24357861 2
24357861 2
24357861 2
014634 GB
24.08.2009
Hörmann KG Verkaufsgesellschaft
D-33803 Steinhagen
1. S400 -> „ON“
2. 3. 4.
5. 6. 7.
8. P991 P991
LIDL / V2012 0 V3515Iso 5
V5015SE/ V5030SE / V6030SE 1 H3530 6
V2715SER 2 V6020TR 7
V3009 3 Turboflex V4530 8
V2515FoodL 4
9. 10.
14. 15.
E.I.C.H. won´
won´t blink?
blink?
• No problem!
problem! Switch off panel with mains switch.
display goes off,
switch. Wait until
off, open control panel and set the single DIL-
DIL-
Corrections necessary?
necessary?
switch in the right part of the mainboard to the „ON“
ON“
position.
position. Now push the emergency stop button and switch on
the panel again.
again. • Press the emergency stop button.
button. The display shows
P000 in the programming mode.
mode.
• The display now showsP000
showsP000 and is in the programming
mode.
mode. Choose parameter P999.P999. with the arrow keys on the • To correct the end limit open position choose
foil key pad.
pad. Briefly press STOP and change the displayed
parameterP231
parameterP231,, for crrection of the end limit close
value from 1 to 2, press STOP until the dot stops blinking.
blinking.
The display changes back to P000 again.
again.
choose P221 .
• Choose parameter P210 , briefly press stop and increase the • Briefly press STOP and set correction values.
values. Don´
Don´t
displayed value from 0 to 3. forget to save by continuously pressing STOP until the
dots stop blinking!
blinking!
• Press STOP and hold until the dots stop blinking.
blinking.
• Pull out the emergency stop button and continue as said
before.
before.
It Functions!!
Functions!!
Test Correction Values Now!
Now!
• As it is ment to do.
do.
• If still problems occure that you cannot fix
with the documentation give us a call.
call.
• Pull out the emergency stop button and test the end
limit positions.
positions.
• P.S.: ... Up to here all items will be found in the operation manual that is part of the wiring
• If the end limits still are not ok correct again.
again. diagram...
diagram...
•(GB)
8.2a
8.2b
W1 W2 W5
(W51) W5 W4 W3
8.2c
W3
W4
W5
W2 (W51)
W1
V 5015 SE / V 5030 SE V 6030 SE
1 1
2a
2 3
2b
2b
2a
3 4
4
V 2715 SE R
0 1 2 3 4 5 6 7 8 9
H28-283
wiring diagramme
adjustment instructions
GB
Table of contents Spalte X: eine automatisch erzeugte Seite wurde manuell nachbearbeitet SEUJ005D.F06/LIE/12.04.2007
1 3
Datum contents
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circuit board
X11 : BK
X16 : BK
X13 : GN
X12 : GN
local energy supplier, and national electrotechnical regulations
Technical connection requirements, including those from the
X12=PE
X11 L N L1 X16 31 32 30 X11 N X16 31 32 30 X11 N X13 T1 T2 T3 PE PE PE
/ H1:N 7.1
PE
/ X14:11 7.1
W2 7 8 W2 7 8
Ölflex-110 Ölflex-110
10x0,5mm² 10x0,5mm²
control cable control cable
must be observed
W1 1 2 3 PE
2 4 6 2 4 6
LIYCY-JZ
Q1 Q1 4x1,5mm²
.3 1 3 5 .2 1 3 5 motor cable
LT16 KH16B
SH=WH
PE PE PE
The connection must be made by licenced personnel!
X3 BN X3 BU X3 BN X3 BU X3 U V W PE PE
BN BU BN BU
X0 L N PE X0 L N PE
G1 G1
U V W
SW SW SW SW
M1
M
CEE CEE A1 A1 3~
L N PE Y1 Y1 PE
A2 A2
circuit board
24V
3 E201 E212 IN1 IN2 IN3 IN4 IN8 IN10 IN9 IN7
F201 F212 E101 E102 E103 E104 E108 E110 E109 E107
SK2 =NA=
watchdog 4 / X23:61 11.5
24V 24V 24V 24V 24V 24V 24V 24V
1
S7
2
S35
X21A : BK
X21B : OR
X22 : BK
X24A : GN
X26 : BK
4 4 4
S32 S33 S34 S36
sluice on/off
emergency-OFF impulse up impulse operation reserve
interlock ON/OFF
option option
3 5
Datum impulse generator
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circuit board
X27 + - KS Cr Ak LS
5 4 1 6 2 3
E360 IN6 IN5
+24 GND1 F361/F363/F364 E106 E105
5 4 1 6 2 3 Activation
+12
X22 55 X27 5 X24B 74 73 X27 4 X24B 72 X27 1 X22 58 X27 6 X24B 75 X27 2 X21C 48 X27 3
WX.3
6x
X.3 + - KS Cr Ak LS
5 4 1 6 2 3
5 4 1 6 2 3
/ X3.2:3 6.0
/ X3.2:2 6.0
/ X3.2:1 6.0
X3.1 7 8 9 10 11
WA5.1 BN WH GN YE GY
LIYY_757
5x0,5mm²
contact bar
BN WH GN S E YE GY
A5.1
BAT
24V
IN5
GND E105
X21C 47 49 48 X27 3
X.3:3 5.8 /
X3.1:8 5.8 /
X3.1:7 5.8 /
ILG ALG
option
W3 W4 WS4 W(S41.1) W(S41.2) W(S41.1) W(S41.2)
LIYY_757 ASD_757 Ölflex-110 ASD_ILG ASD_ILG ASD_757 ASD_757
BN BU WH BN BU WH 1 4 3 2 BN BU BN BK BU WH BK BU BK BN BU WH
