Programming Manual ABB
Programming Manual ABB
Programming Manual
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Overview
Warnings
Notes
Note:
iii
Safety Instructions
General Safety
Instructions
These safety instructions are intended for all work on the ACS 600. In
addition to the instructions given below, there are more safety
instructions on the first pages of the Installation and Start-up Manual.
WARNING! All electrical installation and maintenance work on the ACS
600 should be carried out by qualified electricians.
The ACS 600 and adjoining equipment must be properly earthed.
Do not attempt any work on a powered ACS 600. After switching off the
mains, always allow the intermediate circuit capacitors 5 minutes to
discharge before working on the frequency converter, the motor or the
motor cable. It is good practice to check (with a voltage indicating
instrument) that the frequency converter is in fact discharged before
beginning work.
The ACS 600 motor cable terminals are at a dangerously high voltage
when mains power is applied, regardless of motor operation.
There can be dangerous voltages inside the ACS 600 from external
control circuits when the ACS 600 mains power is shut off. Exercise
appropriate care when working with the unit. Neglecting these
instructions can cause physical injury and death.
iv
7DEOHRI&RQWHQWV
Safety Instructions
Table of Contents
Chapter 1 Introduction to This Manual
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before You Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
What This Manual Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1-1
1-1
1-2
1-2
Chapter 2 Overview of ACS 600 Programming and the CDP 311 Control Panel
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
ACS 600 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Application Macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Panel operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Keypad Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Operational Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
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5-1
5-1
5-2
5-3
Table of Contents
Chapter 6 Parameters
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Group 10 Start/Stop/Dir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Group 11 Reference Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Group 12 Constant Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Group 13 Analogue Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Group 14 Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Group 15 Analogue Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Group 16 System Ctr Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Group 20 Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Group 21 Start/Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
Group 22 Accel/Decel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
Group 23 Speed Ctrl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
Group 24 Torque Ctrl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
Group 25 Critical Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
Group 26 Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
Group 30 Fault Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Group 31 Automatic Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Group 32 Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
Group 33 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
Group 34 Process Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53
Group 40 PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-54
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Table of Contents
1RWH Fault Tracing instructions are not included in this manual. They
can be found from the ACS 601 or ACS 603/604/607 Installation &
Start-up ManuaO.
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Table of Contents
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Overview
1-1
Related Publications
Conventions Used in
This Manual
1-2
Refer to the ACS 600 Installation & Start-up Manual for a complete
listing of the conventions used.
Overview
This chapter describes the programming of the ACS 600; the operation
of the CDP 311 Control Panel; and how to use the panel with ACS 600
to modify parameters, measure actual values and control the drive.
The user can change the configuration of the ACS 600 to meet the
needs of the application by programming. The ACS 600 is
programmable through a set of parameters.
Application Macros
Parameter Groups
Control Panel
The CDP 311 Control Panel is the device used for controlling and
programming the ACS 600. The Panel can be attached directly to the
door of the cabinet or it can be mounted, for example, in a control desk.
2-1
Chapter 2 Overview of ACS 600 Programming and the CDP 311 Control Panel
0 L
1242.0 rpm I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
ACT
PAR
FUNC
DRIVE
ENTER
LOC
RESET
REF
REM
Keys
2-2
The Control Panel keys are flat, labelled, push-button keys that allow
you to monitor drive functions, select drive parameters, and change
drive macros and settings.
Chapter 2 Overview of ACS 600 Programming and the CDP 311 Control Panel
ID-number of the
Selected Drive
Panel Status
Rotation Direction
= Forward
L = Local
- = Reverse
R = Remote
= Not Controlling
The value of
the reference
Run Status
I = Run
0 =Stop
0 L
1242.0 rpm I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
Status Row
Actual Signals
Names and
Values
ACT
ENTER
Status Row
Group Number
and Name
Parameter Number
and Name
Parameter value
Parameter Mode
0 L
1242.0 rpm I
10 START/STOP/DIR
1 EXT1 STRT/STP/DIR
DI1,2
Group selection
Fast value change
PAR
Parameter selection
Slow value change
ENTER
Status Row
Selectable
Functions
Device Type
The ID-number
Total number of
drives in the link
0 L
1242.0 rpm
UPLOAD
<=<=
DOWNLOAD
=>=>
CONTRAST
7
FUNC
Row selection
ENTER
Drive selection
ID number change
DRIVE
1 DRIVES
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LOC
REM
Function start
ENTER
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Function Mode
ACS 601
75 kW
ID NUMBER 0
TOTAL
Forward
Start
Fault Reset
Reverse
Stop
RESET
REF
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2-3
Chapter 2 Overview of ACS 600 Programming and the CDP 311 Control Panel
Panel Operation
Keypad Modes
The CDP 311 Control Panel has four different keypad modes: Actual
Signal Display Mode, Parameter Mode, Function Mode, and Drive
Selection Mode. In addition to these, there is a special Identification
Display, which is displayed after connecting the panel to the link. The
Identification Display and the keypad modes are described briefly
below.
Identification Display
When the panel is connected for the first time, or the power is applied
to the drive, the Identification Display appears showing the panel ID
number and the number of drives connected to the Panel Link.
Note: The panel can be connected to the drive while power is applied
to the drive.
CDP311
0
ACS
L 600
55.00
PANEL
75Hz
kW
ID
ID-NUMBER
NUMBER 31
[3]
3
TOTAL 1
10DRIVES
DRIVES
After two seconds, the display will clear, and the Actual Signals of the
drive will appear.
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This mode includes two displays, the Actual Signal Display and the
Fault History Display. The Actual Signal Display is displayed first when
the Actual Signal Display mode is entered. If the drive is in a fault
condition, the Fault Display will be shown first.
The panel will automatically return to Actual Signal Display Mode from
other modes if no keys are pressed within one minute (exceptions:
Status Display and Common Reference Display in Drive Selection
Mode and Fault Display Mode).
In the Actual Signal Display Mode you can monitor three Actual Signals
at a time. For more information of actual signals refer to Chapter 4
Control Operation. How to select the three Actual Signals to the display
is explained in Table 2-2, page 2-5.
The Fault History includes information on the five most recent faults
that occurred in your ACS 600. The name of the fault and the total
power-on time are displayed. The procedure for clearing the Fault
History is described in Table 2-3, page 2-6.
When a fault or warning occurs in the drive, the message will be
displayed immediately, except in Drive Selection Mode. Table 2-4,
page 2-6, shows how to reset a fault. From the fault display, it is
possible to change to other displays without resetting the fault. If no
keys are pressed the fault or warning text is displayed as long as the
fault exists.
2-4
Chapter 2 Overview of ACS 600 Programming and the CDP 311 Control Panel
Refer to the ACS 600 Installation & Start-up Manual for information on
fault tracing.
Table 2-1 How to display the full name of the three Actual Signals.
Step
Function
Press key
1.
Hold
ACT
2.
Release
ACT
Display
ACS
0
0L L600
55.00
1242.0
75Hz
kW
rpm
ID-NUMBER 3
FREQUENCY
[3]
CURRENT
TOTAL
POWER 10 DRIVES
0I
0 L 1242.0 rpm
I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
Function
Press key
0 L 1242.0 rpm
I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
ACT
2.
3.
4.
5.a
5.b
Display
0 L 1242.0 rpm
I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
ENTER
ENTER
ACT
PAR
FUNC
DRIVE
ACS
0
0L L600
55.00
1242.0
75Hz
kW
rpm
ID-NUMBER
1 ACTUAL SIGNALS
[3]
3
4 CURRENT
TOTAL
80.00
10 DRIVES
A
0I
ACS
0
0L L600
55.00
1242.0
75Hz
kW
rpm
ID-NUMBER
1 ACTUAL SIGNALS
[3]
3
5 TORQUE
TOTAL
70.00
10 %DRIVES
0I
0 L 1242.0 rpm
I
FREQ
45.00 Hz
TORQUE
70.00 %
POWER
75.00 %
0 L 1242.0 rpm
I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
2-5
Chapter 2 Overview of ACS 600 Programming and the CDP 311 Control Panel
Table 2-3 How to display a fault and reset the Fault History.
Step
1.
Function
Press key
Display
0 L 1242.0 rpm
I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
2.
ACS
0
0LL600
55.00
1242.0
75Hz
kW
rpm
0
I
ID-NUMBER
1
LAST FAULT
[3]
3
OVERCURRENT
TOTAL
TIME: 10
6451
DRIVES
H 21 MIN
3.
ACS
0
0L L600
55.00
1242.0
75Hz
kW
rpm
0I
2
ID-NUMBER
LAST FAULT
[3]
3
OVERVOLTAGE
TOTAL
TIME: 10
1121
DRIVES
H 1 MIN
4.
RESET
ACS
0
0L L600
55.00
1242.0
75Hz
kW
rpm
2
ID-NUMBER
LAST FAULT
[3]
3
0I
TIME: 10 HDRIVES
MIN
TOTAL
0 L 1242.0 rpm
I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
Function
Press Key
2.
2-6
RESET
Display
ACS
0
0LL600
55.00
1242.0
75Hz
kW
rpm
ACS
ID-NUMBER
601
[3]
3
75 kW
** FAULT **
TOTAL
ACS 600
10TEMP
DRIVES
0 L 1242.0 rpm
0
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
Chapter 2 Overview of ACS 600 Programming and the CDP 311 Control Panel
Parameter Mode
** WARNING **
WRITE ACCESS DENIED
PARAMETER SETTING
NOT POSSIBLE
Table 2-5 How to select a parameter and change the value.
Step
1.
Function
Press key
Display
0 L 1242.0 rpm
0
10 START/STOP/DIR
1 EXT1 STRT/STP/DIR
DI1,2
PAR
2.
ACS
0 L600
1242.0
75 rpm
kW
0
11
ID-NUMBER
REFERENCE
3 SELECT
1 KEYPAD REF SELECT
TOTAL
REF1 (rpm)
10 DRIVES
3.
To select a parameter.
ACS
0
0L L600
55.00
1242.0
75Hz
kW
rpm
00
ID-NUMBER
11
REFERENCE
[3]SELECT
3
3 EXT REF1 SELECT
TOTAL
AI1 10 DRIVES
4.
ENTER
5.
ACS
0
0L L600
55.00
1242.0
75Hz
kW
rpm
00
ID-NUMBER
11
REFERENCE
[5]SELECT
3
3 EXT REF1 SELECT
TOTAL
[AI2] 10 DRIVES
ENTER
6b.
ACS
0
0L L600
55.00
1242.0
75Hz
kW
rpm
00
ID-NUMBER
11
REFERENCE
[5]SELECT
3
3 EXT REF1 SELECT
TOTAL
[AI1] 10 DRIVES
ACT
PAR
FUNC
DRIVE
ACS
0
0L L600
55.00
1242.0
75Hz
kW
rpm
00
ID-NUMBER
11
REFERENCE
[5]SELECT
3
3 EXT REF1 SELECT
TOTAL
AI2 10 DRIVES
ACS
0
0L L600
55.00
1242.0
75Hz
kW
rpm
00
ID-NUMBER
11
REFERENCE
[3]SELECT
3
3 EXT REF1 SELECT
TOTAL
AI1 10 DRIVES
2-7
Chapter 2 Overview of ACS 600 Programming and the CDP 311 Control Panel
Function Mode
UPLOAD
DOWNLOAD
ACS 600
**WARNING**
0
ACS
L 600
55.00
75Hz
kW
ID-NUMBER
NOT
UPLOADED
[3]
3
DOWNLOADING
NOT POSSIBLE
TOTAL
10 DRIVES
**WARNING**
0
ACS
L 600
55.00
75Hz
kW
0
ID-NUMBER
DRIVE
INCOMPATIBLE
[3]
3
DOWNLOADING
TOTAL
NOT POSSIBLE
10 DRIVES
The drive must be stopped during the downloading process. If the drive
is running and downloading is selected, the following warning is
displayed:
**WARNING**
0
ACS
L 600
55.00
75Hz
kW
ID-NUMBER
DRIVE
IS RUNNING
[3]
3
DOWNLOADING
TOTAL
NOT POSSIBLE
10 DRIVES
2-8
Chapter 2 Overview of ACS 600 Programming and the CDP 311 Control Panel
Function
Press Key
2.
3.
ENTER
Display
0 L
1242.0
UPLOAD
DOWNLOAD
CONTRAST
rpm 0
<=<=
=>=>
4
0 L
1242.0
UPLOAD
DOWNLOAD
CONTRAST
rpm 0
<=<=
=>=>
4
0 L
1242.0 rpm 0
=>=>=>=>=>=>=>
DOWNLOAD
Table 2-7 How to set the contrast of the panel display.
Step
1.
Function
Press Key
2.
3.
ENTER
4.
5.a
ENTER
5.b
ACT
PAR
FUNC
DRIVE
Display
0 L
1242.0 rpm
UPLOAD
<=<=
DOWNLOAD
=>=>
CONTRAST
4
0 L
1242.0 rpm
UPLOAD
<=<=
DOWNLOAD
=>=>
CONTRAST
4
0 L
1242.0 rpm
CONTRAST
[4]
0 L
1242.0 rpm
CONTRAST
[6]
0 L
1242.0 rpm
UPLOAD
<=<=
DOWNLOAD
=>=>
CONTRAST
6
0 L
1242.0 rpm
UPLOAD
<=<=
DOWNLOAD
=>=>
CONTRAST
4
2-9
Chapter 2 Overview of ACS 600 Programming and the CDP 311 Control Panel
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RQHXQLWWRRWKHUXQLWV
You can copy parameters from one drive to another by using the
Parameter Upload and Parameter Download functions in the Function
Mode. Follow the procedure below:
1. Select the correct options (Group 98), language and macro (Group
99) for each drive.
2. Set the rating plate values for the motors (Group 99) and perform
the identification run for each motor if required (see page 3-3).
3. Set the parameters in Groups 10 to 97 as preferred in one ACS 600
drive.
4. Upload the parameters from the ACS 600 to the panel
(see Table 2-6 opposite).
5. Disconnect the panel and reconnect it to the next ACS 600 unit.
6. Ensure the target ACS 600 is in Local control (L shown on the first
row of the display). If necessary, change the control location by
pressing
.
LOC
REM
7. Download the parameters from the panel to the ACS 600 unit
(see Table 2-6).
8. Repeat steps 5 and 6 for the rest of the units.
If the Control Panel Display is not clear enough, set the contrast
according to the procedure explained in Table 2-7, opposite.
1)
The restriction prevents downloading of incorrect motor data (Group 99). In special cases it is also
possible to upload and download Groups 98 and 99 and the results of the motor identification. For
more information, please contact your local ABB representative.
2-10
Chapter 2 Overview of ACS 600 Programming and the CDP 311 Control Panel
In normal use the features available in the Drive Selection Mode are
not needed; these features are reserved for applications where several
drives are connected to one Panel Link.
Panel Link is the communication link connecting the Control Panel and
the ACS 600. Each on-line station must have an individual
identification number (ID). There must always be a station no. 0
connected. By default, the ID number of the ACS 600 is 0 and the
Panel is 31.
CAUTION! The default ID number setting of the ACS 600 must not be
changed unless it is to be connected to the Panel Link with other drives
on-line.
Function
Press key
Display
ACS 600
75 kW
ID NUMBER 0
TOTAL
2.
1 DRIVES
CDP311 PANEL
ID NUMBER 31
TOTAL
1 DRIVES
0 31P
3.
PAR
ACT
FUNC
0 L
1242.0 rpm
I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
* If the ID of the ACS 600 is changed by accident to a value other than 0, the Panel Link administrator will be lost
causing a communication error. To resume normal operation: 1. Change the Panel ID number to 0 (do not switch
off the power!). 2. Wait until the fault message NO COMMUNICATION (8) is displayed. 3. Change the ACS 600
ID number back to 0 (Panel ID number will restore to 31 automatically). 4. Switch the ACS 600 power supply off
and on.
2-11
Chapter 2 Overview of ACS 600 Programming and the CDP 311 Control Panel
Operational Commands
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0 L
1242.0 rpm
I 0 R
1242.0 rpm
If there is neither an L nor an R on the first row of the display, the drive
is controlled by another device. Operational commands cannot be
given from this panel. Only monitoring actual signals, setting
parameters, uploading and changing ID numbers is possible.
