RE 29038

Edition: 2022-08
Replaces: 2019-12

Directional control valves, direct operated,

with electrical position feedback and
integrated electronics (OBE)
Type 4WRPEH
▶ Size 10
▶ Component series 3X
▶ Maximum operating pressure 350 bar
▶ Rated flow 50 … 100 l/min
▶ Digital interface, IO link for I4.0

H8160+8160_L1

Features Contents

▶ Reliable - proven and robust design Features1

▶ Safe - fail-safe position of the control spool in Ordering code 2
switched-off condition Symbols3
▶ Energy-efficient - no pilot oil demand Function, section 4, 5
▶ High quality - control spool and sleeve in servo quality Technical data 6…9
▶ Flexible - suitable for position, velocity and Block diagram/controller function block 10
pressure control Electrical connections and assignment 11
▶ Precise - high response sensitivity and little hysteresis Characteristic curves 12 … 18
▶ IO-Link interface, optional Dimensions 19, 20
▶ IO-Link interface, optional. Use of the valve with Accessories21
IO-Link as a shut-off element up to category 3, Project planning information 21
PL d according to EN 13849-1. Further information 22

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Ordering code

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
4 WRP E H 10 B ― 3X / / 24 *

01 4 main ports 4

02 Directional control valve, direct operated WRP

03 With integrated electronics E

04 Control spool/sleeve H

05 Size 10 10

06 Symbols; possible version see page 3

07 Installation side of the inductive position transducer B

Nominal flow (∆p = 35 bar per control edge)

08 50 l/min 50
100 l/min 100

Flow characteristic
09 Linear L◊
Inflected characteristic curve, linear P

10 Component series 30 … 39 (30 … 39: unchanged installation and connection dimensions) 3X

Seal material (observe compatibility of seals with hydraulic fluid used, see page 7)
11 NBR seals M◊
FKM seals V

12 Without damping plate no code

With damping plate D

13 Supply voltage of the integrated electronics 24 VDC 24

Interfaces of the control electronics

14 Command value input ±10 V A1 ◊
Command value input 4 ... 20 mA F1 ◊
IO-Link interface L1 ◊
Command value ±10 mA, actual value 4 ... 20 mA, release (connector 6+PE) C6

15 Without electronics protection membrane no code ◊

With electronics protection membrane -967

16 Further details in the plain text

Notice: ◊ = Preferred type

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Symbols

A B A B

a 0 b a 0 b b
P T P T

C3 ◊
C5

C4 ◊
C1
With symbols C5 and C1:
P → A: qV nom B → T: qV nom/2
C◊ P → B: qV nom/2 A → T: qV nom

Notice:
Notice:
Representation according to DIN ISO 1219-1.
Hydraulic interim positions are shown by dashes.

Notice: ◊ = Preferred type

Flow characteristic
Symbol Linear characteristic curve (version "L") Inflected characteristic curve (version "P")
Inflection 40%

qV qV
C3, C5

∆s ∆s
C4, C1

qV qV

C
∆s ∆s

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Function, section

Valves of type 4WRPEH are direct operated directional Safety function (IO-Link shut-off)
control valves with electrical position feedback and By shutting off the supply voltage at the IO-Link master
integrated electronics (OBE). (Class B-Port), pins 2 and 5, the IO-Link valve can be
Set-up safely switched off. After shut-off of the supply voltage,
The 4WRPEH high-response valve mainly consists of: the control spool of the valve is set to fail-safe position.
▶ Valve housing with control spool and sleeve in servo In order to also guarantee the hydraulic prerequisite for
quality (1) the safety shut-down, the overlap of control spool/sleeve
▶ Control solenoid with position transducer (2) must also be considered.
(optionally with electronics protection membrane (6)) Sufficient overlap is guaranteed by the symbols C3, C5,
▶ On-board electronics (OBE) (3) with analog or C4 and C1 (MTTFD values see data sheet 08012).
IO-Link interface (4) (optionally with damping Depending on the category or application, additional
plate (5)) safety measures must be taken according to EN 13849-1
and operating instructions 29118-B must be observed.
Function The safe shut-off is not part of the IO-Link valve and must
The integrated electronics (OBE) compares the specified be taken into account for the safe design of the
command value to the position actual value. In case of machinery.
control deviations, the stroke solenoid will be activated.
Due to the changed solenoid force, the control spool is
adjusted against the spring. Stroke/control spool
cross-section is controlled proportionally to the
command value. In case of a command value presetting
of 0, the electronics adjusts the control spool against the
spring to central position. In deactivated condition, the
spring is untensioned to a maximum and the valve is in
fail-safe position.

