VAT2000

Three-phase variable speed drives

for AC motors
Variable Speed Drives

VAT2000

The VAT2000 is a new generation of

high performance vector AC drives.
Advantages
Between 10% and 30% smaller than · All in one multi-mode vector drive
the current range and using the · Easy to operate
latest 32 bits microprocessors, the - rotary knob
new range covers the power ratings - auto-tunning
from 0.4 to 315 kW in constant - detachable keypad
N torque, and up to 370 kW in variable
torque applications.
- software tool programmings
· Dual constant torque and variable torque ratings
6 · DC common bus operation («D» option)
As well as satisfying industry’s · Environmental friendly design
requirement for a top performance - soft sound PWM
drive, the VAT2000 is hailed as a truly - plastics dioxin free
environmentally friendly drive. - energy saving dedicated function and PM control
Coupled with a PM motor this drive · Advanced features
can offer up to 20% increase in · Global standards
energy efficiency at 2.2 kW, saving
energy costs. The carefull selection
of materials means that the drives
plastic components are free of
harmful dioxins, and a new soft
sound performance significantly
reduces noise pollution by ramdomly
altering the carrier frequency during
operation.

Approvals
CE compliance
UL approval (UL 508C) 400V series
drive only.

Ordering codes ! page N.8

Technical data ! page N.10
I/O Wiring ! page N.12
I/O terminal board specifications ! page N.14
Functions ! page N.16
Dimensions ! page N.21
External accessories ! page N.22

GE Power Controls
 Multi-mode vector drive
Mode 1: Mode 3:
V/F control for constant torque loads with advanced Sensorless vector control
torque control There are many drives which claim to offer sensorless
This mode uses auto-tuning to give voltage vector vector control but we feel that this term is misused and
control in open loop. describes a control system similar to our standard
The main features of this mode are: Advanced Torque Control. We define true Sensorless
1. Built-in PID controller eliminates the requirement - and Vector Control as Flux Vector Control without encoder.
cost- of a separate device. Closed loop vector control requires the use of an
2. Tripless operation. This safe and convenient feature is encoder so that shaft position can be used in order to
a combination of: calculate and control phase angle and shaft speed.
- the availability to dynamically extend ramp times Because of this, all settings within a closed loop
during operation if the load is likely to demand a too environment relate to actual shaft rotation rather than

VAT2000
high current or regenerate a higher current than the output frequency.
programmed limit. Developing a method whereby the shaft rotation can be
- automatic limiting of the IGBT switching frequency if calculated by very closely monitoring the waveform and
the heatsink temperature rises too high feedback at the three output phases of the drive. All of
- the ability to limit current transients caused by the settings the VAT2000 in sensorless vector mode are
shock loads therefore set using rotational speed and not output
- alarms and controlled shutdown in the event of a frequency.
fault which is non-life threatening of the drive motor. In addition, incorporate two current loops to control
«Motor Loss Braking» is a system which reduces magnetising current independently. Thus, the VAT2000
motor efficiency during regenerative braking can perform almost as well as a closed loop system
allowing some of the braking energy to be and uniquely provide torque at zero speed.
dissipated from the motor as heat, so reducing the
size (or even eliminating) the brake resistor. Mode 4:
Cloosed Loop Vector Control
Mode 2: This advanced mode enables motor speed to be varied
V/F control for variable torque loads with advanced across a 1000 : 1 speed range, with 0.01% accuracy up
torque control to 6 times faster than conventional drives (30Hz
This mode uses auto-tuning to give voltage vector
control in open loop with the added benefit that,
response time)
In addition to outstanding torque performance, this
N
because of a higher continuous current rating than in mode contains a new feature whereby the loss of the 7
constant torque mode, an inverter of one size lower encoder signal will cause the drive to automatically
may be used in order to reduce the purchase cost. switch into Sensorless Vector mode. The drive then
Features include: issues an alarm signal which can be used as an
1. Special energy saving features for fans and pumps indication or as a shutdown signal.
where V/F ratios are dynamically controlled to Closed Loop Vector Control requires an Encoder
optimise the power usage. Feedback card.
2. The drive can auto-tune to two independent motors,
so that one inverter can be used in applications such Mode 5:
as pumping where a main and standby pump are fed PM Motor Control
by the same source.
3. Multi-pump control. This is a logic control system This mode enables the use of ultraefficient PM motors
commonly used where two or more pumps maintain for energy conservation.
pressure in a system, one being variable speed and
the others being brought in as required.
 VAT2000

VAT2000 - Ordering Codes

Input voltage Constant torque Variable Torque
ratings (1) ratings (2) Protection Cat. No. Code
Input Output Maximum (2) Input Output Maximum (2) degree
power current motor power power current motor power
kVA A kW kVA A kW
Variable Speed Drives

3ph 1 3 0.4 1.2 5 0.75 IP20 U2KN00K4S 168000

200V - 230V 1.7 5 0.75 2.1 8 1.5 IP20 U2KN00K7S 168001
2.7 8 1.5 3.0 11 2.2 IP20 U2KN01K5S 168002
range: +/- 10%, 3.8 11 2.2 5.1 16 4 IP20 U2KN02K2S 168003
50/60Hz +/- 5% 5.5 16 4 7.6 22 5.5 IP20 U2KN04K0S 168004
8.3 24 5.5 10.0 33 7.5 IP20 U2KN05K5S 168005
11.4 33 7.5 14.5 42 11 IP20 U2KN07K5S 168006
15.9 46 11 19.3 61 15 IP20 U2KN11K0S 168007
21.1 61 15 24.2 76 18.5 IP20 U2KN15K0S 168008
26.3 76 18.5 29.7 86 22 IP00 U2KN18K5S 168009
31.8 92 22 37.4 108 30 IP00 U2KN22K0S 168010
41 118 30 45 134 37 IP00 U2KN30K0S 168011
50 144 37 55 161 45 IP00 U2KN37K0S 168052

3ph 1 1.5 0.4 1.7 2.5 0.75 IP20 U2KX00K4S 168024

400V - 480V 1.7 2.5 0.75 2.5 3.6 1.5 IP20 U2KX00K7S 168025
2.5 3.6 1.5 3.8 5.5 2.2 IP20 U2KX01K5S 168026
range: +/- 10% 3.8 5.5 2.2 5.9 8.6 4 IP20 U2KX02K2S 168027
50/60Hz +/- 5% 5.9 8.6 4 9.0 13 5.5 IP20 U2KX04K0S 168028
9 13 5.5 11.7 17 7.5 IP20 U2KX05K5S 168029
11.7 17 7.5 15.9 23 11 IP20 U2KX07K5S 168030
15.9 23 11 21.4 31 15 IP20 U2KX11K0S 168031
21.4 31 15 25.6 37 18.5 IP20 U2KX15K0S 168032
25.6 37 18.5 30.4 44 22 IP20 U2KX18K5S 168033
30.4 44 22 41.5 60 30 IP00 U2KX22K0S 168034
41.5 60 30 50.5 73 37 IP00 U2KX30K0S 168035
50 72 37 55 84 45 IP00 U2KX37K0S 168036
60 87 45 75 108 55 IP00 U2KX45K0S 168037

3ph 75 108 55 100 147 75 IP00 U2KX55K0S 168038

400V - 480V 100 145 75 120 179 90 IP00 U2KX75K0S 168039
120 173 90 140 208 110 IP00 U2KX90K0S 168040
range: +/- 10%, 150 214 110 170 242 132 IP00 U2KX110KS 168041
50/60 Hz +/- 5%
N 170
220
300
245
321
428
132
160
200
200
250
330
293
365
479
160
200
250
IP00
IP00
IP00
U2KX132KS
U2KX160KS
U2KX200KS
168042
168043
168044
8 350 519 250 400 581 315 IP00 U2KX250KS 168045
400 590 315 450 651 370 IP00 U2KX315KS 168046

(1) Constant torque ratings:

- If ambient temperature exceeds of 40º C, derate output current by 2% per 1º C.
- Drives up to U2KN22K0S or up to U2KX30K0S alow specified current ratings when carrier frequency is set up to 10 kHz
Above 10 kHz derate output current by 7% per 1kHz
- Drives above U2KN22K0S or U2KX30K0S, allow current specified ratings when carrier frequency is set up to 4 kHz.
Above 4 kHz derate output current by 7% per 1 kHz
(2) Variable torque ratings:
- If ambient temperature exceeds of 40º C, derate output current by 2% per 1º C.
- Maximun recommended carrier frequency is 4 kHz. Higher carrier frequency is allowed if VAT2000 ´s output current is
derated according following expansion VT - CT amps, per 1 Khz.
6
( VT: variable torque current rating )
( CT: constant torque current rating )
Note : More information is given in product manual

VAT2000
DC supply drives for common bus operation
We can supply VAT2000 drives for common bus operation DC supply 270-360 VDC or 520 - 720 VDC.
Please ask your dealer for more information

GE Power Controls
Optional PCBs Cards
Description Cat. No. Code

VAT2000
Encoder interface 12V A/B phase 60kHz; 6V single phase 20kHz, U2KV23DN1 168087
12VDC 100mA supply output
5V A/B phase differential 250kHz; 5VDC 200mA U2KV23DN2 168088
supply output
5V 6phase (A, B, Z, U, V, W) 250Hz for permanent U2KV23DN3 168089
magnet motors; 5VDC 200mA supply output

Relay interface 4 additional programmable inputs U2KV23RY0 168090

2 additional programmable relay outputs

Parallel interface Frequency setting U2KV23PIO 168091

through parallel 8 / 12 / 16 data bits

N
9

Serial communication interface Additional RS 232C/485 serial port U2KV23SL0 168092

Profibus DP communication Standard field bus interface U2KV23SL6 168093

interface

Trace back Trace of various data previously saved U2KV23TR0 168097

2 additional 11 bits analogue outputs

Accesories
Extension cable for keypad U2KV23W103 168102
Extension cable for software tool U2KV23W10 168104
Programming software tool U2KV23SOFT –
 VAT2000

Technical Data
Frequency control
Control method All digital control sine wave approximation PWM
Carrier frequency
Mono-sound mode 1 to 15 kHz (1kHz increments)
Variable Speed Drives

1 to 8 kHz for drives above UA2K45K0S

Soft sound mode Average frequency 2.1 to 5 kHz with 3 or 4 tone modulation
Overload capacity CT: 150% - 60 sec.
VT: 120% - 60 sec. up to U2KX45K0S
112% - 60 sec. from U2KX55K0S
Output frequency resolution 0.01Hz
Frequency setting resolution
Digital 0.01Hz
Analogue 0.025%, respect maximum frequency
Frequency accuracy
Digital ± 0.01% at 25 ±10ºC
Analogue ± 0.1% at 25 ±10ºC
Output frequency From 0 to 440Hz in V/f control mode.
From 0 to 120Hz in Vector control mode
Control specifications

Voltage frequency control Constant torque, constant output and reduction torque set in range from 3 to 440Hz.
Torque Boost: Manual and automatic
Max. torque boost: Alows improved V/f control
Vector control Sensorless With Sensor For PM motors
Control range 1 : 100 1 : 1000 1 : 100

N Constant output range (*)

Speed accuracy(at Fmax. G 50Hz)
Up to 1 : 2
± 5.0%
Up to 1 : 4
± 0.01%
Up to 1 : 1.2
± 0.01%
10 Control response 5Hz 30Hz -
Automatic tuning Automatic measurement of motor constants and setting of critical parameters.
There are two independent Auto-tuning for all control modes
Starting torque 200% or more
Acceleration/deceleration time 0.01 to 60000 sec.
Two sets of independent acceleration/deceleration, plus one set for jogging and eight sets more for
program ramp function
Acceletarion/deceleration mode Linear and S type ramp selection
Operating system - Forward run or reverse run using two external dry contacts
(3 modes selectives) - Run/Stop and forward/reverse changeover using two external dry contacts.
- Forward/Reverse run and stop using three external push-buttons.
Stop system Selectable either Ramp down to stop or coast to stop, independently for run, jog and EMS
DC braking - Braking stop frequency, set between 0.1 and 60.0Hz
- Braking voltage, set between 0.1 and 20.0%
- Braking time, set between 0.0 and 20.0 sec.
(*) from 150 to 7200 rpm ( max 120 Hz )