4x0,14mm² 4x0,14mm² 4x0,75 3x0,14mm² 4x0,14mm² 2x0,14mm² 5x0,14mm²
photocell photocell photocell photo grille transmitter photo grille receiver photo grille transmitter photo grille receiver
transmitter receiver
+ - + - + NO
photocell transmitter photocell receiver photocell photo grille transmitter photo curtain receiver photo grille transmitter photo curtain receiver
circuit board
X16:31 3.5 /
X11:N 3.5 /
WH1 WH2
Ölflex-110 Ölflex-110
3x0,75mm² 2x0,75mm²
traffic light flashing beacon
H1 H2
traffic light N R G flashing beacon N G
R G
traffic light flashing beacon door open signal door closed signal
option option
6 8
Datum output module
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circuit board
.A8 A8 A9
COMFORT +24 GND COM NC NO COM NC NO COMFORT +24 GND COM NC NO COM NC NO COMFORT +24 GND COM NC NO COM NC NO
GN BN PK VT BK WH GY YE GN BN PK VT BK WH GY YE GN BN PK VT BK WH GY YE
7 1 x COMFORT 2 x COMFORT 9
Datum radar (optional)
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circuit board
IN4 IN1
A3 E104 E101
24V 24V 24V
E401
E501 E502 GND GND
A6
radio receiver
WA4 1 2 3 4 WA7 1 2 3 4
Ölflex-110 Ölflex-110
4x0,5mm² 4x0mm²
photocell 2 (optional) radar
2 3 - NO
A4 A7
L1 L2
1 4 + COM
8 10
Datum option
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A1.1
TST-RFuX-COM
1
2 #1
3
4 .X4 .X3
1 2 3 4 5 6 1 2 3 4 5 6
5 1 2 3 4 5 6 1 2 3 4 5 6
10
interlock
A2.1
TST-RFuX-COM
1
2 #2
3
4
.X4 .X3
1 2 3 4 5 6 1 2 3 4 5 6
5
1 2 3 4 5 6 1 2 3 4 5 6
6
10
9 11
Datum option
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circuit board
W2 1 2 3 4 5 6 WSF
membrane keypad
X3 4 2 6 3 5 1
colours according to IEC757
BK black GY grey
GN green SR silver
VT purple violet
DES external
membrane keypad
emergency-OFF 1
10 12
Datum DES
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T1
T2
T3
Klemmennummer
T1
T2
T3
PE
PE
PE
1 2 3 PE SH
4x1,5mm²
LIYCY-JZ
W1
1 2 3 PE SH
U V W PE PE
U
PE
X3 PE
operator
11 13
Datum terminal connection diagramme
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COM
COM
COM
NO
NO
NO
NC
NC
NC
Klemmennummer
11
12
10
11
12
10
11
12
10
3x0,75mm²
2x0,75mm²
Ölflex-110
Ölflex-110
WH1
WH2
R G G
R G
H1 H2
door open signal
flashing beacon
traffic light
option
option
option
=
12 14
Datum terminal connection diagramme
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COM
NO
NC
Klemmennummer
21
22
20
door closed signal
13 15
Datum terminal connection diagramme
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X21A
+24
+24
+24
+24
+24
+24
Klemmennummer
40
41
40
42
40
43
40
41
40
41
40
41
41
WH YE WH YE WH YE 4
2x0,75mm²
2x0,75mm²
2x0,75mm²
8x0,34mm²
8x0,34mm²
8x0,34mm²
COMFORT
COMFORT
COMFORT
Ölflex-110
Ölflex-110
Ölflex-110
Ölflex-110
4x0mm²
WS32
WS33
WS34
.WA8
WA8
WA9
WA7
WH YE WH YE WH YE 4
3 4 3 4 3 4 WH YE WH YE WH YE COM - + NO
3 3 3 - NO
4 4 4 WH WH WH + COM
radar (optional)
impulse down
impulse up
14 16
Datum terminal connection diagramme
Bearb. Lie
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X21B option
GND
GND
GND
GND
GND
+24
+24
+24
+24
+24
+24
+24
+24
+24
+24
+24
Klemmennummer
44
45
44
46
44
45
44
46
44
44
46
45
44
46
44
45
44
46
44
GN BN PK VT GN BN PK GN BN VT 1 2 3 4 1 2 3
8x0,34mm²
8x0,34mm²
8x0,34mm²
4x0,5mm²
COMFORT
COMFORT
COMFORT
Ölflex-110
Ölflex-110
4x0mm²
.WA8
WA8
WA9
WA4
WA7
GN BN PK VT GN BN PK GN BN VT 1 2 3 4 1 2 3
GN BN PK VT GN BN PK GN BN VT 1 2 3 4 + - NO COM
2 3 - NO
GN GN GN 1 4 + COM
.A8 A8 A9 A4 A7
no photocell 2 for jumper
photocell 2 (optional)
radar (optional)
radar (optional)
=
=
15 = 17
Datum terminal connection diagramme
Bearb. Lie
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dig. limit
switch
=
=
Anschluß BN BU U V W PE PE 4 2 6 3 5 1
M
1.4
3~
SW SW PE
DES
M1
G1
external emergency-OFF 1
operator
brake
DES
=
16 18
Datum connection diagramme X3
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Anschluß 8 9 10 11 7
WH GN YE GY BN
LIYY_757 5x0,5mm²
WA5.1
WH GN YE GY BN
WH GN YE GY BN
WH
A5.1
crash protection
contact bar
Activation
17 19
Datum connection diagramme X3.1
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Änderung
0
Anschluß
Datum
1
EWS
+
BN
BN
transmitter
NC
BU
BU
-
=
RES
Name
3
-
WH
WH
= W3
RES
LIYY_757 4x0,14mm²
Norm
Gepr.
