Iso 9001 2015 Quality Manual-Exposed
Iso 9001 2015 Quality Manual-Exposed
Iso 9001 2015 Quality Manual-Exposed
1. Scope
XXXX establish, implement and maintain this ISO9001:2015 QMS to consistently provide products that meet
customer and applicable legal requirements, and to continuously improve customer’s satisfaction and the
performance of QMS. We strive to understand the dynamic external and internal context, and the changing
need & expectation of relevant interesting parties, to identify and address the risks & opportunities, by
utilizing process approach, PDCA and risk-based thinking, data analysis and quality management principles.
2. Normative reference
ISO 9000:2015, Quality management systems – Fundamentals and vocabulary
Characteristic - A characteristic is a distinctive feature or property of something.
Context of the organization – all of the internal and external factors and conditions that affect its products
and services, have an influence on its QMS, and are relevant to its purpose and strategic direction.
Correction – any action that is taken to eliminate a nonconformity, but to address root causes.
Corrective action – steps that are taken to eliminate the causes of existing nonconformities in order to
prevent recurrence of the existing nonconformities and potentially undesirable situations.
Interested party – anyone who can affect, be affected by, or believe that they are affected by a decision or
activity. It is a person, group, or organization that has an interest or a stake in a decision or activity.
Outsource – when an outside organization to perform part of a function or process of organization.
Process approach – manage and control the processes that make up their organization, the interaction
beeen these processes, and the inputs and outputs that tie these processes together.
Process-based quality management system – using process approach to manage and control how its
quality policy is implemented and how its quality objectives are achieved. A process-based QMS is a neork
of interrelated and interconnected processes.
Quality - the degree to which a set of inherent characteristics fulfills a set of requirements of an objective.
Risk – the “effect of uncertainty on an expected result” and an effect is a positive or negative deviation
from what is expected.
Risk-based thinking refers to a coordinated set of activities and methods that organizations use to manage
and control the many risks that affect its ability to achieve objectives.
S - Strengths W - Weaknesses
(or present)
O - Opportunities T - Threats
(or future)
External
XXXX establish, implement, maintain and continually improve this QMS. The below XXXX QMS Figure shows
the processes needed, and their sequence and interaction, and XXXX will:
a) Determine the inputs required and the outputs expected from these processes;
b) Determine and apply the criteria and methods needed to ensure the effectiveness of the processes;
c) Determine the resources needed for these processes and ensure their availability;
e) Address the risks & opportunities as determined in accordance with the requirements of 6.1
f) Evaluate these processes and implement any changes needed to ensure achieving their intended results;
g) Improve the processes and the quality management system by matrix / quality objectives.
Support 7
Customer- Related Process 8.2 Resource – 7.1 Context of the Org. 4
Competence – 7.2 (Internal/External Issues, Interested Parties)
Awareness – 7.3 Leadership 5
Quote (RFQ) Communication – 7.4 (Customer focus, Policy, Role ...)
(Sales) 8.2 Documented Information – 7.5 Planning 6
(Top management / Managers) (Risk/Opp., Quality Objective, Change)
Process customer order Operational Planning 8.1
(Sales) 8.2 (Top management / Managers)
Customer Support
(Sales) 8.2
Improvement 10 (N.C., C.A. …)
(QA)
ERP System
Performance evaluation 9
(Including Outlook, and drive P) Monitoring, measurement, analysis and
External Provider – Related evaluation – 9.1; Internal Audit – 9.2;
process 8.4 Management review – 9.3
(QA/Top Management)
5. Leadership
5.1 Leadership and commitment
5.1.1 General
Top management shall demonstrate leadership and commitment with respect to the QMS by:
taking accountability for the effectiveness of the QMS
Quality policy and quality objectives are established for QMS and are compatible with the
context and strategic direction of the organization.
ensuring The integration of the QMS requirements into the Org.’s business processes.
the resources needed for the QMS are available
the QMS achieves its intended results
the use of the process approach and risk-based thinking
promoting
Improvement.
communicating The importance of effective quality management and of conforming to the QMS Requirement.
engaging, directing
persons to contribute to the effectiveness of the quality management system
and supporting
Other relevant management roles to demonstrate their leadership as it applies to their areas
supporting
of responsibility.