4 3

5
1

2
T B P A T1

Type 4WRPEH 10 CB..-3X…

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Function, section

Control solenoid shut-off

Notice:
In case of the following errors, the control solenoids are
Using the damping plate is not recommended for
de-energized by the integrated electronics (OBE) and the
applications with mainly low-frequency excitation
control spool is set to fail-safe position:
<300 Hz.
▶ Falling below the minimum supply voltage
▶ Only at interface "F1": Electronics protection membrane "-967"
– Falling below the minimum current command value – To prevent condensate formation in the housing of
of 2 mA (includes cable break of the command value the integrated electronics (OBE), an electronics
line (current loop)) protection membrane (6) can be used.
▶ Only at interface "L1": Recommended for use outside industry-standard
– Enable inactive, communication interruption conditions with high ambient air humidity and
(watchdog) significant cyclic temperature changes
– In case of internal IO-Link error (e.g. outdoors).
▶ Only at interface "C6":
– Additionally, release inactive
Notice:
▶ 4/4 directional control valves do not have
Damping plate "D"
a leakage-free basic locking when deactivated.
The damping plate (5) reduces the acceleration
Leakage must be considered when designing the
amplitudes on the on-board electronics (frequencies
drive. While the electrical supply voltage is being
>300 Hz).
switched off, the drive may be accelerated for
a short time in functional direction P→B.
▶ When using the valve with IO-Link interface in
compliance with category 3 according to
EN 13849-1, adequate cyclic diagnosis or
monitoring of the valve function outside of the valve
by the control system must be implemented by the
machine integrator. Without suitable diagnostic
measures, only cat. B or 1 according to EN 13849-1.

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Technical data
(For applications outside these values, please consult us!)

General
Type of connection Subplate mounting
Porting pattern ISO 4401-05-04-0-05
Weight kg 7.1
Installation position Any
Ambient temperature range °C –20 … +60
Transport temperature °C –30 … +80
Maximum storage time Years 1 (if the storage conditions are observed, refer to the operating
instructions 07600-B)
Maximum relative humidity (no condensation) % 95
Protection class according to EN 60529 IP65 (if suitable and correctly mounted mating
connectors are used)
Maximum surface temperature °C 150
MTTFD value according to EN ISO 13849 Years 150 (for further details see data sheet 08012)
Sine test according to DIN EN 60068-2-6 10 ... 2000 Hz / maximum of 10 g / 10 cycles / 3 axes
Noise test according to DIN EN 60068-2-64 20 … 2000 Hz / 10 gRMS / 30 g peak / 30 min. / 3 axes
Transport shock according to DIN EN 60068-2-27 15 g / 11 ms / 3 shocks / 3 axes
Shock according to DIN EN 60068-2-27 35 g / 6 ms / 1000 shocks / 3 axes
Conformity ▶ CE according to EMC directive EN 61000-6-2 and EN 61000-6-3
2014/30/EU, tested according
to
▶ RoHS directive 2011/65/EU 2)

Hydraulic
Maximum operating ▶ Ports A, B, P bar 350
pressure ▶ Port T bar 250
Hydraulic fluid See table on page 7
Viscosity range ▶ Recommended mm2/s 20 … 100
▶ Maximum admissible mm2/s 10 … 800
Hydraulic fluid temperature range (flown-through) °C –20 … +70
Maximum admissible degree of contamination of the Class 18/16/13 3)

hydraulic fluid; cleanliness class according to ISO 4406 (c)

Rated flow (∆p = 35 bar per control edge) 4) l/min 50 100
Limitation of use (∆p) with ▶ Symbols C3, C5, C bar 350 140
regard to the transition to ▶ Symbols C1, C4 bar 250 100
failsafe (values apply to
summated edge)

1) Not recommended for applications with mainly low-frequency 4) Flow for deviating ∆p (per control edge):
excitation <300 Hz
qx = qVnom • ∆px
2) The product fulfills the substance requirements of the
35
RoHS directive 2011/65/EU.
3) The cleanliness classes specified for the components must be
adhered to in hydraulic systems. Effective filtration prevents
faults and at the same time increases the life cycle of the
components.