GE Power Controls
Technical Data (continued)
Operation functions
Multi speed 8 fixed speed selectable with independent acceleration/deceleration ramps for each speed
Ratio interlock Output frequency or speed is operating according
Y = Ax + B + C
x : frequency or speed setting
A : (gain) 0.000 to ±10.000
B : 0.00 to ± 440Hz (0 to ±7200min-1 with max:120Hz in Vector control mode
C : Auxiliary input (AUX)
Upper and lower limits available
Frequency jump Up to three areas / Width can be varied between 0.0 and 10Hz

VAT2000
Slip compensation Slip compensation gain for V/f operation only from 0.0 to 20.0%
Auto-run funtion 10-step automatic run function / Synchronous / Asynchronous selective
Others PID, Pick-up, Auto-start, Traverse, Multipump control, reverse run protection and Restart after
instantaneous power failure
External I/O
Operation keypad Detachable IP54 unit with 7 digit LED display and eight status LED signals. Includes three set keys
and fast tuning knob system. Door mountable by 3 m extension cable
Input sequence Three fixed inputs and five programmable to more than 30 functions
Output sequence One fixed dry contact (fault), one dry contact and three open collector outputs all programmable to
more than 20 functions, like speed detection precharging, reverse run, speed reached, direction,
current reached, speed, acceleration, fault code, etc.
Frequency settings FSV: 0 to 10V / 0 to 5V / 1 to 5V
FSI: 4 to 20mA / 0 to 20mA
AUX: 0 to ±10V / 0 to ±5V / 1 to 5V
Source potentiometer: 10VDC (2hOhms)
Meter outputs Two 0-10V programmable with output frequency,
voltage, current, DC voltage, etc
N
11
Protection features
Prevention Overcurrent and Overvoltage limit, Overload warning signal
Trip Overcurrent, overvoltage, undervoltage, IGBT fault, overload, temperature rise, ground fault, other
self-diagnosis
Fault history The last four faults are recorded including in each:
Main cause, secondary cause, output current and output frequency at the fault time.
Overload level CT: 150% for 1 minute, 170% for 2,5 seconds ( 50% of these values for 3Hz and less )
VT: 120% for 1 minute, 125% for 1 seconds ( 75% of these value for 3Hz and less )
Retry Automatic reset after a fault. Adjustable from 0-10 tries
Operating environment
Installation Indoor, with atmosphere free from corrosive or explosive gases, dust, steam or oil mist
Working temperature -10 to +50ºC
Relative humidity 95% RH, non-condensing
Altitude 1000 m max.
Vibrations 3m/s2
 VAT2000

I / O Wiring
DBR driving unit (option) (3)
Variable Speed Drives

MCCB MOTOR
POWER
SUPPLY

N ANALOGUE INPUT
Frequency
12 setting
(voltage)
2kΩ, 2W (5) Voltage
output
Aux. setting (0-10V)
DC ± 10V load max.
DC 0-10V 1mA
(5) (5)

DIGITAL INPUT
Max. 1A 250V AC To comply
or 30Vdc with UL
use at
30VAC/DC
Max. 0,4A 250V AC or lower
or 1A 30VDC
Standard setting
Free voltage
input
(5mA per
signal)
Open collector
Max. 30VDC 30mA

RY0V) (4)

(1) Remove the link between L1-L2 it using optional DC reactor

(2) Dynamic braking included for drives up to U2KN7K5S and U2KX7K5S
(3) Dynamic braking for drives U2KN11KS, U2KX11KS and larger is performed with external dynamic braking units
(4) No connection shell be made between RY0V and COM since this section is insulated.
(5) Three COM terminals are internally connected.

GE Power Controls
Notes

VAT2000
N
13
 VAT2000

I / O terminal board specifications

Terminals Function Description

Control terminal board

Digital inputs RY0, RY24 Relay input common This is a common terminal for relay input signals specified below
PSI1 ~ PSI5 Programmable inputs These inputs can be arbitrarily set to any of input sequence functions
EMS Emergency stop If EMS is ON while the VAT2000 is stopped, all operational commands are cancelled. If it is
Variable Speed Drives

ON during operation, the VAT2000 is led into a stopping sequence (ramp down stop or coast-
to-stop are available. It is also possible to output this signal as a fault (FLT).
RESET Fault reset A faulty condition is reset. With this signal, a fault status output (FLT LED, FAULT relay
operation) is turned OFF and operation becomes possible
RUN Forward run This is a command for forward run. Run/Reverse mode by permanent or pulse command can
be selected
Analogue inputs FSV Voltage/Frequency This is mainly used for setting frequency (speed). The maximum speed setting is available at
10V input. This input is valid when VFS function is ON
FSI Current/Frequency This is mainly used for setting frequency (speed). The maximum speed is available at 20mA
input. This input is valid when IFS function is ON
AUX Auxiliary input This is mainly used for setting frequency (speed). The maximum speed setting is available at
±10V input. This setting is valid when AUX function is ON
COM Analogue input comm. This is a common terminal for FSV, FSI and AUX signals
Analogue outputs FM Frequency meter This is a voltage output signal for a frequency meter. In a standard mode, a 10V output is
available at the maximum frequency. This output voltage can be adjusted to 0.2 to 2.0 times
10V (max output is, however, approximately 11V). Internal parameters other than those of
frequency can also be output (C13-0, C14-0)
AM Ammeter This is a voltage output signal for ammeter. In a standard arrangements, an output of 5V is
available for the rated current. This output voltage adjustment of 0.2 to 2.0 times of 5V is also
available. Internal parameters other than those of current can also be output.
COM Analogue output comm. This is a common terminal for a frequency meter and ammeter
P10 FSV source This is a 10V source used when a potentiometer is connected to the FSV input circuit. The
potentiometer should be of 2W and 2kΩ.
Digital outputs RC, RA RUN Dry relay contact assigned to RUN function as default. Programmable to other functions as well
FC, FA, FB FAULT Dry relay contact assigned to FAULT function. It operates when a fault occur.
PS01 READY Programmable open collector output assigned to READY function as default
PS02 Current detection Programmable open collector output assigned to current detection function as default
PS03 Frequency (speed) Programmable open collector output assigned to speed detection as default attainment
PS0E Open collector This is a common terminals for the PS01, 2 and 3 outputs
output common All digital outputs can be set to any of output sequence functions.

N Input sequence functions

R RUN Reverse run This is a command for reverse run
14 F JOG, Forward/Reverse These are jogging commands. If this signal is ON while RUN is OFF, operation then
R JOG jogging comforms to the setting of jogging (A00-1 or 3). For stopping, either ramp down stop or coast-
stop is available.
HOLD Hold This is a stop signal used when Forward/Reverse command is operated by pushbuttons
BRAKE DC brake DC brake can be operated with this signal
C SEL Ramp selection Accel./Decel. ramp performance is switched over. ACCel./Decel. time 2 (B10-0, 1) is available
with ON, and Accel./Decel. time 1 (A01-0, 1) is available with OFF
I PASS Ratio interlock bypass Ratio interlock operation is bypassed
VFS Speed setting 1 Enables frequency (speed) setting from analog input FVS (C07-0)
IFS Speed setting 2 Enables frequency (speed) setting from analog input IFS (C07-1)
AUX Speed setting 3 Enables frequency (speed) setting from analog input AUX (C07-2)
PROG Program function Used for multiple speed setting. Selection of up to 8 fixed speed (PROG0 ~ PROG7)
is made with S0 ~ S3,SE
CFS CPU setting Enables frequency (speed) setting for a serial port
S0 to S3, SE Program setting When PROG is ON, the program frequency (8 fixed speeds) (B11-0 up to 7) is enabled.
BCD or direct speed selection are allowed (B11-8)
FUP Frequency up Raises the output frequency or motor speed (A00-0, A00-2)
FDW Frequency down Decreases the output frequency or motor speed
BUP Bias up Raises the output frequency set through PROG function
BDW Bias down Decreases the output frequency set through PROG function
IVLM Bias ratio control Enables BUP or BDW functions
AUXDV Dual settings Enables secondary settings (dual motor operation)
PICK Pick-up While this signal is ON, pick-up operation is effected as soon as RUN or R RUN is ON
EXC Pre-excitation Allows pre-excitation, establishing flux in the motor without generating torque
ACR ACR Enables ACR operation
PCTL P Control ASR control is changed from the PI control to the P control
COP CPU operation Enables command control from the serial port
LIM 1 Drive torque limiter The drive torque is limited by the analog input or serial transmission when enabled
LIM 2 Regenerative torque lim. The regenerative torque is limited by the analog input or serial transmission when enabled
CPASS Ramp bypass The ramp function is bypassed when CPASS is enabled
MCH Machine time constant Enables machine time constant compensation in ASR block
RF0 o setting The speed setting is changed to 0 rpm.
TRQB1 Torque bias 1 The torque bias input 1 is enabled
TRQB2 Torque bias 2 The torque bias input 2 is enabled
DROOP Drooping changeover Enables the Dropping function (B13-5)
DEDB Dead band setting The dead band setting of ASR is enabled (B14-0)

GE Power Controls
I / O terminal board specifications (continued)
Terminals Function Description

Output sequence functions

RUN Run This turns ON during running, jogging or DC braking (C00-7)
FLT Fault This turns ON during a fault.
MC Charge completed This turns ON when the DC main circuit voltage reaches right voltage level at power ON.
RDY1 Ready (1) This turns ON when there is no fault, EMS is not activated, and pre-charging is completed.
RDY2 Ready (2) This turns ON when there is no fault, EMS is activated and pre-charging is completed.
LCL Local This turns ON when the operation mode is local (operation from the operation panel)
REV Reverse run This turns ON while the motor is reverse running.
IDET Current detection This turns ON when the output current reaches the detection level (C15-1) or higher.
ATN Speed attainment This turns ON when the output frequency (speed) reaches the set frequency (speed) (C15-0)
SPD1 Speed detection(1) This turns ON when the output frequency (speed) reaches the speed set level (C15-2)
SPD2 Speed detection(2) This turns ON when the output frequency (speed) reaches the speed set level (C15-3)
COP CPU Control This turns ON when serial transmission operation is selected.

VAT2000
EC0~EC3 Fault code 0 to F After a fault this outputs the fault code with a 4-bit binary format.
ACC Acceleration This turns ON during acceleration.
DCC Deceleration This turns ON during deceleration.
AUXDV Dual selection This turns ON when the secondary drive parameter setting is validated
ALM Minor fault This turns ON during a minor fault.
FAN Fan control This turns ON during running, jogging, pre-excitation and DC braking. A three minute off delay
is provided, so even if the above operations turn OFF, this control will not turn OFF for three
minutes. This is used for external fan control.
ASW Auto- start wait This is ON while Auto-start delay time. (C08-0)
ZSP Zero speed This turns ON when the output frequency (speed) is below the level set with (C15-4)
LLMT PID lower limit These turns ON when the feedback value exceeds the limit value ( <B43-3) or (>B3-4)
ULMT PID upper limit during PID operation

N
15
 VAT2000

Auto-tuning Soft sound

The VAT2000 is performed with an Auto-tuning function VAT2000 Soft Sound technology reduces the
which simplifies the adjustment of critical control characteristic whine from inverter-driven motors and
parameters. The Automatic tuning can be performed in eliminates the side-effects of conventional noise
four mode of operation, V/f Constant Torque, V/f reduction methods, specifically that of raising the
Variable Speed Drives

Variable Torque, Vector Sensorless, Full Vector with carrier frequency.

sensor Soft Sound varies the carrier frequency in one of two
fixed patterns, from a user-selected base frequency
(between 2.1kHz and 5kHz). By keeping the carrier
frequency range low, torque performance is notably
Auto-tuning procedure
better than a high-frequency carrier.
The high frequency induced problems of hot running,
Input inverter and motor ratings degrading of winding insulation, arcing across motor
bearings, high leakage currents, interference... These
are decreased by using SoftSound carrier frequency.
Select the drive mode

Soft sound
Run the drive
(run the tuning)

Auto Tuning error Auto

Tuning

OK

Error V/f or Vector related parameters

displayed are automatically set

Auto-Tuning is complete

N
16

Mono sound
B00/1-0 Input voltage (V)
B00/1-1 Motor rated output voltage (kW)
B00/1-2 Number of motor poles (Pole)
B00/1-4 Max. speed (min-1)
B00/1-5 Base speed (min-1)
B00/1-6 Motor rated current (A)
B00/1-7 Carrier frequency
B00/1-8 Number of encoder pulses (P/R)

