4/3 directional control valve, RE 29077/03.

10 1/16

pilot operated, Replaces: 01.09

with electric position feedback

and integrated electronics (OBE)
Type 4WRVE 10...27, symbols V, V1

Sizes 10, 16, 25, 27

Component series 2X
Maximum operating pressure P, A, B 350 bar (size 27: 280 bar)
Rated flow 40...430 l/min (∆p = 10 bar)
Type 4WRVE 10

Table of contents Features

Contents Page – Pilot operated high-response 4/3 directional control valve
Features 1 size 10 to size 27, with control spool and bushing in
servo quality
Ordering code 2
– Integrated electronics (OBE) with position controller for pilot
Function, section 3
control and main stage, calibrated in the factory
Symbols 4
– Main stage in servo quality with position feedback
Test and service devices 4
– Flow characteristics
Technical data 5 and 6 • M = progressive with fine control edge
Electrical connection 7 • P = inflected characteristic curve
Technical notes for the cable 7 • L = linear
Integrated electronics 8 – Electric port 11P+PE
Differential amplifier signal input with interface B5 ±10 V
Characteristic curves 9 to 11
Unit dimensions 12 to 14

Information on available spare parts:

www.boschrexroth.com/spc
2/16 Bosch Rexroth AG Hydraulics 4WRVE 10...27 RE 29077/03.10

Ordering code

4WRV E 2X G24 K0 B5 M *

with integrated electronics =E Further details

Size = 10 1) in the plain text
= 16 1) Seal material
= 25 1) M= NBR seals
= 27 1) suitable for mineral oils
Control spool symbols (HL, HLP)
according to DIN 51524
4/3 directional design
Interface of the
AB
control electronics
a 0 b B5 = Command value input ±10 V
PT Electrical connection
K0 = without mating connector,
= V, V1 with unit connector
according to DIN 43563-AM6
Mating connector – separate order
For V1:
P → A: qv B → T: qv/2 Pilot oil supply "x“,
P → B: qv/2 A → T: qv pilot oil return "y“
Rated flow No code = "x“ = external, "y“ = external
at 10 bar valve pressure differential E= "x“ = internal, "y“ = external
(5 bar/control edge) ET = "x“ = internal, "y“ = internal
T= "x“ = external, "y“ = internal
Size 10
40 l/min 2) = 40 Supply voltage of the electronics
55 l/min 3) = 55 G24 = +24 V direct current
70 l/min 2) = 70 2X = Component series 20 to 29
85 l/min 3) = 85 (unchanged installation and connection dimensions)

Size 16 Flow characteristics

90 l/min 2) = 90 M= Progressive with linear fine control (up to 20 %)
120 l/min 3) = 120 P= Inflected characteristic curve, linear (inflection at 40 %)
L= Linear
150 l/min 2) = 150
200 l/min 3) = 200
Size 25
300 l/min 2) = 300
370 l/min 3) = 370
Size 27
430 l/min 1) 3) = 430
1) Size 27 is the high-flow version of size 25, the
connection bores P, A, B, T are designed with
Ø 32 mm in the main stage. In the manifold, ports
P, A, B, T can be drilled with max. Ø 30 mm in
deviation from standard ISO 4401-08-08-0-05.
Thus, the valves allow for higher flow
values QA : QB
2) Q : Flow characteristics "P"
N
3) Q : Flow characteristics "M" or "L"
N
RE 29077/03.10 4WRVE 10...27 Hydraulics Bosch Rexroth AG 3/16

Function, section

Structure
The valve consists of 3 main assemblies:
– Pilot control valve (1) with control spool and bushing,
return springs, double stroke solenoid and inductive
position transducer
– Main stage (2) with centering springs and position feed-
back
– Integrated control electronics (3)

T X Y
A P B

Functional description
In the integrated electronics, the specified command val-
ue is compared with the actual position value of the main
stage control spool. In case of control deviations, the double
stroke solenoid is activated which adjusts the pilot control
spool due to the changed magnetic force. The flow released
through the control cross-sections causes the displacement
of the main control spool, the stroke/control cross-section of
which is controlled proportionally to the command value. If
the command value is 0 V, the electronic controls the control
spool of the main stage in the center position.
The pilot control valve is supplied with the pilot oil either in-
ternally through port P or externally through port X. The re-
turn to the tank can be implemented internally via port T or
externally via port Y.
If deactivated or in case of no release, the pilot control valve
is undefined in P-B/A-T (preferred) or P-A/B-T, the main
stage can be completely controlled.
4/16 Bosch Rexroth AG Hydraulics 4WRVE 10...27 RE 29077/03.10