1242.0 rpm
Start, Stop and Direction commands are given from the panel by
pressing
,
,
or
. Table 2-9 explains how to set the
Reference from the panel.
Function
To enter a Keypad Mode displaying the
status row, press a Mode key.
Press Key
ACT
PAR
FUNC
2.
3.
2-12
0 L 1242.0 rpm
I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
0 L [1242.0 rpm] I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
REF
0 L [1325.0 rpm] I
FREQ
48.00 Hz
CURRENT
85.00 A
POWER
80.00 %
( fast change)
4.
Display
ACT
PAR
FUNC
DRIVE
0 L 1325.0 rpm
I
FREQ
48.00 Hz
CURRENT
85.00 A
POWER
80.00 %
Overview
This chapter lists and explains the Start-up Data Parameters. The
Start-up Data Parameters are a special set of parameters that allow
you to set up the ACS 600 and motor information. Start-up Data
Parameters should only need to be set during start-up and should not
need to be changed afterwards.
Start-up Data
Parameters
To access the Start-up Data Parameters you must enter the Parameter
Mode. The Start-up Data Parameters appear on the display
(Parameter Group 99). After the Start-up parameters for the motor are
set, the display shows the last edited Parameter Group when entering
Parameter Mode and no longer returns to the Parameter Group 99.
In the Start-up Data group there are parameters for selecting the
Application Macro and the display language. Motor Information
Parameters contain the basic settings required to match the ACS 600
with your motor.
When changing the value of the Start-up Data Parameters, follow the
procedure described in Chapter 2 Overview of ACS 600
Programming..., Table 2-5. Table 3-1, lists the Start-up Data
Parameters. The Range/Unit column in Table 3-1 shows the parameter
values, which are explained in detail below the table.
Note: The drive will not start if the Start-up Data Parameters have not
been changed from the factory settings, or the nominal current of the
motor is too small compared to the nominal current of the inverter. The
following warning will be displayed:
** WARNING **
NO MOT DATA
3-1
Parameter Selection
Range/Unit
Description
1 LANGUAGE
Languages
2 APPLICATION
MACRO
Application Macros
3 APPLIC RESTORE
NO; YES
4 MOTOR CTRL
MODE
DTC; SCALAR
5 MOTOR NOM
VOLTAGE
6 MOTOR NOM
CURRENT
7 MOTOR NOM
FREQ
8 ... 300 Hz
8 MOTOR NOM
SPEED
9 MOTOR NOM
POWER
0 ... 9000 kW
10 MOTOR ID RUN
NO; STANDARD;
REDUCED
1 LANGUAGE
The ACS 600 displays all information in the language you select. The
Panel shows 11 alternatives but actually a set of four languages is
loaded into the memory of the ACS 600. The language sets used are:
English (UK & Am), French, Spanish, Portuguese
English (UK & Am), German, Italian, Dutch
English (UK & Am), Danish, Swedish, Finnish
If English (Am) is selected, the unit of power used is HP instead of kW.
3-2
2 APPLICATION MACRO
Note: User Macro load restores also the motor settings of the Start-up
Data group and the results of the Motor ID Run. Check that the settings
correspond to the motor used.
3 APPLIC RESTORE
3-3
There are some standard features that are disabled in the SCALAR
control mode: Motor Identification Run (Group 99), Speed Limits
(Group 20), Torque Limit (Group 20), DC Hold (Group 21), DC
Magnetizing (Group 21), Speed Controller Tuning (Group 23), Torque
Control (Group 24), Flux Optimization (Group 26), Flux Braking (Group
26), Underload Function (Group 30), Motor Phase Loss Protection
(Group 30), Motor Stall Protection (Group 30). Furthermore, a rotating
motor cannot be started or fast motor restart performed even it is
possible to select the automatic start function (Par. 21.1).
5 MOTOR NOM
VOLTAGE
This parameter matches the ACS 600 with the nominal voltage of the
motor as indicated on the motor rating plate. It is not possible to start
the ACS 600 without setting this parameter.
This parameter matches the ACS 600 to the rated motor current. The
allowed range 1/6 I2hd ... 2 I2hd of ACS 600 is valid for DTC motor
control mode. In SCALAR mode the allowed range is
0 I2hd ... 2 I2hd of ACS 600.
Correct motor run requires that the magnetizing current of the motor
does not exceed 90 per cent of the nominal current of the inverter.
7 MOTOR NOM
FREQUENCY
8 MOTOR NOM SPEED
This parameter matches the ACS 600 to the rated motor frequency,
adjustable from 8 Hz to 300 Hz.
This parameter matches the ACS 600 to the nominal speed as
indicated on the motor rating plate.
3-4
This parameter matches the ACS 600 to the rated power of the motor,
adjustable between 0 kW and 9000 kW.
10 MOTOR ID RUN
Note: Check the rotation direction of the motor before starting the
Motor ID Run. During the run the motor will rotate in the forward
direction.
3-5
REM
0 L 1242.0 rpm
99 START-UP DATA
10 MOTOR ID RUN
[STANDARD]
0 L 1242.0 rpm
ACS 600 55 kW
**WARNING**
ID-RUN SEL
0 L 1242.0 rpm
ACS 600 55 kW
**WARNING**
MOTOR STARTS
3-6
Overview
This chapter describes the Actual Signals, the Fault History and
explains the Local and External control modes.
Note: The ACS 600 is a speed controlled device. If you need to convert
frequency to speed use the following formula:
SPEED(rpm) =
FREQUENCY(Hz)
NUMBER OF POLES
120
Actual Signals
Actual Signals monitor ACS 600 functions and do not affect the
performance of the ACS 600. Actual Signal values are measured or
calculated by the drive and they cannot be set by the user.
The Actual Signal Display Mode of the Control Panel continuously
displays three actual signals. When the ACT key is pressed, the full
name of the three Actual Signals will be displayed. When the key is
released, the short name (8 characters) and the value are displayed.
0 L 1242.0 rpm
I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
Figure 4-1 Actual Signal Display Mode.
Table 4-1 above lists the Actual Signals: selected or monitored values,
and functions.
The default values for the display depend on the selected Application
Macro (refer to Chapter 5 Standard Application Macro Programs). To
select the actual values to be displayed follow the procedure described
in Chapter 2 Overview..., Table 2-2.
4-1
Short name
Range/Unit
Description
user units
1 PROCESS SPEED
P SPEED
2 SPEED
SPEED
rpm
3 FREQUENCY
FREQ
Hz
Frequency to motor.
4 CURRENT
CURRENT
Motor current.
5 TORQUE
TORQUE
6 POWER
POWER
7 DC BUS VOLTAGE V
DC BUS V
8 MAINS VOLTAGE
MAINS V
9 OUTPUT VOLTAGE
OUT VOLT
ACS TEMP
11 EXTERNAL REF 1
EXT REF1
rpm, Hz
12 EXTERNAL REF 2
EXT REF2
13 CTRL LOCATION
CTRL LOC
LOCAL; EXT1;
EXT2
14 OP HOUR COUNTER
OP HOURS
15 KILOWATT HOURS
KW HOURS
kWh
APPL OUT
17 DI6-1 STATUS
DI6-1
18 AI1 (V)
AI1 (V)
19 AI2 (mA)
AI2 (mA)
mA
20 AI3 (mA)
AI3 (mA)
mA
21 RO3-1 STATUS
RO3-1
22 AO1 (mA)
AO1 (mA)
mA
23 AO2 (mA)
AO2 (mA)
mA
24 ACTUAL VALUE 1 *
ACT VAL1
25 ACTUAL VALUE 2 *
ACT VAL2
26 CONTROL DEVIATION*
CONT DEV
27 APPLICATION MACRO
MACRO
FACTORY; HAND/AUTO;
PID.CTRL; T-CTRL; SEQ
CTRL; USER 1 LOAD;
USER 2 LOAD
* These signals are updated only when the PID Control Macro is selected.
4-2
Signal Selection
1 PROCESS SPEED
Displays the scaled speed of the motor, as calculated by the ACS 600.
The scaling and unit are set by parameters of Group 34. The range of
the value is from 0 up to the set maximum value, 0 ... 100000. The
process speed is displayed without unit or in rpm, %, or m/s.
2 SPEED
Displays the actual speed of the motor, as calculated by the ACS 600.
The speed is displayed in rpm.
3 FREQUENCY
4 CURRENT
5 TORQUE
6 POWER
7 DC BUS VOLTAGE V
8 MAINS VOLTAGE
9 OUTPUT VOLTAGE
10 ACS 600 TEMP
11 EXTERNAL REF 1
12 EXTERNAL REF 2
13 CTRL LOCATION
14 OP HOUR COUNTER
4-3
15 KILOWATT HOURS
This Actual Signal counts the kilowatt hours of ACS 600 in operation.
16 APPL BLOCK
OUTPUT
This Actual Signal is the reference value in per cent coming from the
application block. Refer to Figure 4-3 in the Local vs. External Control
section of this chapter.
17 DI6-1 STATUS
Status of the six digital inputs. If the input is connected to +24 VDC, the
display will indicate 1. If the input is not connected, the display will be 0.
18 AI1 (V)
19 AI2 (mA)
20 AI3 (mA)
21 RO3-1 STATUS
Status of the three relay outputs. 1 indicates that the relay is energised
and 0 indicates that the relay is de-energised.
22 AO1 (mA)
23 AO2 (mA)
24 ACTUAL VALUE 1
25 ACTUAL VALUE 2
26 CONTROL
DEVIATION
This Actual Signal displays the difference between the reference value
and the actual value of the PID process controller.
27 APPLICATION
MACRO
4-4
Fault History
The Fault History includes information on the five most recent faults
and warnings that occurred in the ACS 600. The description of the fault
and the total power-on time are available. The power-on time is
calculated always when the NAMC board of the ACS 600 is powered.
The ACS 600 can be controlled (i.e. reference, and Start/Stop and
Direction commands can be given) from two External control locations
or from the Local control location, Control Panel Keypad. Figure 4-2
below shows the ACS 600 control locations.
The selection between Local control and External control can be done
with the LOC REM key on the Control Panel keypad.
Start/Stop/Direction,
Keypad REF1 (rpm) or REF2 (%)
EXT1
EXT2
The control commands are given from the Control Panel keypad when
ACS 600 is in Local control. This is indicated by L (Local) on the
Control Panel display.
0 L
1242 rpm
1242 rpm
Letter R on the display indicates that the Panel is the signal source for
the external reference (see section External Control below).
4-5
External Control
When the ACS 600 is in External control, the commands are given
primarily through the control terminal block on the NIOC board (digital
and analogue inputs), although commands can be given also from the
panel.
Parameter 11.2 EXT1/EXT2 SELECT selects between the two external
control locations EXT1 and EXT2.
For EXT1, the source of the Start/Stop /Direction commands is defined
by Parameter 10.1 EXT1 STRT/STP/DIR, and the reference source is
defined by Parameter 11.3 EXT REF1 SELECT. External reference 1 is
always a speed reference.
For EXT2, the source of the Start/Stop/Direction commands is defined
by Parameter 10.2 EXT2 STRT/STP/DIR, and the reference source is
defined by Parameter 11.6 EXT REF2 SELECT. External reference 2
can be a speed reference, a torque reference, or a process reference,
depending on the Application Macro selected. For the type of external
reference 2 refer to the description of the selected Application Macro.
If the ACS 600 is in External control, constant speed operation can also
be selected by setting Parameter 12.1 CONST SPEED SEL. One of 15
constant speeds can be selected with digital inputs. Constant speed
selection overrides external speed reference signal.
4-6
Input
Terminal
Blocks
Analog
Inputs
AI1 ... AI3
ACS 600
Reference selection
EXT1/EXT2
SELECT 11.2
CONST SPEED
SEL 12.1
KEYPAD REF
SELECT 11.1
Digital
inputs
DI1 ... DI6
CONSTANT
SPEEDS
Group 12
EXT REF 1
SELECT 11.3
11
EXTERNAL
REF 1
AI1-3, DI1-6
DI1-6
EXT1
EXTERNAL
NOT SEL
KEYPAD
EXT2
A
P
P
L
I
C
A
T
I
O
N
S
AI1-3, DI1-6
EXTERNAL
KEYPAD
KEYPAD
CDP 311
PANEL
KEYPAD
12
EXTERNAL
REF 2
16 APPL
Speed
BLOCK
OUTPUT
REF
REF2(%)
ACCEL/DECEL
Group 22
REF1(rpm)
Torque
12
EXTERNAL
REF 2
Speed Controller
CRITICAL SPEEDS
Group 25
SPEED CTRL
Group 23
EXT1
Torque Controller
EXT2
EXTERNAL
MAXIMUM TORQUE 20.4
REF2(%)
KEYPAD
REF1(rpm)
LOC
TORQUE CTRL
Group 24
REM
Start/Stop, Direction
NOT SEL
DI 1-6
Start/Stop
KEYPAD
EXT 1
KEYPAD
REQUEST
EXTERNAL
EXT 2
NOT SEL
Direction
FORWARD
REVERSE
DI 1- 6
KEYPAD
YES, DI 1-6
Start/Stop/Direction
source selection
EXT1 STRT/STP/DIR
10.1
EXT2 STRT/STP/DIR
10.2
DIRECTION
10.3
RUN ENABLE
16.1
4-7
4-8
Overview
This chapter describes the operation of, and suitable applications for,
the five standard Application Macros and the two User Macros.
The chapter begins with a general description of Application Macros.
Table 5-1, page 5-3, lists the macros along with suitable applications,
controls and how to access each macro for parameter modification.
The remainder of this chapter contains the following information for
each macro:
Operation
Input and Output Signals
External Connections
The default Parameter Settings are given in Appendix B.
Application Macros
5-1
User Macros
0 L 1242.0 rpm
ACS 600 55 kW
** WARNING **
USER MACRO
0 L 1242.0 rpm
ACS 600 55 kW
** FAULT **
USER MACRO
The User Macro can also be switched via digital inputs by Parameter
16.5 as described on page 6-23.
Note: 1. User Macro load restores also the motor settings of the Startup Data group and the results of the Motor ID Run. Check that the
settings correspond to the motor used. 2. The User Macro parameter
changes are not saved when power is switched off. The parameters
revert to the last saved values when the power is switched on again.
Example: User Macros make it possible to switch the ACS 600
between two motors without having to adjust the motor parameters and
to repeat the identification run every time the motor is changed. The
user can simply adjust the settings and run the identification run once
for both motors, and then save the data as two User Macros. When the
motor is changed, only the corresponding User Macro needs to be
loaded and the drive is ready to operate.
5-2
Application Macros
and Access
Table 5-1 Application Macros and Access.
Macro
Factory
Suitable Applications
Conveyors and other industrial constant torque applications.
Controls
Select
Keypad,
External
FACTORY
EXT1, EXT2
HAND/AUTO
PID Control
EXT1, EXT2
PID-CTRL
Torque Control
EXT1, EXT2
T-CTRL
Sequential
Control
Regulated
Constant Speed
SEQ CTRL
5-3
Application Macro 1
Factory
All drive commands and reference settings can be given from the
Control Panel keypad or selectively from an external control location.
The active control location is selected with the LOC REM key on the
Control Panel keypad. The drive is speed controlled.
In External Control the control location is EXT1 (see page 4-6). The
reference signal is connected to analogue input AI1 and Start/Stop and
Direction signals to digital inputs DI1 and DI2. By default, the direction
is fixed to FORWARD (Parameter 10.3). DI2 does not control the
rotation direction unless Parameter 10.3 is changed to REQUEST.
Three constant speeds are available on digital inputs DI5 and DI6 with
external control location selection. Two acceleration/deceleration
ramps are preset. The acceleration and deceleration ramps are applied
according to the state of digital input DI4.
Two analogue and three relay output signals are available on terminal
blocks. Default signals for the Actual Signal Display Mode of the
Control Panel are FREQUENCY, CURRENT and POWER.
Operation Diagram
Input
Power
0 L 1242.0 rpm
I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
Ext. Controls
rpm
A
Speed
Current
Relay
Outputs
M
3~
Motor
Reference and Start/Stop and Direction commands are given from the
Control Panel. To change to External, press LOC REM key.
