Prensa Universal Manual
Prensa Universal Manual
Prensa Universal Manual
UH-X/FX Series
UH-X/FX Series
Hydraulic Universal Testing Machines
Extra large color LCD touch panel screen significantly improves ease-of-operation and visibility >> Page 4
UH-Xh
U
em
UH-FXh
Equipped with high-performance
C
Computer-controlled front-opening hydraulic grips
h
hydraulic servo system Computer-controlled hydraulic servo system
UH-X
U UH-FX
Significantly Improved Control Performance
and Ease-of-Operation
Semi-Auto-Tuning Function Enables High Precision Stress Control
and Strain Control
(compliant with ISO 6892-2009 and JIS Z2241 metallic materials tensile testing standards) UH-X UH-FX
Time
Constant-speed Constant-speed
Initial stroke control strain control stroke control
The large 10.4-inch color touch-screen significantly improves visibility and ease-of-operation.
This color graphical user interface enables performing a wide variety of functions with a simple
touch of the screen. This makes it easy to operate the testing machine, even for first-time
users. It also displays S-S curves in real time during testing.
4
Rangeless Data Key Switch
Measurement UH-X UH-FX Included Standard UH-X UH-FX
Test force and strain can be measured without having to specify an A key switch is provided standard to ensure
amplifier range. This means data can be acquired using optimal security is properly controlled.
measurement parameters, even for specimens with unknown
strength. In addition, since the analog indicator and output to the
data recorder have a virtual range, evaluation is possible in the same
manner as before.
By inserting a USB memory stick into the measurement controller with test parameters stored
in the USB memory, tests can be performed without a computer. Furthermore, measurement
data is automatically saved in the USB memory after tests, which enables analyzing the data
with TRAPEZIUM X or using it to create reports.
* Requires TRAPEZIUM X.
Using the crosshead elevating switch box allows positioning the crosshead without looking away from the testing space.
A hybrid hydraulic unit combines an AC servo motor with a hydraulic This product conforms with Shimadzu's ECO labeled
pump so that the pump only operates when necessary. This provides product.
Energy Saving: Power consumption reduced by 82%
an energy-efficient testing machine and reduces its environmental
as compared to a conventional Shimadzu product.
impact. (with Shimadzu standard operating conditions)
Requires up to 50 %
Quieter Hydraulic Unit UH-FX Less Hydraulic Oil UH-X UH-FX
The sound level of the hydraulic unit for the grips was reduced by For model UH-F500kNXh, the amount of hydraulic oil required has
over 10 dB, from 75 dB to 65 dB, compared to the previous model. been cut in half, from 80 to 40 liters.
UH-X/FX Series 5
Hydraulic Universal Testing Machines
Ensures Reliability and Safety
Ultra-High-Speed Sampling Function Ensures No Sudden
Variations in Strength Are Missed UH-X UH-FX
By connecting to a computer installed with TRAPEZIUM X data processing software, data can Sampling
interval
be acquired at ultra-high sampling rates of up to 1 msec (1 kHz). This enables capturing any 1 msec
sudden changes in test force, such as at the break point of brittle materials, with high
50 msec
precision. Sampling parameters can be changed during tests, so that critical areas can be
analyzed in more detail.
Ultra-high-speed sampling
point value
Stress
Switching point 1
Hold control
Switching point 2
point
Min.
Time Time
Constant-speed Constant-speed
stroke control stroke control
Constant-speed Displacement
stress control Standard programs include testing at a Not only cycle test control, but also
constant speed, as well as testing where the high-temperature tensile test control, stroke
A tensile testing control program for metallic controlled parameter is increased at a speed 3-step switching control, and even
materials (JIS Z2241 and ISO 6892-2009) is constant rate, and then held at a certain concrete test control are included standard.
included standard. value. The controlled parameters include
stroke, test force, strain, and others.
6
Equipped with Easy-to-Operate Front-Opening Hydraulic Grips UH-FX
The center hole hydraulic cylinder actuated front-opening hydraulic grips allow efficient
specimen recovery and scale removal and provide superior safety. Testing long materials is
easy as well.
The grip face open/close switch is designed for safety. Grips are actuated only while the
switch is depressed.
Grip faces are light The grip face positioning markings allow gripping specimens easily
weight and can be and accurately.
exchanged easily by
simply inserting
them from the
front.
No wrenches or other tools are necessary. This allows mounting specimens with confidence.
An indicator cover is A safety stopper prevents the left and right grip faces from contacting
installed at the each other in the event of an operating error, which prevents
maximum grip face damaging the grip faces.
overhang position,
occurring when the
grip faces are closed.