Symbols

A B

a 0 b

P T

Type ... –3X ... G G Symbol, detailed

(pilot oil supply and pilot oil drain external)
A B

P X A B Y T
a b
G
P T Y X AB 1
Type ... –3X ... E ... a 0 b
G G
PT
A B
P T
a b AB G 2
P T Y b
a
Type ... –3X ... ET ... G G PT

A B
1 Main valve
2 Pilot control valve
a b
P T
Type ... –3X ... T ... G G
A B

a b
P T X

Test and service devices

– Type VT-VETSY-1 service case with test device, see RE 29685
– Measuring adapter 11P+PE type VT-PA-1, see RE 30067
RE 29077/03.10 4WRVE 10...27 Hydraulics Bosch Rexroth AG 5/16

Technical data

general
Type Spool valve, pilot operated
Actuation Directional control valve size 6 - OBE, with position controller for
pilot control valve and main stage
Type of connection Subplate mounting, porting pattern according to ISO 4401-...
Installation position Any
Ambient temperature range °C –20...+50
Weight kg Size 10 8.0 Size 16 10.4 Size 25 18.2 Size 27 18.2
Vibration resistance, test condition Max. 25 g, room vibration test in all directions (24 h)
hydraulic (measured with HLP 46, ϑoil = 40 °C ±5 °C)
Hydraulic fluid Hydraulic oil according to DIN 51524…535, other media upon request
Viscosity range recommended mm2/s 20...100
max admissible mm2/s 10...800
Hydraulic fluid temperature range °C –20...+65
Maximum admissible degree of contamination of the
hydraulic fluid
cleanliness class according to ISO 4406 (c) Class 18/16/13 1)
Flow direction According to symbol
Rated flow at Size 10 Size 16 Size 25 Size 27
Δp = 5 bar per edge 2)
l/min 40 55 70 85 90 120 150 200 300 370 430
Max. operating Ports P, A, B
pressure external pilot oil supply bar 350 350 350 350
Ports P, A, B
internal pilot oil supply bar 250
Ports T, X, Y bar 250
Min. pilot oil pressure "pilot control stage" bar 10
Qmax l/min 170 450 900 1000
QN pilot control valve l/min 8 24 40 40
Zero flow pilot control valve at 100 bar cm3/min < 180 < 300 < 500 < 500
Zero flow main stage at 100 bar cm3/min < 400 < 600 < 1000 < 1000 < 1000
static / dynamic
Hysteresis % < 0.1 hardly measurable
Manufacturing toleranceQmax % < 10
Actuating time for signal step 0...100 % 12 15 23 23
(at X = 100 bar) 0...10 %0 6 7 10 10
Actuating time for signal step 0...100 % 40 50 90 90
(at X = 10 bar) 0...10 %0 20 20 30 30
Switch-off behavior after electrical shut-off: Pilot control valve not defined in P-B/A-T or P-
A/B-T, main stage can be completely controlled (PB/AT or PA/BT)
Temperature drift Zero shift < 1% at ∆T = 40 °C
Zero compensation ex factory ±1 %
1) The cleanliness classes specified for the components must be complied with in hydraulic systems.
Effective filtration prevents faults and at the same time increases the service life of the components.
For the selection of the filters, see technical data sheets RE 50070, RE 50076 and RE 50081.