0
1000.0 rpm
I
FREQ
40.00 Hz
CURRENT
65.00 A
POWER
60.00 %
Reference is read from analogue input AI1. Start/Stop and Direction
commands are given through digital inputs DI1 and DI2.
Table 5-2 Input and Output Signals as set by the Factory Macro.
Input Signals
Start, Stop, Direction (DI1,2)
Analogue Reference (AI1)
Constant Speed Selection (DI5,6)
ACC/DEC 1/2 SEL through (DI4)
5-4
Output Signals
Analogue Output AO1: Speed
Analogue Output AO2: Current
Relay Output RO1: READY
Relay Output RO2: RUNNING
Relay Output RO3: FAULT (-1)
External Connections
Reference
rpm
Function
VREF
GND
max. 10 mA
AI1+
External reference 1
AI1-
0 ... 10 V
AI2+
AI2-
0 ... 20 mA
AI3+
AI3-
AO1+
0 ... 20 mA
Speed
10
AO1-
11
AO2+
Current
12
AO2-
DI1
STOP/START
DI2
FORWARD/REVERSE
DI3
NOT IN USE
D4
ACCEL/DECEL 1/2
DI5
DI6
+24DVDC
+24DVDC
DGND
Digital ground
+24 VDC
GND
Ready
RO11
RO12
RO13
Relay output 1
READY
DI 6
Output
Constant Speed 1
Constant Speed 2
Constant Speed 3
Run
RO21
RO22
RO23
No Fault
RO31
RO32
RO33
Relay output 3
FAULT (-1)
TRANS
TRANS
FAULT
GND
B-
B-
A+
A+
GND
GND
+24 V
+24 V
Power to Panel
RUNNING
Relay output 2
Figure 5-2 Control Connections for Application Macro 1 - Factory. The markings of the NIOC board
terminals are given above. In ACS 601 and ACS 604, user connections are made directly to the input
and output terminals of the NIOC board. In ACS 607, the I/O terminals of the NIOC board are wired to
a separate terminal block intended for the user connections. See the ACS 604/607 Installation and
Start-up Manual for the corresponding terminal markings.
5-5
Control Signal
Connections
Input
Terminal
Blocks
Analogue
Inputs
AI1... AI3
ACS 600
Reference selection
EXT1/EXT2
SELECT 11.2
EXT1
CONST SPEED
SEL 12.1
KEYPAD REF
SELECT 11.1
DI5,6
EXT REF 1
SELECT 11.3
Digital
inputs
DI1... DI6
CONSTANT
SPEEDS
Group 12
11
EXTERNAL
REF 1
AI1
EXT1
EXTERNAL
NOT SEL
KEYPAD
EXT2
KEYPAD
12
EXTERNAL
REF 2
AI1-3, DI1-6
EXTERNAL
ACCEL/DECEL
Group 22
REF2(%)
KEYPAD
Speed Controller
CRITICAL SPEEDS
Group 25
KEYPAD
CDP 311
PANEL
REF1(rpm)
SPEED CTRL
Group 23
REF
LOC
REM
NOT SEL
Start/Stop
KEYPAD
EXT 1
DI 1,2
KEYPAD
REQUEST
EXTERNAL
EXT 2
NOT SEL
Direction
FORWARD
REVERSE
DI 1- 6
KEYPAD
YES
Start/Stop/Direction
source
selection
EXT1 STRT/STP/DIR
10.1
EXT2 STRT/STP/DIR
10.2
DIRECTION
10.3
RUN ENABLE
16.1
5-6
Application Macro 2
Hand/Auto
Operation Diagram
EXT1 (rpm) =
Hand Control
0 L 1242.0 rpm
I
FREQ
45.00 Hz
CURRENT
80.00 A
CTRL LOC LOCAL
Input
Power
Hand/Auto
Const.Speed1
Speed
Current
Relay
Outputs
PLC
or
automation
EXT2 (%) =
Auto Control
0
1200.0 rpm
I
FREQ
43.00 Hz
CURRENT
77.00 A
CTRL LOC EXT1
Motor
Table 5-3 Input and Output Signals as set by the Hand/Auto Macro.
Input Signals
Start/Stop (DI1,6) and Reverse (DI2,5)
Switch for each control location
Two analogue reference inputs (AI1,AI2)
Control Location Selection (DI3)
Constant Speed Selection (DI4)
Output Signals
Speed (AO1)
Current (AO2)
READY (RO1)
RUNNING (RO2)
FAULT (-1) (RO3)
5-7
External Connections
Reference
(Hand)
Reference
(Auto)
rpm
Function
VREF
GND
max. 10 mA
AI1+
AI1-
0 ... 10 V
AI2+
AI2-
0 ... 20 mA
AI3+
AI3-
AO1+
Speed
10
AO1-
11
AO2+
12
AO2-
Current
0 ... 20 mA <-> 0 ... Motor nom. current
DI1
STOP/START (Hand)
DI2
FORWARD/REVERSE (Hand)
DI3
EXT1/EXT2 SELECT*
DI4
CONSTANT SPEED 4
DI5
FORWARD/REVERSE (Auto)
DI6
STOP/START (Auto)
+24DVDC
+24DVDC
DGND
Digital ground
+24 VDC
GND
Ready
RO11
RO12
RO 13
Relay output 1
READY
RO21
RO22
RO23
Relay output 2
RUNNING
RO 31
Relay output 3
RO 32
FAULT (-1)
RO 33
TRANS
TRANS
FAULT
GND
B-
B-
A+
A+
GND
GND
+24 V
+24 V
Power to Panel
Figure 5-5 Control Connections for Application Macro 2 - Hand/Auto. The markings of the NIOC
board terminals are given above. In ACS 601 and ACS 604, user connections are made directly to the
input and output terminals of the NIOC board. In ACS 607, the I/O terminals of the NIOC board are
wired to a separate terminal block intended for the user connections. See the ACS 604/607
Installation and Start-up Manual for the corresponding terminal markings.
5-8
Control Signal
Connections
Input
Terminal
Blocks
Analogue
Inputs
AI1... AI3
ACS 600
Reference selection
EXT1/EXT2
SELECT 11.2
CONST SPEED
SEL 12.1
KEYPAD REF
SELECT 11.1
DI3 DI4(SPEED4)
Reference source selection
EXT REF2
SELECT 11.6
EXT REF 1
SELECT 11.3
Digital
inputs
DI1... DI6
CONSTANT
SPEEDS
Group 12
11
EXTERNAL
REF 1
AI1
EXT1
EXTERNAL
NOT SEL
KEYPAD
EXT2
KEYPAD
12
EXTERNAL
REF 2
AI2
EXTERNAL
ACCEL/DECEL
Group 22
REF2(%)
KEYPAD
Speed Controller
CRITICAL SPEEDS
Group 25
KEYPAD
CDP 311
PANEL
REF1(rpm)
SPEED CTRL
Group 23
REF
LOC
REM
NOT SEL
DI 1,2
Start/Stop
KEYPAD
EXT 1
KEYPAD
REQUEST
EXTERNAL
EXT 2
NOT SEL
Direction
FORWARD
REVERSE
DI 6,5
KEYPAD
YES
Start/Stop/Direction
source selection
EXT1 STRT/STP/DIR
10.1
EXT2 STRT/STP/DIR
10.2
DIRECTION
10.3
RUN ENABLE
16.1
5-9
Application Macro 3
PID Control
The PID Control macro is used for controlling a process variable such
as pressure or flow by controlling the speed of the driven motor.
Process reference signal is connected to analogue input AI1 and
process feedback signal to analogue input AI2. This Application Macro
scales the process reference signal from 0 to 10 V and the feedback
signal from 0 to 20 mA to a percentage between 0 and 100 (see page
6-13).
Alternatively, a direct speed reference can be given to the ACS 600
through analogue input AI1. Then the PID controller is bypassed and
the ACS 600 no longer controls the process variable. Selection
between the direct speed control and the process variable control is
done with digital input DI3.
Two analogue and three relay output signals are available on terminal
blocks. Default signals for the Actual Signal Display Mode of the
Control Panel are SPEED, ACTUAL VALUE1 and CONTROL
DEVIATION.
Operation Diagram
Input
Power
EXT1
Ref.
Actual value
START/STOP(EXT1)
START/STOP(EXT2)
Speed/Process
(EXT1/EXT2)
Run Enable
Const.Speed
0 L 1242.0 rpm
I
SPEED
1242.0 rpm
ACT VAL1
52.00 %
CONT DEV
0.1 %
PT
PID
EXT2
rpm
A
External Control
EXT1 (rpm) = Direct Speed Control
EXT2 (%) = Process PID Control
Keypad Control
REF1 (rpm) = Direct Speed Control
REF2 (%) = Process PID Control
0
52.1 %
I
SPEED
1242.0 rpm
ACT VAL1
52.0 %
CONT DEV
0.1 %
Reference is read from analogue input AI1. Start/
Stop command is given through digital input DI1
while in direct speed control (EXT1) or through
digital input DI6 while in Process Control (EXT2).
M
3
Motor
Table 5-4 Input and Output Signal as set by the PID Control Macro.
Input Signals
Output Signals
Speed
Current
READY
RUNNING
FAULT (-1)
(AO1)
(AO2)
(RO1)
(RO2)
(RO3)
Note: Constant speeds (parameter Group 12) are not considered while the process reference is followed (PID controller is in use). Critical speeds (parameter Group 25) are not considered while the speed reference is followed.
5-10
External Connections
Reference Setting***
(EXT1 and EXT2)
Transducer feedback
PT
rpm
Function
VREF
GND
max. 10 mA
AI1+
AI1-
0 ... 10 V
AI2+
Actual Signal
AI2-
AI3+
0 ... 20 mA
Not specified in this application
AI3-
AO1+
Speed
10
AO1-
11
AO2+
12
AO2-
Current
0 ... 20 mA <-> 0 ... Motor nom. current
DI1
DI2
DI3
EXT1/EXT2 SELECT*
DI4
DI5
RUN ENABLE**
DI6
STOP/START (Process)
+24DVDC
+24DVDC
DGND
STOP/START (Manual)
Digital ground
+24 VDC
GND
Ready
RO11
RO12
RO13
Run
RO21
RO22
RO23
No Fault
Relay output 2
RUNNING
RO 31
Relay output 3
RO 32
FAULT (-1)
RO 33
TRANS
TRANS
FAULT
GND
B-
B-
A+
A+
GND
GND
+24 V
+24 V
Power to Panel
READY
Relay output 1
Figure 5-8 Control Connections for Application Macro 3 - PID Control. The markings of the NIOC
board terminals are given above. In ACS 601 and ACS 604, user connections are made directly to the
input and output terminals of the NIOC board. In ACS 607, the I/O terminals of the NIOC board are
wired to a separate terminal block intended for the user connections. See the ACS 604/607
Installation and Start-up Manual for the corresponding terminal markings.
5-11
Control Signal
Connections
Input
Terminal
Blocks
Analogue
Inputs
AI1 ... AI3
ACS 600
Reference selection
EXT1/EXT2
SELECT 11.2
CONST SPEED
SEL 12.1
KEYPAD REF
SELECT 11.1
DI3 DI4(SPEED4)
Reference source selection
EXT REF2
SELECT 11.6
CONSTANT
SPEEDS
Group 12
EXT REF 1
SELECT 11.3
Digital
inputs
DI1... DI6
11
EXTERNAL
REF 1
AI1
EXT1
EXTERNAL
NOT SEL
KEYPAD
EXT2
KEYPAD
12
EXTERNAL
REF 2
AI1
16 APPL
BLOCK
OUTPUT
EXTERNAL
KEYPAD
KEYPAD
CDP 311
PANEL
AI1
AI2
24 ACTUAL
VALUE 1
AI3
AI2
REF
PID
CONTROLLER
AI3
ACCEL/DECEL
Group 22
REF2(%)
REF1(rpm)
SPEED CTRL
Group 23
26 CONTROL
DEVIATION
25 ACTUAL
VALUE 2
AI1
Speed Controller
CRITICAL SPEEDS
Group 25
ACT1
ACTUAL 1
INPUT SEL 40.7
LOC
ACTUAL 2
I NPUT SEL 40.8
REM
NOT SEL
DI 1
Start/Stop
KEYPAD
EXT 1
KEYPAD
REQUEST
EXTERNAL
EXT 2
NOT SEL
Direction
FORWARD
REVERSE
DI6
KEYPAD
DI3
DI5
Start/Stop/Direction
source selection
EXT1 STRT/STP/DIR
10.1
EXT2 STRT/STP/DIR
10.2
EXT1/EXT2 SELECT
11.2
DIRECTION
10.3
RUN ENABLE
16.1
Figure 5-9 Control Signal connections for the PID Control Macro.
5-12
Application Macro 4
Torque Control
REM
Two analogue and three relay output signals are available on terminal
blocks. Default signals for the Actual Signal Display Mode of the
Control Panel are SPEED, TORQUE and CTRL LOC.
Operation Diagram
0 L
1242.0 rpm I
SPEED
1242.0 rpm
TORQUE
66.00 %
CTRL LOC LOCAL
Input
Power
Ext. Controls
Speed ref.
Torque ref.
EXT1
rpm Speed
EXT2
Current
Relay
Outputs
M
3
Motor
External Control
EXT1 (rpm) = Speed Control
EXT2 (%) = Torque Control
0
50.0 %
I
SPEED
1242.0 rpm
TORQUE
66.00 %
CTRL LOC EXT2
Reference is read from analogue input AI2 (torque control
selected) or AI1 (speed control selected). Start/Stop and Direction commands are given through digital inputs DI1 and DI2.
Selection between speed and torque control is done through
DI3.
Keypad Control
REF1 (rpm) = Speed Control
REF2 (%) = Torque Control
Table 5-5 Input and Output Signals as set by the Torque Control
Macro.
Input Signals
Start/Stop (DI1,2)
Analogue Speed Reference (AI1)
Analogue Torque Reference (AI2)
Torque Control Selection (DI3)
Accel/Decel 1/2 Selection (DI5)
Constant Speed Selection (DI4)
Run Enable (DI6)
Output Signals
Speed (AO1)
Current (AO2)
READY (RO1)
RUNNING (RO2)
FAULT (-1) (RO3)
5-13
([WHUQDO&RQQHFWLRQV
Speed Reference
Torque Reference
rpm
Function
VREF
GND
max.10 mA
AI1+
AI1-
0 ... 10 V
AI2+
AI2-
0 ... 20 mA
AI3+
AI3-
AO1+
Speed
10
AO1-
11
AO2+
12
AO2-
Current
0 ... 20 mA <-> 0 ... Motor nom .current
STOP/START
DI1
DI2
FORWARD/REVERSE
DI3
DI4
DI5
DI6
RUN ENABLE***
+24DVDC
+24DVDC
DGND
Digital ground
+24 VDC
2
GND
Terminal Block X25
Ready
RO11
RO12
RO13
Relay output 1
READY
Run
RO21
RO22
RO23
Relay output 2
RUNNING
No Fault
RO 31
Relay output 3
RO 32
FAULT (-1)
RO 33
TRANS
TRANS
FAULT
GND
B-
B-
A+
A+
GND
GND
+24 V
+24 V
Power to Panel
Figure 5-11 Control Connections for Application Macro 4 - Torque Control. The markings of the NIOC
board terminals are given above. In ACS 601 and ACS 604, user connections are made directly to the
input and output terminals of the NIOC board. In ACS 607, the I/O terminals of the NIOC board are
wired to a separate terminal block intended for the user connections. See the ACS 604/607
Installation and Start-up Manual for the corresponding terminal markings.