C30-0 = 1 V/f Constant torque

C30-0 = 2 V/f Variable torque
C30-0 = 3 Vector sensorless
C30-0 = 4 Full vector

GE Power Controls
Vector control system. Speed block diagram
The VAT2000 performs an high-end Vector control system,
which allows speed accuracy up to 0.01% using encoder
feedback, and up to 0.5% in sensorless. The dynamic
response is excellent in all cases.
The speed control block diagram is given bellow

P Control Torque Torque

Speed gain limiter current
setting

VAT2000
I Control Current Speed
Gain detection detection
Torque
Command
Disturbance
observer Detected
motor speed

Excite
current
control Flux
Estimated motor speed Observer
& Speed
Sensorless estimation
Motor vector control
speed

Vector control
with sensor

V / f Control. ATC system

N
17
The VAT2000 includes an ATC (Advanced Torque Control) function,
which improves the starting torque in the traditional V/f control systems
allowing up to 200% torque with standard induction motors. The
Automatic tuning function set automatically drive parameters, avoiding
difficult manual adjustments.
The ATC block diagram is given bellow

Automatic torque boost

selection
(A02-1)
Slip compensation
setting
(A02-5)

Set frequency Overload limit Frequency

function command
Manual torque boost
selection
(A02-0)
Manual torque boost Voltage
setting command
(A02-2)

Square reduction torque

setting
(A02-3)

R1 drop compensation Automatic torque boost

setting selection
(A02-4) (A02-1)

Maximum torque boost

setting
(A02-6)
 VAT2000

Interlock ratio
Allows full control of speed setting and motor output’s
ratio.
Variable Speed Drives

Multi-pump control
One pump is variable speed controlled and up to six
more controlled ON/OFF by the digital outputs provided
in the VAT2000. The water pressure in the pipe system
is controlled to be constant according the setting input
in the VAT2000´s PID.
The pumps are automatically shifted in order they work
at the same time
As standard the drive provide control up to 3 ON/OFF
controlled pumps. By using optional card U2KV23RYO,
then operation is allowed up to 5 pumps

Example of system configuration (When operating five ON/OFF control pumps)

Pressure
setting Speed controlled
pump

ON / OFF pump 1

ON / OFF pump 2
ON / OFF pump 3

N ON / OFF pump 4

Pressure transducer
18
ON / OFF pump 5

Pressure feedback (Aux. or FSI)

Converter

PID - Control
This function allows control of external conditions by
using a feedback signal. Useful for slow process control
like water pressure or flow, temperature by fans etc.

Pressure sensor

Pump
Pump

C12-4 (gain)

COM AUX/FSI
R

Converter

GE Power Controls
Frequency jump
Selectable function which jumps up to three
programmable motor speed regions. It is useful to
avoid vibrations caused by mechanical resonance.
(Valid only during V/F control.)

Pattern run
Up to ten steps automatic operation. Useful for
machines working in a repeated cycle

VAT2000
Frequency (Speed)

Time

Step-0 Step-1 Step-2 Step-3 Step-4

N
19
RUN

Traverse
Usefull function for winding textil equipment.
The traverse centre frequency, can be selected from either analog
input setting, keypad setting or programmable fixed speeds
Centre frequency (speed)

Deviated traverse x, y operation

 VAT2000

Energy saving
Selectable function which automatically varies the
voltage when the motor operates under partial or no-
load conditions, thereby obtaining maximum efficiency.
Variable Speed Drives

Retry
Allows automatic restart after a fault. Provides up to
10 programmable re-tries with programmable time
between tries.
Output frequency

Motor speed

Time

Internal
FLT

1 Waiting time after trip by Overcurrent,

2 3 Pick-up and retry
4 Pick-up achieved and retry finished

Communications
N Built-in standard ASCII based communication feature.
20 Optional Profibus DP (others communication cards in
development).

Fault history
The last four faults are coded and saved in a internal
buffer.

Trace back
This is an optional feature which allows recording of up
to four motor or drive signals, while the VAT2000 is
operating. The last 30 samples of each signal can be
monitored after a fault.

GE Power Controls
Dimensional drawings and Weights

Cat. No. Dimensions Main Weight

Supply Supply A B C D E Ød circuit
200-230V 400-460V terminal kg
N00K4 X00K4 170 243 162 155 228 6 M4 3.5
N00K7 X00K7 170 243 162 155 228 6 M4 3.5
N01K5 X01K5 170 243 162 155 228 6 M4 3.5
N02K2 X02K2 170 243 162 155 228 6 M4 3.5
N04K0 X04K0 170 243 162 155 228 6 M4 3.5

VAT2000
Cat. No. Dimensions Main Weight
Supply Supply A B C D E Ød circuit
200-230V 400-460V terminal kg
X05K5 216 275 169 201 260 7 M4 6
X07K5 216 275 169 201 260 7 M4 6
N05K5 216 275 169 201 260 7 M5 6
N07K5 16 275 169 201 260 7 M5 6
X11K0 265 360 228 245 340 7 M5 13
X15K0 265 360 228 245 340 7 M5 13
X18K5 265 360 228 245 340 7 M5 13
N11K0
N15K0
265
265
360
360
228
228
245
245
340
340
7
7
M6
M6
13
13
N
21

Cat. No. Dimensions Main Weight

Supply Supply A B C D E Ød circuit
200-230V 400-460V terminal kg
X22K0 310 500 253 200 480 10 M6 26
N18K5 X30K0 310 500 253 200 480 10 M8 26
N22K0
N30K0 342 590 307 200 570 10 M8 55
X37K0 342 590 307 200 570 10 M8 50
N37K0 342 590 307 200 570 10 M8 60
X45K0 342 590 307 200 570 10 M8 50
X55K0 420 690 309 300 686 10 M10 55
X75K0 420 690 309 300 686 10 M10 60
X90K0 480 740 352 400 714 10 M10 65
X110K 480 740 352 400 714 10 M10 70
X132K 488 980 358 320 956 13 M10 90
X160K 488 980 358 320 956 13 M10 100
X200K 680 1100 379 500 1070 15 M16 210
X250K 870 1300 379 600 1270 15 M16 300
X315K 870 1300 379 600 1270 15 M16 300
 VAT2000

External accessories

Constant torque ratings

Power
VAT2000 Losses Fuses MCCB Series
Supply
Variable Speed Drives

Cat. No. W (1) (A) (2) (A) MC

Stand-alone option
U2KN00K4S 0.4 20 5 CL00
U2KN00K7S 0.75 20 5 CL00
DBR U2KN01K5S 1.5 50 10 CL00
MCCB or unit U2KN02K2S 2.2 60 15 CL00
fuse
U2KN04K0S 4.0 110 20 CL01
U2KN05K5S 5.5 125 30 CL02
MC Noise
U2KN07K5S 7.5 225 40 CL04
filter
Main circuit U2KN11K0S 11 225 75 CL04
wiring device U2KN15K0S 15 250 75 CL06

Absorber
U2KN18K5S 18.5 400 100 CL07
U2KN22K0S 22 500 150 CL09
U2KN30K0S 30 500 150 CL10
U2KN37K0S 37 600 200 CK75
Built-in PCB option U2KX00K4S 0.4 10 5 CL00
U2KX00K7S 0.75 10 5 CL00
U2KX01K5S 1.5 20 5 CL00
U2KX02K2S 2.2 30 5 CL00
U2KX04K0S 4.0 50 15 CL00
Stand-alone options U2KX05K5S 5.5 60 20 CL00
U2KX07K5S 7.5 90 30 CL02
Noise filter oooo
U2KF-oooo This device suppresses the
oooo
PR-oooo electromagnetic noise generated by U2KX11K0S 11 110 40 CL04
the inverter. It may be required for U2KX15K0S 15 125 40 CL04
EMC compliance (CE) U2KX18K5S 18.5 175 50 CL04
U2KX22K0S 22 225 50 CL06
U2KX30K0S 30 250 75 CL06
N DBR unit oo
U2KV23DBU-oo This module provides dynamic
braking capacity to drives larger
U2KX37K0S
U2KX45K0S
37
45
300
400
100
100
CL07
CL09
22 than 7.5kW (U2KN07K5S or
U2KX07K5S) Always install
Variable torque ratings
appropriate braking resistor.
VAT2000 Losses Fuses MCCB Line
Cat. No. W (1) (A) (2) (A) MC
ACL oooo
ACR-oooo If the line impedance is too low the U2KN00K4S 0.75 20 5 CL00
current ripple trough input rectifier U2KN00K7S 1.5 50 10 CL00
become excessive and may result U2KN01K5S 2.2 60 15 CL00
in inverter damage. This may U2KN02K2S 4.0 110 20 CL01
happen when the power supply U2KN04K0S 5.5 125 30 CL02
transformer exceeds 10 times the U2KN05K5S 7.5 225 40 CL04
inverter unit capacity, so always U2KN07K5S 11 225 75 CL04
install reactors in this case.
U2KN11K0S 15 250 75 CL06
Reactors are also effective U2KN15K0S 18.5 400 100 CL07
improving the power factor and
U2KN18K5S 22 500 150 CL09
suppressing the current high har-
monics. The power factor will be U2KN22K0S 30 500 150 CL10
approx. 0.9. U2KN30K0S 37 600 200 CK75
U2KN37K0S 45 600 200 CK75
U2KX00K4S 0.75 10 5 CL00
DCL oooo
DCR-oooo Same benefits than ACL reactors,
U2KX00K7S 1.5 20 5 CL00
note however that ACL provides
U2KX01K5S 2.2 30 5 CL00
additional protection to input
rectifier U2KX02K2S 4.0 50 15 CL00
U2KX04K0S 5.5 60 20 CL00
Surge absorber oooo &
ACR-oooo This device protects the motor U2KX05K5S 7.5 90 30 CL02
N11P34018 against surge voltage. It is applica- U2KX07K5S 11 110 40 CL04
ble to 400-460V systems, and may U2KX11K0S 15 125 40 CL04
be required if output wiring to motor U2KX15K0S 18.5 175 50 CL04
exceeds of 40m length. U2KX18K5S 22 225 50 CL06
The surge absorber is composed by U2KX22K0S 30 250 75 CL06
one output reactor and a RC filter. U2KX30K0S 37 300 100 CL07
U2KX37K0S 45 400 100 CL09
U2KX45K0S 55 400 150 CL09

(1) To comply with UL with VAT2000, 400V series,

use a Class J fuse
(2) Use MCCB with magnetic trip only

GE Power Controls
EMC Dynamic Braking INPUT Surge Absorber (4)
Filter Braking Module Resistors (3) AC Reactor DC Reactor Reactor RC Filter
U2KF3016MD1 Built in VAT2000 TLR405P200 ACR4A2H5 - - -
U2KF3016MD1 Built in VAT2000 TLR216P200 ACR6A2H5 - - -
U2KF3016MD1 Built in VAT2000 TLR108P200 ACR9A1H3 - - -
U2KF3030MD1 Built in VAT2000 TLR74P200 ACR12A0H84 - - -
U2KF3030MD1 Built in VAT2000 TLR44P600 ACR18A0H56 - - -
U2KF3060MD2 Built in VAT2000 TLR29P600 ACR27A0H37 DCR32A0H78 - -
U2KF3060MD2 Built in VAT2000 TLR22P600 ACR35A0H27 DCR45A0H55 - -