5.2 Policy
5.2.1 Establishing the quality policy
Top management establish, implement and maintain the quality policy as below:
Total Customer satisfaction through meeting customers and applicable legal requirements, and pursuing
Continual Improvement of provided products and service.
6. Planning
6.1 Actions to address risks and opportunities.
After considering the external & internal issues (4.1) and the requirements of interested parties (4.2) of XXXX,
We determine the below risks & opportunities need to be addressed to assure the intended results of QMS,
and enhance desired effects, and prevent/reduce undesired effects, and achieve improvement.
We also plan the actions to address these risks and Opportunities (see the below), and those actions shall be
integrated and implemented into XXXX QMS, and shall be proportionate to the potential impact on the
conformity of product and services.
We shall evaluate the effectiveness of those actions to Risks and Opportunities at least annually.
Interested Risks & Opportunities need to be Actions to address these Risks & Effectiveness
S P
parties addressed Opportunities of actions
Customer don’t/can’t pay H L M Customer credit limit need approval
Business loss due to quality issue H L M Inspect shipment for major products
Customers Business loss due to cost down issue H L M Share the cost down with factory
OTD issue during Chinese New Year M L M-L Arrange the shipment in advance
Gain new customer globally
External Cost up request from factory M M M Share the increased cost with customer
providers Delivered products don’t meet Spec. H L M Inspect shipment for major products
Lead time can’t meet promise. M L M-L Good communicate with factory/customer
Misunderstand the Reqt. of RFQ / P.O. M L M-L Show clear/adequate info on PO…
Don’t know the change of key factory H L M Visit/Audit key factory annually
Legal body Fail to meet RoHS, REACH and CRMT. H L M Collect data from supply chain
Pass wrong info. to customer or factory H L M Improve awareness of Quality/Risks
Employees Human error during daily operation M L M-L Improve “ERP” error-proof function
Leave the position/company suddenly. M L M-L Manage the Organization Knowledge
Bank Can’t get the loan when it is needed. H L M Keep excellent company credit
Instable currency rate H M M-H Fix the currency rate for PO to factory.
Others Uncertain Tariffs policy M M M Observe and communicate with customer
Loss of electric power M L M-L Ensure back-up power generator valid
Note: S – Severity; P – Possibility; H – High; M – Medium; L – Low; M-L: Medium to Low; M-H: Medium to High Review 2017/
7 Support
7.1 Resources
7.1.1 General
XXXX determine and provide the resources needed for the QMS, and we consider:
a) The capabilities of, and constraints on, existing internal resources;
b) What needs to be obtained from external providers?
7.1.2 People
XXXX determine and provide the persons necessary for the QMS, refer to 5.3 – Role/Responsibility...
7.1.3 Infrastructure
XXXX determine, provide and maintain the infrastructure necessary for the operation of its processes and to
achieve conformity of products and services, including building, warehouse equipment, computer,
telecommunication, ERP system, and so on.
keep the calibration records/data. The interval of calibration is defined by XXXX based on risk-thinking.
XXXX label the calibration status and prevent unintended adjustments and damage of measuring equipment.
Measuring Equipment Use for Frequency Location Calibration interval
Note: the validity of previous measurement results shall be verified when measuring equipment is found to be
unfit for its intended purpose, and shall take appropriate action as necessary.
7.3 Awareness
XXXX ensure that persons doing work under the organization’s control are aware of:
a) The quality policy;
7.4 Communication
XXXX determine the internal and external communications (What/When/Whom/How/Who) relevant to the QMS:
OK
Customer Factory Warehouse
Receive, store & ship
Review RFQ. Sample
RFQ Review/Upload Quote (DFM)
b) Format (e.g. language, sofare version, graphics) and media (e.g. paper, electronic);
c) Review and approval for suitability and adequacy.