Bearb.
Datum
photocell
1
4
transmitter
Lie
EWE
+
BN
BN
X3.2
BU
BU
24.08.2009
-
=
Out
6
-
WH
WH
= W4
Out
ASD_757 4x0,14mm²
photocell
1
receiver
1
1
Urspr.
S4
+
photocell
2
2
2
-
=
-
photocell
+
4
3
3
NO
COM
COM
WS4
3
4
4
= Ölflex-110 4x0,75mm²
NO
photocell
Ers.f.
1
S41.1_ILG
BN
BN
+24
3
+24
BU
BU
GND
W(S41.1)
ASD_ILG 3x0,14mm²
photo curtain
4
S41.2_ILG
BN
BN
+24
transmitter
5
BU
BU
Ers.d.
4
+24
BK
BK
4
GND COM
Hörmann KG
W(S41.2)
6
WH
WH
ASD_ILG 4x0,14mm²
NO
photo curtain
Verkaufsgesellschaft
D-33803 Steinhagen
receiver
1
S41.1_ALG
BK
BK
+24
BU
BU
GND
W(S41.1)
ASD_ILG 3x0,14mm²
5
photo curtain
4
S41.2_ALG
BK
BK
transmitter
5
BU
BU
4
+24
BN
BN
GND COM
W(S41.2)
6
WH
WH
ASD_ILG 4x0,14mm²
NO
photo curtain
receiver
6
H28-283
8
=
Gesamt
22
+
9
Blatt
20
19
0 1 2 3 4 5 6 7 8 9
Spannung
V Page
W1 X3 X13 LIYCY-JZ 4 4 1,5 motor cable
W2 X3 X16;X11;X25;X23 Ölflex-110 10 10 0,5 control cable
W3 X3.2 EWS LIYY_757 4 3 0,14 photocell transmitter
W4 X3.2 EWE ASD_757 4 3 0,14 photocell receiver
W6 A1.1-.X4 A2.1-.X4 6 6
W(S41.1) X3.2 S41.1_ILG;S41.1_ALG ASD_ILG 3 4 0,14 photo grille transmitter
W(S41.2) X3.2 S41.2_ILG;S41.2_ALG ASD_ILG 4 8 0,14 photo grille receiver
WA4 X21B A4 Ölflex-110 4 4 0,5 photocell 2 (optional)
WA5.1 X3.1 A5.1 LIYY_757 5 5 0,5 contact bar
WA5.2 A5.2 S51.2-S;S51.2-E LIYY_757 4 4 0,14 Diodes
WA7 X21B;X21A A7 Ölflex-110 4 4 0 radar
WS30.1 A5.2 S30.1 LIYY_757 3 3 0,14 contact bar receiver
WS30.2 A5.2 S30.2 LIYY_757 3 3 0,14 contact bar transmitter
WS33 X21A S33 Ölflex-110 2 2 0,75 impulse down
WS34 X21A S34 Ölflex-110 2 2 0,75 impulse operation
WS36 X22 S36 Ölflex-110 2 2 0,75 intermediate stop (optional)
WS51 A5.2 S51.1 Ölflex-110 2 2 0,5 crash protection
WA8 X21B;X21A A8 COMFORT 8 8 0,34
WA9 X21B;X21A A9 COMFORT 8 8 0,34
.WA8 X21B;X21A .A8 COMFORT 8 8 0,34
WH1 H1 H2;X14 Ölflex-110 3 3 0,75 traffic light
WH2 X14 H2 Ölflex-110 2 1 0,75 flashing beacon
WS4 X3.2 S4 Ölflex-110 4 4 0,75 photocell
WS32 X21A S32 Ölflex-110 2 2 0,75 impulse up
WSF X400 SF 4 0 membrane keypad
WX.3 X.3 X27 6 6
19 21
Datum cable overview
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20 22
Datum parts list
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21
Datum parts list
Bearb. Lie
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Indicates danger to the control. ) Indicates information which is useful, but not
absolutely necessary, for using door control TST
Hörmann KG Verkaufsgesellschaft FUH.
D-33803 Steinhagen
6 Initial operation... 14
6.1 ... with absolute encoder ...........................................................................................................14
6.2 ... with mechanical limit switches.............................................................................................14
6.3 Requesting new teach-in for limit stops..................................................................................15
Overview of outputs 17
8 Overview of inputs 18
9 Functions 19
9.1 Software update .........................................................................................................................19
9.2 Door cycle counter.....................................................................................................................19
9.3 Maintenance counter .................................................................................................................19
9.4 Hold-open phase ........................................................................................................................19
9.5 Warning phase before door cycle/clearing time .....................................................................20
9.6 Limit stop correction .................................................................................................................20
9.7 CLOSE movement......................................................................................................................20
9.7.1 Correct travel limit door CLOSE..........................................................................................20
9.7.2 Start of the CLOSE movement.............................................................................................21
9.8 OPEN movement ........................................................................................................................21
9.8.1 Correct travel limit door OPEN ............................................................................................21
1 Safety instructions
2 Technical data
Strictly observe the following important safety instructions, as well as the fitting and connection instructions,
during initial operation and operation of the control: Dimensions of housing (W x H x D): 200 x 400 x 175 mm (without wall holder)
- All installation, initial operation and maintenance work must be carried out exclusively by qualified personnel. Fitting: Via wall holder on floor of housing, standing vertically
The following regulations must be observed with special care: VDE0100, EN 50110 (VDE0105), EN 60204 Supply voltage via L, N, PE: 230 VAC ±10%, 50...60 Hz
(VDE0113), EN 50178 (VDE0160), EN 60335 (VDE0700), fire prevention regulations, accident prevention permissible range: 110...240 V ± 10%/50...60 Hz
Fuse: 16 A K Characteristics
regulations, as well as the relevant applicable regulations for industrial doors (ZH1/494, EN12453, EN12978)
Own consumption of control: max. 30 W when fully equipped
- The control may only be opened if the supply is disconnected at all poles.