VAT2000
U2KF3094MD3 U2KV23DBUL1 TLR15P1000 ACR55A0H18 DCR60A0H4 - -
U2KF3094MD3 U2KV23DBUL1 TLR11P1200 ACR70A0H14 DCR80A0H3 - -
PR3120STD U2KV23DBUL1 TLR8,8P1500 ACR80A0H14 DCR100A0H24 - -
PR3120STD U2KV23DBUL2 TLR7,4P1800 ACR97A0H11 DCR120A0H2 - -
PR3150STD U2KV23DBUL2 TLR5P2500 ACR140A0H072 DCR150A0H17 - -
PR3180STD U2KV23DBUL3 TLR4P3000 ACR180A0H056 DCR180A0H14 - -
U2KF3016MD1 Built-in VAT2000 TLR864P200 ACR3A8H1 ACR3A0H05 N11P34018
U2KF3016MD1 Built-in VAT2000 TLR864P200 ACR3A8H1 - ACR3A0H05 N11P34018
U2KF3016MD1 Built-in VAT2000 TLR432P200 ACR4A5H1 - ACR4A0H05 N11P34018
U2KF3016MD1 Built-in VAT2000 TLR295P200 ACR6A3H4 - ACR6A0H05 N11P34018
U2KF3016MD1 Built-in VAT2000 TLR175P600 ACR10A2H - ACR10A0H05 N11P34018
U2KF3032MD2 Built-in VAT2000 TLR118P600 ACR14A1H4 DCR18A2H9 ACR14A0H05 N11P34018
U2KF3032MD2 Built-in VAT2000 TLR86P600 ACR18A1H1 DCR25A2H1 ACR18A0H05 N11P34018
U2KF3058MD3 U2KV23DBUH1 TLR59P1000 ACR27A0H75 DCR32A1H6 ACR27A0H05 N11P34018
U2KF3058MD3 U2KV23DBUH1 TLR43P1000 ACR35A0H58 DCR40A1H2 ACR35A0H05 N11P34018
U2KF3058MD3 U2KV23DBUH1 TLR35P1500 ACR38A0H58 DCR50A0H96 ACR38A0H05 N11P34018
U2KF3096MD4 U2KV23DBUH2 TLR29P1800 ACR45A0H45 DCR60A0H82 ACR45A0H05 N11P34018
U2KF3096MD4 U2KV23DBUH2 TLR22P2500 ACR70A0H29 DCR80A0H58 ACR62A0H05 N11P34018
PR3110STD
PR3150STD
U2KV23DBUH3
U2KV23DBUH3
TLR18P3000
TLR15P3700
ACR90A0H22
ACR115A0H18
DCR100A0H49
DCR140A0H32
ACR90A0H05
ACR115A0H05
N11P34018
N11P34018
N
23

EMC Dynamic Braking INPUT Surge Absorber (4)

Filter Braking Module Resistors (3) AC Reactor DC Reactor Reactor RC Filter
U2KF3016MD1 Built-in VAT2000 TLR405P200 ACR6A2H5 - - -
U2KF3016MD1 Built-in VAT2000 TLR216P200 ACR9A1H3 - - -
U2KF3016MD1 Built-in VAT2000 TLR108P200 ACR12A0H84 - - -
U2KF3030MD1 Built-in VAT2000 TLR74P200 ACR18A0H56 - - -
U2KF3030MD1 Built-in VAT2000 TLR44P600 ACR27A0H37 - - -
U2KF3060MD2 Built-in VAT2000 TLR29P600 ACR35A0H27 DCR45A0H55 - -
U2KF3060MD2 Built-in VAT2000 TLR22P600 ACR55A0H18 DCR60A0H4 - -
U2KF3094MD3 U2KV23DBUL1 TLR15P1000 ACR70A0H14 DCR80A0H3 - -
U2KF3094MD3 U2KV23DBUL1 TLR11P1200 ACR80A0H14 DCR100A0H24 - -
PR3120STD U2KV23DBUL2 TLR8,8P1500 ACR97A0H11 DCR120A0H2 - -
PR3150STD U2KV23DBUL2 TLR7,4P1800 ACR140A0H072 DCR150A0H17 - -
PR3150STD U2KV23DBUL3 TLR5P2500 ACR180A0H056 DCR180A0H14 - -
PR3180STD U2KV23DBUL3 TLR4P3000 ACR200A0H051 DCR220A0H11 - -
U2KF3016MD1 Built-in VAT2000 TLR864P200 ACR3A8H1 - ACR3A0H05 N11P34018
U2KF3016MD1 Built-in VAT2000 TLR864P200 ACR4A5H1 - ACR4A0H05 N11P34018
U2KF3016MD1 Built-in VAT2000 TLR432P200 ACR6A3H4 - ACR6A0H05 N11P34018
U2KF3016MD1 Built-in VAT2000 TLR295P200 ACR10A2H - ACR10A0H05 N11P34018
U2KF3016MD1 Built-in VAT2000 TLR175P600 ACR14A1H4 - ACR14A0H05 N11P34018
U2KF3032MD2 Built-in VAT2000 TLR118P600 ACR18A1H1 DCR25A2H1 ACR18A0H05 N11P34018
U2KF3032MD2 Built-in VAT2000 TLR86P600 ACR27A0H75 DCR32A1H6 ACR27A0H05 N11P34018
U2KF3058MD3 U2KV23DBUH1 TLR59P1000 ACR35A0H58 DCR40A1H2 ACR35A0H05 N11P34018
U2KF3058MD3 U2KV23DBUH1 TLR43P1000 ACR38A0H58 DCR50A0H96 ACR38A0H05 N11P34018
U2KF3058MD3 U2KV23DBUH2 TLR35P1500 ACR45A0H45 DCR60A0H82 ACR45A0H05 N11P34018
U2KF3096MD4 U2KV23DBUH2 TLR29P1800 ACR70A0H29 DCR80A0H58 ACR62A0H05 N11P34018
U2KF3096MD4 U2KV23DBUH3 TLR22P2500 ACR90A0H22 DCR100A0H49 ACR90A0H05 N11P34018
PR3150STD U2KV23DBUH3 TLR18P3000 ACR90A0H22 DCR125A0H40 ACR90A0H05 N11P34018
PR3180STD 2 x U2KV23DBUH3 TLR15P3700 ACR115A0H18 DCR140A0H32 ACR115A0H05 N11P34018
(3) External braking resistors for 100% braking torque, 10% ED.
Drives up to U2KN07K5S to U2KX07K5S include a small built-in braking resistor. Check product manual for appropriate usage
(4) Both output reactor and RC filter are required to absorb surge voltage which may be produced on motor side.
(5) Ask your dealer for accessories of drives above U2KX45.
 VAT2000

EMC foot-print filters

Variable Speed Drives

Cat. No. Code Current Dimensions Input Weight

(A) A B C D E Mount terminals kg
U2KF3016MD1 167968 16 288 175 51 273 100 M5 10mm2 1.5
U2KF3030MD1 167969 30 288 175 51 273 100 M5 10mm2 1.5
U2KF3032MD2 167970 32 320 221 51 305 150 M5 10mm2 1.9
U2KF3058MD3 167971 58 427 275 66 402 225 M5 25mm2 4.4
U2KF3060MD2 167972 60 320 221 51 305 150 M5 25mm2 2.6
U2KF3094MD3 167973 94 427 275 66 402 225 M5 35mm2 5.1
U2KF3096MD4 167974 96 575 312 67 549 200 M5 35mm2 6.1

EMC stand-alone filters

N
24

Cat. No. Code Current Dimensions Input Weight

(A) A B C D E Mount terminals kg
PR3110STD 167978 110 400 170 90 373 130 M6 50mm2 15
PR3120STD 167979 120 400 170 90 373 130 M6 50mm2 15
PR3150STD 167980 150 510 180 115 470 156 M8 95mm2 17
PR3180STD 167981 180 510 180 115 470 156 M8 95mm2 17

GE Power Controls
External dynamic braking units

The VAT2000 includes a dynamic braking feature in drives up

to U2KN07K5S and U2KX07K5S as standard.
For larger drives the dynamic braking is performed by using
the external module U2KV23DBU

Cat. No. Code Weight (kg)

U2KV23DBUL1 168098 1.7
U2KV23DBUL2 168099 1.7
U2KV23DBUL3 168100 1.7
U2KV23DBUH1 168084 1.7

VAT2000
U2KV23DBUH2 168085 1.7
U2KV23DBUH3 168086 1.7

Braking resistors

A small capacity braking resistor is included in drives up to

U2KN07K5S and U2KX07K5S as standard. Check user’s
Fig. 1 manual C/4323/E/E for appropriate usage.
Resistors with 210mm output wiring (no terminals) The external braking optional resistors for 100% braking
capacity, 10% ED are shown in below table

Cat. No. Code Fig. Dimensions Weight

A B C D E G kg

TLR405P200 129867 1 215 80 235 40 Ø - - 0.4 N

TLR216P200 129868 1 215 80 235 40 Ø - - 0.4 25
TLR108P200 129869 1 215 80 235 40 Ø - - 0.4
Fig. 2 TLR74P200 129870 1 215 80 235 40 Ø - - 0.4
Resistors with terminals for TLR44P600 129166 2 430 95 460 57 - - 1.2
TLR29P600 129167 2 430 95 460 57 - - 1.2
TLR22P600 129168 2 430 95 460 57 - - 1.2
TLR15P1000 129169 2 430 105 460 66 - - 1.8
TLR11P1200 129170 2 430 125 460 80 - - 2.4
TLR8,8P1500 129171 3 430 105 460 139 105 65 2.2
TLR7,4P1800 129172 3 430 105 460 139 105 65 3.4
TLR5P2500 129871 3 430 105 460 207 185 136 3.2
TLR4P3000 129872 3 410 180 430 139 119 68 5.5
TLR864P200 129873 1 215 80 235 40 Ø - - 0.4
Fig. 3 TLR432P200 129875 1 215 80 235 40 Ø - - 0.4
Resistors with terminals for
TLR295P200 129876 1 215 80 235 40 Ø - - 0.4
TLR175P600 129173 2 430 95 460 57 - - 1.2
TLR118P600 129174 2 430 95 460 57 - - 1.2
TLR86P600 129175 2 430 95 460 57 - - 1.2
TLR59P1000 129176 2 430 105 460 66 - - 1.8
TLR43P1000 129177 2 430 105 460 66 - - 1.8
TLR35P1500 129877 3 430 105 460 139 105 65 2.2
TLR29P1800 129878 3 430 105 460 139 105 65 3.4
TLR22P2500 129879 3 430 105 460 207 185 136 3.2
TLR18P3000 129880 3 410 180 430 139 119 68 5.5
TLR15P3700 129881 3 410 180 430 139 119 68 5.8
 VAT2000

Reactors

Fig. 1 Fig. 4
Variable Speed Drives

Fig. 2 Fig. 5

N
26

Fig. 3

GE Power Controls
Reactors (continued)

Cat. No. Codes Losses Fig. Dimensions Weight

(W) A B C D E Ø kg
ACR4A2H5 129978 9 1 137 146 103 125 102 7 2.9
ACR6A2H5 129979 11 1 137 146 103 125 102 7 3.2
ACR9A1H3 129980 14 1 137 146 113 125 102 7 4
ACR12A0H84 129981 19 1 173 167 118 146 127 7 8
ACR18A0H56 129982 21 1 173 167 133 146 127 7 10
ACR27A0H37 129983 23 1 205 200 145 176 174 7 12
ACR35A0H27 129984 25 1 205 200 155 176 174 7 13
ACR55A0H18 129985 28 1 205 200 155 176 174 7 13
ACR70A0H14 129986 32 2 280 190 210 80 250 9 20
ACR80A0H14 129987 35 2 280 190 210 80 250 9 20