2)
Δpx
Flow with different ∆p Qx = Qnom •
5
6/16 Bosch Rexroth AG Hydraulics 4WRVE 10...27 RE 29077/03.10

Technical data

electric, control electronics integrated in the valve

Relative duty cycle % 100 ED, max. power consumption 30 VA (24 V=)
Protection class IP 65 according to DIN 40050
Plug-in connector,
Port Data
11P+PE
Supply 2)
⃞1 +24 V=nom, fuse protection 2.5 AF (output stages)
24 V=nom 1) ⃞2 0 V power ground
3)
⃞9 +24 V=nom Signal part
⃞
10 0V Signal ground
Input signal 4)
⃞4 UIN
±10 V ⃞5 UIN } Differential amplifier, R = 100 kΩ i

Actual value signal (LVDT) ⃞6 ±10 V=, Ra = 1 kΩ

⃞7 0 V, reference point
Release input ⃞3 > 8.5 V to 24 V=nom (max. 40 V=)
Ri = 10 kΩ
Messages 5)
⃞8 Acknowledgement release +24 V=
⃞
11 Error message: no error +24 V=
Protective earthing conductor Connect only if 24 V = system transformer
does not comply with standard VDE 0551
Electromagnetic compatibility EN 61000-6-2: 2005-08
tested according to EN 61000-6-3: 2007-01

1) 24 V=nom – min. 21 V= 11P+PE

11P + PE
– max. 40 V=
2) UB (pin 1) = output stage supply
– valve "OFF“ < 13.4 V= 4 5
– valve "ON" > 16.8 V= 3
9
10
11
6

no error message (pin 11) 2 7

1 8
3) US (pin 9) = electronics supply
– valve "OFF“ < 16.8 V=
error message (pin 11)
– valve "ON“ > 19.5 V=
no error message (pin 11)
4) inputs: voltage resistant up to max. 50 V
5) Messages are loadable with max. 20 mA
and short-circuit proof against ground

Note
Pilot operated 4/3 directional control valves fulfill their func-
tion only in active closed control loops and do not have a
secured basic position when deactivated. Therefore, "addi-
tional isolator valves" are required in many applications and
must be taken into account for the On/Off series.
RE 29077/03.10 4WRVE 10...27 Hydraulics Bosch Rexroth AG 7/16

Electrical connection
Electric data, see page 6

1 4
APBT

24 V = 5
2 6

1 Control
2 Provided by the customer
3 Mating connector
4 Valve
5 Contact surface
6 Provided by Rexroth

Technical notes for the cable

Version: – Multi-wire cable Note
– Litz wire structure, very fine wires Electric signals taken out via control electronics (e.g. actual
according to VDE 0295, class 6 value) must not be used for the deactivation of safety-
– Protective earthing conductor, green-yellow relevant machine functions!
(See also the European standard "Safety requirements for
– Cu shield braid
fluid power systems and their components - Hydraulics",
Type: – e. g. Oilflex-FD 855 CP
EN 982!)
(company Lappkabel)
Number of – Depends on the valve type,
wires: connector type and signal assignment
Line Ø: – 0.75 mm2 up to a length of 20 m
1.0 mm2 up to a length of 40 m
Outer Ø: – 9.4...11.8 mm – Pg11
12.7...13.5 mm – Pg16
8/16 Bosch Rexroth AG Hydraulics 4WRVE 10...27 RE 29077/03.10

Integrated electronics
Block diagram/Pinout 2.5 AF
+ 24 V =
Output stage
version B5: UE ±10 V
0 V supply

+UB 1 24 V
Enable
2
UIN 10 V 0 V
3 or
4 UIN 0 V 10 V
100 k
5
100 k
Logic 6 LVDT signal
10 k
7 0 V... 10 V (test)
+15 V DC 8 24 V Release acknowl-
– 15 V
DC 9 edgement
10 +24 V = 0,5 A
Electronic supply
11 0V
+UB
24 V Error message
+
–15 V = + PID Protective earth-
1 PD –
ref. 0 – ing conductor
2
+15 V =
3 0... 10 V +UB
signal
4

Input Valve
signal position
AB
s U4 – U5 > 0 V
HRV PT
U
AB
U4 – U5 = 0 V
PT
s AB
4/3 directional control valve U4 – U5 < 0 V
U
PT

Pin assignment 11P+PE

version B5: UE ±10 V
(Ri = 100 kΩ) Valve
+24 V = +24 V =
1
UB 0V 0V
2
24 V = 3 Release input
10 V (Signal)
4
UE 100 k Differential amplifier
0 V (Signal)
5
0… 10 V
6 LVDT signal
Test 0V
7 Internal
24 V =
8 Message
Logic
+24 V = +24 V =
9
US 0V 0V
10
24 V =
11 Message
Logic
Protective earth- SL
ing conductor
RE 29077/03.10 4WRVE 10...27 Hydraulics Bosch Rexroth AG 9/16