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Technical data
(For applications outside these values, please consult us!)

Hydraulic fluid Classification Suitable sealing Standards Data sheet

materials
Mineral oils HL, HLP, HLPD, HVLP, HVLPD NBR, FKM DIN 51524 90220
Bio-degradable ▶ Insoluble in water HETG FKM
ISO 15380
HEES FKM 90221
▶ Soluble in water HEPG FKM ISO 15380
Flame-resistant ▶ Water-free HFDU (glycol base) FKM
HFDU (ester base) FKM ISO 12922 90222
HFDR FKM
▶ Containing water HFC (Fuchs: Hydrotherm 46M, NBR
Fuchs Renosafe 500;
Petrofer: Ultra Safe 620; ISO 12922 90223
Houghton: Safe 620;
Union: Carbide HP5046)

Important information on hydraulic fluids: ▶ Flame-resistant – containing water:

▶ For further information and data on the use of other hydraulic – Due to the increased cavitation tendency with HFC hydraulic
fluids, please refer to the data sheets above or contact us. fluids, the life cycle of the component may be reduced by
▶ There may be limitations regarding the technical valve data up to 30% as compared to the use with mineral oil HLP. In
(temperature, pressure range, life cycle, maintenance intervals, order to reduce the cavitation effect, it is recommended – if
etc.). possible specific to the installation – backing up the return
▶ The ignition temperature of the hydraulic fluid used must be flow pressure in ports T to approx. 20% of the pressure
50 K higher than the maximum surface temperature. differential at the component.
▶ Bio-degradable and flame-resistant – containing water: – Dependent on the hydraulic fluid used, the maximum ambient
If components with galvanic zinc coating (e.g. version "J3" or and hydraulic fluid temperature must not exceed 50 °C.
"J5") or parts containing zinc are used, small amounts of In order to reduce the heat input into the component,
dissolved zinc may get into the hydraulic system and cause the command value profile is to be adjusted for proportional
accelerated aging of the hydraulic fluid. Zinc soap may form as and high-response valves.
a chemical reaction product, which may clog filters, nozzles and
solenoid valves – particularly in connection with local heat input.

Static/dynamic
Hysteresis % ≤0.2
Manufacturing tolerance qVmax % <10
Temperature drift (temperature range 20 °C ... 80 °C) Zero shift <1% with ∆ϑ = 40 °C
Command value step ms See characteristic curves page 16
Zero point calibration % ±1 (ex works)

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Technical data
(For applications outside these values, please consult us!)

Electrical, integrated electronics (OBE) – Interface "A1"

Supply voltage ▶ Nominal value VDC 24
▶ Minimum VDC 19
▶ Maximum VDC 36
▶ Maximum residual ripple Vpp 2.5
▶ Maximum power VA 60
consumption
▶ Fuse protection, external AT 3.15 (time-lag)
Relative duty cycle time according to VDE 0580 % S1 (continuous operation)
Functional ground and screening See pin assignment on page 11 (CE-compliant installation)
Maximum voltage of the differential inputs against 0 V D → B; E → B (max. 18 V)
Command value ▶ Measurement range V ±10
(differential amplifier) ▶ Input resistance kΩ >100
Actual value (test signal) ▶ Output range V ±10
▶ Minimum load impedance kΩ >1

Electrical, integrated electronics (OBE) – Interface "F1"

Supply voltage ▶ Nominal value VDC 24
▶ Minimum VDC 19
▶ Maximum VDC 36
▶ Maximum residual ripple Vpp 2.5
▶ Maximum power VA 60
consumption
▶ Fuse protection, external AT 3.15 (time-lag)
Relative duty cycle time according to VDE 0580 % S1 (continuous operation)
Functional ground and screening See pin assignment on page 11 (CE-compliant installation)
Maximum voltage of the differential inputs against 0 V D → B; E → B (max. 18 V)
Command value ▶ Input current range mA 4 … 20
▶ Input resistance kΩ 200
Actual value (test signal) ▶ Output range mA 4 … 20
▶ Maximum load Ω 500