8 Operation
8.1 Operational planning and control
XXXX plan, implement and control the processes (see 4.4) needed to meet the requirements for the provision
of products and services, and to implement the actions determined in planning phase, by:
a) Determining the requirements for the products;
b) Establishing criteria for:
1) The processes;
Customer
RFQ Providing info. Relating to products / services Customer Spec. DFM. Change of RFQ
Note: XXXX define Customer Spec as customer property, we save the customer spec. in xxx
When change to customer spec happen, we will update it (xxx) on time to prevent unintended misuse.
8.2.3.1 XXXX ensure that we has the ability to meet the requirements for products/services to be offered to
customers. XXXX conduct a review before committing to supply products/services to a customer, to include:
a) Requirements specified by the customer, including the requirements for delivery & post-delivery activities;
b) Requirements not stated by the customer, but necessary for the specified or intended use, when known;
c) Applicable statutory / regulatory requirements and requirements specified by the organization;
d) Contract or order requirements differing from those previously expressed.
For applicable customer non-written requirement, XXXX will confirm it before acceptance.
No
Upload customer confirmed email / new Spec + follow up /Sales
Ok Review/compare/upload
Quote customer Update landed cost
(PM) quotation + (upload
XXXX Customer
(Sales)
necessary reports)/ ()
No
Ask for Fan
Sample Enter Tooling Send sample request / ()
(CNC or
Create Part Sample) HS Enter Tooling (CNC
(Sales/PM) order (Sales) or Sample) PO / (PM)
Factory
Follow up & inspect Tooling
Ok
Submit sample to customer (Sales) (CNC or Sample) / ()
Key points – Records of approval from customer must be kept, such as email, approved drawings and info.in ERP.
Key point – Records showed requirements can be met shall be kept, such as email, and information in ERP.
2-1 Review ECR/ECN from factory 2-4 Send XXXX ECR/ECR to customer for approval
2-2 Create XXXX ECR/ECN form 2-5 Confirm the result from customer, and notice XXXX
2 Factory
2-3 Send XXXX ECR/ECR to Sales 2-7 Confirm with customer new XXXX spec, if needed.
2-6 Create new XXXX spec. if need 2-8 Upload the new spec into ERP, as 1-5.
3-1 Confirm the expected change from 8D report with customer
3 8D report 3-2 Review the factory’s ECR 3-4 Confirm with customer the new XXXX spec, if needed.
3-3 Create new XXXX spec. 3-5 Upload the new spec into ERP, as 1-5.
Sourcing Collect & submit Set up new external provider Review and approve the new
info to P.M. and upload requested files* external provider
(P.M.) (QA (Accounting)
Process 2: Monitoring of performance and re-evaluating of external provider Owner: QA/ (PM)
Monitoring of the performance Re-evaluating
CAR Shipment inspection OTD CAR (Qty.) Major Delivered Quality (PPM) OTD (%) Support/others
Note 1: the monitoring and re-evaluating is focused on key external providers based on the risk-thinking.
Note 2: QA will take suitable actions to the key external providers based on the result of re-evaluating,
including the notice, or annual auditing to evaluate their capability and potential change onsite.
XXXX retain documented information related to this o processes in and P drive.
PO No.
Above + 2D code.
XXXX retain the relevant documented information (PO No., Date Code and 2D code) to enable traceability.
8.5.4 Preservation
XXXX preserve the products to ensure conformity to requirements, including:
Request factory to use suitable package to prevent the unexpected damage during sea transportation.
Use ESD tray to prevent unexpected ESD damage to those fan which requested specially by customer.
Control the temperature and humidity in the warehouse to protect the stored parts.
d) Others
8.5.6 Control of changes
XXXX review and control changes for production or service provision, to the extent necessary to ensure
continuing conformity with requirements. Please refer to 8.2.4 Changes to requirements for products and services
XXXX retain documented information describing the results of review of changes, the person(s) authorizing the
change, and any necessary actions arising from the review @ ERP and P drive.
