Competency Based Learning Material

COMPETENCY BASED LEARNING MATERIAL
Sector : ELECTRICAL AND ELECTRONIC
Qualification Title : Electrical Installation and Maintenance NC II
Unit of Competency : Performing Roughing-in Activities, Wiring and Cabling

for Singles-Phase Distribution, Power, Lighting and
auxiliary systems.
Module Title : Performing Roughing-in Activities, Wiring and

Cabling for Singles-Phase Distribution, Power,
Lighting and auxiliary systems.
Date Document No.

CBLMs on Electrical Installation and Developed:
Maintenance NC II May, 2024 Issued
Date Revised: by: Page
Performing roughing-in activities, |1
wiring and cabling works for single- Revised by:
phase distribution, power, lighting
and auxiliary systems
HOW TO USE THIS COMPETENCY – BASED LEARNING
MATERIALS
Welcome! The unit of competency, “Performing wiring and cabling lay-out

and notifying completion of work for single-phase distribution, power, lighting and
auxiliary systems.” is one of the competencies of Electrical Installation and
Maintenance NC II, a course which comprises, the knowledge, skills and attitudes
required to complete the competency.
You are required to go through a series of learning activities in order to

complete each of the learning outcomes of this module. In each learning outcome,
learning elements and reference materials are available for your further reading to
assist you in the required activities. You are expected to accomplish all the
required activities and to answer the self-check after each learning element. Please
note that you need to have 100% correct answers to each self-check to pass the
activity. You are required to obtain answer sheets, which are available from your
trainer or at the end of each learning element, to reflect answers for each self-
check. If you have questions, please do not hesitate to ask your facilitator for
assistance.
Remember to:
 Work through all the information and complete the activities in
section
 Read information sheets and complete the self-check. Suggested

references are included to supplement the materials provided in this
module.
 Most, probably, your trainer will also be your supervisor or manager,

He is there to support you and show you the correct way to do things.
 You will be given plenty of opportunities to ask questions and practice

on the job. Make sure you practice your new skills during regular
work shifts. This way, you will improve your speed, memory and your
confidence.
 Use the Self-Checks, Operation Sheets or Task or job Sheets at the

end of each section to test your own progress. Use the Performance
Criteria Checklist or Procedural Checklist located after the sheet to
check your own performance.
 When you feel confident that you have had sufficient practice, ask
your Trainer to evaluate you. The results of your assessment will be
Date Document No.

recorded in your Progress Chart and Accomplishment Chart. You need
to complete this module before you can perform the next module.
COMPETENCY-BASED LEARNING MATERIALS
List of Competencies
No Unit of Competency Module Title

Code
.
Perform roughing-in Performing roughing-in
activities, wiring and activities, wiring and
cabling works for single- cabling works for single-
1. phase distribution, power, phase distribution, power, ELC741301
lighting and auxiliary lighting and auxiliary
systems systems
Installing electrical
Install electrical protective
protective devices for
devices for distribution,
distribution, power, lighting,
2. power, lighting, auxiliary,
auxiliary, lightning
lightning protection and
protection and grounding
grounding systems
systems
Installing wiring devices of

Install wiring devices of floor
floor and wall mounted
and wall mounted outlets,
3. outlets, lighting
lighting fixtures/switches,
fixtures/switches, and
and auxiliary outlets
auxiliary outlets
Date Document No.

MODULE CONTENT
Qualification Title : ELECTRICAL INSTALLATION AND MAINTENANCE NC
II
Unit of Competency: Perform roughing-in activities, wiring and cabling works
for single-phase distribution, power, lighting and
auxiliary systems.
Module Title : Performing roughing-in activities, wiring and cabling