external supply 1 (230 V): 230 VAC ±10%, 50...60 Hz
- If the voltage-free contacts of the relay outputs or other contact points are externally fed, e.g. operated with a (fused on the printed board: F202/1 AT)
dangerous voltage that may still be present after switching off the control or pulling the mains plug, a respective Control voltage/external supply 2: 24 VDC regulated (±5% at nominal voltage 230 V)
warning label must be clearly visible on the control housing. ("Attention! Switch off all mains current circuits max. 500 mA to 40 °C, max. 250 mA to 50 °C
before accessing the connecting terminals.") incl. optional plug-in modules
- Do not operate the control if it is open. Fused via self-resetting semiconductor fuse, short-circuit proof via central circuit
regulator
- Operating the control with a dismantled CEE plug is only permitted if the mains supply can be disconnected
Control voltage/External supply 3: For electronic limit switch and safety strip
from the control at all poles via a suitable switch. The mains plug or the replacement switch used must be easily Nominal value 11.5 V/max. 130 mA
accessible. Control inputs: 24 VDC/type 15 mA, max. 26 VDC/20 mA
- To avoid danger, the connecting cable of the unit, if damaged, must be replaced by the manufacturer, his after- all inputs must be connected potential-free or:
sales service or a similarly qualified person. < 5 V: inactive Æ logical 0
- Even after the supply has been switched off, dangerous voltages are present in the intermediate circuit > 7 V: active Æ logical 1
Min. signal length for input control commands: > 100 ms
capacitors for up to five minutes. The discharge time for voltages under 60 V DC is at most 5 minutes. Touching Galvanic separation via optoelectronic coupler on printed board
internal control parts during this discharge time is dangerous. Inputs INK 1 and INK 2: For two 24 V active impulse inputs offset by 90°, with max. load of 20 mA
- A defective power supply unit may considerably increase the discharge time of the intermediate circuit < 5 V: inactive Æ logical 0
capacitors to a voltage value under 60 V DC. Discharge times of up to 10 minutes may result. > 16 V active Æ logical 1
- If the 24 V control voltage is short-circuited or extremely overloaded, the power supply unit will not switch on RS485 A and B: Only for electronic limit switches
even though the intermediate circuit capacitors are charged. Display and LEDs remain dark. The power supply RS485 Level, terminated by 100 Ω
Safety chain/Emergency-off All inputs must be connected voltage-free
unit can only be switched on after the short-circuit or extreme overload has been remedied.
Contact loading capacity: ≤ 26 VDC/ ≤ 120 mA
- The power supply unit is fed by the intermediate circuit capacitors for several seconds after the supply has been If the safety chain is interrupted, no operator movement is possible, not even in dead-
switched off and continues its supply function for a period of time, depending on the power supply unit load. In man mode
this case, the V 805 glow lamp lights up until the voltage has decreased. Safety strip input: For electrical safety strips with 8.2 kΩ terminating resistor and for dynamic optical
- Sections of the processor circuits are directy linked galvanically to the power supply. This must be considered systems
when carrying out any possible control measurements (when carrying out measurements in this area of the Alarm signal 24 VDC/min. 10 mA/max.100 mA
Only Ohmic loads!
process circuit, do not use measurement instruments with PE reference of the measuring circuit).
Relay outputs If inductive loads (e.g. additional relays or brakes) are connected, these must be
- Do not operate the control without a connected protective earth conductor. If the protective earth conductor is equipped with corresponding interference suppression (recovery diode, varistors, RC
not connected, dangerously high voltages occur on the control housing, due to leakage capacities. The modules).
protective earth conductor must be connected according to EN 50178, paragraph 5.2.11.1 for increased leakage USB For USB Memory Sticks (PC compatible)
currents >3.5 mA. HOST Plug connector: Type A
- If the control is covered in condensation, do not switch it on or operate it. This can destroy the control. Max. power consumption: 100 mA
Max. cable length 2 m
- If controls are used outside the specified temperature range, a regulated, monitored heating system must be
provided to ensure that the specified operating temperature is maintained when switching on and operating the Alternatively For PC communication with Feig protocol
control. Device Plug connector: Type B
- Do not operate a control with damaged keypad or vision panel. Damaged keypads and windows must be Max. cable length 2 m
replaced. To prevent damage to the keypad, do not operate it with sharp objects. The keypad is designed for Communication module Only suitable for TST RFUxCom
finger operation. Relay K3: Changeover contact for releasing electromechanical brakes with upstream brake
Standard braking relay: rectifier
- Before switching on the control supply for the first time, ensure that the evaluator cards (plug-in modules) are 230 VAC/3 A
plugged in the correct position. The control may be damaged if the cards are not plugged correctly or are If EMERGENCY-OFF is activated, the brake relay will be released.
twisted, or if non-approved cards from other manufacturers are used. Relays K1 and K2: Volt-free change-over contact Contacts used for power switching
- When operating the door in dead-man mode, ensure that the door area is visible to the person operating the "Malfunction/door position signals/traffic light min. 10 mA
can no longer switch small currents.
door, as safety devices such as the safety strip and photocell do not activate in this mode. functions" max. 230 VAC/3 A
- Check the parameter settings and the function of the safety devices. Parameters, bridges and other command Operator output: For operators up to 1.5 KW at 230 V
units may only be set by instructed personnel. Motor constant current at 100% on-time and 40°C ambient temperature: 10 A
Motor constant current at 60% on-time and 50°C ambient temperature: 8 A
May be briefly overloaded up to 20 A for 0.5 s
Non-compliance with this safety information may endanger personal health and Max. length of motor cable: 15 m
safety, and may also damage the control. Brake resistance load (optional): Max. 1.5 KW for max. 0.5 seconds.