This allows
mounting specimens
with confidence.
The upper crosshead position can be changed easily depending on A protective safety cover can be included on the loading unit for
the specimen length. Therefore, tests can be performed at a height protection from flying specimen debris. In addition, an interlocked
appropriate for the operator. switch can be included on the door, upon request.
UH-X/FX Series 7
Hydraulic Universal Testing Machines
Measurement Controller (Operation Unit)
Easy-to-See Display for Both Digital and Analog Measurements
The analog indicator is large, with a 450 mm diameter. The digital display is located within the same field of view to ensure even small changes
in test force are not overlooked, such as at the yield point.
Pump Preparation
ON/OFF switch
Lower crosshead
elevating switch Operation keys
8
step
01
Ma i n scre e n
From this initial screen, various settings can be specified or
information displayed.
step
02
S e t t e st p a r a m e t e r s
This screen allows the easy entering of all necessary test
parameters via a single screen. Enter the loading speed,
specimen information, test mode, and other settings.
step
03
S e t t h e b re a k d e t e ct i o n m o d e
Next, specify the method used for detecting the break
point. In addition to the break sensitivity and break level
functions available previously, a new break peak level
function was added to make the system even easier to use.
step
04
S t a r t t h e t e st
This completes the setup. Now press the start button. To prevent
starting accidentally, a two-step interactive start process is used.
UH-X/FX Series 9
Hydraulic Universal Testing Machines
The Touch-Screen Enables Intuitive Operation
10
Cycle Test Mode Speed Meter Function
UH-X/FX Series 11
Hydraulic Universal Testing Machines
Supported by a Thoroughly Refined Operation System
Search parameters
Preview
12
2. Visual wizard provides guidance for setting parameters with confidence
Complicated parameter settings can be specified while viewing the overall process flow using the Test Parameter Wizard.
Guidance for operating procedures is linked to the software help function and displayed on each screen.
Easy-to-understand illustrations are used for test control, specimens, and data processing parameter screens. Specifying settings is now much
easier.
UH-X/FX Series 13
Hydraulic Universal Testing Machines
Quickly Obtain the Data Needed
1. The Quick Setting Panel enables quickly
entering speed, dimensions, report
information, and other settings directly into
the Main screen.
Reports can be output in Adobe Acrobat®, Microsoft Word®, Excel®, or HTML file formats
Reports created using Report Designer can be output in various file formats.
This allows freely customizing reports using software preferred by the user.
14
Select from 5 Software Modules Depending
on Application
Single Software
This software is used to perform typical single-direction tests. It
enables performing tensile, compression, and bending testing.
UH-X/FX Series 15
Hydraulic Universal Testing Machines
UH-X and UH-FX Series – Layout/Installation
The following figures show the standard layout of Shimadzu Universal To install the universal testing machine, concrete foundation work is
Testing Machines. To change the layout according to the conditions required. When purchasing this product, design and construct the
of the installation place or a change in system configuration, examine foundation suitable for the conditions of the installation place
the layout referring to these figures. (withstand strength of the ground, occupied space, etc.), referring to
the foundation reference drawing supplied by Shimadzu Corporation.
Testing Machine Recommended Occupied Space Testing Machine Recommended Occupied Space
Series Name Capacity (W × D × H mm) Series Name Capacity (W × D × H mm)
200 kN 2800 × 2350 × 2500 2000 kN 4600 × 3500 × 4000
300 kN 2800 × 2350 × 2500
UH-X UH-X 3000 kN 5300 × 3900 × 5000
500 kN/600 kN 3000 × 2350 × 3000
1000 kN 3300 × 2400 × 3500 4000 kN 5800 × 4300 × 6000
Maintenance space,
approx. 500
Maintenance space,
approx. 500
Leakage oil return unit
(in pit)
Equipment depth
Equipment
depth
NK
NK
D
D
Maintenance
space,
approx. Pit cover
500 (prepared by user)
Equipment width
W Equipment width
Equipment height
Equipment height
Floor surface
Floor surface
16
1. Installation environment 2. Requirements for power supply
Avoid installing the UH-X/FX series in the following harsh environments: Conduct electric wiring work to the position shown in the
foundation reference drawing.
In a place where a large temperature fluctuation is expected
Avoid using a power supply with large voltage fluctuations.