works for single-phase distribution, power, lighting and
auxiliary systems.
Introduction This unit covers the knowledge, skills and attitudes on installing
electrical metallic and non-metallic conduit, wire ways and cable clamp, auxiliary
terminal cabinet and distribution frame panel board/safety switch and used in
roughing-in based on the required performance standards.
This unit also covers the outcomes required in preparing for cable pulling and
installation, performing wiring and cabling lay-out and notifying completion of
work for single-phase distribution, power, lighting and auxiliary systems.
Learning Outcomes
At the end of this module, you MUST be able to:
1. Install electrical metallic /non- metallic (PVC conduit)
2. Install wire ways and cable tray
3. Install auxiliary terminal cabinet and distribution panel
4. Prepare for cable pulling and installation
5. Perform wiring and cabling lay out
6. Notify completion of work
Assessment Criteria
1. Identify the correct drawings that need to be interpreted based on
job requirements.
2. Determine the correct quantities of conduit, fittings, and accessories as per

job requirements.
3. Select the appropriate tools and equipment according to job requirements.
4. Ensure that conduit is assembled with fittings fully inserted and tightened
as per job requirements.
5. Verify that conduit bends do not exceed 90 degrees, in line with job
requirements.
6. Install conduit couplings and elbows according to job requirements.

Date Document No.
7. Thread conduit in line with job requirements.
8. Follow safety procedures as defined by standard operating procedures

(SOPs).
9. Interpret the correct drawings to determine job requirements.
10. Select the correct quantities of materials as per job requirements.
11. Choose the necessary tools and equipment for the job requirements.
12. Install wire ways and cable trays in accordance with job requirements.
13. Adhere to safety procedures in line with SOPs.
14. Interpret the correct drawings to understand job requirements.
15. Determine the correct quantities of materials required as per job

requirements.
16. Select the necessary tools and equipment based on job requirements.
17. Install auxiliary terminal cabinets according to job requirements.
18. Set up auxiliary main distribution frames as per job requirements.
19. Follow safety procedures in line with SOPs.
20. Prepare the necessary tools, equipment, materials, and personal protective
equipment (PPE) in line with job requirements.
21. Identify the requirements and constraints for cable pulling and installation
from the plan and site inspection.
22. Set up cable layout and installation equipment in accordance with the
manufacturer's instructions and job requirements.
23. Ensure the site is safe and secure for cable installation.
24. Select suitable protective clothing and ensure required safety devices are
used.
25. Assess the support structure to ensure it's safe for normal working
conditions.
26. Follow safety procedures based on safety regulations and select PPE in line
with safety requirements.
27. Identify and obtain the necessary tools, equipment, pulling compound, and
other safety requirements for layout and installation.
Date Document No.

28. Ensure proper installation and tensioning of pulling materials to meet the
required specifications.
29. Secure cable permanently to the support structure in accordance with

standard installation procedures.
30. Maintain the proper bending radius and loop tolerance for cable materials at
all times.
31. Follow the schedule of wire cutting lists based on estimates, quantity, and
sizes to avoid wastage.
32. Seek further instructions if unplanned events or conditions occur.
33. Check the quality of work to ensure it meets instructions and requirements.
34. Perform final checks to ensure that the work conforms to instructions and
job requirements.
35. Notify the supervisor upon completion of work.
36. Clean, check, and return tools, equipment, and surplus materials to storage
in accordance with established procedures.
37. Clean up the work area and make it safe according to OHSA regulations.
Date Document No.

LEARNING OUTCOME # 5 Perform wiring and cabling lay out
CONTENTS
1. Identify proper wiring procedure such as cable lay-out, pulling splicing
and termination of wire.
2. Identify proper uses of different type of wires and cables and its
applications
3. Identify markings of Circuit homeruns.
4. Practice cable pulling
ASSESSMENT CRITERIA
1. Follow safety procedures based on safety regulations and select PPE in line
with safety requirements.
2. Identify and obtain the necessary tools, equipment, pulling compound, and
other safety requirements for layout and installation.
3. Ensure proper installation and tensioning of pulling materials to meet the
required specifications.
4. Secure cable permanently to the support structure in accordance with
standard installation procedures.
5. Maintain the proper bending radius and loop tolerance for cable materials at
all times.
6. Follow the schedule of wire cutting lists based on estimates, quantity, and
sizes to avoid wastage.
7. Seek further instructions if unplanned events or conditions occur.
8. Check the quality of work to ensure it meets instructions and requirements.
CONDITION
Students/trainees must be provided with the following:
Tools Materials
Lineman’s plier Electrical wires