Repeat rate min. every 20 seconds.
These safety instructions do not claim to be complete. Please contact your supplier if you have any questions about the
Temperature range (TST FUH- CXP) For printed boards, observe the own heat in the housing!
product. Operation: -20 … + 70 °C
The manufacturer has carefully checked the unit hardware and software, as well as the product documentation, but can Storage: -25 … + 70 °C
not guarantee that it is free of errors. Temperature range (TST FUH- CX) Installed in the housing
The user must label the unit (type plate with name and address of manufacturer, serial number, type designation, supply Operation: -20...+50 °C
voltage and temperature range). Storage: -25...+70 °C
Humidity Up to 80% non-condensing
Vibration Low-vibration fitting, e.g. on a masonry wall
Protection category IP 54
Weight Approx. 5 kg
Directive Standards:
EMC Directive: 2004/1/08/EC EN 61000-6-3: Emitted interference, residential environments
EN 61000-6-2: Interference resistance, industrial environments 4 Electrical connection
EN 61000-6-4: Emitted interference, industrial environments
Low-voltage directive: EN 60335-1/02.2007: Safety of electrical equipment for domestic use and
The shield must be connected on both sides
2006/9/5/EC similar purposes/Part 1
Type-tested according to: EN12453/02.(2001): Doors and Gates – Safety in Use of Power-Driven
(motor and control) and no additional
Doors - Requirements connections may be led in the cable.
EN12445/02.2001: Safety in use of power operated doors – Test
• Connection, testing and maintenance of the Maximum cable length: 15 m.
methods
open control may only be carried out in a • Very high electrostatic charges may
EN 61508: Functional safety of accumulate, especially with high-speed plastic
electrical/electronic/programmable electronic safety- voltage-free state. Closely observe the points
related systems listed in the safety instructions section. curtain doors. When this charge discharges,
Applied national technical specifications EN12978/09.2003: Doors – Safety devices – Requirements and test • After the control is switched off, dangerous the control may be damaged. Therefore,
regarding the directives above methods suitable countermeasures must be
voltage is still present for up to 5 minutes.
implemented to prevent electrostatic charging.
• Due to residual voltages, touching the
electronic components is dangerous. • Max. cross section for connections to printed
board terminals:
3 Fitting the control • Never operate the control when the housing
cover is open.
Single Finely
wire stranded
(rigid) (with/without
wire end
• After completing the wiring and before ferrule)
Min .100 mm switching on the control for the first time, Terminal screws 2.5 1.5
The system must be switched voltage-free check whether all motor connections on the
Plug-in terminals 1.5 1.0
control side and on the motor side are
while fitting the control. Motor terminals 2.5 2.5
tightened and the motor is correctly connected
Mains voltage 2.5 1.5
in star or triangle. Loose motor connection
50 °C usually cause damage to the converter.
• All voltage inputs are galvanically separated
-20 °C from the supply by a basic isolator. All
components attached to the control must have
• Before fitting, check the control for shipping at least one additional isolation with a rated
damage or other damage. In some cases, 1x 230 VAC, voltage of > 230 V (according to EN 60335-1).
damage inside the control may cause N , PE • For compliance with EMV directives, only
considerable consequential damage to the Min .100 mm shielded, separate motor cables may be used.
control and even endanger the health and safety
of the user.
• Touching the electronic components, especially
those of the processor circuit, is prohibited.
Figure 1: Fitting the control
Electronic components may be damaged or
destroyed by electrostatic discharge.
• Before opening the housing cover, make sure
that no borings lying on the cover can fall into
the housing.
• Ensure that the control is fitted free of torsion.
• Unused cable entries must be closed by suitable
measures to maintain the housing's IP54
protection category.
• Do not subject the cable entry points to any
loads, particularly tensile loads.
K1
K2
X301
IMPORTANT
The mains plug must be
visible and accessible
from the control.
Figure 4: Motor connection
IMPORTANT
To ensure smooth operation of door control TST FUH, a shielded motor cable must be used. Also, do
Figure 3: Supply main connection not run any leads other than those of the motor connection in this cable.
X2
X2
90 91 60
90 91 60
4.4.1 Absolute encoder
X26
X26
X27 X27
+12V 3
GND 2
70 71 72 73 70 71 72 73 74 3 RS 485-B 4
6
Dynamic optical
2 Emerg.- 6
5 off chain
"Electrical" strip system 1 1
4 24V
Coiled Coiled Emerg.-
cable
3 3
cable
5
off chain
J 900: 1 - 2 J 900: 1 - 2
1 1
Door leaf RS 485-A
Door leaf
terminal terminal
box box
resistor
Green
8,2K 1,2K X27
Jumper Receiver White
J900 J600 is Brown
found on the Inside
top right (Brown)
57 58 59 70 71 72 73 74 75 corner of the Outside
X24A X24B
circuit board (white)
Sender
¿ OPEN A T T E N T I O N:
Not all parameters are directly The parameter value can be viewed
or or modified (see below)
P. . . . Before initial operation of the control, check the electrical connection and the correct position of the
À CLOSE visible or modifiable, depending
on the password and the
Display varies with selection plug-in cards.