Electrical, integrated electronics (OBE) – Interface "C6"

Supply voltage ▶ Nominal value VDC 24
▶ Minimum VDC 19
▶ Maximum VDC 36
▶ Maximum residual ripple Vpp 2.5
▶ Maximum power VA 60
consumption
▶ Fuse protection, external AT 3.15 (time-lag)
Relative duty cycle time according to VDE 0580 % S1 (continuous operation)
Functional ground and screening See page 11 (EMC-compliant installation)
Command value ▶ Input current range mA ±10
▶ Input resistance Ω 200
Actual value (test signal) ▶ Output range mA 4 … 20
▶ Maximum load Ω 500
Enable ▶ Low level range V −3 … 5
▶ High level range V 11 … UB
▶ Maximum current mA 7.25 (UB = 24 V); 11 (UB max)
consumption at high level

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Technical data
(For applications outside these values, please consult us!)

Electrical, integrated electronics (OBE) – Interface "L1"

Supply voltage ▶ Valve amplifiers
– Nominal value VDC 24
– Minimum VDC 18
– Maximum VDC 30
– Maximum residual ripple Vpp 1.3
– Maximum power consumption VA 60
▶ IO-Link interface
– Nominal value VDC 24
– Minimum VDC 18
– Maximum VDC 30
– Maximum residual ripple Vpp 1.3
– Maximum power consumption VA 1.2
Relative duty cycle time according to VDE 0580 % S1 (continuous operation)
Functional ground and screening Provide via valve block
Bit rate COM3 kBaud 230.4
(kbit/s)
Required master port class Class B
Directive IO-Link Interface and System Specification Version 1.1.2

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Output stage B
Enable Enable Enable
Enable
Output stage status Logic

Output stage
status

P T
A B

On/Off
Enable Enable Output stage
a
reference Micro-

Cable break
detection
4 … 20 mA
controller Comparison
4 … 20 mA Run/stop
0

Position controller

Com-
Zw
b

Command mand
Command value value Command value value
D EMV D EMV

Bosch Rexroth AG, RE 29038, edition: 2022-08

U/I Position U
DAC U controller I
E Command value E Command Command
4WRPEH | Directional control valve

reference value Actual value value Command

reference reference value standar- Output stage A
ADC dization
Block diagram/controller function block

Edition Position
Actual actual value Comparison Demodulator
F Actual value F value Actual value
EMV EMV U/I U =
U U ≈
C Actual value C Actual Actual value
reference value
GND Vcc Data reference
reference
IO-Link Device Under- Gx
voltage Undervoltage
Transceiver Oscillator
detection detection

6+PE
=
≈
Inverse-
polarity
24 VDC 24 VDC 24 VDC 24 VDC protection
A Inverse-
A Inverse-
24 VDC
EMV EMV Supply
polarity polarity L+
protection protection Output stage
C/Q EMV 0V

0V
0V
B B
0V 0V L- Power supply
P24 unit

A-coded, Class B
EMV Inverse- 24 VDC U
L24 polarity
protection
0V

M12
PE PE U

FE FE FE

Housing Housing Housings

Notice:

▶ Electrical signals provided via control electronics ▶ The setting of the potentiometer at the factory
(e.g. actual value) must not be used for switching off must not be changed.
safety-relevant machine functions.
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Electrical connections and assignment

Contact Interface assignment

"A1" (6 + PE) "F1" (6 + PE) "C6" (6 + PE)
A Supply voltage Supply voltage Supply voltage
B GND GND GND, reference potential actual
value/enable
(Current loop IF-B feedback)
C Reference potential actual value Reference potential actual value Enable input
(Current loop IF-C feedback)
D Command value Command value Command value
E Reference potential command value Reference potential command value Reference potential command value
(Current loop ID-E feedback) (Current loop ID-E feedback)
F Actual value Actual value Actual value
FE Functional ground (directly connected to the valve housing)

XH1 Command value ▶ Positive command value (0 … 10 V or 12 … 20 mA) at D and

A reference potential at E cause flow from P → A and B → T.
F B ▶ Negative command value (0 … –10 V or 12 … 4 mA) at D and
PE reference potential at E cause flow from P → B and A → T.
Connection cable ▶ Up to 20 m cable length type LiYCY 7 x 0.75 mm2
E C ▶ Up to 40 m cable length type LiYCY 7 x 1.0 mm2
D
▶ EMC-compliant installation:
– Apply screening to both line ends
– Use metal mating connector (see page 21)
▶ Alternatively up to 30 m cable length admissible
– Apply screening on supply side
– Plastic mating connector (see page 21) can be used

Notice:
Mating connectors, separate order, see page 21 and
data sheet 08006.