(Recommended temperature: +5 °C to +40 °C)
(Recommended voltage fluctuation level: Within ±10 %)
In a place where high humidity is expected (Make sure no
If voltage fluctuations cannot be avoided, use a constant-voltage
condensation occurs in the installation place.)
power supply.
In a dusty place
In a place where the equipment is exposed to vibration
(Recommended vibration amplitude: 5 µm or less)
3. Cooling water
In a place contaminated by corrosive gas To mount the optional hydraulic oil cooler, conduct water
In a place where the equipment is directly exposed to vapor supply/drain piping work to the position shown in the foundation
In a place where the equipment is directly exposed to sunlight reference drawing supplied by Shimadzu Corporation.
Testing Machine Recommended Occupied Space Testing Machine Recommended Occupied Space
Series Name Capacity (W × D × H mm) Series Name Capacity (W × D × H mm)
1000 kN 4500 × 4200 × 4300
300 kN 2900 × 3500 × 2900
2000 kN 4600 × 4500 × 5400
UH-FX UH-FX
3000 kN 5000 × 4700 × 7100
500 kN 3100 × 3500 × 3500
4000 kN 5500 × 5000 × 7500
Maintenance space, Maintenance space,
approx. 500 approx. 500
Hydraulic power
supply unit for grips Hydraulic power supply unit for grips
Pipe stand
Leakage oil
Pit cover (prepared by user) return unit (in pit)
Pipe stand
Equipment width
Equipment width
D
D
NK
NK
Equipment depth
Equipment depth
W W
Loading unit
Measurement
Measurement
Equipment height
controller
controller
H
H
Equipment height
Floor surface
Floor surface
UH-X/FX Series 17
Hydraulic Universal Testing Machines
UH-X and UH-FX Series – Loading Unit Standard Specifications
Standard Series
Model
Servo valve Type UH-200kNX UH-300kNX UH-F300kNX UH-500kNX UH-F500kNX
Hybrid ybrid
ybrid Type UH-200kNXh UH-300kNXh UH-F300kNXh UH-500kNXh UH-F500kNXh
Capacity
Max. capacity 200 kN 300 kN 500 kN
Specifications
1. Tensile test Max. grip span (mm) 800 800 800 900
Grip face for ø8 to 40, 1 type ø8 to 40, 1 type ø8 to 25 ø12 to 50, 1 type ø12 to 30
rod specimens (mm) With liner With liner ø25 to 40 (option) With liner ø30 to 50 (option)
Grip face for flat plate specimens 0 to 35, 1 type 0 to 35, 1 type 0 to 20 0 to 45, 1 type 0 to 30
20 to 40 30 to 50
(option) *3 (50 in width) (50 in width) (50 in width) (60 in width) (60 in width)
2. Compression test Max. compression plate span (mm) 720 720 720 800 800
Compression plate size (mm) ø100 ø100 ø100 ø120 ø120
3. Transverse/ Max. support span (mm) 500 500 500 600 600
bending test
Support diameter × width (mm) 30 × 130 30 × 130 30 × 130 50 × 160 50 × 160
(option) *4
Punch tip radius (mm) 15 15 15 25 25
Punch width (mm) 130 130 130 160 160
4. Loading speed Servo valve 80/100 max. 80/100 max. 80/100 max. 65/80 max. 65/80 max.
(50/60 Hz) (mm/min) *1 Hybrid ybrid
ybrid 100 max. 100 max. 100 max. 100 max. 100 max.
Drive motor Servo valve 1.5 kW 1.5 kW 1.5 kW 1.5 kW 1.5 kW
Hybrid ybrid
ybrid 2.0 kW 2.0 kW 2.0 kW 2.0 kW 2.0 kW
5. Ram stroke (mm) 200 200 200 250 250
6. Crosshead elevation speed (50/60 Hz) (Approx.) 315/380 315/380 380/450 375/450 210/250
Drive motor 400 W 400 W Hydraulic motor 750 W Hydraulic motor
7. Column span(mm) 500 500 500 650 650
8. Effective table dimensions (W × D) (mm) 500 × 500 500 × 500 500 × 500 650 × 650 650 × 650
9. Power supply capacity (Approx.) Servo valve 4 kVA 4 kVA 5.5 kVA 4.5 kVA 5.5 kVA
(3-phase, 200 V,
Hybrid ybrid
ybrid 6.5 kVA 6.5 kVA 8 kVA 7 kVA 8 kVA
50 Hz/200 to 220 V, 60 Hz)
10.Recommended breaker capacity Servo valve 30 A 30 A 30 A 30 A 40 A
(3-phase, 200 V,
Hybrid ybrid
ybrid 40 A 40 A 50 A 40 A 50 A
50 Hz/200 to 220 V, 60 Hz)
11. Testing machine size (W × D × H) (mm) 780 × 500 × 2000 780 × 500 × 2000 870 × 520 × 2300 960 × 650 × 2400 1060 × 700 × 2900
Testing machine
Measurement controller (mm) 740 × 800 × 1800 740 × 800 × 1800 740 × 800 × 1800 740 × 800 × 1800 740 × 800 × 1800
12. Testing machine weight (kg) 900 900 1500 1700 2600
Testing machine
Measurement controller (kg) 110 110 110 110 110
18
Large-Capacity Series
200 • 300
500
UH-X
600 (UH-X)
UH-FX
1000
2000
NOTE: Conduct water supply/drain piping work to the position
shown in the foundation reference drawing supplied by NOTE: The large-capacity series is produced at customers' request. For details,
Shimadzu Corporation. contact your Shimadzu representative.
