Pump Motor Assembly: RE 51062/10.05 Replaces: 11 .02
Pump Motor Assembly: RE 51062/10.05 Replaces: 11 .02
Pump Motor Assembly: RE 51062/10.05 Replaces: 11 .02
05 1/20
Pump motor assembly Replaces: 11.02
Type ABAPG
Ordering details
ABAPG
Type Variations
To Rexroth standard RN 116.02 A= For basic version
Pump type B= With pump safety block
Pump selection to preferred types: SE = Rigid pump mounting bracket, flexibly mounted
Axial piston pump A10VSO = A10VSO A= Start-up assistance
to RE 92711 (NS 28 to NS140) B= Pump safety block to
and RE 92712 (NS18) RE 25890 for pump type A10VSO
Variable vane pump to RE 10515 = PV7/ M= Test point
Internal gear pump to RE 10213 = PGF3– F= Pressure flanges for pumps with
Internal gear pump to RE 10223 = PGH4– flange connections
Internal gear pump to RE 10223 = PGH5– R= Suction pipe
Pump nominal size Electric motor frame size
See pages 8 to 12 See pages 8 to 12
For the PV7 pump, state pump size
1) These order details are only required in conjunction with
Control and adjustment devices
1) =
pump type A10VSO.
Pressure and flow controller for A10VSO DFR1 2)
Power controller for A10VSO 1) = DFLR These order details are only required in conjunction with
Pressure controller for PV7/25 and PV7/40 2) = C0-16 pump type PV7.
Pressure controller for PV7/63 and PV7/100 2) = C0-14 Further types on request !
Ordering example with axial piston pump: Ordering example with variable vane pump:
ABAPG–A10VSO45DFR1/160M-4-B0/SEABFR-B ABAPG–PV7/25C0-16/132S-4-B0/SE-A
Pressure safety
Technical data (for applications outside these parameters, please consult us!)
Pipe connections Connection threads to ISO 1179 (inch), ISO 9974 (metric) or
pipe threads to ISO 8434, part 1(cutting ring fittings), part 4
(weld nipples) light or heavy series, flanges to ISO 6162
(SAE interface) or rectangular
Pressure fluid Mineral oil HLP to DIN 51524; part 2
e. g. with an operating temperature of 50 °C ISO VG46
DIN 51519 (other pressure fluids on request !)
• Please take our specifications in catalogue sheet RE 07075
into account.
• Different types of oil must not be mixed, as sedimentation and
a reduction in lubrication could result.
• Dependent on the operating conditions the oil has to be
changed at regular intervals.
Pump type A10VSO18 to catalogue sheet RE 92712
A10VSO28-140 to catalogue sheet RE 92711
PV7 to catalogue sheet RE 10515
PGF3 to catalogue sheet RE 10213
PGH to catalogue sheet RE 10223
Operating pressure, absolute with pump type:
A10VSO – Inlet pmin-max bar 0.8 to 30
– Outlet pnom bar 250
– Peak pressure pmax bar 315
– Drain connection pmax bar 2
PV7 – Inlet pmin-max bar 0.8 to 2,5
– Outlet pnom bar Up to 160 (dependent on the frame size)
– Drain connection pmax bar 2
PGF3 – Inlet pmin-max bar 0.6 to 3
– Outlet pnom bar 210
– Peak pressure pmax bar 250
PGH – Inlet pmin-max bar 0.8 to 2.0
– Outlet pnom bar 250
– Peak pressure pmax bar 315
Pressure fluid temperature range for pump type:
– A10VSO ϑ °C – 25 to +90
– PV7 ϑ °C – 10 to +70
– PGF3, PGH ϑ °C – 20 to +100
The optimum operating temperature for the pump motor assembly when using mineral oil HLP to DIN
51524 lies between 40 °C and 50 °C.
The operating temperature for continuous operation should not exceed 70 °C.
For start-up at low temperatures for heaters can be fitted. For cooling purposes either an oil/water or
oil/air cooler can be fitted.
Cleanliness class to ISO code Maximum permissible degree of contamination of the pressure
fluid is to ISO 4406 (c) dependent on the pump type fitted 1)
1) The cleanliness class stated for the components must be For the selection of filters see catalogue sheets RE 50070,
adhered too in hydraulic systems. Effective filtration prevents RE 50076, RE 50081, RE 50086 and RE 50088.
faults from occurring and at the same time increases the
component service life.
4/20 Bosch Rexroth AG Hydraulics ABAPG RE 51062/10.05
Technical data (for applications outside these parameters, please consult us!)