Connector pin assignment "L1" (M12-5, A-coded, class B)

XH5 P24
2
2
L+
1 1 Power 2
Power 1
5 4 C/Q Voltage
Additional
L- voltage
supply
3 4 3 supply
N24
5

Pin Signal Allocation interface L1

Notice:
▶ M12 sensor/actuator connection line, 5-pole; M12 connector/ 1 L+ Voltage supply IO-Link
bush, A-coded, without shield, maximum cable length 20 m 2 P24 Voltage supply valve electronics and
(observe the voltage drop over the cable; wire cross-section power part (current consumption 3 A)
at least 0.34 mm2 for a cable length of up to 5 m). 3 L- Reference potential pin 1 1)
▶ Mating connectors, separate order, see page 21 and
4 C/Q Data line IO-Link (SDCI)
data sheet 08006.
▶ For the communication and parameter description 5 N24 Reference potential pin 2 1)
see data sheet 29400-PA

1) Pin 3 and 5 are linked with each other in the valve electronics.
The reference potentials L- and N24 of the two supply voltages
must also be linked with each other on the power supply unit
side.
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Characteristic curves: Flow characteristic "L"

(measured with HLP46, ϑoil = 40 ±5 °C; ∆p = 35 bar/control edge)

Flow/signal function

Symbol C, C3 and C4 – Version "50"

50

2 1
40
Flow in l/min →

30

20

10
1 P–A; B–T
0 2 P–B; A–T
-100 -80 -60 -40 -20 0 20 40 60 80 100
Stroke in % →

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10
← UD-E in V →

4 12 20
← ID-E in mA →

Symbol C, C3 and C4 – Version "100"

100

2 1
80
Flow in l/min →

60

40

20
1 P–A; B–T
0 2 P–B; A–T
-100 -80 -60 -40 -20 0 20 40 60 80 100
Stroke in % →

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10
← UD-E in V →

4 12 20
← ID-E in mA →

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Characteristic curves: Flow characteristic "L"

(measured with HLP46, ϑoil = 40 ±5 °C; ∆p = 35 bar/control edge)

Flow/signal function

Symbol C1 and C5 – Version "50"

50

40 4 1
Flow in l/min →

30

3 2
20
1 P–A
10 2 B–T
3 P–B
0 4 A–T
-100 -80 -60 -40 -20 0 20 40 60 80 100
Stroke in % →

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10
← UD-E in V →

4 12 20
← ID-E in mA →

Symbol C1 and C5 – Version "100"

100

1
80 4
Flow in l/min →

60

3 2
40
1 P–A
20 2 B–T
3 P–B
0 4 A–T
-100 -80 -60 -40 -20 0 20 40 60 80 100
Stroke in % →

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10
← UD-E in V →

4 12 20
← ID-E in mA →

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Characteristic curves: Flow characteristic "P"

(measured with HLP46, ϑoil = 40 ±5 °C; ∆p = 35 bar/control edge)

Flow/signal function

Symbol C, C3 and C4 – Version "50"

50

40 2 1
Flow in l/min →

30

20

10
1 P–A; B–T
0 2 P–B; A–T
-100 -80 -60 -40 -20 0 20 40 60 80 100
Stroke in % →

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10
← UD-E in V →

4 12 20
← ID-E in mA →

Symbol C, C3 and C4 – Version "100"

100

1
80 2
Flow in l/min →

60

40

20
1 P–A; B–T
0 2 P–B; A–T
-100 -80 -60 -40 -20 0 20 40 60 80 100
Stroke in % →

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10
← UD-E in V →

4 12 20
← ID-E in mA →

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Characteristic curves: Flow characteristic "P"

(measured with HLP46, ϑoil = 40 ±5 °C; ∆p = 35 bar/control edge)

Flow/signal function

Symbol C1 and C5 – Version "50"