5-14
Control Signal
Connections
Input
Terminal
Blocks
Analogue
Inputs
AI1... AI3
ACS 600
Reference selection
EXT1/EXT2
SELECT 11.2
CONST SPEED
SEL 12.1
KEYPAD REF
SELECT 11.1
DI3 DI4(SPEED4)
Reference source selection
EXT REF2
SELECT 11.6
EXT REF 1
SELECT 11.3
Digital
inputs
DI1... DI6
CONSTANT
SPEEDS
Group 12
11
EXTERNAL
REF 1
AI1
EXT1
EXTERNAL
NOT SEL
KEYPAD
EXT2
KEYPAD
Speed Controller
CRITICAL SPEEDS
Group 25
12
EXTERNAL
REF 2
EXTERNAL
KEYPAD
REF2(%)
ACCEL/DECEL
Group 22
REF1(rpm)
KEYPAD
CDP 311
PANEL
SPEED CTRL
Group 23
EXT1
Torque Controller
REF
EXT2
EXTERNAL
REF2(%)
KEYPAD
REF1(rpm)
LOC
TORQUE CTRL
Group 24
REM
NOT SEL
DI 1,2
Start/Stop
KEYPAD
EXT 1
KEYPAD
REQUEST
EXTERNAL
EXT 2
NOT SEL
Direction
FORWARD
REVERSE
DI 1,2
KEYPAD
Start/Stop/Direction
source
selection
EXT1 STRT/STP/DIR
10.1
EXT2 STRT/STP/DIR
10.2
DI6
DIRECTION
10.3
RUN ENABLE
16.1
Figure 5-12 Control Signal connections for the Torque Control Macro.
5-15
$SSOLFDWLRQ0DFUR
6HTXHQWLDO&RQWURO
2SHUDWLRQ'LDJUDP
Input
Power
Speed
Speed 3
Ext. Controls
Stop with
deceleration
ramp
Speed 2
rpm
A
Speed
Current
Speed 1
Relay
Outputs
Time
Accel1
Accel1
Accel2
Decel2
Start/Stop
M
3
Motor
External Control
EXT1 (rpm) = Speed Control
EXT2 (%) = Speed Control
Keypad Control
REF1 (rpm) = Speed Control
REF2 (%) = Speed Control
Accel1/Decel1
Speed 1
Speed 2
Accel2/Decel2
Speed 3
5-16
0 L 1242.0 rpm
I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
0
1242.0 rpm
I
FREQ
45.00 Hz
CURRENT
80.00 A
POWER
75.00 %
Figure 5-14 Keypad Control and External Control modes of the Sequential Control Macro.
,QSXWDQG2XWSXW
6LJQDOV
Input and Output signals of the ACS 600 as set by the Sequential
Control Macro are listed in Table 5-6.
Table 5-6 Input and Output Signals for Sequential Control Macro.
Input Signals
Start/Stop (DI1) and Reverse (DI2)
Analogue Reference (AI1)
Accel/Decel 1/2 Selection (DI3)
Constant Speed Selection (DI4-6)
Output Signals
Speed
Current
READY
RUNNING
FAULT (-1)
(AO1)
(AO2)
(RO1)
(RO2)
(RO3)
5-17
External Connections
Reference
rpm
Function
VREF
GND
max. 10 mA
AI1+
External reference
AI1-
0 ... 10 V
AI2+
AI2-
AI3+
AI3-
AO1+
Speed
10
AO1-
11
AO2+
Current
12
AO2-
DI1
STOP/START
DI2
FORWARD/REVERSE
DI3
DI4
DI5
DI6
+24 DVDC
+24 DVDC
DGND
GND
Digital ground
Output
DI4
DI5
Constant Speed 1
Constant Speed 2
Constant Speed 3
Constant Speed 4
Constant Speed 5
Constant Speed 6
Constant Speed 7
TRANS
FAULT
B-
A+
GND
+24 V
Power to Panel
RO11
RO12
RO13
Relay output 1
READY
RO21
RO22
RO23
RO32
RO33
Relay output 2
RUNNING
Relay output 3
FAULT (-1)
TRANS
GND
B-
A+
GND
+24 V
Figure 5-15 Control Connections for Application Macro 5 - Sequential Control. The markings of the
NIOC board terminals are given above. In ACS 601 and ACS 604, user connections are made directly
to the input and output terminals of the NIOC board. In ACS 607, the I/O terminals of the NIOC board
are wired to a separate terminal block intended for the user connections. See the ACS 604/607
Installation and Start-up Manual for the corresponding terminal markings.
5-18
Control Signal
Connections
Input
Terminal
Blocks
Analogue
Inputs
AI1... AI3
ACS 600
Reference selection
EXT1/EXT2
SELECT 11.2
KEYPAD REF
SELECT 11.1
DI4,5,6
Reference source selection
EXT REF2
SELECT 11.6
Digital
inputs
DI1... DI6
CONST SPEED
SEL 12.1
EXT REF 1
SELECT 11.3
CONSTANT
SPEEDS
Group 12
EXT1
11
EXTERNAL
REF 1
AI1
EXT1
EXTERNAL
NOT SEL
KEYPAD
EXT2
KEYPAD
12
EXTERNAL
REF 2
Speed Controller
CRITICAL SPEEDS
Group 25
AI1
EXTERNAL
ACCEL/DECEL
Group 22
REF2(%)
KEYPAD
KEYPAD
CDP 311
PANEL
REF1(rpm)
SPEED CTRL
Group 23
REF
LOC
REM
NOT SEL
DI 1,2
Start/Stop
KEYPAD
EXT 1
KEYPAD
REQUEST
EXTERNAL
EXT 2
NOT SEL
Direction
FORWARD
REVERSE
DI 1, DI2
KEYPAD
YES
Start/Stop/Direction
source selection
EXT1 STRT/STP/DIR
10.1
EXT2 STRT/STP/DIR
10.2
DIRECTION
10.3
RUN ENABLE
16.1
Figure 5-16 Control Signal connections for the Sequential Control Macro.
5-19
5-20
Chapter 6 Parameters
Overview
This chapter explains the function of, and valid selections for, each
ACS 600 parameter.
Parameter Groups
The ACS 600 parameters are arranged into groups by their function.
Figure 6-1 illustrates the organisation of the parameter groups. Chapter
2 Overview of ACS 600 Programming... explains how to select and
set the parameters. Refer to Chapter 3 Start-up Data and Chapter 4
Control Operations for more information on the Start-up Data and
Actual Signals. Some parameters that are not in use in the current
application are hidden to simplify programming.
26 MOTOR CONTROL
25 CRITICAL SPEEDS
24 TORQUE CTRL
23 SPEED CTRL
22 ACCEL/DECEL
21 START/STOP
20 LIMITS
20.1 MINIMUM SPEED
20.2 MAXIMUM SPEED
20.3 MAXIMUM CURRENT
20.4 MAXIMUM TORQUE
.
.
16 SYSTEM CONTR INPUTS
15 ANALOGUE OUTPUTS
14 RELAY OUTPUTS
13 ANALOGUE INPUTS
12 CONSTANT SPEEDS
11 REFERENCE SELECT
10 START/STOP/DIR
10.1 EXT1 STRT/STP/DIR
10.2 EXT2 STRT/STP/DIR
10.3 DIRECTION
98 OPTION MODULES
99 START-UP DATA
99.1 LANGUAGE
99.2 APPLICATION MACRO
99.3 APPLIC RESTORE
99.4 MOTOR CTRL MODE
70 DDCS CONTROL
70.1 CHANNEL 0 ADDR
70.2 CHANNEL 3 ADDR
40 PID CONTROL
40.1 PID GAIN
40.2 PID INTEG TIME
40.3 PID DERIV TIME
40.4 PID DERIV FILTER
.
34 PROCESS SPEED
33 INFORMATION
32 SUPERVISION
31 AUTOMATIC RESET
30 FAULT FUNCTIONS
30.1 AI<MIN FUNCTION
30.2 PANEL LOSS
30.3 EXTERNAL FAULT
30.4 MOTOR THERM PROT
.
.
6-1
Chapter 6 Parameters
Group 10 Start/Stop/Dir
These parameter values can only be altered with the ACS 600
stopped. The Range/Unit column in Table 6-1 shows the allowable
parameter values. The text following the table explains the parameters
in detail.
Range/Unit
Description
1 EXT1
STRT/STP/DIR
2 EXT2
STRT/STP/DIR
3 DIRECTION
FORWARD; REVERSE;
REQUEST
Start, Stop and Direction commands can be given from the keypad or
from two external locations. The selection between the two external
locations is made with Parameter 11.2 EXT1/EXT2 SELECT. For more
information on control locations refer to Chapter 4 Control Operation
paragraph Local vs. External Control, page 4-5.
1 EXT1
STRT/STP/DIR
This parameter defines the connections and the source of Start, Stop
and Direction commands for External control location 1 (EXT1).
NOT SEL
No Start, Stop and Direction command source for EXT1 is selected.
DI1
Two-wire Start/Stop, connected to digital input DI1. 0 V DC on DI1 =
Stop; 24 V DC on DI1 = Start. Direction of rotation is fixed according to
Parameter 10.3 DIRECTION.
DI1,2
Two-wire Start/Stop. Start/Stop is connected to digital input DI1 as
above. Direction is connected to digital input DI2. 0 V DC on DI2 =
Forward; 24 V DC on DI2 = Reverse. To control Direction, value of
Parameter 10.3 DIRECTION should be REQUEST.
DI1P,2P
Three-wire Start/Stop. Start/Stop commands are given by means of
momentary push-buttons (the P stands for pulse). The Start pushbutton is normally open, and connected to digital input DI1. The Stop
push-button is normally closed, and connected to digital input DI2.
Multiple Start push-buttons are connected in parallel; multiple Stop
push-buttons are connected in series. Direction of rotation is fixed
according to Parameter 10.3 DIRECTION.
DI1P,2P,3
Three-wire Start/Stop. Start/Stop connected as with DI1P,2P. Direction
is connected to digital input DI3. 0 V DC on DI3 = Forward; 24 V DC on
6-2
Chapter 6 Parameters
2 EXT2 STRT/STP/DIR
This parameter defines the connections and the source of Start, Stop
and Direction commands for External control location 2 (EXT2).
NOT SEL; DI1; DI1,2; DI1P,2P; DI1P,2P,3; DI1P,2P,3P; DI6; DI6,5;
KEYPAD; COMM. MODULE
Refer to Parameter 10.1 EXT1 STRT/STP/DIR above for details on
these settings.
3 DIRECTION
This parameter allows you to fix the direction of rotation of the motor to
FORWARD or REVERSE. If you select REQUEST, the direction is
selected by digital inputs as defined by Parameters 10.1 EXT1 STRT/
STP/DIR and 10.2 EXT2 STRT/STP/DIR or by keypad push-buttons.
6-3
Chapter 6 Parameters
Group 11 Reference
Select
These parameter values can be altered with the ACS 600 running,
except those marked with (O). The Range/Unit column in Table 6-2
shows the allowable parameter values. The text following the table
explains the parameters in detail.
Range/Unit
Description
REF1 (rpm);
REF2 (%)
Selection of active
keypad reference.
2 EXT1/EXT2 SELECT
(O)
External control
location selection input.
External reference 1
input.
External reference 1
minimum value.
External reference 1
maximum value.
External reference 2
input.
0 ... 100 %
External reference 2
minimum value.
0 ... 500 %
External reference 2
maximum value.
Reference can be set from the keypad or from two external locations.
Refer to Chapter 4 Control Operation, Local vs. External Control,
page 4-5.
REF1 (rpm)
Keypad reference 1 is selected as the active keypad reference. The
type of the reference is speed, given in rpm. If scalar control is selected
(Parameter 99.4 is set to SCALAR), the reference is given in Hz.
REF2 (%)
Keypad reference 2 is selected as the active keypad reference.
Keypad reference 2 is given in %. The type of Keypad reference 2
depends on the selected Application Macro. For example, if the Torque
Control macro is selected, REF 2 (%) is torque reference.
2 EXT1/EXT2 SELECT
(O)
6-4
This parameter sets the input used for selecting the external control
location, or fixes it to EXT1 or EXT2. The external control location of
both Start/Stop/Direction commands and reference is determined by
this parameter.
Chapter 6 Parameters
EXT1
External control location 1 is selected. The control signal sources for
EXT1 are defined with Parameter 10.1 (Start/Stop/Direction
commands) and Parameter 11.3 (reference).
EXT2
External control location 2 is selected. The control signal sources for
EXT2 are defined with Parameter 10.2 (Start/Stop/Direction
commands) and Parameter 11.6 (reference).
DI1 - DI6
External control location 1 or 2 is selected according to the state of the
selected digital input (DI1 ... DI6), where 0 V DC = EXT1 and 24 V DC
= EXT2.
COMM. MODULE
External control location 1 or 2 is chosen through a serial
communication link. Please contact your local ABB representative for
more information on the serial communication capabilities of the ACS
600.
6-5
Chapter 6 Parameters
SPEEDout
5
AI MINIMUM = 0 V
AI MAXIMUM = 10 V
10
REF [V]
Figure 6-2 Joystick control. Maximum for the external reference 1 is set
with Parameter 11.5 and minimum with Parameter 11.4.
AI1+AI3; AI2+AI3; AI1-AI3; AI2-AI3; AI1*AI3; AI2*AI3; MIN(AI1,AI3);
MIN(AI2,AI3); MAX(AI1,AI3); MAX(AI2,AI3)
The reference is calculated from the selected input signals according to
the mathematical functions defined by this setting.
DI3U,4D(R)
Speed reference is given through digital inputs as motor potentiometer
control (or Floating Point Control). Digital input DI3 increases the
speed (the U stands for up), and digital input DI4 decreases the
speed (the D stands for down). (R) indicates that the reference will be
reset to zero when a Stop command is given. The rate of change of the
reference signal is controlled by Parameter 22.4 ACCELER TIME 2.
DI3U,4D
Same as above, except that the speed reference is not reset to zero on
a Stop command. When the ACS 600 is started, the motor will ramp up
at the selected acceleration rate to the stored reference.
DI5U,6D
Same as above, except that the digital inputs in use are DI5 and DI6.
COMM. MODULE; COMMREF+AI1
The reference is given through a serial communication link. Please
contact your local ABB representative for more information on the
serial communication capabilities of the ACS 600.
6-6
Chapter 6 Parameters
This parameter sets the minimum speed reference in rpm. The value
corresponds to the minimum of the analogue input signal connected to
REF1 (value of Parameter 11.3 is AI1, AI2 or AI3). See Figure 6-3. In
the SCALAR control mode (see page 3-3), this parameter is given in
Hz.
This parameter sets the maximum speed reference in rpm. The value
corresponds to the maximum of the analogue input signal connected to
REF1 (value of Parameter 11.3 is AI1, AI2 or AI3). See Figure 6-3. In
the SCALAR control mode (see page 3-3), this parameter is given in
Hz.
This parameter selects the signal source for External reference 2. The
alternatives are the same as with External reference 1.
6-7
Chapter 6 Parameters
The range of
analogue
input
MAXIMUM AI
MINIMUM AI
10 V
20 mA
0/2 V
0/4 mA
18000 rpm
500 %
1500 rpm
100 %
11.8 EXT
REF2 MAXIMUM
11.5 EXT
REF1 MAXIMUM
0 rpm
0%
18000 rpm
100 %
0 rpm
0%
11.4 EXT
REF1 MINIMUM
11.7 EXT
REF2 MINIMUM
Figure 6-3 Setting EXT REF MINIMUM and MAXIMUM. The range of the analogue input signal is set
by Parameter 13.2, 13.7 or 13.12 and Parameter 13.1, 13.6 or 13.11, depending on the analogue
input used. EXT REF2 is a speed or torque reference of the motor, or a process reference depending
on the selected Application Macro. In the SCALAR control mode EXT REF2 is a frequency reference
given in %.
6-8
Chapter 6 Parameters
Group 12 Constant
Speeds
These parameter values can be altered with the ACS 600 running,
except those marked with (O). The Range/Unit column in Table 6-3
below shows the allowable parameter values. The text following the
table explains the parameters in detail.
Range/Unit
Description
Constant speed
selection
2 CONST SPEED 1
Constant speed 1
3 CONST SPEED 2
Constant speed 2
4 CONST SPEED 3
Constant speed 3
5 CONST SPEED 4
Constant speed 4
6 CONST SPEED 5
Constant speed 5
7 CONST SPEED 6
Constant speed 6
8 CONST SPEED 7
Constant speed 7
9 CONST SPEED 8
Constant speed 8
10 CONST SPEED 9
Constant speed 9
11 CONST SPEED 10
Constant speed 10
12 CONST SPEED 11
Constant speed 11
13 CONST SPEED 12
Constant speed 12
14 CONST SPEED 13
Constant speed 13
15 CONST SPEED 14
Constant speed 14
16 CONST SPEED 15
Constant speed 15
/ Fault speed
(Refer to
Parameters 30.1
and 30.2)
6-9
Chapter 6 Parameters
This parameter defines which digital inputs are used to select Constant
Speeds.