After initial start-up is complete, test the function of all safety devices. After initial operation is
positioning type setting
complete, test the function of all safety devices.
Parameter processing with selected parameter
1. Control is in parameterisation
mode
Name of desired parameter displays
P. 0 1 0 6.1 ... with absolute encoder
2. The current parameter value is
Å STOP (short) Opening the parameter displayed: 5 1. Open CALIBRATION mode by briefly pressing the Å STOP button
2. Move door to door CLOSED position using À CLOSE on the membrane keypad and save by pressing
3. Use the OPEN button to If the currently valid parameter value
¿ OPEN increase the parameter value
is modified, the decimal points will
flash 6
the Å STOP button for approx. 3 seconds.
or Use the CLOSE button to
À CLOSE decrease the parameter value 4
Move door to door OPEN position using ¿ OPEN on the membrane keypad and save by pressing the Å
STOP button for approx. 3 seconds.
4. The parameter is saved when all
or
Å STOP (long) Save set parameter value points have stopped flashing 6
Abort, the original parameter value is 6.2 ... with mechanical limit switches
STOP (short) Discard set parameter value displayed 4
5. Change to display the 1. Using the À CLOSE button, move the door to approx. 50 cm before closed position
Å STOP (short) parameter name
Display of parameter name
P. 0 1 0
Exiting parameterisation mode IMPORTANT If the door does not move, the motor is lacking in power or, if necessary, check if
the brake is released.
STOP (long) Parameterisation mode is The last saved value is automatically
Å exited immediately, door mode kept .... IMPORTANT The distance is very dependent on the door type and speed, for fast doors, increase
is active again
the value.
Perform a reset of the control With incorrect direction of door movement: incorrect motor rotating field, switch off the control
and swap the 2 motor connections.
Å+¿+À Press these simultaneously and hold approx. 3 seconds.
IMPORTANT 2. Set the lower pre-limit switch so that it just triggers
After approx. 1h, the service mode will automatically set back. To re-enter service mode,
briefly switch off the control and then switch on again, or carry out a reset.
3. Using the À CLOSED button, move the door to approx. 10 cm before closed position
7 Further connection options
IMPORTANT The distance is very dependent on the door type and speed. For fast doors,
increase the value.
4. Set the lower limit switch so that it just triggers 7.1 Photocell 7.2 External command controllers
7. Using the Ù OPEN button, move the door to approx. 10 cm before open position.
IMPORTANT The distance is very dependent on the door type and speed. For fast doors, increase
the value.
9. If necessary for the door type: Set EMERGENCY limit switch at top and bottom
Connect the NC contacts, e.g. in the safety circuit, in series with the thermal switch.
10. Press the Å STOP and ¿ OPEN buttons to skip to parameterisation mode. Select parameter P.980
"Service mode", open it, and set the parameter value "2" to "0" (automatic mode)
11. If required, correct the door OPEN and door CLOSED limit switch positions by fine-tuning the end Figure 11: Photocell connection
Figure 12: Connection for ext. command controllers
positions in automatic mode.
To prevent door from moving unintentionally, only adjust the limit switches if
EMERGENCY OFF is activated or control is switched off !
8 Overview of inputs
Overview of outputs
K1
K2
F202 1A
X11
K3 NC
K3 NO
K3 Com
K1 Com
K1 NO
K1 NC
K2 Com
K2 NC
K2 NO
U V W
230VAC PE
L,N,PE M Red traffic Green Brake relay
light: traffic
3~ Flashes light:
Relay
during
door active in
cycle and DOOR
clearance OPEN
phase position
The valid allocation of the inputs can be obtained in the switching documents!
I.365 Malfunction of the safety strip (closer) during the last closing, the message is deleted
11.2 Information messages after the close position has been reached without malfunctions
I.500 Upper limit switch is being corrected
General messages I.501 Upper pre-limit switch is correct
STOP Stop/reset status, waiting for the next entered command I.502 Upper limit switch band is correct
_Eu_ Lower limit switch Eu I.505 Lower limit switch is being corrected
≡Eu≡ Lower travel limit locked → No opening possible (e.g. air lock) I.506 Lower pre-limit switch correct
ZUF@ Active closing I.507 Lower limit switch band correct
I.510 Limit switch correction complete
-Eo- Upper travel limit Eo
I.515 Control is preparing automatic teach-in of limit switches
≡Eo≡ Upper travel limit locked → No closing possible (e.g. safety loop)
I.520 Max. speed during the automatic limit switch correction has not been reached.
@OPEN Active opening
I.555 Limit switch correction is being carried out
-E1- Centre travel limit E1 (intermediate travel limit)
I.901 Waiting for USB stick
≡E1≡ Centre travel limit locked → no closing possible (e.g. safety loop) The update file could not be found on the stick (the file with the name tst_fuh.bin should
I.902
FAIL Malfunction → Only dead-man operation possible, and possibly automatic opening be in the root directory)
Calibration → Setting the travel limits in dead-man operation I.903 File cannot be opened
EICH (With absolute encoder) → Begin process via STOP button I.904 ROM will be deleted
≡NA≡ Emergency-off → No door operation possible, hardware safety chain interrupted I.905 ROM is being programmed
NOTF Emergency operation → Dead-man operation, ignores all safety devices, etc. I.906 Update file has an incorrect format (not implemented yet)
'Hd' Manual → Dead-man operation Information messages during the parameterisation:
ParA Parameterisation noEr Error memory: no error stored
SYNC Synchronisation (Incremental position sensor/limit switch → unknown position) Er-- Error memory: error is found without a corresponding message
'Au' Automatic → Designates change of status from "Manual" to "Automatic" Prog Programming message during execution of original parameters or default set.