50

4 1
40
Flow in l/min →

30

3 2
20
1 P–A
10 2 B–T
3 P–B
0 4 A–T
-100 -80 -60 -40 -20 0 20 40 60 80 100
Stroke in % →

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10
← UD-E in V →

4 12 20
← ID-E in mA →

Symbol C1 and C5 – Version "100"

100

4 1
80
Flow in l/min →

60

3 2
40
1 P–A
20 2 B–T
3 P–B
0 4 A–T
-100 -80 -60 -40 -20 0 20 40 60 80 100
Stroke in % →

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10
← UD-E in V →

4 12 20
← ID-E in mA →

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Characteristic curves
(measured with HLP46, ϑoil = 40 ±5 °C)

Pressure/signal characteristic curve

∆pA–B [%pP]
100

∆pA/B 80
60
40
A B 20
-4 -3 -2 -1 1 2 3 4
XD–E [%] XD–E [%]
b
-20
P T
∆pP -40
-60
-80
-100
∆pB–A [%pP]

Transition function with stepped electric input signals

Signal change in %
100 0 – 100 – 0

75 0 – 75 – 0
Stroke in % →

50 0 – 50 – 0

25 0 – 25 – 0

10 0 – 10 – 0

0 10 20 30 40 0 10 20 30 40
Time in ms →

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Frequency response
10 360

5 330

0 300
-3
-5 270
Amplitude ratio in dB →

-10 240

Phase angle in ° →
-15 210

-20 180

-25 150

-30 120

-35 90

-40 60

-45 30

-50 0
1 2 3 4 5 6 7 8 910 20 30 40 50 6070 80 100 200

Frequency in Hz →

Signal ±5%
Notice:
Measurements are subject to tolerances. Signal ±25%

Signal ±100%

Flow/load function with maximum valve opening

400

200
1
Flow in l/min →

100
80
60
2 4
40
3
5 1 "C3B100L"

20 2 "C4B100P"
3 "C4B100L"
4 "C1B100L"
5 "C4B50L"
10
10 20 40 60 80 100 200 400
Pressure differential in bar →

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Characteristic curves
(measured with HLP46, ϑoil = 40 ±5 °C)

Fail-safe position: Flow/leakage flow

Fail-safe position Rated flow at l/min 50 100

Δp = 35 bar/control edge
C A B Flow at l/min 50 100
Δp = 35 bar/control edge
b
P T
C3, C5 A B Leakage flow at P→A cm³/min 50
100 bar P→B cm³/min 70
b Flow at A→T l/min 10 … 100
Δp = 35 bar
P T B→T l/min 10 … 25

C4, C1 A B Leakage flow at P→A cm³/min 50

100 bar P→B cm³/min 70
b A→T cm³/min 70
P T B→T cm³/min 50

Internal shut-off in case of the following errors:

▶ Drop of supply voltage UB ≤15 V and restarting at UB ≥17.5 V.
Fail-safe p = 0 bar ⇒ 13 ms
▶ Only at interface "F1":
– Falling below the minimum current command value of 2 mA
(includes cable break of the command value line (current loop))
▶ Only at interface "L1":
p = 100 bar ⇒ 17 ms – Enable inactive, communication interruption (watchdog)
– In case of internal IO-Link error

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Dimensions
(dimensions in mm)

15 46
5 4.2 2 9

15

90

1 4.1 8

139 (161)
82
39
30

24 3 6 11 10
11.5 102 130

60
70

104
25 7
13

F1 F2 0.01/100
P
Rzmax 4
A B
72

T T1 Required surface quality

of the valve contact surface
F4 F3

For item explanations, valve mounting screws and

Notice: subplates, see page 20.
The dimensions are nominal dimensions which are subject to
tolerances.