VAT2000
ACR97A0H11 129988 39 2 280 190 210 80 250 9 20
ACR140A0H072 129925 40 3 280 220 210 90 250 9 22
ACR180A0H056 129926 42 3 280 230 210 100 250 9 27
ACR200A0H051 129927 47 3 280 245 210 115 250 9 29
ACR3A8H1 129989 8 1 137 146 103 125 102 7 2.8
ACR4A5H1 129990 9 1 137 146 103 125 102 7 2.9
ACR6A3H4 129991 11 1 137 146 103 125 102 7 3.2
ACR10A2H 129992 14 1 137 146 113 125 102 7 4
ACR14A1H4 129993 19 1 173 167 118 146 127 7 8
ACR18A1H1 129994 21 1 173 167 133 146 127 7 10
ACR27A0H75 129995 23 1 205 200 145 176 174 7 12
ACR35A0H58 129996 25 1 205 200 155 176 174 7 13
ACR38A0H58 129997 32 1 205 200 170 176 174 7 14
ACR45A0H45 129998 35 1 205 200 170 176 174 7 14
ACR70A0H29 129928 40 2 280 200 210 90 250 9 22
ACR90A0H22 129700 42 2 280 210 210 100 250 9 27
ACR115A0H18 129701 47 2 280 225 210 115 250 9 29
ACR3A0H05 168262 9 1 137 146 103 125 102 7 2.9
ACR4A0H05 168263 9 1 137 146 103 125 102 7 2.9
ACR6A0H05
ACR10A0H05
168264
168265
9
9
1
1
137
137
146
146
103 125
103 125
102
102
7
7
2.9
2.9
N
ACR14A0H05 168266 10 1 137 146 103 125 102 7 2.9 27
ACR18A0H05 168267 10 1 137 146 103 125 102 7 2.9
ACR27A0H05 168268 11 1 137 146 103 125 102 7 2.9
ACR35A0H05 168269 11 1 137 146 103 125 102 7 2.9
ACR38A0H05 168270 11 1 137 146 103 125 102 7 2.9
ACR45A0H05 168271 11 1 137 146 103 125 102 7 2.9
ACR62A0H05 168272 14 1 137 146 113 125 102 7 4
ACR90A0H05 168273 21 1 173 167 133 146 127 7 10
ACR115A0H05 168274 32 1 205 200 170 176 174 7 14
DCR32A0H78 168371 13 4 150 200 145 176 102 7 7
DCR45A0H55 168372 13 4 150 200 145 176 102 7 7
DCR60A0H4 168373 14 4 150 200 155 176 102 7 8
DCR80A0H3 168374 17 4 150 200 170 176 102 7 9
DCR100A0H24 168375 17 4 150 200 170 176 102 7 9
DCR120A0H2 168376 17 5 190 200 215 90 160 9 15
DCR150A017 168377 21 5 190 210 215 100 160 9 17
DCR180A0H14 168378 26 5 240 200 265 96 210 9 21
DCR220AH11 168379 27 5 240 200 265 96 210 9 21
DCR18A2H9 168380 13 4 125 167 118 146 89 7 5
DCR25A2H1 168381 14 4 125 167 118 146 89 7 5
DCR32A1H6 168382 15 4 125 167 133 146 89 7 6
DCR40A1H2 168383 17 4 125 167 133 146 89 7 6
DCR50A0H96 168384 16 4 150 200 145 176 102 7 7
DCR60A0H82 168385 17 4 150 200 155 176 102 7 8
DCR80A0H58 168386 21 4 150 200 170 176 102 7 9
DCR100A0H49 168286 23 4 150 200 170 176 102 7 9
DCR125A0H40 168287 27 5 190 200 215 90 160 9 15
DCR140A0H32 168288 29 5 190 200 215 90 160 9 15
 VAT2000

Surge absorbers
Reactor
Variable Speed Drives

Cat. No. Codes Losses Dimensions Weight

(W) A B C D E Ø kg
ACR3A0H05 168262 9 137 146 103 125 102 7 2.9
ACR4A0H05 168263 9 137 146 103 125 102 7 2.9
ACR6A0H05 168264 9 137 146 103 125 102 7 2.9
ACR10A0H05 168265 9 137 146 103 125 102 7 2.9
ACR14A0H05 168266 10 137 146 103 125 102 7 2.9
ACR18A0H05 168267 10 137 146 103 125 102 7 2.9
ACR27A0H05 168268 11 137 146 103 125 102 7 2.9
ACR35A0H05 168269 11 137 146 103 125 102 7 2.9
ACR38A0H05 168270 11 137 146 103 125 102 7 2.9
ACR45A0H05 168271 11 137 146 103 125 102 7 2.9
ACR62A0H05 168272 14 137 146 113 125 102 7 4
ACR90A0H05 168273 21 173 167 133 146 127 7 10
ACR115A0H05 168274 32 205 200 170 176 174 7 14

RC - Filter

N
28

Cat. No. Codes Losses Max. carrier Dimensions Weight

(W) frequency D kg
N11P3401806 – 1470 8 275 14
N11P3401807 168261 297 4 135 8

GE Power Controls
Notes

VAT2000
N
29
 VAT20
Power Electronics
N. 2 Micro Variable Speed Drives - VAT20
N. 3 Ordering codes
N. 3 Dimensions
N. 6 Three-phase variable Speed Drives - VAT2000
N. 8 Ordering codes
N. 10 Technical data
N. 12 I/O Wiring
N. 14 I/O terminal board specifications
N. 16 Functions
N. 21 Dimensions
N. 22 External accessories
N.
N.
30
31
Soft Starters - ASTAT SD
Ordering codes N
N. 32 Basic diagrams 1
N. 34 Dimensions
N. 36 Solid state soft Starters - ASTATplus
N. 39 Ordering codes
N. 40 I/O Wiring
N. 41 Thermal characteristics
N. 42 Basic diagrams
N. 45 Installation
N. 46 Dimensions
 VAT20

Micro variable speed drives

VAT20
Variable Speed Drives

· Single-phase or three-phase digital inverters for controlling the speed of

three-phase induction AC motors from 0.2 to 2.2kW
· Built-in keypad and display
· IP20 protection degree
· Built-in EMC filter for industrial environment (class A)
· DIN rail mountable by optional kit
· Global standards

Technical data
Control specifications
Control system Sinusoidal wave PWM inverter
Output frequency 0-200Hz (*)
Voltage / Frequency Constant torque. Constant power. Torque boost.
Six selectable pre-set patterns.
Overload capacity 150%, 60 sec
Carrier frequency Selectable 4-16kHz (*)
Frequency setting resolution
Digital 0.1Hz(0-99.9Hz), 1Hz(100-200Hz) (*)
N Analogic 0.1Hz/ 60Hz
2 Acceleration/deceleration 0.1 - 999 sec. Acceleration and deceleration set individually
Operating system Two mode selection: forward run by FWD input, Reverse run by REV
input Run by FWD input, forward / reverse command by REV input
Stopping system Selectable either ramp down or coast to stop
DC braking DC brake starting frequency 1-10Hz
DC braking level 1- 20%, DC braking time 0- 25.5 sec
Frequency limit Upper limit ( 1-200 Hz ) (*), lower limit ( 0-200 Hz) (*)
Other functions Auto re-start, Auto reset flying start, Jog, Slow speeds.
V/F Pattern 6 selectable patterns
I / O Configuration
Operation panel 3 digit, 7 segment display with 5 operations keys
Sequence input Four digital inputs ( 2 are programmable )
Sequence output One programmable relay output
Frequency setting input One analogue either 0-10Vm 4-20mA or 0-20mA configurable
Source for potentiometer 10V DC source for 2-10kΩ potentiometer
Meter output 0-10V DC analog output for frequency metering
Protection features
Prevention Overcurrent limitation, Overvoltage limitation, Stall prevention
Trip Overload, Overvoltage, Undervoltage, Powerloss,
Output short-circuit, grounding fault and overtemperature
Fault history The last three faults are recorded
Operating environment
Installation Indoor, with atmosphere free from corrosive or explosive gases, dust, steam or oil mist.
Protection degree IP 20
Temperature range -10 to 50 ºC
Humidity 0-95% non-condensing
Vibrations Under 1G (9,8 m/s2)
Standards UL, CSA,CE
* For drives U20N0K2S, U20N0K4S and U20N0K7S,
the carrier frequency is 1-8 kHz and the max. frequency is 120 Hz

GE Power Controls
 VAT20 - Ordering Codes
Input voltage Input power Output current Maximum Cooling Cat. No. Code
motor power convection
kVA A kW (1)

1ph. 0.53 1.4 0.2 forced U20N0K2S 167075

200V - 240V (3) 0.88 2.3 0.4 forced U20N0K4S 167076
1.6 4.2 0.75 forced U20N0K7S 167077

1ph. or 3ph. 2.9 7.5 1.5 forced U20N1K5S (2) 167078

200V - 240V (3) 4.0 10.5 2.2 forced U20N2K2S (2) 167079

3ph. 1.6 2.3 0.75 forced U20X0K7S (2) 167080

380V - 460V (3) 2.9 3.8 1.5 forced U20X1K5S (2) 167081
4.0 5.2 2.2 forced U20X2K2S (2) 167082

VAT20
(1) Ratings for standard three-phase induction motors with four poles
(2) Units including Dynamic Braking function. An external braking resistor is needed to perform operation. Check table on N.4.
(3) Voltage range: + 10%, -15%, 50/60 Hz ( +/- 5%)

I / O Wiring

VAT20
Power Supply
Single phase drives: L1-L2 or L1-L3
Three phase drives: L1-L2-L3

Multifunction
Multifunction input option

For factory
N
test only 3

2.5 - 10k

Grounding

I / O terminal board specifications

Symbol Meaning Control PCB terminal board

Digital inputs
12V Common digital inputs 12V DC supply for all digital inputs
FWD Forward run Used for forward run command
REV Reverse run Used for reverse run command
SP1 Multifunction input This is a programmable digital input.
Either jog, slow speed, emergency stop, output shut off or reset function are allowed
RST Fault reset This is a programmable input set to reset function as default.
Either jog, slow speed, emergency and output shut off are allowed as well
Digital outputs
Trip relay Multifunction output This is a programmable output relay set to Fault function as default.
Run status and frequency reached are allowed as well
Analog inputs
MVI Frequency setting Programmable analogue frequency signal input. O-10V, 4-20mA or 0-20mA allowed
0V Common analog I/O
Analog outputs
FM Frequency output Analogue frequency output 0-10V. May be used as speed meter
0V Common analog I/O
 VAT20

Options and Accessories

Applicable Cat. No. Code
to drive
DIN rail kit
all drives U20AR0K7 167087
(Pack of 10 pieces)
Variable Speed Drives

EMC filters U20N0K2S U20AF0K7 167085

U20N0K4S
U20N0K7S
U20N1K5S U20AF2K2 167086
U20N2K2S
U20X0K7S U20AF2K2X 167084
U20X1K5S
U20X2K2S

VAT20 includes as standard a Class A EMC filter, for

industrial environment. C
For residential environment, the use of an external E
Class B EMC foot print filter is recommended.

Cat. No. A B C D E B D
U20AF0K7 156 76 25 60 145
U20AF2K2 170 221 38 108 156
U20AF2K2X 170 221 38 108 156 A

Motor Applicable Cat. No. Code

kW to drive
Braking resistors
100% braking torque, 10% 1.5 U20N1K5 TLR100P200 108223
ED 2.2 U20N2K2 TLR75P200 116300
0.75 U20X0K7 TLR750P200 116301
1.5 U20X1K5 TLR400P200 116302
N 2.2 U20X2K2 TLR250P200 108227

Includes 210mm output wiring. No terminals

Losses Applicable Cat. No. Code

W to drive
Reactors
Input reactors for single phase drives (*) U20N0K2S ACR3A7H0 129788
(*) U20N0K4S ACR8A2H5 129791
(*) U20N0K7S ACR12A2H5 129792
(*) U20N1K5S ACR18A1H3 129793
(*) U20N2K2S ACR22A0H84 129794

Input reactors for three phase drives 11 U20N1K5S ACR6A2H5 129979

14 U20N2K2S ACR9A1H3 129980
8 U20X0K7S ACR3A8H1 129989
9 U20X1K5S ACR4A5H1 129990
11 U20X2K2S ACR6A3H4 129991

Cat. No. Code A B C D E Ø

ACR3A7H0 (*)
ACR8A2H5 (*)
ACR12A2H5 (*)
ACR18A1H3 (*)
ACR22A0H84 (*)

ACR6A2H5 129979 137 146 103 125 102 7

ACR9A1H3 129980 137 146 113 125 102 7
ACR3A8H1 129989 137 146 103 125 102 7
ACR4A5H1 129990 137 146 103 125 102 7
ACR6A3H4 129991 137 146 103 125 102 7
(*) Please consult us

GE Power Controls
Dimensional drawings and Weights
Frame 1

Cat. No. Weight (kg)

U20N0K2S 0.76
U20N0K4S 0.77
U20N0K7S 0.8

VAT20
Frame 2
143.1

127.5
140

TM2

TM1

TM2
Ground 3 x Ø4.5
N
5

TM1
171.7

Cat. No. Weight (kg)

U20N1K5S 1.66
8

U20N2K2S 1.76
U20X0K7S 1.60
108 U20X1K5S 1.60
118 U20X2K2S 1.63
 ASTAT SD

Soft starters
ASTAT SD
- Solid state soft starter for 3ph motors up to 20 kW
- Working voltage up to 500VAC
- Built-in with analogue operation panel
- Three phase - full wave control
- Excellent pacht of basic functions
Soft Starters