NOT SEL
Constant speed function disabled.
DI1(SPEED1); DI2(SPEED2); DI3(SPEED3); DI4(SPEED4);
DI5(SPEED5); DI6(SPEED6)
Constant Speeds 1-6 selected with digital inputs DI1-DI6. 24 V DC =
Constant Speed activated.
DI1,2
Three Constant Speeds (1 ... 3) are selected with two digital inputs.
DI2
Function
No Constant Speed
Constant Speed 1
Constant Speed 2
Constant Speed 3
DI3,4
Three Constant Speeds (1 ... 3) are selected with two digital inputs as
in DI1,2.
DI5,6
Three Constant Speeds (1 ... 3) are selected with two digital inputs as
in DI1,2.
DI1,2,3
Seven Constant Speeds (1 ... 7) are selected with three digital inputs.
6-10
Chapter 6 Parameters
DI2
DI3
Function
No Const. Speed
Constant Speed 1
Constant Speed 2
Constant Speed 3
Constant Speed 4
Constant Speed 5
Constant Speed 6
Constant Speed 7
DI3,4,5
Refer to DI1,2,3.
DI4,5,6
Refer to DI1,2,3.
DI3,4,5,6
15 Constant Speeds (1 ... 15) are selected with four digital inputs.
DI3
DI4
DI5
DI6
Function
No Const. Speed
Constant Speed 1
Constant Speed 2
Constant Speed 3
Constant Speed 4
Constant Speed 5
Constant Speed 6
Constant Speed 7
Constant Speed 8
Constant Speed 9
Constant Speed 10
Constant Speed 11
Constant Speed 12
Constant Speed 13
Constant Speed 14
Constant Speed 15
6-11
Chapter 6 Parameters
Group 13 Analogue
Inputs
These parameter values can be altered with the ACS 600 running. The
Range/Unit column in Table 6-7 below shows the allowable parameter
values. The text following the table explains the parameters in detail.
6-12
Range/Unit
Description
1 MINIMUM AI1
0 V; 2 V; TUNED
VALUE; TUNE
2 MAXIMUM AI1
10 V; TUNED
VALUE; TUNE
3 SCALE AI1
0 ... 100 %
4 FILTER AI1
0 ... 10 s
5 INVERT AI1
NO; YES
6 MINIMUM AI2
0 mA; 4 mA;
TUNED VALUE;
TUNE
7 MAXIMUM AI2
20 mA; TUNED
VALUE; TUNE
8 SCALE AI2
0 ... 100 %
9 FILTER AI2
0 ... 10 s
10 INVERT AI2
NO; YES
11 MINIMUM AI3
0 mA; 4 mA;
TUNED VALUE;
TUNE
12 MAXIMUM AI3
20 mA; TUNED
VALUE; TUNE
13 SCALE AI3
0 ... 100 %
14 FILTER AI3
0 ... 10 s
15 INVERT AI3
NO; YES
Chapter 6 Parameters
1 MINIMUM AI1
2 MAXIMUM AI1
3 SCALE AI1
Scaling factor for analogue input AI1 signal. See Figure 6-5.
6-13
Chapter 6 Parameters
4 FILTER AI1
Filter time constant for analogue input AI1. As the analogue input value
changes, 63 % of the change takes place within the time specified by
this parameter.
Note: Even if you select 0 s as the minimum value, the signal is still
filtered with a time constant of 10 ms due to the signal interface
hardware. This cannot be changed by any parameters.
Figure 6-4 shows the filter time constant.
[%]
Unfiltered Signal
100
63
Filtered Signal
Time constant
NO;YES
If this parameter is set to YES, the maximum value of the analogue
input signal corresponds to minimum reference and the minimum value
of the analogue input signal corresponds to maximum reference.
6 MINIMUM AI2
6-14
Chapter 6 Parameters
7 MAXIMUM AI2
8 SCALE AI2
9 FILTER AI2
10 INVERT AI2
11 MINIMUM AI3
12 MAXIMUM AI3
13 SCALE AI3
14 FILTER AI3
15 INVERT AI3
AI1 + AI3 =
SCALE AI1
100 %
10 V
SCALE AI3
10 %
1500 rpm 20 mA
60 %
150 rpm
EXT REF1
90 rpm
690 rpm
40 %
0V
600 rpm
0 mA
0 rpm
6-15
Chapter 6 Parameters
Group 14 Relay
Outputs
These parameter values can only be altered when the ACS 600 is
stopped. The text following Table 6-8 below explains the parameters in
detail.
Range/Unit
Refer to the text
below for the
available
selections.
Description
Relay output 1 content.
Relay output 2 content.
Relay output 3 content.
6-16
Chapter 6 Parameters
6-17
Chapter 6 Parameters
TORQUE 1 LIM
The motor torque has exceeded or fallen below the set supervision
limit. Refer to Parameter 32.7 TORQUE1 FUNCTION and Parameter
32.8 TORQUE1 LIMIT.
TORQUE 2 LIM
The motor torque has exceeded or fallen below the set supervision
limit. Refer to Parameter 32.9 TORQUE2 FUNCTION and Parameter
32.10 TORQUE2 LIMIT.
STARTED
The ACS 600 has received a Start command.
LOSS OF REF
The reference has been lost.
AT SPEED
The actual value has reached the reference value. The speed error is
max. 10 % of the nominal speed in the speed control mode.
ACT1 LIM
PID controller actual value 1 has exceeded or fallen below the set
supervision limit. Refer to Parameter 32.15 ACT1 FUNCTION and
Parameter 32.16 ACT1 LIMIT.
ACT2 LIM
PID controller actual value 2 has exceeded or fallen below the set
supervision limit. Refer to Parameter 32.17 ACT2 FUNCTION and
Parameter 32.18 ACT2 LIMIT.
Refer to Parameter 14.1 RELAY RO1 OUTPUT. Note: ACT 1 LIM and
ACT 2 LIM indications cannot be selected for RO3. The following
alternatives can be chosen instead:
MAGN READY
The motor is magnetised and ready to give nominal torque (nominal
magnetising of the motor has been reached).
USER 2 SEL
The User Macro 2 has been loaded.
6-18
Chapter 6 Parameters
Group 15 Analogue
Outputs
These parameter values can be altered with the ACS 600 running,
except those marked with (O). The Range/Unit column in Table 6-9
below shows the allowable parameter values. The text following the
table explains the parameters in detail.
Range/Unit
Description
1 ANALOGUE OUTPUT 1
(O)
2 INVERT AO1
NO; YES
3 MINIMUM AO1
0 mA; 4 mA
4 FILTER AO1
5 SCALE AO1
10 ... 1000 %
6 ANALOGUE OUTPUT 2
(O)
7 INVERT AO2
NO; YES
8 MINIMUM AO2
0 mA; 4 mA
9 FILTER AO2
10 SCALE AO2
10 ... 1000 %
6-19
Chapter 6 Parameters
1 ANALOGUE OUTPUT1
(O)
6-20
Chapter 6 Parameters
2 INVERT AO1
3 MINIMUM AO1
4 FILTER AO1
Note: Even if you select 0 s as the minimum value, the signal is still
filtered with a time constant of 10 ms due to the signal interface
hardware. This cannot be changed by any parameters.
5 SCALE AO1
This parameter is the scaling factor for the analogue output AO1 signal.
If the selected value is 100 %, the nominal value of the output signal
corresponds to 20 mA. If the maximum is less than full scale, increase
the value of this parameter.
Example: The nominal motor current is 7.5 A and the measured
maximum current at maximum load is 5 A. The motor current 0 to 5 A is
read as 0 to 20 mA analogue signal through AO1.
1. AO1 is set to CURRENT with Parameter 15.1.
2. AO1 minimum is set to 0 mA with Parameter 15.3.
3. The measured maximum motor current is scaled to correspond to
20 mA analogue output signal: The reference value of the output
signal CURRENT is the motor nominal current i.e. 7.5 A (see
Parameter 15.1). With 100 % scaling, the reference value
corresponds to full scale output signal 20 mA. To make the
measured maximum motor current correspond to 20 mA, it should
be scaled equal to the reference value before it is converted to
analogue output signal.
k 5 A = 7.5 A => k = 1.5 = 150 %
Thus the scaling factor is set to 150 %.
6 ANALOGUE OUTPUT2
(O)
7 INVERT AO2
8 MINIMUM AO2
9 FILTER AO2
10 SCALE AO2
6-21
Chapter 6 Parameters
These parameter values can only be altered with the ACS 600
stopped. The Range/Unit column in Table 6-10 below shows the
allowable parameter values. The text following the table explains the
parameters in detail.
1 RUN ENABLE
Range/Unit
Description
1 RUN ENABLE
2 PARAMETER LOCK
OPEN; LOCKED;
3 PASS CODE
0 ... 30000
Restores parameters to
user macro setting values.
2 PARAMETER LOCK
6-22
Chapter 6 Parameters
3 PASS CODE
This parameter selects the Pass Code for the Parameter Lock. The
default value of this parameter is 0. In order to open the Parameter
Lock change the value to 358. After the Parameter Lock is opened the
value is automatically changed back to 0.
NOT SEL; DI1 ... DI6
If you select NOT SEL, fault reset is executed from the Control Panel
keypad. If a digital input is selected, fault reset is executed from an
external switch or from the Control Panel. Reset is activated by
opening a normally closed contact (negative edge on digital input).
COMM. MODULE
Fault reset is executed through a serial communication link. Please
contact your local ABB representative for more information on the
serial communication capabilities of the ACS 600.
The User Macro used can be changed via a digital input only when the
drive is stopped. During the change of the Macro the drive will not start.
The value of this parameter is not included in the User Macro. The
setting once made remains despite of the User Macro change.
User Macro 2 selection can be supervised via relay output 3. See
Parameter 14.3 RELAY RO3 OUTPUT for more information.
6-23
Chapter 6 Parameters
Group 20 Limits
These parameter values can be altered with the ACS 600 running. The
Range/Unit column in Table 6-11 below shows the allowable parameter
values. The text following the table explains the parameters in detail.
1 MINIMUM SPEED
Range/Unit
Description
1 MINIMUM SPEED
-18000/(number of pole
pairs)... 3000/(number
of pole pairs) rpm
2 MAXIMUM SPEED
-3000/(number of pole
pairs) rpm ... 18000/
(number of pole pairs)
rpm
3 MAXIMUM CURRENT
4 MAXIMUM TORQUE
0 % ... 300 %
5 OVERVOLTAGE CTRL
ON; OFF
DC overvoltage controller
6 UNDERVOLTAGE CTRL
ON; OFF
DC undervoltage controller
7 MINIMUM FREQ
-300 Hz ... 50 Hz
8 MAXIMUM FREQ
2 MAXIMUM SPEED
3 MAXIMUM CURRENT
6-24
The maximum output current that the ACS 600 will supply to the motor.
The default value is 200 % I2hd e.g. 200 percentage of the heavy-duty
use output current of the ACS 600.
Chapter 6 Parameters
4 MAXIMUM TORQUE
5 OVERVOLTAGE CTRL
6 UNDERVOLTAGE
CTRL
7 MINIMUM FREQ
8 MAXIMUM FREQ
6-25
Chapter 6 Parameters
Group 21 Start/Stop
These parameter values can only be altered with the ACS 600
stopped, except those marked with (I). The Range/Unit column in Table
6-12 below shows the allowable parameter values. The text following
the table explains the parameters in detail.
1 START FUNCTION
Range/Unit
Description
1 START FUNCTION
AUTO; DC MAGN;
CNST DC MAGN
30.0 ms ...
10000.0 ms
COAST; RAMP
4 DC HOLD
OFF; ON
Enable DC Hold.
5 DC HOLD SPEED
6 DC HOLD CURR
0 % ... 100 %
AUTOMATIC
Automatic start is the default start function. This selection guarantees
optimal motor start in most cases. It includes the flying start (starting to
a rotating machine) and the automatic restart (stopped motor can be
restarted immediately without waiting the motor flux to die away)
functions.
The ACS 600 motor control identifies the flux as well as the mechanical
state of the motor and starts the motor instantly under all conditions.
AUTOMATIC is always to be selected in the scalar control mode (see
Parameter 99.4) although in scalar control no flying start or automatic
restart is possible.
DC MAGN
DC magnetising should be selected if high breakaway torque is
required. The ACS 600 pre-magnetises the motor before the start. The
pre-magnetising time is determined automatically, being typically
200 ms to 2 s depending on the motor size. This selection guarantees
the highest possible break-away torque.
The starting to a rotating machine is not possible when DC magnetising
is selected. DC magnetising cannot be selected in the scalar control
mode (see Parameter 99.4).
CNST DC MAGN
Constant DC magnetising should be selected instead of DC
magnetising if constant pre-magnetising time is required (e.g. if the
motor start must be simultaneous with a mechanical brake release).
This selection also guarantees the highest possible break-away torque
when the pre-magnetising time is set long enough. The premagnetising time is defined by Parameter 21.2 CONST MAGN TIME.
6-26
Chapter 6 Parameters
4 DC HOLD
SPEEDmotor
Ref.
DC Hold
DC HOLD SPEED
t
Note: Injecting DC current into the motor causes the motor to heat up.
In applications where long DC Hold times are required, externally
ventilated motors should be used. If the DC Hold period is long, the DC
Hold cannot prevent the motor shaft from rotating if a constant load is
applied to the motor.
5 DC HOLD SPEED
6 DC HOLD CURR
6-27
Chapter 6 Parameters
Group 22 Accel/Decel
These parameter values can be altered with the ACS 600 running,
except those marked with (O). The Range/Unit column in Table 6-13
below shows the allowable parameter values. The text following the
table explains the parameters in detail.
Range/Unit
Description
ACC/DEC 1;
ACC/DEC 2;
DI1 ... DI6
Acceleration/Deceleration ramp
selection.
2 ACCEL TIME 1
0.00 ...
1800.00 s
3 DECEL TIME 1
0.00 ...
1800.00 s
4 ACCEL TIME 2
0.00 ...
1800.00 s
5 DECEL TIME 2
0.00 ...
1800.00 s
LINEAR;
S1; S2; S3
2 ACCEL TIME 1
The time required for the speed to change from 0 to the maximum
speed. The maximum speed is defined with Parameter 20.2 MAXIMUM
SPEED, or 20.1 MINIMUM SPEED if the absolute value of the
minimum limit is greater than the maximum limit.
If the reference signal changes at a rate slower than the acceleration
time, the motor speed will follow the reference signal. If the reference
signal changes faster than the acceleration time, the rate at which the
motor speeds up will be limited by this parameter.
If acceleration time is set too short, the ACS 600 will automatically
prolong the acceleration not to exceed the maximum current limit
(Parameter 20.3).
3 DECEL TIME 1
The time required for the speed to change from maximum to zero. The
maximum speed is defined with Parameter 20.2 MAXIMUM SPEED, or
20.1 MINIMUM SPEED, if the absolute value of the minimum limit is
greater than the maximum limit.
If the reference signal changes at a rate slower than the deceleration
time, the motor speed will follow the reference signal. If the reference
signal changes faster than the deceleration time, the rate at which the
motor slows down will be limited by this parameter.
6-28
Chapter 6 Parameters
If deceleration time is set too short, the ACS 600 will automatically
prolong the deceleration not to exceed the DC bus overvoltage limit. If
there is any doubt about the deceleration time being too short, ensure
that the DC overvoltage control is on (Parameter 20.5).
If short deceleration time is needed for the high inertia application, the
ACS 600 should be equipped with a braking chopper and a braking
resistor. The excess energy generated during the braking is led by the
chopper to the resistor and dissipated to prevent a DC voltage rise in
the intermediate circuit. The chopper and the resistor are available for
all ACS 600 types as optional add-on kits.
4 ACCEL TIME 2
5 DECEL TIME 2
6 ACC/DEC
RAMP SHPE
Linear
S2
S3
1 1.25
2 t [s]
6-29
Chapter 6 Parameters
These parameter values can be altered with the ACS 600 running. The
Range/Unit column in Table 6-14 below shows the allowable parameter
values. The text following the table explains the parameters in detail.