'Hc' Semi-automatic → Marks the change from"Manual mode" to "Automatic mode" General inputs
FUS First display after switching on (power up and self-test) E.000 OPEN button on membrane keypad
Status messages during calibration E.050 STOP button on membrane keypad
Request for calibration of lower travel limit (in dead-man operation) E.090 CLOSE button on membrane keypad
E.i.E.u.
Request for calibration of upper travel limit (in dead-man operation) E.101 Input 1 : see wiring diagram
E.i.E.o.
Calibration of intermediate travel limit E1 (in dead-man operation) E.102 Input 2 : see wiring diagram
E.i.E.1.
E.103 Input 3 : see wiring diagram
Status messages during dead-man operation:
E.104 Input 4 : see wiring diagram
Hd.cL Dead-man closing (membrane key: CLOSE) Input 5 : see wiring diagram
E.105
Hd.oP Dead-man opening (membrane key: OPEN) Input 6 : see wiring diagram
E.106
Hd.Eu Lower travel limit has been reached, no further dead-man closing possible Input 7 : see wiring diagram
E.107
Hd.Eo Upper travel limit has been reached, no further dead-man opening possible Input 8 : see wiring diagram
E.108
Hd.Ao Outside the permitted Eo position (no dead-man opening possible) Input 9 : see wiring diagram
E.109
Information message during automated operation: E.110 Input 10 : see wiring diagram
I.023 Emergency opening message released E.121 Input 21 : Reserve
I.080 Maintenance will be necessary soon/service counter will run down soon E.128 Input 28 : Reserve
I.100 Speed too high when upper travel limit is reached Safety/emergency stop chain
I.150 Speed too high when lower travel limit is reached E.201 Internal emergency-off "mushroom button" activated
I.160 Permanent OPEN still active E.211 External emergency-off 1 activated
I.161 Open command encoder priority active, close movement only with a command encoder E.212 External emergency-off 2 activated
that has the same priority (see p.5 x 4) General safety strip
I.170 Safety opening is being carried out E.360 Activation of internal safety strip
I.180 Wait for the command of the membrane keypad Radio control plug-in module
I.185 Waiting for acknowledgement (service request), display flashing E.401 Radio control channel 1
I.199 Door cycle counter implausible (re-initialise → parameter) E.402 Radio control channel 2
I.200 Reference position corrected or recognised (after calibration)
I.201 Reference position re-initialised Induction loop evaluator plug-in module
I.202 Reference position missing E.501 Detector channel 1
I.203 Reference position incorrect E.502 Detector channel 2
I.205 Synchronisation Internal inputs
I.210 Upper pre-limit switch implausible Fault signal from drive module
E.900
I.211 Lower pre-limit switch implausible
I.310 OPEN command is transmitted to door 2
I.360 Malfunction of the safety strip (opener) during the last closing, the message is deleted
after the close position has been reached without malfunctions
3 X2 ON
red 5 minutes operated according to the technical rules of the country o
2 1 8 OFF
Sensitivity b 1 ON 4.3 Indication of loop frequency installation as well as other regional regulations. Cable dimensions
Sensitivity a 1 infinite ON
Approx. 1 s after the detector has been aligned, the loop frequency is protection, grounding, disconnection, insulation control and excess
Holdingtime 1 8 ON
Frequency indicated via flash signals of the green LED. First, the 10kHz-digit is current protection should be especially considered.
72.5 mm
Sensitivity b 2.3 Frequency adjustment and rebalancing indicated. In steps of a loop frequency of 10kHz, the green LED of • According to machine directive 89/392/EWG, appendix IV, as wel
Sensitivity a The actual frequency of the detector can be adjusted in two levels the detector channel will flash one time. After a break of 1s , the as directive ZH1/494 of the German employer’s liability insurance
Holdingtime with the help of DIP- switches 4 and 8.
Frequency 8 1kHz-digit is indicated in the same way. If the units digit has the association, the appliance must not be used as a safety
significance of '0', 10 flash signals will be emitted. The 1kHz-flash component. Systems with a high danger potential need additiona
green Frequency Channel 1: DIP-switch 4 signals will be a little shorter than those of the 10kHz-digit. safety contrivances!
CH 2 LED
2
Channel 2: DIP-switch 8 *)
red 5 Example of a loop frequency of 57 kHz:
low ON
1 4 tens units
1 8 OFF
3 X1
2 ON 1s
X5 high
Loops 2 1 8 ON
3
1
5x 10kHz 7x 1kHz
4
The admissible frequency range is 30kHz to 130kHz. The frequency 5 Technical data
depends on the loop geometry, number of turns, inductivity resulting
from the loop supply line and the chosen frequency level. Dimensions 72,5 x 50 x 18 mm (LxWxH without plug)
Please read the operating- and safety Protection class IP 00
instructions thoroughly before putting the traffic A rebalancing can be manually triggered by changing the frequency Current supply 24V DC ±20% max. 2,0W
detector into operation ! adjustment of a channel.