UH-X/FX Series 19
Hydraulic Universal Testing Machines
UH-X/FX Series
UH-X and UH-FX Series – Measurement Controller Standard Specifications
UH-X / UH-FX UH-Xh / UH-FXh
1. Loading method Computer-controlled electro-hydraulic servo system Computer-controlled electro-hydraulic hybrid system
2. Force measurement Method Cylinder internal pressure measurement with high-precision pressure cell
Precision standard Within ±1.0 % of indicated value (when the force is 1/1 to 1/250 of rated value)
type (Conforming to JIS B7721 Class 1, ISO 7500/1 Class 1, and ASTM E4)* 1
High-precision type Within ±0.5 % of indicated value (when the force is 1/1 to 1/250 of rated value)
(option) (Conforming to JIS B7721 Class 0.5, ISO 7500/1 Class 0.5, and ASTM E4)*1
Magnification Rangeless
3. Force display Operation unit Digital display Min. display resolution: 1/200,000 (300 kN/3000 kN: 1/240,000)
Analog force Analog display Scale plate diameter: 450 mm; Min. scale: 1/1000 (300 kN/3000 kN: 1/600)
indicator* 2 Digital display Min. display resolution: 1/200,000 (300 kN/3000 kN: 1/240,000)
4. Stroke measurement display Measurement with optical encoder; digital display (resolution: 0.01 mm)
5. Automatic Method Fully closed-loop automatic load control
load control Test control functions Single test control, Cycle test control (triangular wave, trapezoidal wave),
Stress test control (metal tensile test control: compliant with ISO 6892-2009/JIS Z2241),
Strain test control (metal tensile test control: compliant with ISO 6892-2009),
Stroke speed 3-step switching control, Concrete test control (compression, bending, cleavage tests)
Range Ram stroke control Speed range: 0.1 mm/min to max. loading speed*3
Control range: Ram return point to max. ram stroke
Test force control Speed range: 0.2 % to 500 % full-scale/min
Control range: 0.4 % to 100 % of full-scale force
Strain control Speed range: 0.1 % to 80 %/min
Control range: 5 % to 100 % of full-scale elongation
6. Input/output interface External analog input: 2 CH; External analog output: 2 CH
External digital input: 2 CH (optional); Internal amplifiers possible: 2 ports
Analog recorder (optional) output, USB function (for computer) / Host (for USB memory) interface,
and Dataletty (optional) output
7. Standard function Auto-test force-strain control (with auto-tuning), Test force auto-zero, Test force auto-calibration,
Break detecting (break sensitivity, break level, break peak level, and high sensitivity), Auto-return,
Arbitrary stroke speed setting, Stroke speed preset, Cycle count, Stress value display, Displacement
meter value display, PEAK/BREAK value display, Test condition files (100 files), Japanese/English display,
S-S curve display, Specimen protection, Current speed display, and Manual load control
8. Safety devices Overload automatic stop (When the test force value exceeds 102 % of the full-scale value,
the loading pump automatically stops.)
Software limit detection (automatically stops test upon reaching limit setting value)
Control automatic stop (When an excessive control deviation is reached, the test automatically stops.)
*1 Calibration is required after installation to provide conformance.
*2 Models without an analog test force indicator are also available.
*3 For the maximum loading speed, refer to the testing machine specifications.
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affiliates, whether or not they are used with trademark symbol “TM” or “®”.
Third-party trademarks and trade names may be used in this publication to refer to either the entities or their products/services. Shimadzu
disclaims any proprietary interest in trademarks and trade names other than its own.