside Ø: – 9.4...11.8 mm – Pg11
– 12.7...13.5 mm – Pg16
RE 29045/10.05 5WRPE 10 Hydraulics Bosch Rexroth AG 7/12

On-board trigger electronics


Block diagram/pin assignment
Version A1: UD–E 0...±10 V

2.5 AF +24 V=
Power supply
A 0V
+UB Supply zero
B
+15 V DC C Ref. zero *
–15 V D
DC 100k
E UDE Setpoint 0…+/–10V
Diff. 100k
amp. F
10k Actual position
0…+/–10V
Logic Protective
conductor
Screen
+UB

+
PID * Do not connect to supply zero!
– Pilot
stage
Signal Symbol

UD–E
0…+10 V

UD–E
0V
S
UD–E
U 0…–10 V

Pin assignment 6P+PE


Version A1: UD–E ±10 V
(Ri = 100 kΩ
8/12 Bosch Rexroth AG Hydraulics 5WRPE 10 RE 29045/10.05

Performance curves (measured with HLP 46, oil = 40 °C ±5 °C)


Flow rate/Signal function Operating limits

* calibrated ±1 %
** calibrated ±5 %

Pressure gain

Bode diagram
RE 29045/10.05 5WRPE 10 Hydraulics Bosch Rexroth AG 9/12

Unit dimensions (nominal dimensions in mm)

not included in scope of delivery

Required surface quality


of mating component

Mounting hole configuration: NG10 (ISO 4401-05-04-0-94)


For subplates, see catalogue section RE 45055

1)Deviates from standard


2)Thread depth:
Ferrous metal 1.5 x Ø*
Non-ferrous 2 x Ø ** 5/3 – NG10
* (NG10 min. 10.5 mm) R = P2

P A T B F1 F2 F3 F4 R
X 27 16.7 3.2 37.3 0 54 54 0 50.8
Y 6.3 21.4 32.5 21.4 0 0 46 46 32.5
10.5 1) 10.5 1) 10.5 1) 10.5 1) M6 2) M6 2) M6 2) M6 2) 10.5 1)
10/12 Bosch Rexroth AG Hydraulics 5WRPE 10 RE 29045/10.05

Pressure compensator
Size 10

Application
A combination of flow rate control and pressure compensation. The pressure p is measured by an external pressure sensor
The flow rate Q is determined by the throttle cross-sections and transmitted to an electronic pressure compensator as an
P1, R, A and P2, R, B. Either a single or a double flow may be actual value. Just as the build-up of pressure in the consumer
selected. In many applications, the valve is combined with takes place and approaches the setpoint value, the valve func-
a variable-displacement pump. The pressure/flow compensator tion is determined by the pressure compensator. Even in situa-
keeps the pressure drops through the valve at a constant level tions where the pressure is decreasing, the valve can regulate
(see Fig. 1 on page 11). the oil as necessary via the A-T metering notch.
The same function is achieved in constant-displacement Pressure compensation can be achieved both by means of
pumps, too, by means of a pressure compensator. Here, Qmax electronics provided by the customer and using a Rexroth
is determined by the control springs of the pressure compen- pressure compensator.
sator (see Fig. 2 on page 11).
Note
You will find more detailed information in the RE data sheets:
– Pressure sensors RE 30271
– p/Q regulator RE 30134.

Symbol pmax ∆p Qnom Material No.

[bar] [bar] [l/min] [kg]


p/Q-NG10 210 8 120 6.0 0 811 401 219

ISO 4762-M6x115–10.9 –
f ISO 4762-M6x120–10.9 2 910 151 227
RE 29045/10.05 5WRPE 10 Hydraulics Bosch Rexroth AG 11/12

Application
Figure 1: with variable-displacement pump Figure 2: with pressure compensator 0 811 401 219

Unit dimensions (nominal dimensions in mm)

Required surface quality


of mating component
12/12 Bosch Rexroth AG Hydraulics 5WRPE 10 RE 29045/10.05

Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgement and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.

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