Characteristic curves (measured with HLP 46, Oil = 40 °C ±5 °C)

Flow – signal function Q = f (UE)

Flow characteristics M Flow characteristics P

Q (%) Q (%)
100 P-A 100 P-A
80 B-T (1:1) 80 B-T (1:1)
60 60
B-T (2:1) B-T (2:1)
40 40
20 20 10 % QN
-10 -8 -6 -4 -2 -10 -8 -6 -4 -2
2 4 6 8 10 UD–E (V) 2 4 6 8 10 UD–E (V)
-20 10 % QN -20
-40 -40
-60 -60
-80 -80
-100 -100
Q (%) Q (%)

Flow characteristics L

Q (%)
100 P-A
80 B-T (1:1)
60 B-T (2:1)
40
20
-10 -8 -6 -4 -2
2 4 6 8 10 UD–E (V)
-20
-40
-60
-80
-100
Q (%)
10/16 Bosch Rexroth AG Hydraulics 4WRVE 10...27 RE 29077/03.10

Characteristic curves (measured with HLP 46, Oil = 40 °C ±5 °C)

Pressure gain Δ = f (UE)

D pA B D pA-B (% pP)
100
80
60
G G
40
A B
20
a UE –UE (%) –4 –3 –2 –1 1 2 3 4 UE (%)
b
P T Y X –20
pP –40
–60
–80
–100
D pA-B (% pP)

Step function 0 → 100 %

Size 10 Size 16 Size 25/27

100 100 100

bar

bar
bar

bar
bar

r
ba
75 75 75
100
250

250
250

00
00

=1
=1
Usoll, ist (%)

Usoll, ist (%)

Usoll, ist (%)

pV =

pV =
pV =
pV =

pV
pV

50 50 50

25 25 25

0 0 0
0 5 10 15 0 10 20 30 0 10 20 30
ms ms ms
RE 29077/03.10 4WRVE 10...27 Hydraulics Bosch Rexroth AG 11/16

Characteristic curves (measured with HLP 46, Oil = 40 °C ±5 °C)

Bode diagram

Size 10 A
dB
B – °
2 psyst. = 100 bar
0
–2 –3 dB 10
0

1%
5%
–4 % 200
–6 180
–8 100 % 42 Hz Freq. 160
–10 5% 79 Hz 140
1% 103 Hz –90 °

%
120

1%
5%
100
0 100 % =12 ms 100
80
60
40
20
0
1 2 4 6 8 10 20 40 60 80 100 200 300 f (Hz)
Size 16 A
dB
B 2 psyst. = 100 bar – °
0
–2 –3 dB
1%

–4 200
10

5%
0%

–6 180
–8 100 % 42 Hz Freq. 160
–10 5% 80 Hz 140
1% 100 Hz –90 °
%

120
5%

1%
100

0 100 % 15 ms 100
80
60
40
20
0
1 2 4 6 8 10 20 40 60 80 100 200 300 f (Hz)

Size 25/27 A
dB
B – °
2 psyst. = 100 bar
0
–2 –3 dB
10
1%

–4 0 200
5%

%
–6 180
–8 100 % 35 Hz Freq. 160
–10 5% 53 Hz 140
5%
0%

1% 60 Hz –90 ° 120
1%
10

0 100 % 26 ms 100
80
60
40 Amplitude
20 Phase
0
1 2 4 6 8 10 20 40 60 80 100 200 300 f (Hz)
12/16 Bosch Rexroth AG Hydraulics 4WRVE 10...27 RE 29077/03.10

Unit dimensions size 10 (dimensions in mm)