These parameters are not visible in the SCALAR control mode.
Range/Unit
Description
1 GAIN
2 INTEGRATION TIME
3 DERIVATION TIME
0.0 ms ...
9999.8 ms
4 ACC
COMPENSATION
5 SLIP GAIN
6 AUTOTUNE RUN
NO; YES
6-30
Chapter 6 Parameters
Speed
Step height
t
A : Undercompensated: 23.2 INTEGRATION TIME too short and 23.1 GAIN too low
B : Normally tuned, autotuning
C : Normally tuned, manual tuning. Better dynamic performance than with B
D : Overcompensated: 23.2 INTEGRATION TIME too short and 23.1 GAIN too high
Derivative
Acceleration
Compensation
Speed
reference
+
-
Error
value
Proportional,
Integral
+ Torque
+ reference
Derivative
Calculated
Actual Speed
6-31
Chapter 6 Parameters
1 GAIN
e = Error value
t
Figure 6-10 Speed Controller Output after an error step when the error
remains constant.
2 INTEGRATION TIME
Integration time defines the rate at which the controller output changes
when the error value is constant. The shorter the integration time, the
faster the continuous error value is corrected. Too short integration
time makes the control unstable.
Controller Output
Gain = Kp = 1
TI = Integration time > 0
TD= Derivation time = 0
Kp e
e = Error value
Kp e
TI
Figure 6-11 Speed Controller Output after an error step when the error
remains constant.
6-32
Chapter 6 Parameters
3 DERIVATION TIME
Kp TD
e
Ts
Gain = Kp = 1
TI = Integration time > 0
Controller Output T = Derivation time > 0
D
Ts= Sample time period = 2 ms
e = Error value change between
Error Value two samples
Kp e
e = Error value
Kp e
t
TI
Figure 6-12 Speed Controller Output after an error step when the error
remains constant.
Note: Changing this parameter is recommended only if a pulse
encoder is used.
4 ACC COMPENSATION
Acceleration compensation
%
Speed Reference
Speed Reference
Actual Speed
Actual Speed
t
6-33
Chapter 6 Parameters
5 SLIP GAIN
Defines the gain for the slip. 100 % means full slip compensation; 0 %
means no slip compensation. The default value is 100 %. Other values
can be used if static speed error is detected despite of the full slip
compensation.
Example: 1000 rpm constant speed reference is given to the drive.
Despite of the full slip compensation (SLIP GAIN = 100 %) a manual
tachometer measurement from the motor axis gives speed value 998
rpm. The static speed error is 1000 rpm - 998 rpm = 2 rpm. To
compensate the error, the slip gain should be increased. At 106 % gain
value no static speed error exists.
6 AUTOTUNE RUN
Note: Autotune Run can be performed only while the ACS 600 is
running. The motor load must be connected to the motor. The best
result is achieved when the motor is run up to 20 ... 40 % of the rated
speed before starting the Autotune Run.
6-34
Chapter 6 Parameters
Range/Unit
Description
1 TORQ RAMP UP
1 TORQ RAMP UP
Defines the time required for the reference to increase from zero to the
rated torque.
Defines the time required for the reference to decrease from the rated
torque to zero.
6-35
Chapter 6 Parameters
Group 25 Critical
Speeds
These parameter values can be altered with the ACS 600 running. The
Range/Unit column in Table 6-16 below shows the allowable parameter
values. The text following the table explains the parameters in detail.
In the SCALAR control mode the critical speed ranges are set as Hz.
The value depends on the number of poles of the motor according to
the equation on page 4-1.
Note: In the PID Control macro (see Parameter 99.2), Critical Speeds
are not in use.
Table 6-16 Group 25.
Parameter
Range/Unit
Description
OFF; ON
Note: The value of the low speed cannot be higher than the high speed
of the same band. As the low speed is raised above the high speed,
the high speed will rise with the low speed.
In some mechanical systems, certain speed ranges can cause
resonance problems. With this Parameter Group, it is possible to set up
to five different speed ranges that the ACS 600 will skip over. It is not
required that Parameter 25.4 CRIT SPEED 2 LOW is higher than
Parameter 25.3 CRIT SPEED 1 HIGH, as long as the LOW parameter
of any one set is lower than the HIGH parameter of the same set. Sets
may overlap, but the skip will be from the lower LOW value to the
higher HIGH value.
6-36
Chapter 6 Parameters
SPEEDmotor
[rpm]
1560
1380
690
540
s1 Low s1 High
540 690
s2 Low s2 High
1380 1560
SPEEDref
[rpm]
6-37
Chapter 6 Parameters
These parameter values can only be altered with the ACS 600
stopped. The Range/Unit column in Table 6-17 below shows the
allowable parameter values. The text following the table explains the
parameters in detail.
1 FLUX OPTIMIZATION
Range/Unit
Description
1 FLUX OPTIMIZATION
NO; YES
2 FLUX BRAKING
NO; YES
3 IR COMPENSATION
0 % ... 30 %
2 FLUX BRAKING
The ACS 600 can provide faster deceleration by raising the level of
magnetisation in the motor when needed, instead of limiting the
deceleration ramp. By increasing the flux in the motor, the energy of
the mechanical system is changed to thermal energy in the motor.
SPEEDout
[rpm]
3000
No Flux Braking
Desired SPEEDout
Flux Braking
t [s]
6-38
Chapter 6 Parameters
3 IR COMPENSATION
U (%)
UN
IR Compensation
No compensation
Field weakening point
f (Hz)
6-39
Chapter 6 Parameters
*URXS)DXOW
)XQFWLRQV
These parameter values can be altered with the ACS 600 running. The
Range/Unit column in Table 6-18 shows the allowable parameter
values. The text following the table explains the parameters in detail.
6-40
Range/Unit
Description
1 AI<MIN FUNCTION
FAULT; NO;
CONST SP 15;
LAST SPEED
Operation in case of AI
<Minimum fault.
2 PANEL LOSS
FAULT;
CONST SP 15;
LAST SPEED
3 EXTERNAL FAULT
4 MOTOR THERM
PROT
FAULT; WARNING;
NO
Operation in case of
overtemperature.
5 MOT THERM P
MODE
6 MOTOR THERM
TIME
7 MOTOR LOAD
CURVE
9 BREAK POINT
10 STALL FUNCTION
FAULT; WARNING;
NO
11 STALL FREQ HI
0.5 ... 50 Hz
12 STALL TIME
13 UNDERLOAD FUNC
NO; WARNING;
FAULT
14 UNDERLOAD TIME
15 UNDERLOAD
CURVE
1 ... 5
16 MOTOR PHASE
LOSS
NO; FAULT
17 EARTH FAULT
NO; FAULT
Chapter 6 Parameters
1 AI<MIN FUNCTION
This parameter allows you to select the preferred operation in case the
analogue input (AI1, AI2 or AI3) signal drops below the minimum limit,
provided the minimum is set at 0.3 V/0.6 mA or above (living zero).
CAUTION: If you select CONST SP 15 or LAST SPEED, make sure
that it is safe to continue operation in case analogue input signal is lost.
FAULT
Fault indication is displayed and the motor coasts to stop.
NO
No activity wanted.
CONST SP 15
Warning indication is displayed and the speed is set according to
Parameter 12.16 CONST SPEED 15.
LAST SPEED
Warning indication is displayed and the speed is set to the level the
ACS 600 was last operating at. This value is determined by the
average speed over the last 10 seconds.
2 PANEL LOSS
Defines the operation of the ACS 600 if the Control Panel selected as
the control location for the ACS 600 stops communicating.
6-41
Chapter 6 Parameters
3 EXTERNAL FAULT
NOT SEL
DI1-DI6
This selection defines the digital input used for an external fault signal.
If an external fault occurs, i.e. digital input drops to 0 VDC, the ACS
600 is stopped and the motor coasts to stop.
6-42
Chapter 6 Parameters
DTC
The DTC (Direct Torque Control) load curve is used for calculating
heating of the motor. Motor thermal time is approximated for standard
self-ventilated squirrel-cage motors as a function of the current of the
motor and the number of pole pairs.
It is possible to scale the DTC load curve with Parameter 30.7 MOTOR
LOAD CURVE if the motor is used in conditions other than described
above. Parameters 30.6 MOTOR THERM TIME, 30.8 ZERO SPEED
LOAD and 30.9 BREAK POINT cannot be set.
USER MODE
In this mode the user can define the operation of thermal protection by
setting Parameters 30.6 MOTOR THERM TIME, 30.7 MOTOR LOAD
CURVE, 30.8 ZERO SPEED LOAD and 30.9 BREAK POINT.
THERMISTOR
Motor thermal protection is activated with an I/O signal based on a
motor thermistor.
This mode requires a motor thermistor or break contact of a thermistor
relay connected between digital input DI6 and +24 V d.c. If direct
thermistor connection is used, digital input DI6 activates when
resistance rises higher than 4 k. The drive stops if the Parameter
30.4 is preset as FAULT. DI6 is reset to zero when the resistance of the
thermistor is between 0 and 1.5 k.
According to IEC 664, the connection of the thermistor to
the digital input 6 of ACS 600 requires double or reinforced insulation
between motor live parts and the thermistor. Reinforced insulation
entails a clearance and creepage of 8 mm(400/500 VAC equipment).If
the thermistor assembly does not fulfil the requirement, the other I/O
terminals of ACS 600 must be protected against contact, or a
thermistor relay must be used to isolate the thermistor from the digital
input.
:$51,1*
6-43
Chapter 6 Parameters
Alternative 1
18
DI6
19
+24 V d.c.
T
Motor
Motor
X2 (ACS 607)
X2 (ACS 607)
Thermistor
relay
Alternative 2
18
DI6
19
+24 V d.c.
10 nF
Figure 6-17 Thermistor connection. Alternative 2: At the motor end the cable shield should be earthed
through a 10 nF capacitor. If this is not possible, the shield is to be left unconnected.
6 MOTOR THERM TIME
Motor
Load
Temp.
Rise
100 %
63 %
6-44
Chapter 6 Parameters
The Motor Load Curve sets the maximum allowable operating load of
the motor. When set to 100 %, the maximum allowable load is equal to
the value of Start-up Data Parameter 99.6 MOTOR NOM CURRENT.
The load curve level should be adjusted if the ambient temperature
differs from the nominal value.
100
50
30.8 ZERO SPEED LOAD
30.9 BREAK POINT
Speed
9 BREAK POINT
This parameter defines the point at which the motor load curve begins
to decrease from the maximum value set by Parameter 30.7 MOTOR
LOAD CURVE to the ZERO SPEED LOAD (Parameter 30.8). Refer to
Figure 6-19 for an example of motor load curve.
10 STALL FUNCTION
6-45
Chapter 6 Parameters
No activity is wanted.
T
Stall region
Stall Frequency
(Parameter 30.11)
This parameter sets the frequency value for the stall function.
This parameter sets the time value for the stall function.
Removal of motor load may indicate a process malfunction. The
protection is activated if:
The motor torque drops below the load curve selected by Parameter
30.15 UNDERLOAD CURVE.
This condition has lasted longer than the time set by Parameter
30.14 UNDERLOAD TIME.
Output frequency is higher than 10 % of the nominal frequency of
the motor.
The protection function assumes that the drive is equipped with a
motor of the rated power.
Select NO; WARNING; FAULT according to the activity you prefer. With
selection FAULT the ACS 600 stops the motor and displays a fault
message.
Underload Function cannot be selected in the scalar control mode (see
Parameter 99.4).
14 UNDERLOAD TIME
15 UNDERLOAD CURVE
6-46
Chapter 6 Parameters
80
70 %
60
2
50 %
40
5
30 %
20
4
0
N
2.4 * N
This parameter defines the operation when one or more motor phases
are lost. Motor phase loss protection is disabled in the scalar control
mode (see Parameter 99.4).
FAULT
Fault indication is displayed and the ACS 600 stops;
NO
No activity wanted.
17 EARTH FAULT
6-47
Chapter 6 Parameters
*URXS$XWRPDWLF
5HVHW
These parameter values can be altered with the ACS 600 running. The
Range/Unit column in Table 6-19 below shows the allowable parameter
values. The text following the table explains the parameters in detail.
Range/Unit
Description
1 NUMBER OF TRIALS
0 ... 5
2 TRIAL TIME
3 DELAY TIME
4 OVERCURRENT
NO; YES
5 OVERVOLTAGE
NO; YES
6 UNDERVOLTAGE
NO; YES
7 AI SIGNAL<MIN
NO; YES
The Automatic fault reset system resets the faults selected with
Parameters 31.4 OVERCURRENT, 31.5 OVERVOLTAGE, 31.6
UNDERVOLTAGE and 31.7 AI SIGNAL<MIN.
1 NUMBER OF TRIALS
Sets the number of allowed autoresets within a certain time. The time
is defined with Parameter 31.2 TRIAL TIME. The ACS 600 prevents
additional autoresets and remains stopped until a successful reset is
performed from the Control Panel or through a digital input.
2 TRIAL TIME
3 DELAY TIME
4 OVERCURRENT
6-48
This parameter sets the time that the ACS 600 will wait after a fault
occurs before attempting to reset. If set to zero, the ACS 600 will reset
immediately. If set to a value higher than zero, the drive will wait before
resetting.
If YES is selected, the fault (motor overcurrent) is reset automatically
after the delay set by Parameter 31.3 and the ACS 600 resumes
normal operation.
Chapter 6 Parameters
5 OVERVOLTAGE
6 UNDERVOLTAGE
7 AI SIGNAL<MIN
6-49
Chapter 6 Parameters
Group 32 Supervision
These parameter values can be altered with the ACS 600 running. The
Range/Unit column in Table 6-20 below shows the allowable parameter
values. The text following the table explains the parameters in detail.
*)
6-50
Range/Unit
Description
1 SPEED1
FUNCTION
Speed 1 supervision.
2 SPEED1 LIMIT
3 SPEED2
FUNCTION
Speed 2 supervision.
4 SPEED2 LIMIT
5 CURRENT
FUNCTION
6 CURRENT LIMIT
0 ... 1000 A
7 TORQUE 1
FUNCTION
8 TORQUE 1 LIMIT
9 TORQUE 2
FUNCTION
10 TORQUE 2 LIMIT
11 REF1 FUNCTION
Reference 1 supervision.
12 REF1 LIMIT
13 REF2 FUNCTION
Reference 2 supervision.
14 REF2 LIMIT
0 ... 500 %
15 ACT1
FUNCTION*)
Actual 1 supervision.
16 ACT1 LIMIT*)
0 ... 200 %
17 ACT2
FUNCTION*)
Actual 2 supervision.
18 ACT2 LIMIT*)
0 ... 200 %
These parameters are significant only if the PID Control Macro is selected.
Chapter 6 Parameters
1 SPEED1 FUNCTION
2 SPEED1 LIMIT
3 SPEED2 FUNCTION
4 SPEED2 LIMIT
5 CURRENT FUNCTION
6 CURRENT LIMIT
7 TORQUE1 FUNCTION
8 TORQUE1 LIMIT
9 TORQUE2 FUNCTION
10 TORQUE2 LIMIT
11 REF1 FUNCTION
12 REF1 LIMIT
13 REF2 FUNCTION
14 REF2 LIMIT
15 ACT1 FUNCTION
16 ACT1 LIMIT
17 ACT2 FUNCTION
18 ACT2 LIMIT
6-51
Chapter 6 Parameters
Group 33 Information
1 DTC SW VERSION
2 APPL SW VERSION
3 TEST DATE
6-52
Range/Unit
Description
1 DTC SW VERSION
xxxxxxxx
2 APPL SW VERSION
xxxxxx
3 TEST DATE
DDMMYY
Chapter 6 Parameters
*URXS3URFHVV
6SHHG
These parameter values can be altered with the ACS 600 running. The
Range/Unit column in Table 6-22 below shows the allowable parameter
values. The text following the table explains the parameters in detail.
1 SCALE
Range/Unit
Description
1 SCALE
1 ... 100000
2 UNIT
This parameter matches the process speed to the motor speed. The
value of this parameter corresponds to the greater one of the absolute
values defined by Parameters 20.2 and 20.1, the maximum speed and
the minimum speed. The process speed is displayed with one decimal.