N Analog control panel Technical data

30 Control specifications
Control system Digital system with microcontroller. Starting ramp with
progressive increase in voltage and current limitation
Initial voltage (pedestal) 40% - 90% Un
Starting torque 15% - 80% Mdir. start
Kick start 90% Un (80% Mdir. start), 400 ms
Motor current (Im) 0.5 to 1 Ir (nominal ASTAT)
Current limitation 2 to 5 x Ir
Acceleration ramp time 0.5 to 60 s
Energy savings Output voltage reduction according to power factor
Override Fixed output voltage permanently equal to supply voltage
Softstop time Max. 2 x t acceleration time
Operation
External control Start - Stop
Acceleration phase Adjustable time
Permanent phase (choice) Energy savings / Override
Stop phase (choice) Power cutt-off / Ramp
Inputs / Outputs
Input Two optical couplings for Start / Stop
Output One relay either Run or End of ramp (1NO)
Protections
Current limitation Adjustable from 2 to 5 Ir
Loss on input phase Trip at 3 s
Thyristor short-circuit Trip at 200 ms
Loss on output phase Trip at 3 s
Order codes ! page N.31
Basic diagrams ! page N.32 Supply frequency error Will not start if f < 48Hz or f > 62Hz
Dimensions ! page N.34 Error (CPU) 60 ms delay

30 GE Power Controls
 Environmental conditions
Temperature 0 to +55ºC
(derate output current by 1.5% / ºC above 45ºC)
Relative humidity 95% without condensation
Maximum altitude 3000 m
(derate output current by 1% / 100 m above 1000 m)
Mounting position Vertical
Description of the terminals
1L1, 3L2, 5L3 Power supply (max. 440V or 500V)
2T1, 4T2, 6T3 Outputs to motor
A1/A2, B1/B2 Command supply inputs (110/120V - 220/240V AC)
11, 14 Internal relay output (1 NO)

ASTAT SD
1, 57 Run command input
2, 57 Stop command input
Output contacts specifications
Maximum usage voltage 380VAC
Thermal current Ith 8A
Usage specifications
AC15 220V / 3A - 380V / 1A
DC15 Max. 30V / 3.5A

ASTAT SD - Ordering Codes

IEC ratings Current Maximum Light duty Heavy duty Cooling Cat. No. Code
rating starting (3 x Ir, 30 sec.) (4.5 x Ir, 30 sec.) convection
Ir current 220V 380V 440V 480V 220V 380V 440V 480V
240V 415V 500V 240V 415V 500V

Input voltage
A
5
A
25
kW
1.1
kW
2.2
kW
2.2
kW kW
1.1
kW
2.2
kW
2.2
kW
Natural QS1BNA 120460 N
220 - 440 VAC 9 45 2.2 4 4 2.2 4 4 Natural QS1DNA 120462
31
12 60 3 5.5 6.3 3 5.5 6.3 Natural QS1FNA 120464
16 80 4 7.5 7.5 3.7 6.3 7.5 Natural QS1GNA 120466
22 110 5.5 10 11 5.5 10 11 Natural QS1HNA 120468
34 170 7.5 15 18.5 7.5 15 17 Natural QS1INA 120470

Input voltage 5 25 1.1 2.2 2.2 3 1.1 2.2 2.2 3 Natural QS2BNA 120461
220 - 500 VAC 9 45 2.2 4 4 5.5 2.2 4 4 5.5 Natural QS2DNA 120463
12 60 3 5.5 6.3 7.5 3 5.5 6.3 7.5 Natural QS2FNA 120465
16 80 4 7.5 7.5 10 3.7 6.3 7.5 10 Natural QS2GNA 120467
22 110 5.5 10 11 13 5.5 10 11 13 Natural QS2HNA 120469
34 170 7.5 15 18.5 20 7.5 15 15 20 Natural QS2INA 120471

UL ratings Current Maximum Light duty Heavy duty Cooling Cat. No. Code
rating starting (3 x Ir, 30 sec.) (4.5 x Ir, 30 sec.) convection
Ir current 200V 230V 460V 200V 230V 460V
A A HP HP HP HP HP HP
Input voltage 5 25 1 1 1 1 Natural QS1BNA 120460
200 - 230 V 9 45 2 2 2 2 Natural QS1DNA 120462
12 60 3 3 3 3 Natural QS1FNA 120464
16 80 3 5 3 5 Natural QS1GNA 120466
22 110 5 7.5 5 7.5 Natural QS1HNA 120468
34 170 10 10 7.5 7.5 Natural QS1INA 120470

Input voltage 5 25 1 1 3 1 1 3 Natural QS2BNA 120461

200 - 460 V 9 45 2 2 5 2 2 5 Natural QS2DNA 120463
12 60 3 3 7.5 3 3 7.5 Natural QS2FNA 120465
16 80 3 5 10 3 5 10 Natural QS2GNA 120467
22 110 5 7.5 15 5 7.5 15 Natural QS2HNA 120469
34 170 10 10 25 7.5 7.5 20 Natural QS2INA 120471
 ASTAT SD

Control by permanent command

Control voltage
110/120V AC

Start / Stop

I/ 0
Control voltage
220/240V AC
Soft Starters

Control by push-buttons
Control voltage
110/120V AC

Start Stop

N Control voltage
220/240V AC
32

(1) These contacts allow for direct action on contactors up to type CL06 at 220VAC.
(2) The Astad SD has no overload function, so always use an external overload
relay to protect the motor.

GE Power Controls
Permanent command with line contactor
Control voltage
110/120V AC Control
voltage
Start / Stop

Control voltage
220/240V AC

ASTAT SD
Pulse function with line contactor
Control voltage
110/120V AC Control
voltage
Start Stop

Control voltage
220/240V AC N
33

Data power circuit

ASTAT SD Total losses Contactor AM Fuses Semiconductor fuses
DC1 xx = according to design Typower Silca 680V ~
W Type A Ferraz type Bussmann type
QS _ BNA 17 CL00 12 6.600 CP URD 22-58/32 Size = 00, In = 32A
QS _ DNA 31 CL00 16 6.600 CP URD 22-58/32 Size = 00, In = 32A
QS _ FNA 37 CL01 20 6.600 CP URC 14-51/40 Size = 00, In = 40A
QS _ GNA 49 CL02 25 6.6 URD 30 xx 0063 Size = 00, In = 50A
QS _ HNA 75 CL03 32 6.6 URD 30 xx 0080 Size = 00, In = 80A
QS _ I NA 86 CL04 63 6.6 URD 30 xx 0100 Size = 00, In = 100A
 ASTAT SD

Dimensional drawings and Weights

Soft Starters

Cat. No. A Weight (kg)

QS _ BNA 150 2.1
QS _ DNA 150 2.1
QS _ FNA 180 2.2
QS _ GNA 180 2.2

N
34

Cat. No. A B Weight (kg)

QS _ HNA 200 160 2.9
QS _ I NA 250 200 3.4

GE Power Controls
Notes

ASTAT SD
N
35
 ASTATplus

Solid state soft starters

ASTATplus
- Solid state soft starter for 3ph AC motors up to 850 KW
- Working voltage up to 500V
- Built-in digital operation panel
- ASCII and Modbus RTU communications
- High end features and functions
Soft Starters

N Digital control panel Technical data

Ratings
36
3ph AC systems Up to 440V, +10%, -15% for Cat. No. QC1_DP
Up to 500 V, +10%, -15% for Cat.nr. QC2_DP
ASTAT Frequency range(50-60Hz) Control range of 45 - 65 Hz
Plus
Control specifications
Control system Digital system with microcontroller
Starting ramp with progressive increase in voltage
and current limitation
C / V Initial voltage (pedestal) 30%-95% Un
Starting torque 10% - 90% Mdirect start
Kick start 95% Un (90% Mdirect start), adjsutable 0 to 999 ms
Motor current (lm) 0.4 to 1.2 Ir ( rated Astat current )
Acceleration ramp time 1s to 99s ( types: standard or linear ramp up )
Energy savings Output voltage reduction according to power factor
Override Fixed output voltage permanently equal to supply voltage
Bypass Direct control of a bypass contactor
Deceleration ramp time 1s to 120s ( 1s to 99s in secondary ramp)
modes: coast to stop, soft stop,
Pump control or linear ramp down
DC braking 0s to 99s ; 0.5 to 2.5 ln
Ordering codes ! page N.39 Slow speed Forward: 7% or 14% of nominal speed ;
I/O Wiring ! page N.40 Reverse: 20% of nominal speed
Thermal characteristics ! page N.41
Retry 0 to 4 attemps, and 1 to 99 sec. retry time
Basic diagrams ! page N.42
Installation ! page N.45 Monitoring Motor current, line voltage, power, power factor
Dimensions ! page N.46 and elapsed time

GE Power Controls
Running
External Control Start - Stop
Acceleration phase Adjustable time
Permanent time Energy savings/ Override choice
Stop phase Power cut-off / Ramp / DC braking / Pump control
Inputs / Outputs
External Control 4 digital optocoupled
Two fixed (Start, Stop), and 2 programmable (I3, I4)
1 analogue 0-5V DC for tachogenerator input feedback
Outputs 3 programmable relays (1r, 2r, 3r)
1 analogue 0-10V DC output for current metering
Communications

ASTATplus
ASCII and ModBus RTU as standard
Profibus DP and DeviceNet by optional external modules
Protections
Current limit Adjustable from 1 ln to 7 ln
Overload IEC class 10 and 20 ( selectable )
NEMA class 10, 20 and 30 ( selectable )
Cool-down time after
overload trip 300 s for reset
Loss on input phase Trip at 3 s
Thyristor short circuit Trip at 200 ms
Heatsink overheating Trip at 200 ms
Motor thermistor Trip at 200 ms
Loss on output phase Trip at 3s
Stalled rotor Trip at 200 ms
Supply frequency error If f < 45Hz or f > 65 Hz,
Overcurrent 100 to 150% ln; trip time adjustable from 0 to 99s
Undercurrent 0 to 99% ln; trip time adjustable from 0 to 99s N
Overvoltage 100% to 130% Un; trip time adjustable from 0 to 99s 37
Undervoltage 0 to 50% Un; trip time adjustable from 0 to 99s
Error ( CPU ) 60 ms
Memory 4 former errors
Long start time 2s x ta ( ta= acceleration ramp time )
Long slow speed time 120s
Enviromental conditions
Temperature 0 to +55º C
( derate ouput current by 1.5% /ºC above 40ºC )
Relative humidity 95% without condensation
Maximun altitude 3000 m
( derate output current by 1%/ 100 m above 1000 m )
Mountig position Vertical
Protection degree IP 00, UL open
Standards
CE, cUL, UL CE conforming IEC 947-4-2
UL, cUL conformig to UL 508
Conducted & radiated Conforming to IEC 947-4-2, Class A
emissions
Electrostatic discharges Conforming to IEC 1000-4-2, level 3
Radioelectric interference Conforming to IEC 1000-4-6, level 3 and
to IEC 1000-4-3, level 3
Inmunity to fast trasients Conforming to IEC 1000-4-4, level 3
Inmunity to surge voltage Conforming to IEC 1000-4-5, level 3
 ASTATplus

ASTATplus - Ordering Codes

IEC ratings Light duty (class 10 ) Heavy duty (class 20 ) Cooling Cat. No. Code
Current 220V 380V 440V 480V Current 220V 380V 440V 480V convection
rating Ir 240V 415V 500V rating Ir 240V 415V 500V
A kW kW kW kW A kW kW kW kW
Input voltage 17 4 7.5 7.5 - 14 3 5.5 7.5 - natural QC1FDP 129728
21 5.5 11 11 - 17 4 7.5 7.5 - natural QC1GDP 129730
220- 440 V
27 7.5 13 15 - 22 5.5 11 11 - natural QC1HDP 129732
38 10 18.5 22 - 32 7.5 15 18.5 - natural QC1I DP 129734
58 15 25 30 - 48 13 22 22 - by fan QC1JDP 129736
75 22 37 45 - 63 15 30 37 - by fan QC1KDP 129738
86 25 45 50 - 72 20 37 37 - by fan QC1LDP 129740
126 37 63 75 - 105 30 55 55 - by fan QC1MDP 129742
Soft Starters