As soon as switched on, the detector automatically carries out an Working temperature -20 °C to +70 °C
adjustment of the loop frequency. In case of a short-term voltage loss Storage temperature -20 °C to +70 °C
1 General of <0,1s no rebalancing will take place. Air moisture max. 95 % non-thawing
Characteristic features: Loop inductivity 20-800 µH, recommended 75-400uH
The induction loop detector TST SUVEK1/2 is a system for inductive 3 Connections Frequency range 30-130 kHz in 2 levels
detection of vehicles with the following characteristic features: Sensitivity 0,01 % to 0,27 % (∆f/f) in 4 levels
• evaluation of 1 (TST SUVEK1) or 2 (TST SUVEK2) loops
Connection Type 0,02 % to 0,54 % (∆L/L) Notice
• galvanic separation between loop and detector electronics Holding time 5 min. or infinite
• automatic system alignment immediately after activation X1 / 1 Supply GND
X1 / 2 Supply 24V DC The indications made in these operating instructions may be altere
• continuous resetting of frequency drifts Loop lead in max. 100 m without previous notice.
• no mutual influence of loops 1 and 2 by multiplex processes on X1 / 3 Optocoupler GND Loop resistance max. 20 Ohm (incl. supply line)
X1 / 4 Optocoupler-outp. Channel 2 *) With the edition of these instructions, all previous editions becom
TST SUVEK2 void.
• sensitivity is independent of loop inductivity X1 / 5 Optocoupler-outp. Channel 1 Optocoupler output 45V / 10mA / 100mW
Composition of the information given in this manual has been done t
• occupied-message on LED-display X2 / 1 add. optocoupler output
Slow operation 50ms TST SUVEK1, 100ms TST SUVEK2 the best of our knowledge. Hörmann KG Verkaufsgesellschaftdoe
• open-collector outputs, galvanically separated by optocouplers X2 / 2 add. optocoupler input
Signal duration > 200 ms not guarantee the correctness of the details given in thes
• additional, looped-through I/O, galvanically separated by X2 / 3 outp. 24V DC (connect. X1 / 2)
Fall-delay time 25ms TST SUVEK1, 50ms TST SUVEK2 instructions and may not be held liable for damages ensuing from
optocouplers X2 / 4 - X2 / 5 ---
incorrect installation.
• indication of loop frequency via LED X5 / 1 - X5 / 2 Loop channel 1 Connection 2x MOLEX-socket, series 3215, 5-pole Since, despite all our efforts, errors may not be completely avoided
• diagnosis possibility in connection with diagnostic unit VEK FG2 X5 / 3 - X5 / 4 Loop channel 2 *) 1x plug-in terminal, 4-pole, RM 3,81 we are always grateful for your useful tips.
*) nur TST SUVEK2 The installation instructions given in this manual are based o
CE- standards EN 61000-6-2, March 2000
advantageous boundary conditions. Hörmann KG
Notice: GND-pin X1 / 1 has to be connected externally with PE ! EN 50081-1, March 1993
Verkaufsgesellschaftdoes not give any guarantee promise for perfec
function of the traffic detector in cross surroundings.
.-.-.-.-.-.-.-.-.-.- .-.-.-.-.-.-.-.-.-.-
Hinweis : GSM900 Handys können bei gleichzeitiger Benutzung die Reichweite der Funkfernsteuerung Note : GSM 900 mobile phones used at the same time may influence the range of the radio remote control.
beeinflussen.
1. Die rote Taste (Programmiertaster) am Empfänger kurz betätigen – die rote LED beginnt langsam zu 1. Briefly press red button „P“ (programming button) on the receiver – the red LED starts flashing slowly.
blinken. 2. Press the button you wish to programme on the hand transmitter for at least 1 second. The distance
2. Die gewünschte zu programmierende Taste des Handsenders mindestens 1 Sek. drücken. Der Abstand between the transmitter and the receiver should be at least 1m.
zwischen dem Sender und dem Empfänger muss min. 1m betragen. 3. When the programming has been completed, the red LED starts flashing more rapidly.
3. Bei erfolgter Programmierung beginnt die rote LED im Empfänger schneller zu blinken. 4. Release the button on the hand transmitter.
4. Die Taste des Handsenders loslassen.
Nach Beendigung des Blinkens ist der Empfänger empfangsbereit. Once the flashing stops, the receiver is ready for operation.
Zur Überprüfung ist die programmierte Taste des Senders zu betätigen, die rote LED des Empfängers To test the function, press the programmed button on the transmitter – the red LED lights up when the output
leuchtet auf. is active.
Hinweis : Wenn 30Sek. nach Druck auf den Programmiertaster keine Programmierung erfolgt, erlischt die Note : If no programming is carried out within 30 seconds of processing the „P“-button, the slow flashing red
langsam blinkende rote LED im Empfänger wieder. LED on the receiver goes out again.
Abbrechen der Programmierung : Wenn der Programmiertaster 3-mal kurz innerhalb von 2 Sek. betätigt Aborting the programming procedure : If after pressing the programming button this is pressed 3 times
wird, erlischt die rote LED und der Programmiervorgang wird abgebrochen. within 2 seconds, the red LED goes off and the programming procedure is aborted.
Empfang : Wenn der Empfänger die Sendecodes empfängt, wird der Signalausgang für 0,5 Sek. aktiv. Reception : When the receiver receives the transmitting codes that were programmed the signal output is
Während dieser Zeit leuchtet die LED am Empfänger. active for 0,5 seconds. During this time the LED on the receiver is on.
„P“-Taste „P“-button
1. Failure Diagnosis
1.2. OPT-CM 1163, #013550
1.1. OPT-CF 1163
%
YELLOW
active
Condition Test
- wiring to control panel
YELLOW Condition Action
R F - change batteries
2s
- dirt
- wiring Crash-Switch
- batteries OPT-CM 1163 - none
- none
2.
OPTOC_BAT.DOC