Evaluation of the Properties and Reaction-to-Fire Performance of Binderless Particleboards Made from Canary Island Palm Trunks
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Manufacturing Process of the Particleboards
- A resolution of 1 ηm at 30 kv and 1.5 ηm at 10 kV (under a vacuum);
- A throttle voltage of 200 V to 30 kV;
- A high-vacuum working mode for conductive samples and a low-vacuum working mode for semi- and non-conductive samples;
- An energy-dispersive X-ray microanalysis system (EDS or EDX), Oxford brand, model INCA X-Sight;
- SPSS v.28 software (IBM, Chicago, IL, USA) for performing a statistical analysis of variance (ANOVA) with a significance level of α < 0.05 and Pearson correlations in order to measure the dependence of the manufacturing parameters.
3. Results and Discussion
3.1. Physical and Thermal Properties
3.2. Mechanical Properties
3.3. Reaction-to-Fire Performance
3.4. Evaluation of the Material Microstructure
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Type of Board | No. of Boards | Particle Size (mm) | Time (min) | Pressing Cycle | Temperature (°C) | Pressure (MPa) |
---|---|---|---|---|---|---|
A1 | 4 | <0.25 | 7 | 1 | 110 | 2.6 |
A2 | 4 | <0.25 | 7 + 7 | 2 | 110 | 2.6 |
A3 | 4 | <0.25 | 7 + 7 + 7 | 3 | 110 | 2.6 |
A4 | 4 | <0.25 | 7 + 7 + 7 + 7 | 4 | 110 | 2.6 |
B1 | 4 | 0.25 to 1.00 | 7 | 1 | 110 | 2.6 |
B2 | 4 | 0.25 to 1.00 | 7 + 7 | 2 | 110 | 2.6 |
B3 | 4 | 0.25 to 1.00 | 7 + 7 + 7 | 3 | 110 | 2.6 |
B4 | 4 | 0.25 to 1.00 | 7 + 7 + 7 + 7 | 4 | 110 | 2.6 |
C1 | 4 | 1.00 to 2.00 | 7 | 1 | 110 | 2.6 |
C2 | 4 | 1.00 to 2.00 | 7 + 7 | 2 | 110 | 2.6 |
C3 | 4 | 1.00 to 2.00 | 7 + 7 + 7 | 3 | 110 | 2.6 |
C4 | 4 | 1.00 to 2.00 | 7 + 7 + 7 + 7 | 4 | 110 | 2.6 |
Type of Board | Density (kg/m3) | TS 2 h (%) | TS 24 h (%) | WA 24 h (%) | WA 2 h (%) | Thermal Conductivity (W/m·K) |
---|---|---|---|---|---|---|
A1 | 882.32 (11.16) | 45.65 (1.89) | 58.78 (2.27) | 63.57 (0.12) | 84.10 (4.87) | 0.075 (0.003) |
A2 | 873.70 (28.63) | 29.21 (2.28) | 41.78 (1.27) | 51.54 (4.70) | 67.31 (0.64) | 0.068 (0.004) |
A3 | 1102.27 (26.07) | 20.07 (1.94) | 28.47 (2.49) | 39.72 (1.27) | 59.09 (1.29) | 0.068 (0.003) |
A4 | 1093.41 (61.32) | 15.63 (3.61) | 20.69 (0.62) | 37.43 (13.75) | 54.50 (8.69) | 0.067 (0.004) |
B1 | 840.98 (37.73) | 19.13 (1.92) | 38.73 (1.48) | 61.57 (5.92) | 94.48 (5.38) | 0.070 (0.002) |
B2 | 852.29 (68.66) | 25.37 (10.30) | 39.68 (9.61) | 55.30 (10.69) | 74.98 (7.75) | 0.070 (0.001) |
B3 | 935.46 (16.60) | 16.02 (1.65) | 29.05 (3.61) | 37.52 (8.11) | 75.46 (10.71) | 0.060 (0.003) |
B4 | 999.01 (53.90) | 20.95 (10.42) | 34.37 (20.90) | 37.32 (7.91) | 66.10 (11.19) | 0.061 (0.002) |
C1 | 750.94 (36.08) | 16.70 (1.69) | 21.60 (1.84) | 63.96 (4.51) | 89.20 (5.19) | 0.064 (0.004) |
C2 | 822.18 (62.91) | 34.98 (6.24) | 43.21 (4.89) | 59.30 (13.72) | 81.53 (3.88) | 0.062 (0.004) |
C3 | 1056.08 (40.64) | 20.33 (4.53) | 27.69 (6.41) | 39.52 (7.78) | 52.82 (7.73) | 0.060 (0.003) |
C4 | 1031.50 (37.97) | 21.31 (3.32) | 30.85 (1.43) | 38.39 (5.73) | 54.57 (2.49) | 0.061 (0.002) |
Factor | Properties | Sum of Squares | d.f. | Half Quadratic | F | Sig. |
---|---|---|---|---|---|---|
Particle size | Density | 48,068.923 | 2 | 24,034.4 | 1.979 | 0.152 |
MOR | 182.076 | 2 | 91.038 | 5.718 | 0.007 | |
MOE | 890,667.25 | 2 | 445,333.627 | 1.176 | 0.319 | |
IB | 0.935 | 2 | 0.467 | 27.595 | 0.000 | |
TS—2 h | 150.696 | 2 | 75.348 | 0.913 | 0.410 | |
TS—24 h | 118.200 | 2 | 59.100 | 0.390 | 0.680 | |
WA—2 h | 8.275 | 2 | 4.137 | 0.023 | 0.977 | |
WA—24 h | 1204.024 | 2 | 602.012 | 2.980 | 0.063 | |