3 1 2 9
196 24 46

49

206
105
ø6,6

81
39
30

X T A P B T Y

24
33 102 8
77 167 70 5

5 8 7 6 4

104 10
25 0,01/100

Rzmax 4
F1 F2
13

B Required surface quality

X A Y
of the valve mounting face
72

T T1

F4 F3

1 Pilot control valve 10 Machined valve mounting face, porting

2 O-ring 9.25x1.78 (ports P, A, B, T) pattern according to ISO 4401-05-05-0-05
3 Integrated electronics Deviating from the standard:
ports P, A, B, T, T1 Ø 10.5 mm
4 Main valve
Subplates, see technical data sheet RE 45055
5 Inductive position transducer (main valve)
(separate order)
6 Name plate
Valve mounting screws (separate order)
7 O-ring 12x2 (ports P, A, B, T, T1) The following valve mounting screws are recommended:
8 O-ring 10x2 (ports X, Y) 4 hexagon socket head cap screws
9 Mating connector not included in the scope of delivery, ISO 4762-M6x40-10.9-N67F821 70
see technical data sheet RE 08008 (separate order) (galvanized according to Bosch standard N67F821 70)
tightening torque MA = 11+3 Nm
Mat. no. 2910151209
RE 29077/03.10 4WRVE 10...27 Hydraulics Bosch Rexroth AG 13/16

Unit dimensions size 16 (dimensions in mm)

3 1 2 9
47 196 46

49

220
A B Y

119
95
34

35
25 ø3
3

30 150 94
77 225
302

5 8 7 6 4
152 10 0,01/100
26 Rzmax 4

F5 G1
13

Required surface quality

F1 F2
of the valve mounting face

T P X
96

A B
Y
10 Machined valve mounting face, porting
pattern according to ISO 4401-07-07-0-05
F4 G2 F6 F3 Deviating from the standard:
ports P, A, B, T Ø 20 mm
1 Pilot control valve Subplates, see technical data sheet RE 45057
(separate order)
2 O-ring 9.25x1.78 (ports P, A, B, T)
Valve mounting screws (separate order)
3 Integrated electronics
The following valve mounting screws are recommended:
4 Main valve
2 hexagon socket head cap screws
5 Inductive position transducer (main valve) ISO 4762-M6x45-10.9-N67F821 70
6 Name plate (galvanized according to Bosch standard N67F821 70)
7 O-ring 23x2.5 (ports P, A, B, T) tightening torque MA = 11+3 Nm
8 O-ring 9x2 (ports X, Y) Mat. no. 2910151211
9 Mating connector not included in the scope of delivery, 4 hexagon socket head cap screws
see technical data sheet RE 08008 (separate order) ISO 4762-M6x40-10.9-N67F821 70
(galvanized according to Bosch standard N67F821 70)
tightening torque MA = 50+10 Nm
Mat. no. 2910151301
14/16 Bosch Rexroth AG Hydraulics 4WRVE 10...27 RE 29077/03.10

Unit dimensions size 25/27 (dimensions in mm)

3 1 2 9
95 196 46

49

250
X A B

149
125
45
43

ø13 ø6
6

18 118
57 190
77 305
382

5 8 7 6 4
194 10
20

0,01/100
F5 G1
13

F1 F2 Rzmax 4

T P Y
Required surface quality
118

of the valve mounting face

X A B

F4 G2 F6 F3

1 Pilot control valve 10 Machined valve mounting face, porting

pattern according to ISO 4401-08-08-0-05
2 O-ring 9.25x1.78 (ports P, A, B, T)
Deviating from the standard:
3 Integrated electronics
size 25: Ports P, A, B, T Ø 25 mm
4 Main valve size 27: Ports P, A, B, T Ø 32 mm
5 Inductive position transducer (main valve) Subplates, see technical data sheet RE 45059
6 Name plate (separate order)
7 O-ring (ports P, A, B, T) Valve mounting screws (separate order)
Size 25: 28x3 The following valve mounting screws are recommended:
Size 27: 34.6x2.62 6 hexagon socket head cap screws
8 O-ring 15x2.5 (ports X, Y) ISO 4762-M12x60-10.9-N67F821 70
9 Mating connector not included in the scope of delivery, (galvanized according to Bosch standard N67F821 70)
see technical data sheet RE 08008 (separate order) tightening torquesize 25 MA = 90+30 Nm,
size 27 MA = 90±15 Nm
Mat. no. 2910151354
RE 29077/03.10 4WRVE 10...27 Hydraulics Bosch Rexroth AG 15/16

Notes
16/16 Bosch Rexroth AG Hydraulics 4WRVE 10...27 RE 29077/03.10

Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not
Zum Eisengießer 1 be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not
[email protected] release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process of
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