When the value of this parameter is set to 1, the possible values of the
process speed display are 0.1, 0.2, 0.3 ... 0.9, 1.0. The value 1.0
corresponds to, for example, 1500 rpm, if it is set as the maximum
speed, and the absolute value of the minimum speed is smaller.
2 UNIT
6-53
Chapter 6 Parameters
These parameters can only be seen when the PID Control Macro is
selected.
These parameter values can be altered with the ACS 600 running. The
Range/Unit column in Table 6-23 below shows the allowable parameter
values. The text following the table explains the parameters in detail.
6-54
Range/Unit
Description
1 PID GAIN
NO; YES
6 ACTUAL VALUE
SEL
9 ACT1 MINIMUM
10 ACT1 MAXIMUM
11 ACT2 MINIMUM
12 ACT2 MAXIMUM
Chapter 6 Parameters
The PID Control Macro allows the ACS 600 to take a reference signal
(setpoint) and an actual signal (feedback), and automatically adjust the
speed of the drive to match the actual signal to the reference.
The minimum and maximum values of the PID Controller output are the
same as MINIMUM SPEED (Parameter 20.1) and MAXIMUM SPEED
(Parameter 20.2).
1 PID GAIN
This parameter defines the gain of the PID Controller. The setting
range is 0.1 ... 100. If you select 1, a 10 % change in error value
causes the PID Controller output to change by 10 %. If the MAXIMUM
SPEED (Parameter 20.2) is set to 1500 rpm, the actual speed
reference is changed by 150 rpm.
Table 6-24 below lists a few examples of gain settings, and the
resulting speed change to a 10 % change in error value and a 50 %
change in error value.
PID Gain
0.5
75 rpm
374 rpm
1.0
150 rpm
750 rpm
3.0
450 rpm
Gain
6-55
Chapter 6 Parameters
6-56
Chapter 6 Parameters
9 ACT1 MINIMUM
ACTUAL 1
100 %
MINIMUM = MAXIMUM AI (1, 2 or 3) - MINIMUM AI (1, 2 or 3)
For example: The pressure of a pipe system is to be controlled
between 0 and 10 bar. The pressure transducer has an output span
from 4 to 8 V for pressure between 0 and 10 bar. The minimum output
voltage of the transducer is 2 V and the maximum 10 V, so the
minimum and the maximum of the analogue input is set to 2 V and 10
V. ACTUAL 1 MINIMUM is calculated as follows:
ACTUAL 1 4 V - 2 V 100 % = 25 %
MINIMUM =
10 V - 2 V
10 ACT1 MAXIMUM
6-57
Chapter 6 Parameters
10 V(100 %)
100 %
10 V(100 %)
8 V(75 %)
8 V(80 %)
4 V(25 %)
4 V(40 %)
100 %
100 %
100 %
60 %
20 %
2 V(0 %)
0V
Actual
0%
Scaled Actual
Minimum AI
2 V/4 mA
Actual 1 Maximum 75 %
Actual 1 Minimum 25 %
0 V(0 %)
Actual
0%
Scaled Actual
0 V/0 mA
Minimum AI
Actual 1 Maximum 80 %
Actual 1 Minimum 40 %
0%
0%
Actual
Scaled Actual
Actual 1 Maximum = 20 %
Actual 1 Minimum = 60 %
$&70,1,080
$&70$;,080
6-58
Chapter 6 Parameters
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Parameter
Description
1...254
Node address for ch0. There must not be two nodes with the same
address on-line. The setting need to be changed when a master
station is connected to ch0 and it does not automatically change the
address of the slave. Examples of such masters are an ABB Advant
station or another ACS 600.
1...254
Node address for ch3. There must not be two nodes with the same
address on-line. Typically the setting need to be changed when
ACS 600 is connected to a ring which consists of several ACS 600s
and a PC with the Drives Window program running.
6-59
Chapter 6 Parameters
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These parameter values cannot be altered with the ACS 600 running.
The Range/Unit column in Table 6-25 shows the allowable parameter
values. The text following the table explains the parameters in detail.
Range/Unit
Description
1 ENCODER MODULE
NO; YES
2 COMM. MODULE
NO; FIELDBUS;
ADVANT
NO; YES
NO; YES
NO; YES
1 ENCODER MODULE
2 COMM. MODULE
6-60
The tables in this appendix list all the actual signals, parameters, and
alternative settings for the ACS 600. Use these tables as reference
when you are customizing macros for your ACS 600 application.
Short name
Range/Unit
Custom
Setting
ACTUAL SIGNALS
1 PROCESS SPEED
P SPEED
2 SPEED
SPEED
rpm
3 FREQUENCY
FREQ
Hz
4 CURRENT
CURRENT
5 TORQUE
TORQUE
6 POWER
POWER
7 DC BUS VOLTAGE V
DC BUS V
8 MAINS VOLTAGE
MAINS V
9 OUTPUT VOLTAGE
OUT VOLT
ACS TEMP
11 EXTERNAL REF 1
EXT REF1
rpm
12 EXTERNAL REF 2
EXT REF2
13 CTRL LOCATION
CTRL LOC
14 OP HOUR COUNTER
OP HOURS
15 KILOWATT HOURS
KW HOURS
kWh
APPL OUT
17 DI6-1 STATUS
DI6-1
18 AI1 [V]
AI1 [V]
19 AI2 [mA]
AI2 [mA]
mA
20 AI3 [mA]
AI3 [mA]
mA
21 RO3-1 STATUS
RO3-1
22 AO1 [mA]
AO1 [mA]
mA
23 AO2 [mA]
AO2 [mA]
mA
24 ACTUAL VALUE 1
ACT VAL1
25 ACTUAL VALUE 2
ACT VAL2
26 CONTROL DEVIATION
CONT DEV
27 APPLICATION MACRO
MACRO
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Custom
Setting
Alternative Settings
99 START-UP DATA
99.1 LANGUAGE
FACTORY; HAND/AUTO; PID CTRL; T CTRL; SEQ CTRL; USER 1 LOAD; USER 1 SAVE;
USER 2 LOAD; USER 2 SAVE
NO; YES
DTC; SCALAR
1/2 UN of ACS 600 ... 2 UN of ACS 600 (printed on the motor nameplate)
1/6 I2hd of ACS 600 ... 2 I2hd of ACS 600 (printed on the motor nameplate)
10 START/STOP/DIR
10.1 EXT1 STRT/STP/DIR
NOT SEL; DI1; DI1,2; DI1P,2P; DI1P,2P,3; DI1P,2P,3P; DI6; DI6,5; KEYPAD;
COMM. MODULE
NOT SEL; DI6; DI6,5; DI1; DI1,2; DI1P,2P; DI1P,2P,3; DI1P,2P,3P; KEYPAD;
COMM. MODULE
10.3 DIRECTION
11 REFERENCE SELECT
11.1 KEYPAD REF SEL
REF1(rpm); REF2(%)
DI1; DI2; DI3; DI4; DI5; DI6; EXT1; EXT2; COMM. MODULE
KEYPAD; AI1; AI2; AI3; AI1/JOYST; AI2/JOYST; AI1 + AI3; AI2 + AI3; AI1 - AI3; AI2 - AI3;
AI1 * AI3; AI2 * AI3; MIN(AI1,AI3); MIN(AI2,AI3); MAX(AI1,AI3); MAX(AI2,AI3); DI3U,4D(R);
DI3U,4D; DI5U,6D; COMM. MODULE; COMMREF+AI1
KEYPAD; AI1; AI2; AI3; AI1/JOYST; AI2/JOYST; AI1 + AI3; AI2 + AI3; AI1 - AI3; AI2 - AI3;
AI1 * AI3; AI2 * AI3; MIN(AI1,AI3); MIN(AI2,AI3); MAX(AI1,AI3); MAX(AI2,AI3); DI3U,4D(R);
DI3U,4D; DI5U,6D; COMM. MODULE; COMMREF+AI1
0 % ... 100 %
0 % ... 500 %
A-2
Parameter
Alternative Settings
Custom
Setting
12 CONSTANT SPEEDS
12.1 CONST SPEED SEL
NOT SEL; DI1 (SPEED1); DI2 (SPEED2); DI3 (SPEED3); DI4 (SPEED4); DI5 (SPEED5);
DI6 (SPEED6); DI1,2; DI3,4; DI5, 6; DI1,2,3; DI3,4,5; DI4,5,6; DI3,4,5,6
13 ANALOGUE INPUTS
13.1 MINIMUM AI1
... 100 %
NO; YES
0 ... 100 %
NO; YES
NO; YES
... 100 %
14 RELAY OUTPUTS
14.1 RELAY RO1 OUTPUT
14.2 RELAY RO2 OUTPUT
14.3 RELAY RO3 OUTPUT
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Relay outputs 1, 2 & 3: NOT USED; READY; RUNNING; FAULT; FAULT(-1); FAULT(RST);
STALL WARN; STALL FLT; MOT TEMP WRN; MOT TEMP FLT; ACS TEMP WRN; ACS
TEMP FLT; FAULT/WARN; WARNING; REVERSED; EXT CTRL; REF 2 SEL; CONST
SPEED; DC OVERVOLT; DC UNDERVOL; SPEED 1 LIM; SPEED 2 LIM; CURRENT LIM;
REF 1 LIM; REF 2 LIM; TORQUE 1 LIM; TORQUE 2 LIM; STARTED; LOSS OF REF; AT
SPEED;
Relay output 1 & 2: ACT 1 LIM; ACT 2 LIM
Relay output 3: MAGN READY; USER 2 SEL
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Parameter
Custom
Setting
Alternative Settings
15 ANALOGUE OUTPUTS
15.1 ANALOGUE OUTPUT1
NO; YES
0 mA; 4 mA
10 % ... 1000 %
NO; YES
0 mA; 4 mA
10 % ... 1000 %
OPEN; LOCKED
0 ... 30000
NOT SEL; DI1; DI2; DI3; DI4; DI5; DI6; COMM. MODULE
20 LIMITS
20.1 MINIMUM SPEED
ON; OFF
ON; OFF
-300.00 ... 50 Hz Visible only when the SCALAR motor control mode is selected.
-50 ... 300.00 Hz Visible only when the SCALAR motor control mode is selected.
21 START/STOP
21.1 START FUNCTION
COAST; RAMP
21.4 DC HOLD
OFF; ON
0 % ... 100 %
22 ACCEL/DECEL
22.1 ACC/DEC 1/2 SEL
A-4
Parameter
Alternative Settings
Custom
Setting
23 SPEED CTRL
23.1 GAIN
NO; YES
24 TORQUE CTRL
25 CRITICAL SPEEDS
25.1 CRIT SPEED SELECT
OFF; ON
26 MOTOR CONTROL
26.1 FLUX OPTIMIZATION
NO; YES
NO; YES
26.3 IR-COMPENSATION
0 % ... 30 % (visible only when the SCALAR motor control mode is selected)
30 FAULT FUNCTIONS
30.1 AI<MIN FUNCTION
FAULT; WARNING; NO
FAULT; WARNING; NO
1 ... 5
NO; FAULT
NO; FAULT
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Parameter
Custom
Setting
Alternative Settings
31 AUTOMATIC RESET
31.1 NUMBER OF TRIALS
0 ... 5
31.4 OVERCURRENT
NO; YES
31.5 OVERVOLTAGE
NO; YES
31.6 UNDERVOLTAGE
NO; YES
31.7 AI SIGNAL<MIN
NO; YES
32 SUPERVISION
32.1 SPEED1 FUNCTION
0 ... 1000 A
0 % ... 500 %
0 % ... 200 %
0 % ... 200 %
33 INFORMATION
33.1 DTC SW VERSION
(Date Tested)
34 PROCESS SPEED
34.1 SCALE
1 ... 100000
34.2 UNIT
A-6
Parameter
Alternative Settings
40 PID CONTROL
NO; YES
ACT1; ACT1 - ACT2; ACT1 + ACT2; ACT1 * ACT2; ACT1/ACT2; MIN(A1,A2); MAX(A1,A2);
sqrt(A1 - A2); sqA1 + sqA2
Custom
Setting
70 DDCS CONTROL
70.1 CHANNEL 0 ADDR
1...254
1...254
98 OPTION MODULES
98.1 ENCODER MODULE
NO; YES
NO; YES
NO; YES
NO; YES
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A-8
The table in this appendix lists all the default parameter settings of all
the ACS 600 Application Macros. Use this table as reference when you
are selecting and customizing macros for your ACS 600 application.