Pressure safety For pumps that have a flange connection to ISO 6162
(A10VSO; PGF3; PGH);
Pump safety block type DBA.../DBAW to RE 25890
Viscosity range for pump type:
– A10VSO ϑ mm2/s 16 to 36 optimum
10 to 1000 briefly (see RE 92711 or RE 92712)
– PV7 ϑ mm2/s 16 to 160 at operating temperature (see RE 10515)
– PGF3, PGH ϑ mm2/s 10 to 300, the permissible start viscosity is 2000 mm2/s
(see RE 10213 and RE 10223)
Electric motor – Motor type AC asynchronous motor
– No. of poles 4
– Voltage U V 230 / 400 at 50 Hz; 400 / 690 at 50 Hz
to IEC 38 V 460 at 60 Hz
– RPM n min –1 1500 at 50 Hz
min –1 1800 at 60 Hz
– Protection IP 55
– Direction of rotation Anti-clockwise (looking on the motor shaft)
– Installation Horizontal
Surface finish Preferably undercoat epoxy resin RAL 5009 (RN 123.01)
Optionally coating based on one component alkyd resin
or two component polyurethen. Diverse colour tones to
RAl colour chart.
Circuits
B
1 Axial piston pump A10VSO
3 2 Electric motor
S L1 L
5
8 Y
6 X
T
A B
Orifice M6
Ø 0,8 Plugged
M
X
P A B T
A B
7
a b
P T
4 2 Elektric motor
2
3 Pump mounting bracket
M 4 Coupling
1 5 Pump safety block
6 Pressure relief valve
7 Directional valve
S L1 L
6/20 Bosch Rexroth AG Hydraulics ABAPG RE 51062/10.05
Circuits
Axial piston pump with pressure, flow and power controller (basic version)
X
B
1 Axial piston pump A10VSO
2 Electric motor
3
3 Pump mounting bracket
2 4 4 Coupling
M
1
S L1 L
Axial piston pump with pressure, flow and power controller with pressure safety and start-up assistance
P
5
8 6 Y
X
T
A B
Orifice M6
Ø 0,8 Plugged
M
X
P A B T
A B
7
a b
P T
B
1 Axial piston pump A10VSO
2 Elektric motor
3
3 Pump mounting bracket
2 4 4 Coupling
M 5 Pump safety block
1 6 Pressure relief valve
7 Directional valve
S L1 L
RE 51062/10.05 ABAPG Hydraulics Bosch Rexroth AG 7/20
Circuits
Performance characteristics – axial piston pump with power controller measured at n = 1450 min-1
(factory pre-set)
32O
28O
Operating pressure p in bar →
24O
20O
16O
12O
8O
A10VSO100
A10VSO100
A10VSO71
A10VSO71
A10VSO45
18,5 KW
7,5 KW
22 KW
11 KW
15 KW
4O
For engineering purposes please use the performance characteristics shown in RE 92711.
3
2 4 1
P 1 Variable vane pump PV7
2 Electric motor
5
M 3 Pump mounting bracket
4 Coupling
L S 5 Test point
3
2 4 1
P
1 Internal gear pumps PGF3, PGH4, PGH5
M 2 Electric motor
3 Pump mounting bracket
S 4 Coupling
8/20 Bosch Rexroth AG Hydraulics ABAPG RE 51062/10.05
1) The basic version comprises of: 2) The version …/…MR… has in addition:
– Pump M = Test point to Rexroth standard AB-E 20–11
– Electric motor R = Suction pipe to Rexroth standard AB-E 23–03
– Pump mounting bracket 3) The version …/…MFR… has in addition:
– Coupling
M = Test point to Rexroth standard AB-E 20–11
– Pads
F = Pressure flange with a connection for a pipe or hose,
– Anti-vibration mounts heavy series to Rexroth standard AB-E 22–14
R = Suction pipe to Rexroth standard AB-E 23–03
10/20 Bosch Rexroth AG Hydraulics ABAPG RE 51062/10.05
H4
H2
H3
øD
B1 B3 L2 L3 L4
B2 L1
RE 51062/10.05 ABAPG Hydraulics Bosch Rexroth AG 13/20
H1
H4
H2
H3
B3 øD
B1 L2 L3 L4
B2 L1
Note: The suction pipe length H3 has to be cut to the relevant reservoir. Take the installation guidelines stated on page 18 into
length when the pump motor assembly is fitted onto a account.
H1
H4
H2
H3
B3 øD
B1 L2 L3 L4
B2 L1
H1
H4
H2
H3
B3 øD
B1 L2 L3 L4
B2 L1
Note: The suction pipe length H3 has to be cut to the relevant reservoir. Take the installation guidelines stated on page 18 into
length when the pump motor assembly is fitted onto a account.