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Dimensions

1 Valve housing 7 Machined valve contact surface, porting pattern

2 Integrated electronics according to ISO 4401-05-04-0-05
Deviating from the standard: Ports P, A, B, T, T1 Ø10.5 mm
3 Identical seal rings for ports P, A, B, T, T1
8 Damping plate "D"
4.1 Mating connectors with version "A1" and "F1",
separate order, see page 21 data sheet 08006 9 Dimension in () for version with damping plate "D"

4.2 Mating connectors with version "L1", separate order, 10 Electronics protection membrane "-967"
see page 21 data sheet 08006
5 Space required for removing the mating connector
6 Control solenoid with position transducer

Valve mounting screws (separate order)

Size Quantity Hexagon socket head cap screws Material number
10 4 ISO 4762 - M6 x 40 - 10.9-CM-Fe-ZnNi-5-Cn-T0-H-B R913051533
(Friction coefficient µtotal = 0.09 … 0.14)
Tightening torque MA = 12.5 Nm ±10%
or
4 ISO 4762 - M6 x 40 - 10.9 Not included in the Rexroth
Tightening torque MA = 15.5 Nm ±10% delivery range
or
4 ASME B18.3 - 1/4-20 UNC x 1 3/4" - ASTM-A574 Not included in the Rexroth
Tightening torque MA = 15 Nm ±10% delivery range

Notice:
The tightening torque of the hexagon socket head cap screws
refers to the maximum operating pressure.

Subplates (separate order) with porting pattern

according to ISO 4401-05-04-0-05 see data sheet 45100.

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Accessories (separate order)

Valves with integrated electronics

Mating connectors 6-pole + PE Design Version Material number Data sheet
For the connection of valves with integrated Straight Metal R900223890 08006
electronics, round connector 6+PE, Straight Plastic R900021267 08006
line cross-section 0.5 … 1.5 mm²
Angled Plastic R900217845 –

Cable sets 6-pole + PE Length in m Material number Data sheet

For the connection of valves with integrated 3.0 R901420483 08006
electronics, round connector 6+PE, straight 5.0 R901420491 08006
connector, shielded, potted-in mating connector,
10.0 R901420496 08006
line cross-section 0.75 mm²
20.0 R901448068 –

Valves with integrated electronics and IO-Link interface

Cable sets for IO-Link Length in m Material number Data sheet
For the connection of valves with IO-Link interface, M12-5, 1.5 R901508849 –
A-coded, unshielded, line cross-section 5 x 0.34 mm² 3.0 R901554223 –
5.0 R901415747 –

Test and service devices

Material number Data sheet
Service case with test device for proportional servo valves with integrated electronics (OBE) R901049737 29685
Measuring adapter (6P+PE) – 30068

Project planning information

▶ The use of the valves with IO-Link as a shut-off

element up to category 3, PL d according to
EN 13849-1 is possible from component series 31. For
additional application notes regarding safe "shut-off",
see operating instructions 29118-B.
▶ For component series 30, the valve cannot be used for
"safe shut-off".

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Further information

▶ Hydraulic valves for industrial applications Data sheet 07600-B

▶ Subplates Data sheet 45100
▶ Hydraulic fluids on mineral oil basis Data sheet 90220
▶ Environmentally compatible hydraulic fluids Data sheet 90221
▶ Flame-resistant, water-free hydraulic fluids Data sheet 90222
▶ Flame-resistant hydraulic fluids – containing water (HFAE, HFAS, HFB, HFC) Data sheet 90223
▶ Reliability characteristics according to EN ISO 13849 Data sheet 08012
▶ Hexagon socket head cap screw, metric/UNC Data sheet 08936
▶ Installation, commissioning and maintenance of servo valves and Data sheet 07700
high-response valves
▶ Assembly, commissioning and maintenance of hydraulic systems Data sheet 07900
▶ Directional control valves, direct operated, with electrical position feedback and Data sheet 29400-PA
IO link interface
▶ Directional control and proportional directional valves with IO-Link interface Operating instructions 29118-B
▶ Information on available spare parts www.boschrexroth.com/spc
▶ Connecting hydraulic systems via IO-Link www.boschrexroth.com/io-link

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Notes

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Notes

Bosch Rexroth AG © All rights reserved to Bosch Rexroth AG, also regarding any disposal,
Industrial Hydraulics exploitation, reproduction, editing, distribution, as well as in the event of
Zum Eisengießer 1 applications for industrial property rights.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No statements
Phone +49 (0) 93 52 / 40 30 20 concerning a certain condition or suitability for a certain application can be
[email protected] derived from our information. The information given does not release the
www.boschrexroth.de user from the obligation of own judgment and verification.
It must be remembered that our products are subject to a natural process of
wear and aging.

Bosch Rexroth AG, RE 29038, edition: 2022-08