Factory
Hand/Auto
Torque
Control
PID Control
Sequential
Control
Custom
Setting
(THREE DEFAULT SIGNALS IN THE ACTUAL SIGNAL DISPLAY MODE OF THE CDP 311 CONTROL PANEL)
FREQ
FREQ
SPEED
SPEED
FREQ
CURRENT
CURRENT
ACT VAL1
TORQUE
CURRENT
POWER
CTRL LOC
CONT DEV
CTRL LOC
POWER
99.1 LANGUAGE
ENGLISH
ENGLISH
ENGLISH
ENGLISH
ENGLISH
FACTORY
HAND/AUTO
PID-CTRL
T CTRL
SEQ CTRL
NO
NO
NO
NO
NO
DTC
DTC
DTC
DTC
DTC
99 START-UP DATA
0V
0V
0V
0V
0V
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
50.0 Hz
50.0 Hz
50.0 Hz
50.0 Hz
50.0 Hz
1 rpm
1 rpm
1 rpm
1 rpm
1 rpm
0.0 kW
0.0 kW
0.0 kW
0.0 kW
0.0 kW
NO
NO
NO
NO
NO
10 START/STOP/DIR
10.1 EXT1 STRT/STP/DIR
DI1,2
DI1,2
DI1
DI1,2
DI1,2
NOT SEL
DI6,5
DI6
DI1,2
NOT SEL
10.3 DIRECTION
FORWARD
REQUEST
FORWARD
REQUEST
REQUEST
REF1 (rpm)
REF1 (rpm)
REF1 (rpm)
REF1 (rpm)
REF1 (rpm)
EXT1
DI3
DI3
DI3
EXT1
AI1
AI1
AI1
AI1
AI1
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
1500 rpm
1500 rpm
1500 rpm
1500 rpm
1500 rpm
KEYPAD
AI2
AI1
AI2
AI1
0%
0%
0%
0%
0%
100 %
100 %
100 %
100 %
100 %
11 REFERENCE SELECT
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Parameter
Factory
Hand/Auto
PID Control
Torque
Control
Sequential
Control
Custom
Setting
12 CONSTANT SPEEDS
12.1 CONST SPEED SEL
DI5,6
DI4(SPEED4)
DI4(SPEED4)
DI4(SPEED4)
DI4,5,6
300 rpm
300 rpm
300 rpm
300 rpm
300 rpm
600 rpm
600 rpm
600 rpm
600 rpm
600 rpm
900 rpm
900 rpm
900 rpm
900 rpm
900 rpm
300 rpm
300 rpm
300 rpm
300 rpm
1200 rpm
0 rpm
0 rpm
0 rpm
0 rpm
1500 rpm
0 rpm
0 rpm
0 rpm
0 rpm
2400 rpm
0 rpm
0 rpm
0 rpm
0 rpm
3000 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0V
0V
0V
0V
0V
10 V
10 V
10 V
10 V
10 V
100 %
100 %
100 %
100 %
100 %
13 ANALOGUE INPUTS
0.10 s
0.10 s
0.10 s
0.10 s
0.10 s
NO
NO
NO
NO
NO
0 mA
0 mA
0 mA
0 mA
0 mA
20 mA
20 mA
20 mA
20 mA
20 mA
100 %
100 %
100 %
100 %
100 %
0.10 s
0.10 s
0.10 s
0.10 s
0.10 s
NO
NO
NO
NO
NO
0 mA
0 mA
0 mA
0 mA
0 mA
20 mA
20 mA
20 mA
20 mA
20 mA
100 %
100 %
100 %
100 %
100 %
0.10 s
0.10 s
0.10 s
0.10 s
0.10 s
NO
NO
NO
NO
NO
14 RELAY OUTPUTS
14.1 RELAY RO1 OUTPUT
READY
READY
READY
READY
READY
RUNNING
RUNNING
RUNNING
RUNNING
RUNNING
FAULT(-1)
FAULT(-1)
FAULT(-1)
FAULT(-1)
FAULT(-1)
B-2
Parameter
Factory
Hand/Auto
Torque
Control
PID Control
Sequential
Control
Custom
Setting
15 ANALOGUE OUTPUTS
15.1 ANALOGUE OUTPUT 1
SPEED
SPEED
SPEED
SPEED
SPEED
NO
NO
NO
NO
NO
0 mA
0 mA
0 mA
0 mA
0 mA
0.10 s
0.10 s
0.10 s
0.10 s
0.10 s
100 %
100 %
100 %
100 %
100 %
CURRENT
CURRENT
CURRENT
CURRENT
CURRENT
NO
NO
NO
NO
NO
0 mA
0 mA
0 mA
0 mA
0 mA
2.00 s
2.00 s
2.00 s
2.00 s
2.00 s
100 %
100 %
100 %
100 %
100 %
YES
YES
DI5
DI6
YES
OPEN
OPEN
OPEN
OPEN
OPEN
NOT SEL
NOT SEL
NOT SEL
NOT SEL
NOT SEL
NOT SEL
NOT SEL
NOT SEL
NOT SEL
NOT SEL
(calculated)
(calculated)
(calculated)
(calculated)
(calculated)
(calculated)
(calculated)
(calculated)
(calculated)
(calculated)
200.0 % Ihd
200.0 % Ihd
200.0 % Ihd
200.0 % Ihd
200.0 % Ihd
300.0 %
300.0 %
300.0 %
300.0 %
300.0 %
20 LIMITS
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
- 50 Hz
- 50 Hz
- 50 Hz
- 50 Hz
- 50 Hz
50 Hz
50 Hz
50 Hz
50 Hz
50 Hz
21 START/STOP
21.1 START FUNCTION
AUTO
AUTO
AUTO
AUTO
AUTO
300.0 ms
300.0 ms
300.0 ms
300.0 ms
300.0 ms
COAST
COAST
COAST
COAST
RAMP
21.4 DC HOLD
OFF
OFF
OFF
OFF
OFF
5 rpm
5 rpm
5 rpm
5 rpm
5 rpm
30. 0 %
30. 0 %
30. 0 %
30. 0 %
30. 0 %
22 ACCEL/DECEL
22.1 ACC/DEC 1/2 SEL
DI4
ACC/DEC 1
ACC/DEC 1
DI5
DI3
3.00 s
3.00 s
3.00 s
3.00 s
3.00 s
3.00 s
3.00 s
3.00 s
3.00 s
3.00 s
60.00 s
60.00 s
60.00 s
60.00 s
60.00 s
60.00 s
60.00 s
60.00 s
60.00 s
60.00 s
LINEAR
LINEAR
LINEAR
LINEAR
LINEAR
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Parameter
Factory
Hand/Auto
Torque
Control
PID Control
Sequential
Control
Custom
Setting
23 SPEED CTRL
23.1 GAIN
10.0
10.0
10.0
10.0
10.0
2.50 s
2.50 s
2.50 s
2.50 s
2.50 s
0.0 ms
0.0 ms
0.0 ms
0.0 ms
0.0 ms
0.00 s
0.00 s
0.00 s
0.00 s
0.12 s
100.0 %
100.0 %
100.0 %
100.0 %
100.0 %
NO
NO
NO
NO
NO
24 TORQUE CTRL
0.00 s
0.00 s
25 CRITICAL SPEEDS
25.1 CRIT SPEED SELECT
OFF
OFF
OFF
OFF
OFF
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
26 MOTOR CONTROL
26.1 FLUX OPTIMIZATION
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
26.3 IR COMPENSATION
0.0 %
0.0 %
0.0 %
0.0 %
0.0 %
FAULT
FAULT
FAULT
FAULT
FAULT
FAULT
FAULT
FAULT
FAULT
FAULT
NOT SEL
NOT SEL
NOT SEL
NOT SEL
NOT SEL
30 FAULT FUNCTIONS
NO
NO
NO
NO
NO
DTC
DTC
DTC
DTC
DTC
(calculated)
(calculated)
(calculated)
(calculated)
(calculated)
100.0 %
100.0 %
100.0 %
100.0 %
100.0 %
74.0 %
74.0 %
74.0 %
74.0 %
74.0 %
45.0 Hz
45.0 Hz
45.0 Hz
45.0 Hz
45.0 Hz
FAULT
FAULT
FAULT
FAULT
FAULT
20.0 Hz
20.0 Hz
20.0 Hz
20.0 Hz
20.0 Hz
20.00 s
20.00 s
20.00 s
20.00 s
20.00 s
NO
NO
NO
NO
NO
600.0 s
600.0 s
600.0 s
600.0 s
600.0 s
FAULT
FAULT
FAULT
FAULT
FAULT
FAULT
FAULT
FAULT
FAULT
FAULT
B-4
Parameter
Factory
Hand/Auto
Torque
Control
PID Control
Sequential
Control
Custom
Setting
31 AUTOMATIC RESET
31.1 NUMBER OF TRIALS
30.0 s
30.0 s
30.0 s
30.0 s
30.0 s
0.0 s
0.0 s
0.0 s
0.0 s
0.0 s
31.4 OVERCURRENT
NO
NO
NO
NO
NO
31.5 OVERVOLTAGE
NO
NO
NO
NO
NO
31.6 UNDERVOLTAGE
NO
NO
NO
NO
NO
31.7 AI SIGNAL<MIN
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
NO
NO
NO
NO
NO
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
32 SUPERVISION
NO
NO
NO
NO
NO
0A
0A
0A
0A
0A
NO
NO
NO
NO
NO
0%
0%
0%
0%
0%
NO
NO
NO
NO
NO
0%
0%
0%
0%
0%
NO
NO
NO
NO
NO
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
NO
NO
NO
NO
NO
0%
0%
0%
0%
0%
NO
NO
NO
NO
NO
0%
0%
0%
0%
0%
NO
NO
NO
NO
NO
0%
0%
0%
0%
0%
(Version)
(Version)
(Version)
(Version)
(Version)
(Version)
(Version)
(Version)
(Version)
(Version)
(Date)
(Date)
(Date)
(Date)
(Date)
33 INFORMATION
34 PROCESS SPEED
34.1 SCALE
100
100
100
100
100
34.2 UNIT
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Parameter
40 PID CONTROL
Factory
Hand/Auto
Torque
Control
PID Control
Sequential
Control
Custom
Setting
1.0
60.00 s
0.00 s
1.00 s
NO
ACT1
AI2
AI2
0%
100 %
0%
100 %
70 DDCS CONTROL
70.1 CHANNEL 0 ADDR
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
98 OPTION MODULES
B-6
Index
A
ACC COMPENSATION
6-33, 6-34
ACC/DEC RAMP SHPE
6-29
Accel/decel
6-28
6-28
ACCELER TIME 1
ACCELER TIME 2
6-29
ACT1 FUNCTION
6-51
6-51
ACT1 LIMIT
ACT2 FUNCTION
6-51
ACT2 LIMIT
6-51
6-56
ACTUAL 1 INPUT SEL
ACTUAL 1 MAXIMUM
6-57
ACTUAL 1 MINIMUM
6-57
ACTUAL 2 INPUT SEL
6-56
ACTUAL 2 MAX SCALE
6-58
ACTUAL 2 MIN SCALE
6-58
Actual Signal Display
2-4
Actual Signal Display Mode
2-4, 4-1
Actual Signals
2-4, 4-1, 4-2
full name
2-5
selecting to the display
2-5
selection
4-3
ACTUAL VALUE 1
4-4
ACTUAL VALUE 2
4-4
ACTUAL VALUE SEL
6-56
AI MIN FUNCTION
6-41
AI SIGNAL
6-49
ANALOGUE INPUTS
4-4
Analogue inputs
6-12
filtering
6-12
scaling
6-13, 6-14
ANALOGUE OUTPUT 1
6-20
ANALOGUE OUTPUT 2
6-21
ANALOGUE OUTPUTS
4-4
Analogue outputs
6-19, 6-20, 6-21
filtering
6-21
scaling
6-21
APPL BLOCK OUTPUT
4-4
APPL SW VERSION
6-52
APPLIC RESTORE
3-3
APPLICATION MACRO
3-3
Application Macros
2-1, 5-1
access
5-3
applications
5-3
factory
hand/auto
PID-Control
selecting
sequential control
torque control
Automatic reset
AUTOTUNE RUN ?
5-4
5-7
5-10
3-1, 3-3
5-16
5-13
6-48
6-34
C
2-1
Control Panel
Coast stop
6-27
Common reference
2-12
CONST MAGN TIME
6-27
CONSTANT SPEED SEL
6-10
Constant speeds
4-6, 6-9
Contrast setting
2-9
CONTROL DEVIATION
4-4
Control location
4-5
selecting
4-7
Control operation
4-1
Control Panel
2-1
keys
2-2, 2-3
operation
2-4
Control source
selecting
4-7
CONTROL SW VERSION
6-52
Copying parameters from one unit to other
units
2-10
Critical speeds
6-36
CTRL LOCATION
4-3
CURRENT
4-3
CURRENT FUNCTION
6-51
CURRENT LIMIT
6-51
D
DC BUS VOLTAGE %
DC BUS VOLTAGE V
DC HOLD
DC HOLD CURR
DC HOLD SPEED
DECELER TIME 1
DECELER TIME 2
4-3
4-3
6-27
6-27
6-27
6-28
6-29
I-1
DECIMALS
DELAY TIME
DERIVATION TIME
Device type
DI1-6 STATUS
DIRECTION
Direction
Display language
Download
Drive Selection Mode
Drives
selecting
6-53
6-48
6-33
2-3
4-4
6-3
2-3
3-1
2-8
2-11
2-11
E
6-56
6-7, 6-8
6-7
6-5
6-7
6-2
6-4
6-3
4-5, 4-6
2-12
6-42
4-3
4-3
4-6
F
Factory Macro
control signal selections
external connections
input and output signals
operation diagram
Factory-set defaults
Fault Display
Fault functions
Fault History
clearing
display
displaying
FAULT RESET SEL
Faults
displaying
resetting
FILTER ON AI1
FILTER ON AI2
I-2
5-4
5-6
5-5
5-4
5-4
5-1
2-4
6-40
2-4, 4-5
2-6
2-4
2-6
6-23
2-4
2-6
2-6
6-14
6-15
6-15
6-21
6-21
6-38
6-38
4-3
2-8
FILTER ON AI3
FILTER ON AO1
FILTER ON AO2
FLUX BRAKING
FLUX OPTIMIZATION
FREQUENCY
Function Mode
Functions
performing
selecting
2-9
2-9
G
GAIN REL
Group 10 reference select
Group 10 start/stop/direction
Group 12 constant speeds
Group 13 analog inputs
Group 14 relay outputs
Group 15 analogue outputs
Group 16 system contr inputs
Group 20 limits
Group 21 start/stop
Group 22 accel/decel
Group 23 speed ctrl
Group 24 torque ctrl
Group 25 critical speeds
Group 26 motor control
Group 30 fault functions
Group 31 automatic reset
Group 32 supervision
Group 33 information
Group 40 PID-Control
6-32
6-4
6-2
6-9
6-12
6-16
6-19
6-22
6-24
6-26
6-28
6-30
6-35
6-36
6-38
6-40
6-48
6-50
6-52
6-54
H
Hand/Auto Macro
control signal selections
external connections
operation diagram
HEATSINK TEMP
5-7
5-9
5-8
5-7
4-3
I
ID-number
Information
INTEGRATION TIME
Introduction
INVERT AI1
INVERT AI2
2-3
6-52
6-32
1-1
6-14
6-15
INVERT AI3
INVERT AO1
INVERT AO2
6-15
6-21
6-21
K
N
4-5
2-12
2-4
6-4
4-6
4-4
Keypad Control
Keypad control
Keypad Modes
KEYPAD REF SEL
Keypad reference
KILOWATT HOURS
L
LANGUAGE
Language
Limits
Living zero
Local
3-2
3-1, 3-2
6-24
6-41
2-3, 2-12, 4-5
M
Manual
how to use
1-1, 1-2
MAXIMUM
6-25
MAXIMUM AI1
6-13
MAXIMUM AI2
6-15
MAXIMUM AI3
6-15
MAXIMUM CURRENT
6-24
MAXIMUM SPEED
6-24
MAXIMUM TORQUE
6-25
Meaning of the symbol in the Status Display. 212
MINIMUM
6-25
MINIMUM AI1
6-13
MINIMUM AI2
6-14
MINIMUM AI3
6-15
MINIMUM AO1
6-21
MINIMUM AO2
6-21
MINIMUM SPEED
6-24
Monitor ACS 600
4-1
Motor control
6-38
Motor ID run
3-1, 3-5
MOTOR ID RUN?
3-5
Motor Information Parameters
3-1
MOTOR NOM CURRENT
3-4
MOTOR NOM FREQUENCY
3-4
MOTOR NOM POWER
3-4
MOTOR NOM SPEED
3-4
NUMBER OF TRIALS
6-48
O
OP HOUR COUNTER
Operational Commands
OUTPUT VOLTAGE
OVERCURRENT
Overview of ACS 600 Programming
OVERVOLTAGE
OVERVOLTAGE CTRL
4-3
2-12
4-3
6-48
2-1
6-25
6-25
P
PANEL LOSS
Parameter Groups
PARAMETER LOCK
Parameter Mode
Parameters
alternate settings
changing value
downloading
listed
operating data
recalling
restoring
saving
selecting
uploading
PASS CODE
PID DERIV FILTER
PID DERIV TIME
PID INTEG-TIME
PID-CONT GAIN
PID-control
PID-Control Macro
control signal selections
external connections
input and output signals
operation diagram
POWER
Pre-progammed parameter sets
PROCESS SPEED
6-41
2-1, 6-1
6-22
2-7
6-1
A-1, B-1
2-7
2-8
A-1, B-1
4-1
5-2
3-3
5-2
2-7
2-8
6-23
6-56
6-56
6-55
6-55
6-54
5-10
5-12
5-11
5-10
5-10
4-3
2-1
4-3
I-3
Programming
2-1
R
6-29
6-51
6-51
6-51
2-12
2-3
6-4
1-2
6-16
6-16
6-18
6-18
2-3, 2-12
6-22
2-3
S
Safety instructions
Mains connection
SCALE AI1
SCALE AO1
SCALE AO2
Sequential Control Macro
control signal selections
external connections
input and output signals
operation diagram
Setting the contrast
SPEED
Speed control
SPEED1 FUNCTION
SPEED1 LIMIT
SPEED2 FUNCTION
SPEED2 LIMIT
STALL FREQ HI
STALL FUNCTION
STALL TIME
Start Display
START FUNCTION
Start/stop
Start/stop/direction
Starting the drive
Start-up
parameters
I-4
6-43
6-13
6-21
6-21
5-16
5-19
5-18
5-17
5-16
2-10
4-3
6-30
6-51
6-51
6-51
6-51
6-46
6-45
6-46
2-4
6-26
6-26
4-6, 6-2
2-12
Start-up data
Start-up data group
Start-up data parameters
Status row
STOP FUNCTION
Stopping the drive
Supervision
System contr inputs
3-1
2-1
2-1, 3-1, 3-2
2-3, 2-12
6-27
2-12
6-50
6-22
T
TEST DATE
THERM PROT FUNC
TORQ RAMP DOWN
TORQ RAMP UP
TORQUE
Torque Control Macro
external connections
input and output signals
operation diagram
Torque ctrl
TORQUE LIMIT
TORQUE1 FUNCTION
TRIAL TIME
6-52
6-42
6-35
6-35
4-3
5-13
5-13
5-13
5-13
6-35
6-51
6-51
6-48
U
UNDERLOAD CURVE
UNDERLOAD FUNC
UNDERLOAD TIME
UNDERVOLTAGE
UNDERVOLTAGE CTRL
USER DISPLAY SCALE
User Macro
6-46
6-46
6-46
6-25
6-25
6-53
5-2
W
Warnings
2-4
3-1