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    Sem 1 Riveting Worksheet

    Uploaded by

    Kamarul Nizam
    The document provides instructions for riveting sheet metal. It describes the process of pop riveting which uses a rivet with a hollow core and pin that is inserted through drilled holes in overlapping sheets and deformed to join the pieces permanently. The materials and tools needed are listed, including sheet metal samples, blind rivets in various sizes, scribers, punches, drills, headers, and clamps. Step-by-step instructions are given for laying out, drilling, inserting rivets, and inspecting the completed riveted joints. Dimensions for sample pieces are shown in an accompanying drawing.

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    © All Rights Reserved
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    Sem 1 Riveting Worksheet

    Uploaded by

    Kamarul Nizam
    274 views4 pages
    The document provides instructions for riveting sheet metal. It describes the process of pop riveting which uses a rivet with a hollow core and pin that is inserted through drilled holes in overlapping sheets and deformed to join the pieces permanently. The materials and tools needed are listed, including sheet metal samples, blind rivets in various sizes, scribers, punches, drills, headers, and clamps. Step-by-step instructions are given for laying out, drilling, inserting rivets, and inspecting the completed riveted joints. Dimensions for sample pieces are shown in an accompanying drawing.

    Original Description:

    rivet

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    The document provides instructions for riveting sheet metal. It describes the process of pop riveting which uses a rivet with a hollow core and pin that is inserted through drilled holes in overlapping sheets and deformed to join the pieces permanently. The materials and tools needed are listed, including sheet metal samples, blind rivets in various sizes, scribers, punches, drills, headers, and clamps. Step-by-step instructions are given for laying out, drilling, inserting rivets, and inspecting the completed riveted joints. Dimensions for sample pieces are shown in an accompanying drawing.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    274 views4 pages

    Sem 1 Riveting Worksheet

    Uploaded by

    Kamarul Nizam
    The document provides instructions for riveting sheet metal. It describes the process of pop riveting which uses a rivet with a hollow core and pin that is inserted through drilled holes in overlapping sheets and deformed to join the pieces permanently. The materials and tools needed are listed, including sheet metal samples, blind rivets in various sizes, scribers, punches, drills, headers, and clamps. Step-by-step instructions are given for laying out, drilling, inserting rivets, and inspecting the completed riveted joints. Dimensions for sample pieces are shown in an accompanying drawing.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 4
    At a glance
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    Riveting is a method of joining metal sheets using a hollow pin that is compressed to form two heads. Pop riveting uses a tool to deform the rivet from one side without access to the other.

    Riveting uses a hollow pin called a rivet that is inserted through holes in sheets of metal. One end is flattened initially while the other end is flattened after insertion using a riveting tool to join the metal sheets securely.

    The steps are: 1) Drill holes in the sheets, 2) Insert rivet through holes, 3) Insert rivet into riveting tool to deform the end inside and flatten it, forming the joint between sheets.

    University Kuala Lumpur Malaysia France Institute

    FWB 22303 - Joining Technology


    Practical riveting

    A rivet is an easy, economical and permanent way to bind two or more sheets of metal together.
    The original rivet head is called the factory head, and the secondary head made after "popping"
    the rivet is called the shop head or the buck-tail. Keep in mind that pop rivets are not a
    permanent solution, but they will keep the metal in place long enough to add a permanent
    solution.

    Pop riveting

    Pop riveting is a method of lap-joining two pieces of sheet metal together. The rivet consists of a
    round-headed pin that fits through the hollow core of the rivet. The pin is inserted into the pull-
    piece socket of a pair of riveting pliers, and the rivet is inserted into a drilled hole in the joint.
    The plier handles are then drawn together, causing the pin to deform the rivet. The pin then
    stretches and snaps off inside the rivet, forming a permanent joint. The riveting tool is a popular
    choice throughout the sheet metal industry because of its durability and rugged design

    Instruction

    Exercising of two row riveted joints by using of blind rivets as rigid connection.

    Material

    1. 3 pieces of Sheet steel (as drawing)

    Thickness: 1 to 2 mm
    Width: abt. 50 mm
    Length: abt. 100 mm

    2. Blind Rivet

    Diameter 2.4 mm

    1
    University Kuala Lumpur Malaysia France Institute
    FWB 22303 - Joining Technology

    (D) Body Large Countersunk


    Dome Head
    Diameter Flange Head
    vet Nominal (W) Hole Size
    Series Rivet Mandrel (A) (H) (A)
    (H)
    (A)
    (H) and Drill
    Number Size Max. Min. Diameter Head Max Head
    Max
    Head
    Max Number
    Head Head Head
    Dia. Dia. Dia.
    Dia. Dia. Dia.
    3/32 .097-100
    3 0.096 0.090 0.057 0.187 0.032 0.281 0.040 0.180 0.028
    (2.4mm) (#41)
    1/8 .129-.133
    4 0.128 0.122 0.076 0.250 0.040 0.375 0.065 0.226 0.032
    (3.2mm) (#30)
    5/32 .160-
    5 0.159 0.153 0.095 0.312 0.050 0.469 0.075 0.281 0.040
    (4.0mm) .164(#20)
    3/16 .192-
    6 0.191 0.183 0.114 0.375 0.060 0.625 0.092 0.344 0.050
    (4.8mm) .196(#11)
    1/4 .257-
    8 0.255 0.246 0.151 0.500 0.080 0.750 0.107 0.468 0.071
    (6.4mm) .261(F)

    Hand tools

    Steel scriber or marking gauge, centre punch, engineers' hammer, aluminium hammer, hand
    hacksaw, smooth file 250 mm (flat), drills 3.2 mm dia. and 5.3 mm dia., header for 3 mm rivets
    and for 5 mm rivets

    Header (pop riveting gun)

    2
    University Kuala Lumpur Malaysia France Institute
    FWB 22303 - Joining Technology
    Measuring and testing tools

    Steel rule, thin steel square, vernier caliper

    Accessories

    Vice, surface plate, lubricant and coolant (soluble oil), C-clamps, rivet set for 3 mm and 5 mm
    rivets, holder or riveting support for 3 mm and 5 mm rivets

    Sequence of operations Comments

    1. Preparing of the workplace, laying out of the working material - Check for completeness

    2. Preparing the size of the steel sheet according to the drawing - Stage (1)
    Sawing, shearing

    3. Scribing and punching of the holes (number depends on the size - The number of holes is
    specified) in a zigzag course stipulated by the
    instructor!

    4. Drilling and deburring Adhere to the safety

    5. Inserting individually the rivets from outside into the holes;


    tightening up by means of the rivet set and finish-forming of the
    closing head on the holder by means of the header

    6. Checking of the rivets for faulty riveting, checking of the


    overlapping for close contact and strength

    7. Final check - Accuracy to size,


    appearance

    3
    University Kuala Lumpur Malaysia France Institute
    FWB 22303 - Joining Technology
    Material Specification:

    100mm 2mm
    m

    50mm
    m

    3 pieces 100mm x 50mm x 1-2mm

    Drawing

    15mm 20mm 15mm

    20mm

    30mm

    30mm

    20mm

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