187 55 90 110 - 156 40 75 90 - by fan QC1NDP 129744

288 80 150 165 - 240 63 110 132 - by fan QC1QDP 129746
378 110 200 220 - 315 90 160 200 - by fan QC1RDP 129748
444 132 220 250 - 370 110 200 220 - by fan QC1SDP 129750
570 160 300 355 - 475 150 250 250 - by fan QC1TDP 129752
732 220 400 450 - 610 200 315 400 - by fan QC1UDP 129754
1020 300 560 600 - 850 250 450 530 - by fan QC1VDP 129756
1290 395 715 750 - 1075 355 600 670 - by fan QC1XDP 129758

Input voltage 17 4 7.5 7.5 11 14 3 5.5 7.5 7.5 natural QC2FDP 129729
220- 500 V 21 5.5 11 11 13 17 4 7.5 7.5 11 natural QC2GDP 129731
27 7.5 13 15 15 22 5.5 11 11 15 natural QC2HDP 129733
38 10 18.5 22 25 32 7.5 15 18.5 22 natural QC2I DP 129735
58 15 25 30 37 48 13 22 22 30 by fan QC2JDP 129737
75 22 37 45 45 63 15 30 37 37 by fan QC2KDP 129739
86 25 45 50 50 72 20 37 37 45 by fan QC2LDP 129741
126 37 63 75 80 105 30 55 55 75 by fan QC2MDP 129743
187 55 90 110 132 156 40 75 90 110 by fan QC2NDP 129745
288 80 150 165 200 240 63 110 132 160 by fan QC2QDP 129747
378 110 200 220 250 315 90 160 200 220 by fan QC2RDP 129749
444 132 220 250 315 370 110 200 220 250 by fan QC2SDP 129751
570 160 300 355 400 475 150 250 250 335 by fan QC2TDP 129753
732 220 400 450 500 610 200 315 400 400 by fan QC2UDP 129755
1020 300 560 600 750 850 250 450 530 600 by fan QC2VDP 129757
1290 395 715 750 850 1075 355 600 670 750 by fan QC2XDP 129759
UL ratings Light duty Heavy duty
N Current Maximum
rating
Ir
starting
current
(3 x Ir, 30 sec.)
200V 230V 460V
(4.5 x Ir, 30 sec.)
200V 230V 460V
Cooling
convection
Cat. No. Code

38 A A HP HP HP HP HP HP
Input voltage 14 70 3 3 - 3 3 - natural QC1FDP 129728
200- 230 V 17 85 3 3 - 3 3 - natural QC1GDP 129730
22 110 5 7.5 - 5 7.5 - natural QC1HDP 129732
34 170 10 10 - 7.5 7.5 - natural QC1I DP 129734
48 240 15 15 - 10 15 - by fan QC1JDP 129736
63 315 20 20 - 15 20 - by fan QC1KDP 129738
72 360 20 25 - 20 20 - by fan QC1LDP 129740
105 525 30 30 - 30 30 - by fan QC1MDP 129742
156 780 50 60 - 40 50 - by fan QC1NDP 129744
240 1200 75 75 - 60 75 - by fan QC1QDP 129746
315 1575 100 125 - 75 100 - by fan QC1RDP 129748
370 1850 125 150 - 100 125 - by fan QC1SDP 129750
500 2500 150 200 - 150 150 - by fan QC1TDP 129752
630 3150 200 250 - 200 200 - by fan QC1UDP 129754
850 4250 300 350 - 250 300 - by fan QC1VDP 129756

Input voltage 14 70 3 3 7.5 3 3 7.5 natural QC2FDP 129729

200- 460 V 17 85 3 3 10 3 3 10 natural QC2GDP 129731
22 110 5 7.5 15 5 7.5 15 natural QC2HDP 129733
34 170 10 10 25 7.5 7.5 20 natural QC2I DP 129735
48 240 15 15 30 10 15 30 by fan QC2JDP 129737
63 315 20 20 40 15 20 40 by fan QC2KDP 129739
72 360 20 25 50 20 20 40 by fan QC2LDP 129741
105 525 30 30 75 30 30 60 by fan QC2MDP 129743
156 780 50 60 125 40 50 100 by fan QC2NDP 129745
240 1200 75 75 200 60 75 150 by fan QC2QDP 129747
315 1575 100 125 250 75 100 200 by fan QC2RDP 129749
370 1850 125 150 300 100 125 250 by fan QC2SDP 129751
500 2500 150 200 400 150 150 350 by fan QC2TDP 129753
630 3150 200 250 500 200 200 400 by fan QC2UDP 129755
850 4250 300 350 700 250 300 600 by fan QC2VDP 129757
Environmental conditions are in accordance with the following ranges and maximum values:
- Operating temperature ......................................................... 0 to +55ºC
- Relative humidity (without condensation) ...................................... 95%
- Maximum altitude ...................................................................... 3000 m.
Reduce usage intensity with 1.5% / ºC from 40ºC and 1% / 100 m. from 1000 m.

GE Power Controls
I / O terminal board specifications
Terminals Function Description

Power I / O terminals
1L1, 3L2, 5L3 Mains input 3ph input voltage according ASTATplus voltage
2T1, 4T2, 6T3 Motor output Output terminals to 3ph AC motor
A1, A2, B1, B2 110/120V AC, +10%, -15% 220/240V AC, +10%, -15%
Input control voltage

Digital inputs
57 Common for digital inputs This is a common terminal for the digital input terminals specified below

ASTATplus
1 Run Run order. Command signal may be provided by one NO dry momentary contact to terminals
1 and 57
2 Stop Stop order. Command signal may be provided by one NC dry momentary contact to terminals
2 and 57
NOTE: Run/Stop permanent command is allowed linking 1-57 and using one dry NO contact to
2-57 terminals
3 Programmable input I3 These two inputs are programmable. Can be assigned to the following internal functions:
4 Programmable input I4 - soft stop - DC brake - linear ramp
- pump control - slow speed control - dual ramp selection
- kick start - reverse slow speed - bypass function
- override - local / remote control
Command signal should be provided by one NC dry contact to terminals 57-3 or terminals 57-4.
By switching this contact ON/OFF it is possible to enable or disable the assigned function.
Digital outputs
11, 12, 14 Programmable relay 1r 11-12 = NC, 11-14 = NO dry contacts
This relay can be assigned to several internal output functions. As default assigned to
function RUN
23, 24 Programmable relay 2r 23-24 = NO dry contact
This relay can be assigned to several internal output functions. As default assigned to
function EOR
33, 34 Programmable relay 3r 33-34 = NO dry contact
This relay can be assigned to several internal output functions. As default assigned to
function DC BRAKE
Common for all relay output contacts: Maximum usage voltage 380V AC (B300 - UL) N
Thermal current 8A
AC-15 220V / 3A, 380V / 1A
39
DC-15 30V max. / 3.5A
Programable relays can be asigned to following functions:
- End of Ramp - RUN
- DC Brake - Slow speed
- Fault - Undercurrent
- Undervoltage - Overcurrent
- Overvoltage
Analogue I / O
8 Analog input common (-) This is a common terminal for the analogue input terminal number 7, and analogue output
terminal number 9
7 TG feedback input (+) 0-5V analogue input for speed feedback. It should be provided by a DC tacho-generator
coupled to the motor.
This speed feedback signal is required when the «linear ramp» function is used
9 Current output (+) 0-10V DC analog output for current measurement purpose.Ir correspond to 2Vdc.
Rated current is 2VDC.
Load impedance 10kΩ or higher
Motor thermistor terminals
5, 6 Motor thermistor input This input allows a motor thermistor with a response value from 2.8 to 3.2kW, and a reset
value from 0.75 to 1kW to control motor temperature.
When the motor thermistor is not used, a link must be used in terminals 5-6
Communications
SG, TD, RD Gr, Tx, Rx data - RS 232C, 3 wires, half duplex. Maximum cable lengths 3 m (10 feet)
- Asynchronous data transmission, 9600 bauds, 1 bit start, 8 bits data, 1 bit stop, no parity
- Supported ASCII and Modbus RTU ( selectable by user ) (*)
- Optional DeviceNet and Profibus by external moduls (*)
* Modbus RTU, DeviceNet, Profibus in development stage.
 ASTATplus

I / O wiring

Control voltage
110/120V AC
Serial Comm.
RS232C 1

Control voltage 1
220/240V AC
Soft Starters

1r 2r 3r
Programmable relay outputs 3

Programmable inputs 2
I3 I4

Start / Stop
(permanent command)
4

Tacho feedback analog input

Programmable inputs

Motor thermistor input

0 - 10V analog output

N Start Stop
(command by push-buttons) 4
40
4

1 Control and mains wiring recommendations, see page 17 3 The programmable relay outputs are assigned to the following functions as default:
Relay 1r : RUN (RUN status)
2 The programmable inputs I3, I4 are not assigned to any function Relay 2r : EOR (End Of Ramp)
by default. Check ASTATplus user manual Relay 3r : DCBR (DC Braking Control)

4 Important: Use dry contacts only

Equipment installation
When installing equipment, keep the following points in mind:

! The equipment should be installed vertically and should hang over a platform or bars. The vertical position is
essential for proper cool air circulation.
! Environmental conditions are in accordance with the following ranges and maximum values:
- Operating temperature ................................................... 0 to +55ºC
- Relative humidity (without condensation) ................................ 95%
- Maximum altitude ................................................................ 3000 m.
Reduce usage intensity with 1.5% / ºC from 40ºC and 1% / 100 m. from 1000 m.
! Do not install equipment in environments containing explosive or flammable gases, or near important heat
sources.
! Equipment should be well ventilated, at least keeping clearance as indicated in illustration. (left)
! When the equipment is to be removed on a platform subject to strong vibrations, there should be an elastic base
to protect the equipment.

Check User’s Manual for additional information

GE Power Controls
Thermal characteristics
The ASTATplus allows motor protection according IEC Class 10 or Class 20 and NEMA 10, 20 or 30, free
selectable by parameter «o» (overload).

IEC Clase 10 IEC Clase 20

Time (s) Time (s)

ASTATplus
COLD
COLD

HOT HOT

Ir / In Ir / In

NEMA 10 NEMA 20
Time (s) Time (s)

COLD
COLD
N
41
HOT
HOT

Ir / In Ir / In

Thermal memory
NEMA 30
Time (s) If the control voltage is not removed, the unit has a cool
down characteristic, the time for cool down is 300 sec.
after the overload trip.
If the control voltage is removed after tripping, wait at
least 2 minutes before the unit can be restarted.

Operations per hour

COLD
Supposing a cycle T, with starting time of t1, running time
of T-2t1 at rated current and OFF time of t1 sec. at least,
the ASTATplus allows the following operations per hour:
HOT Starting current Operations/hour Operations/hour
Starting time t1 = 10 sec. Starting time t1 = 20 sec.
2 Ir 180 90
3 Ir 160 60
Ir / In
4 Ir 30 10
 ASTATplus

Basic diagram by push-buttons

Control voltage
110/120V AC
Control voltage

1
Control voltage
220/240V AC
Soft Starters

3
1r 2r 3r
Programmable relay outputs
Programmable inputs
I3 I4

Start Stop Motor thermistor

Push-button 2

1 2 3 4
The isolation contactor In this example, Start and The output relays allow for The ASTATplus is provided Use an external overload
DC1, is not required to Stop command is enabled direct action on contactors with an electronic motor protection if required by local
perform operation to the by push-buttons. according ratings specified. overload protection, which codes or to protect the motor
motor. Be aware however Permanent command is should be adequate against current unbalance.
that DC1 provides galvanic allowed as well, wiring 1, 2 protection for most of the
isolation from the incoming and 57 terminals applications.
line increasing the safety. accordingly.