Thermal conductivity (λ) | 0.000 | 2 | 0.000 | 0.218 | 0.808 | |
Weight loss | 0.056 | 2 | 0.028 | 11.754 | <0.001 | |
Flame height | 123.111 | 2 | 61.556 | 8.878 | 0.003 | |
Flame depth | 5.422 | 2 | 2.711 | 0.664 | 0.529 | |
No. of cycles | Density | 354,021.437 | 3 | 118,007.146 | 28.088 | 0.000 |
MOR | 387.790 | 3 | 129.263 | 11.978 | 0.000 | |
MOE | 10,260,552.869 | 3 | 3,420,184.290 | 25.220 | 0.000 | |
IB | 0.325 | 3 | 0.108 | 3.202 | 0.034 | |
TS—2 h | 794.738 | 3 | 264.913 | 3.933 | 0.016 | |
TS—24 h | 1304.015 | 3 | 434.672 | 3.516 | 0.024 | |
WA—2 h | 4398.009 | 3 | 1466.003 | 23.378 | 0.000 | |
WA—24 h | 5259.819 | 3 | 1753.273 | 17.922 | 0.000 | |
Thermal conductivity (λ) | 0.000 | 3 | 0.000 | 11.470 | 0.003 | |
Weight loss | 0.012 | 1 | 0.012 | 2.314 | 0.148 | |
Flame height (Fs) | 0.222 | 1 | 0.222 | 0.016 | 0.902 | |
Flame depth | 14.942 | 1 | 14.942 | 4.620 | 0.047 |
Factor | Density | TS—24 h | WA—24 h | λ | MOR | MOE | IB | Fs | |
---|---|---|---|---|---|---|---|---|---|
Particle size | PCC | −0.160 | −0.100 | −0.017 | −0.190 | −0.319 * | −0.089 | −0.670 ** | −0.728 ** |
Sig. | 0.317 | 0.534 | 0.917 | 0.555 | 0.042 | 0.582 | 0.000 | <0.001 | |
No. of cycles | PCC | 0.780 ** | −0.393 * | −0.747 ** | −0.823 ** | −0.376 * | 0.784 ** | 0.404 ** | 0.031 |
Sig. | 0.000 | 0.011 | 0.000 | 0.001 | 0.015 | 0.000 | 0.009 | 0.902 |
Material | Pressure (MPa) | Temp. (°C) | Time (min) | Density (kg/m3) | TS—24 h (%) | MOR (N/mm2) | MOE (N/mm2) | IB (N/mm2) | Source |
---|---|---|---|---|---|---|---|---|---|
Oil palm+10% UF | 40 | 160 | 8 | 810 | 41.5 | 5.80 | 1149.6 | 1.16 | [40] |
Oil palm | 12 | 180 | 20 | 800 | 20 | 13.37 | 0.71 | [61] | |
Canary palm | 2.6 | 120 | 30 | 838.5 | 27.56 | 13 | 1467.8 | 0.40 | [20] |
Canary palm | 2.6 | 110 | 7 + 7 + 7 + 7 | 1093.4 | 20.69 | 20 | 2589.8 | 0.74 | This study |
Type P2 | - | ≥11 | ≥1800 | ≥0.40 | [47] | ||||
Type P3 | ≤17 | ≥15 | ≥2050 | ≥0.45 | [47] |
Particleboard Material | Binder | Board Thickness (mm) | Flame Retardant | Flame Height (mm) | Source |
---|---|---|---|---|---|
Vine prunings | 9% UF | 7.5 | - | 41–67.78 | [66] |
Wood | 10% UF | 14 | Phosphate-modified cellulose microfibers | 132 | [67] |
Cotton stalks | 10% UF | 14 | Diammonium phosphate (NH4)2HPO4 and boric acid | 85.7 | [68] |
Corn stalks | 10% UF | 14 | Diammonium phosphate (NH4)2HPO4 and boric acid | 88.4 | [68] |
Sawdust | 10% UF | 14 | Diammonium phosphate (NH4)2HPO4 and boric acid | 91.1 | [68] |
Rice straw | 10% UF | 14 | Diammonium phosphate (NH4)2HPO4 and boric acid | 92 | [68] |
Canary Island palm trunks | - | 7 | - | 60.3–70.4 | This study |
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Ferrandez-Garcia, B.E.; Garcia-Ortuño, T.; Ferrandez-Villena, M.; Ferrandez-Garcia, M.T. Evaluation of the Properties and Reaction-to-Fire Performance of Binderless Particleboards Made from Canary Island Palm Trunks. Fire 2024, 7, 193. https://doi.org/10.3390/fire7060193
Ferrandez-Garcia BE, Garcia-Ortuño T, Ferrandez-Villena M, Ferrandez-Garcia MT. Evaluation of the Properties and Reaction-to-Fire Performance of Binderless Particleboards Made from Canary Island Palm Trunks. Fire. 2024; 7(6):193. https://doi.org/10.3390/fire7060193
Chicago/Turabian StyleFerrandez-Garcia, Berta Elena, Teresa Garcia-Ortuño, Manuel Ferrandez-Villena, and Maria Teresa Ferrandez-Garcia. 2024. "Evaluation of the Properties and Reaction-to-Fire Performance of Binderless Particleboards Made from Canary Island Palm Trunks" Fire 7, no. 6: 193. https://doi.org/10.3390/fire7060193