Note: based on the risk-thinking, no all the shipment is requested for shipment inspection.
XXXX retain these documented information to show evidence of conformity and traceability to authorization.
Sample
Customer complaints Create and approve RMA/ (Sales/P.M.) Receive + ship to factory for analysis
Factories
Sales collect details for Full Qty. Create/Send CAR
preliminary evaluation Review the entered CAR / (QA)
form to factory / (QA)
Ok
Replacement or Credit to Customer Close the CAR /QA
Lot issue
Ok
Re-inspection (report) / (QA or Sale / Warehouse Mr.)
Unlock quality
No
If Concession by Customer/CEO hold /QA
Scrap
Issue CAR
Part Quality issue
8.4 Analysis of data
XXXX Notice QA /NC finder Verify the issue /QA Alert vendor
Package + label issue
IQC / notice Sales
Internal operation NC Create RMA / team Create CAR / QA Record the defect + close CAR / QA
Audit NC Communicate &Analyze /QA+ Propose Solution /QA+ CAPA /QA+ Submit SGS CAR form
Key point – Record of CAR (root cause analysis, CAPA), rework/re-inspection and scrapping shall be kept in ERP/drive P.
Key point – The evidence of concession by authority must kept, such email or signed document, if there are concession
Quality is about processes and Quality is shared
data responsibility within an
Page 19
organization
Logo Reviewed by:
XXXX ISO9001:2015 Quality Manual Approved by:
Version:
Note – QA will review all the entered CARs, only valuable CARs (including involving in key customer and important quality
issue) will follow the above procedure, others, QA can handle by suitable method or close it based on the risk.
9 Performance evaluation
9.1 Monitoring, measurement, analysis and evaluation
9.1.1 General
XXXX determine below about monitoring, measurement, analysis and evaluation activities:
What needs to be monitored The Methods for monitoring, When/Who performing When the data being
& measured measurement, analysis & evaluation monitoring & measuring analyzed and evaluated
1 Customer Satisfaction Customer survey Before internal audit Before internal audit
2 Conformity of product CAR from customer & Delivered quality Daily operation (SQE/QA) Monthly + Yearly
3 OTD to key customers OTD data (promising lead time) Daily operation (Sales) Monthly + Yearly
4 OTD from key factories OTD data (promising lead time) Daily operation (P.M.) Monthly + Yearly
5 Error of W.H. shipment Qty. of error happened in warehouse Daily operation (QA) Monthly + Yearly
XXXX retain appropriate documented information as evidence of these results – Data Analysis.
9.1.2 Customer Satisfaction
For the important customers, we will conduct the customer satisfaction survey annually.
Select key customers Release & collect Survey Analyze data Follow-up action Summary
(Sales Mr.) (QA + Sale team) (QA) (QA + relevant team) (QA)
Note: the action of continuous improvement shall be followed up by QA and shown in the summary report.
Inform schedule Select auditors Audit plan + Conduct audit Audit report Follow-up
(QA) (QA) checking list (Audit team) (Audit Team) finding
(QA) (Audit Team)
Note: * Audit plan, audit checking list, audit report and CAR shall be kept in drive P;
* Internal auditor shall complete the internal auditor training, and auditor shall not audit their own work.
10 Improvement
10.1 General
XXXX determine and select opportunities for improvement and implement any necessary actions to meet
customer requirements and enhance customer satisfaction, these shall include:
a) Improving products / services to meet requirements as well as to address future needs and expectations;
b) Correcting, preventing or reducing undesired effects;
c) Improving the performance and effectiveness of the QMS.
Create the CAR Take action to control & correct Analyze & determine Determining if
(Problem it, and deal with the consequence the root cause(s) of NC similar NC exist
finder/receiver) (QA/relevant parties) (QA/relevant parties) (QA/relevant parties)
Customers Factories
Note: Corrective actions shall be appropriate to the effects of the nonconformities encountered.