N Basic diagram by permanent command with by-pass control

42
Control voltage
110/120V AC Control voltage

1
Control voltage
220/240V AC

3
1r 2r 3r
Programmable relay outputs
Programmable inputs 3
I3 I4

Start / Stop 4
permanent
command 2 By-pass 5 Motor thermistor

1 2 3 4 5
The isolation contactor In this example, Start and The output relays allow for CAUTION: By-pass control is allowed
DC1, is not required to Stop command is enabled direct action on contactors In by-pass mode, an using external contactor
perform operation to the by push-buttons. according ratings specified. external overload relay DC2 and setting function
motor. Be aware however Permanent command is protection must be used. «2xxx» to ON
that DC1 provides galvanic allowed as well, wiring 1, 2 As alternative by-pass can
isolation from the incoming and 57 terminals be controlled from the
line increasing the safety. accordingly. outside if «zxxx» is set to
one programmable input.

GE Power Controls
Basic diagram with jog (slow speed) function
Control voltage
110/120V AC
Control voltage

1
Control voltage
220/240V AC

ASTATplus
3
1r 2r 3r
Programmable relay outputs
Programmable inputs 3
I3 I4

Start Stop Jog Fw/Rv Motor thermistor

Push-button 2 Slow speed 5

1 2 3 5
The isolation contactor In this example, Start and The output relays allow for protection for most of the Slow speed for forward or reverse operation
DC1, is not required to Stop command is enabled direct action on contactors applications. Use an external using programmable inputs I3, I4.
perform operation to the by push-buttons. according ratings specified. overload protection if Jog (slow speed) function:
motor. Be aware however Permanent command is required by local codes or to The slow speed function is enabled by setting
4 The ASTATplus is
that DC1 provides galvanic allowed as well, wiring 1, 2 protect the motor against «Jxxx» to I3.
isolation from the incoming and 57 terminals provided with an electronic current unbalance. For more information, check with ASTATplus
line increasing the safety. accordingly. motor overload protection,
User´s Manual.
which should be adequate

Basic diagram with DC brake injection

N
43
Control voltage
110/120V AC Control voltage

1
Control voltage
220/240V AC

3
1r 2r 3r
Programmable relay outputs
Programmable inputs 3
I3 I4

5
Start / Stop 4
permanent
command 2 Motor thermistor

1 2 3 4 5
The isolation contactor In this example, Start and The output relays allow for The ASTATplus is provided DC brake at stopping time DC brake function.
DC1, is not required to Stop command is enabled direct action on contactors with an electronic motor is provided by the DC brake The DC brake function may
perform operation to the by push-buttons. according ratings specified. overload protection, which function and external be enabled by setting
motor. Be aware however Permanent command is should be adequate contactor DC3. «Bxxx» to ON.
that DC1 provides galvanic allowed as well, wiring 1, 2 protection for most of the CAUTION: The 3 contacts For more information,
isolation from the incoming and 57 terminals applicationsUse an external of DC3 must be connected check with ASTATplus
line increasing the safety. accordingly. overload protection if in parallel. Mandatory User´s Manual.
required by local codes or between 2T1 and 4T2
to protect the motor against phases, otherwise a short-
current unbalance. circuit can occur.
 ASTATplus

Basic diagram with linear ramp

Control voltage
110/120V AC
Control voltage

Control voltage
220/240V AC
Soft Starters

1r 2r 3r
Programmable relay outputs
Programmable inputs 3
I3 I4

Start Stop Motor thermistor

Push-button 2 Linear ramp 5

1 2 3 4 5
The isolation contactor In this example, Start and The output relays allow for The ASTATplus is provided Linear ramp provided by
DC1, is not required to Stop command is enabled direct action on contactors with an electronic motor «Dxxx» function. A tacho
perform operation to the by push-buttons. according ratings specified. overload protection, which generator must be used as
motor. Be aware however Permanent command is should be adequate feedback.
that DC1 provides galvanic allowed as well, wiring 1, 2 protection for most of the Linear ramp function.
isolation from the incoming and 57 terminals applications. The linear ramp function
line increasing the safety. accordingly. Use an external overload may be enabled by setting
N protection if required by
local codes or to protect
«Dxxx» to ON. In this case,
linear ramp is independent
44 the motor against current of the load. This function
unbalance. needs the speed feedback
provided by an external
tacho generator.
For more information,
check with ASTATplus
User´s Manual.

GE Power Controls
Fuses, contactors and supply wiring
IEC Class 10 ratings
Cat. No. In Total Fuses Fuses Fuses Control voltage Contactor Conductor
losses aM FERRAZ type BUSSMANN type DC 1 DC 3 section
100% In (F1) (XX=according (Typower Sicu 660V~) Fuse Consumpt. (1)
A W A mech. design) Size In A VA mm2
QC _ F DP 17 67 25 6.600 CP URC 14.51/40 00 40 1 18 CL02 CL02 4
QC _ G DP 21 78 32 6.6 URD 30 XX 0063 00 50 1 18 CL03 CL03 4
QC _ H DP 27 88 40 6.6 URD 30 XX 0080 00 80 1 18 CL04 CL03 6
QC _ I DP 38 116 63 6.6 URD 30 XX 0100 00 100 1 18 CL45 CL04 10
QC _ J DP 58 208 80 6.6 URD 30 XX 0125 00 125 2 55 CL07 CL45 16
QC _ K DP 75 277 100 6.6 URD 30 XX 0160 00 160 2 55 CL08 CL06 25

ASTATplus
QC _ L DP 86 302 125 6.6 URD 30 XX 0160 00 200 2 55 CL09 CL06 35
QC _ M DP 126 389 200 6.6 URD 30 XX 0250 00 250 2 55 CK75 CL07 50
QC _ N DP 187 719 250 6.6 URD 30 XX 0315 00 315 2 78 CK08 CL10 95
QC _ Q DP 288 1097 400 6.6 URD 31 XX 0500 2 550 2 78 CK95 CK85 185
QC _ R DP 378 1286 500 6.6 URD 31 XX 0630 2 630 4 118 CK10 CK85 240
QC _ S DP 444 1374 630 6.6 URD 32 XX 0800 2 800 4 118 CK11 CK95 Busbar (2)
QC _ T DP 570 2086 800 6.6 URD 33 XX 1000 3 1000 4 118 CK12 CK10 Busbar (2)
QC _ U DP 732 2352 1000 6.6 URD 33 XX 1250 3 1250 4 248 CK12 CK10 Busbar (2)
QC _ V DP 1020 3000 1250 6.6 URD 233 XX 2000 - - 4 248 CK13 CK11 Busbar (2)
QC _ X DP 1290 3839 2x800 6.6 URD 233 XX 2000 - - 4 248 CK13 CK12 Busbar (2)

IEC Class 20 ratings

Cat. No. In Total Fuses Fuses Fuses Control voltage Contactor Conductor
losses aM FERRAZ type BUSSMANN type DC 1 DC 3 section
100% In (F1) (XX=according (Typower Sicu 660V~) Fuse Consumpt. (1)
A W A mech. design) Size In A VA mm2
QC _ F DP 14 56 20 6.600 CP URC 14.51/40 00 40 1 18 CL01 CL01 4
QC _ G DP 17 65 25 6.6 URD 30 XX 0063 00 50 1 18 CL02 CL02 4
QC _ H DP 22 74 32 6.6 URD 30 XX 0080 00 80 1 18 CL03 CL03 4
QC _ I DP 32 99 63 6.6 URD 30 XX 0100 00 100 1 18 CL04 CL04 6
QC _ J DP
QC _ K DP
48
63
178
236
80
80
6.6 URD 30 XX 0125
6.6 URD 30 XX 0160
00
00
125
160
2
2
55
55
CL06
CL07
CL04
CL04
10
16
N
QC _ L DP 72 257 100 6.6 URD 30 XX 0160 00 200 2 55 CL08 CL06 25 45
QC _ M DP 105 325 160 6.6 URD 30 XX 0250 00 250 2 55 CL10 CL06 35
QC _ N DP 156 591 200 6.6 URD 30 XX 0315 00 315 2 78 CK75 CL07 70
QC _ Q DP 240 901 315 6.6 URD 31 XX 0500 2 550 2 78 CK85 CK75 120
QC _ R DP 315 1063 400 6.6 URD 31 XX 0630 2 630 4 118 CK95 CK85 185
QC _ S DP 370 1136 500 6.6 URD 32 XX 0800 2 800 4 118 CK10 CK85 240
QC _ T DP 475 1721 630 6.6 URD 33 XX 1000 3 1000 4 118 CK11 CK95 Busbar (2)
QC _ U DP 610 1950 800 6.6 URD 33 XX 1250 3 1250 4 248 CK12 CK10 Busbar (2)
QC _ V DP 850 2491 1000 6.6 URD 233 XX 2000 - - 4 248 CK13 CK10 Busbar (2)
QC _ X DP 1075 3168 1250 6.6 URD 233 XX 2000 - - 4 248 CK13 CK12 Busbar (2)
(1) The 3 contacts of DC3 must be connected in paralle (2) As per IEC 947l

Branch circuit protection, UL

Gould-Shawmut, semi-conductor fuses Max. circuit Short-circuit rating max @480V
Cat. No. Type Type Max. Fuse breaker Non-
A50QS (3) A50P (4) rating class size combination Combination
RK5 & J
QC _ F DP 50A - 30A 35A 25kA 5kA (3) Suitable for use on a circuit
QC _ G DP 60A - 35A 40A 25kA 5kA capable of delivering not more
QC _ H DP 80A - 40A 50A 25kA 5kA than 100kA RMS symetrical
amperes, for 208V, 240V and up
QC _ I DP 100A - 70A 80A 25kA 5kA to 480V maximum, when used
QC _ J DP 150A - 100A 125A 25kA 10kA with the semi-conductor fuse for
QC _ K DP 200A - 125A 150A 25kA 10kA short-circuit protection. Listed
QC _ L DP 225A - 150A 150A 25kA 10kA with Gould Shawmut Form 101,
type A5QS or A50P
QC _ M DP 350A - 200A 250A 25kA 10kA
QC _ N DP 450A - 350A 350A 65kA 25kA (4) Suitable for use on a circuit
QC _ Q DP 600A - 500A 600A 65kA 25kA capable of delivering not more
than 65kA RMS symetrical
QC _ R DP 2X500A in parallel - 600A 700A 65kA 25kA amperes, for 208V, 240V and up
QC _ S DP 2x600A in parallel - 600A 800A 65kA 25kA to 480V maximum, when used
QC _ T DP - 2x1000A in parallel - 800A 65kA 30kA(4) with contactors (isolation or by-
QC _ U DP - 2x1200A in parallel - 1000A 65kA 30kA(4) pass) that are also rated for 65kA
withstand.
QC _ V DP - 2x1600A in parallel - 1200A 65kA 65kA
Note: When ASTATplus reduced voltage starters are used in conjunction with semi-conductor fuses, type 2 coordination to IEC 947-4 is attained. These fuses are recommended for
best overall short-circuit protection. The semiconductor fuse specified may provide branch circuit protection. Refer to local applicable electrical codes.
 ASTATplus

Dimensional drawings and Weights

Cat nr. A B C Weight (kg)

Soft Starters

QC _ FDP 200 160 6 4.3

QC _ GDP 200 160 6 4.3
QC _ HDP 200 160 6 4.6
QC _ I DP 250 200 31 4.6

N
46

Cat nr. Weight (kg)

QC _ JDP 12.5
QC _ KDP 12.5

Cat nr. Weight (kg)

QC _ LDP 17
QC _ MDP 17

GE Power Controls
Dimensional drawings and Weights (continued)

ASTATplus
Terminals

Cat nr. A B C D E F G H I J K L Weight (kg)

QC_NDP 510 490 305 460 465 9 53 106 54 259 70 168 45
QC_QDP 510 490 305 460 465 9 53 106 54 259 70 168 45
QC_RDP 550 540 317 480 495 9 59 118 54 275 78 168 45
QC_SDP 550 540 317 480 495 9 59 118 54 275 78 168 45
QC_TDP
QC_UDP
590
790
685
850
317
402
520
700
640
805
9
11
59
60
118
120
64.5
120
270
352
100
120
168
175
80
80
N
QC_VDP 790 850 402 700 805 11 60 120 120 352 120 175 80 47
QC_XDP 810 1000 407 720 995 11 70 140 110 357 120 175 80

Terminals

Cat. No. Cat. No. Cat. No. Cat. No. A Cat. No.
QC _ NDP QC _ RDP QC _ TDP QS _ UDP 6 QC _ XDP
QC _ QDP QC _ SDP QS _ VDP 10
 ASTATplus

Notes
Soft Starters

N
48

GE Power Controls