Pipe connections
Version .D.F… 1 2
(with pump safety blockand pressure flange)
The pump safety block is fitted to the pump with the pressure
flange.
The flange to Rexroth standard AB-E 22-14 has a 24 degree
connection to ISO 8434 part 1 for a pipe or hose.
Due to the flexible mounting of the motor pump assembly, we
recommend that the pressure line connection is via a hose.
With the version shown the hose can be changed without
having to loosen the pump safety block.
Installation guidelines
Fluid reservoir Pressure fluid
• The usable volume of the reservoir has to match the • Please take the specifications stated within catalogue sheet
operating conditions. RE 07075 into account.
• The permissible fluid temperature must not be exceeded, • We recommend the use of branded hydraulic fluids.
if necessary fit a cooler. • Differing types of oil must not be mixed, as sedimentation
and a reduction in lubricity may occur.
Pipes and connections
• Depending on the operating conditions the fluid has to be
• Remove plugs on the pump.
periodically changed. It also necessary to clean the fluid
• We recommend the use of precision tubes to DIN 2391 reservoir.
and removable pipe connections.
• Returning fluid must under no circumstances be directly
• Select the internal diameter of the tubes with regard to the re-circulated, that means the greatest possible distance
connection sizes (suction velocity 0.6 m/s to 1.5 m/s). between the suction and return lines has to be provided.
• Clean tubes and fittings carefully before assembly. • Return lines must always be under the oil level.
Filter • Suction lines must be air tight.
• Where possible use return or pressure filters
(suction filters only in conjunction with an under
pressure switch/clogging indicator).
Pipe recommendations
Suction pipe
min. 50 mm
RE 51062/10.05 ABAPG Hydraulics Bosch Rexroth AG 19/20
Commissioning guidelines
General Bleeding
• The motor pump assemblies supplied by ourselves have • Before commissioning, the pump housing must be filled with
been tested for function and performance. Changes in any oil.
form or manner are not permitted, as this would invalidate
any guarantee claim! Important guidelines
• Repairs may only be carried out by the manufacturer • Assembly, maintenance and servicing of the pump motor
or authorised agent or subsidary. No guarantee will be assembly must only be carried out by authorised, trained and
accepted for commissioning carried out by third parties. instructed personnel!
• The pump motor assembly must only be operated within the
Commissioning permitted limits!
• Check to see if the system has been carefully and cleanly • When carrying out any work on the unit, switch the system to
assembled. zero pressure! Unauthorised conversions and modifications
• Only fill the system with pressure fluid via a filter with the which affect the safety and function are not permitted!
correct minimum retention rate. • Provide protective measure and do not remove any existing
• Take into account the direction of rotation arrow when protective devices.
connecting the electric motor. • Ensure that the fixing bolts are correctly fitted!
• Start-up the pump without load and let it displace oil without (Take into account the prescribed tightening torque!)
pressure for a few seconds in order to provide sufficient • The general valid safety and accident prevention regulations
lubrication. must be adhered too!
• Never run the pump without oil.
• If the pump, after approx. 20 seconds, does not displace oil
without any bubbles then the system has to be rechecked.
• After the operating values have been reached, check the
pipe connections for leakage and check the operating
temperature.
Engineering guidelines
Noise
The noise pressure levels for pumps stated in the catalogue The noise pressure level at the place of use can, in unfavourab-
sheets are measured in line with DIN 45635, sheet 26. Only le circumstances, increase by up to 10 dB(A) or the values of
the pump noise emissions are shown. the pump itself.
External influences (place of use, pipe work, etc.) have not
been taken into account. The values stated in the standard are
only valid for one pump.
20/20 Bosch Rexroth AG Hydraulics ABAPG RE 51062/10.05
Notes
Bosch Rexroth AG Bosch Rexroth Limited © This document, as well as the data, specifications and
Hydraulics other information set forth in it, are the exclusive property
Zum Eisengießer 1 Cromwell Road, St Neots, of Bosch Rexroth AG. It may not be reproduced or given
97816 Lohr am Main, Germany Cambs, PE19 2ES to third parties without its consent.
Telefon +49 (0) 93 52 / 18-0 Tel: 0 14 80/22 32 56 The data specified above only serve to describe the
Telefax +49 (0) 93 52 / 18-23 58 Fax: 0 14 80/21 90 52 product. No statements concerning a certain condition
documentation@boschrexroth.de E-mail: info@boschrexroth.co.uk or suitability for a certain application can be derived from
www.boschrexroth.de our information. The information given does not
release the user from the obligation of own judgment and
verification. It must be remembered that our products are
subject to a natural process of wear and aging.