Diagonal side cutter Conduits
GI wire Connectors and terminals
Gloves Lubrication
Safety goggles Electrical tape
Conduit bend
Equipment Learning Materials
Fish tape Technical plans and drawings

Electrical code and standards
Instructional manual
ASSESSMENT METHOD
1. Written test, Demonstration, Interview
Date Document No.

Learning Experiences
Learning Outcome #
Learning Special Instructions
Activities
Read information Read and understand the information sheet 1.5-1 and check
sheet 1.5-1 yourself by answering the Self-check 1.5-1. You must answer
Answer self- all questions correctly before proceeding to the next activity
check 1.5-1
check 1.5-2
Perform task Task sheet 1.5-3 will help you practice your skills. You may
sheet 1.5-3 refer to the Training Activity Matrix The Performance Criteria
Evaluate checklist 1.5-3 will guide and help you evaluate your work as
performance you are practicing your skills. Evaluate your own work using
criteria check-list the Performance Criteria 1.5-3. When you are ready present
1.5-3 your work to your trainer for final evaluation.
check 1.5-4
Date Document No.

Information Sheet 1.5-1
Mensuration, Blue print reading and materials specification, application of pulling

compound.
Learning Objectives:
After reading this Information Sheet, you must be able to:

1. Read and apply the methods, mensuration, and plans
2. Identify the right specifications in installing electrical cables
3. Determine the usage of different types of cables
In electrical installation and maintenance, precision and understanding are

critical. This encompasses accurate mensuration, blueprint reading, and
understanding material specifications. Additionally, when pulling wires through
conduits, the correct application of pulling compounds can greatly reduce friction
and potential damage. This information sheet covers these essential areas for
professionals in Electrical Installation and Maintenance NC II.
Mensuration
Mensuration in the context of electrical work involves measuring various

components and spaces to ensure proper fit and alignment.
Best Practices in Mensuration
 Always ensure measuring tools are calibrated and accurate.

 Measure twice to avoid errors.
 Use the appropriate measuring tool for the task.
 Record measurements accurately for reference during installation.
Date Document No.

Tape Measure:
For measuring distances, lengths, and dimensions.
Blueprint Reading
Blueprints are detailed diagrams used to communicate the design and layout of
electrical installations. Learning to read and interpret these documents is crucial
for any electrical professional. Important elements to understand in blueprint
reading include:
 Title Block: Contains essential information like project name, date, and
revision number.
 Legend/Key: Explains the symbols and abbreviations used in the blueprint.
 Electrical Symbols: Standardized symbols representing switches, outlets,
circuit breakers, transformers, etc.
 Wiring Diagrams: Illustrate the layout and connection of wires.
 Notes and Specifications: Provide additional instructions or requirements.
Date Document No.

Performing roughing-in activities, | 10
Blueprint Reading Tips
 Familiarize yourself with common electrical symbols.
 Follow the layout and structure of the blueprint carefully.
 Pay attention to notes and specifications, as they often contain critical
information.
 Ensure you have the latest revision of the blueprint.
Date Document No.

Material Specification
Understanding material specification ensures the correct materials are used for
each installation. This includes knowledge of wire types, conduits, junction boxes,
and other components.
Key Aspects of Material Specification
 Wire Type and Gauge: Determined by the electrical load and safety
regulations.
Date Document No.

 Junction Boxes: Sizes and configurations must meet code requirements.
 Safety Standards: Ensure all materials comply with local electrical codes
and safety regulations.
Date Document No.

 Conduit Types: Rigid, flexible (High-Density Polyethylene and Flexible Metal
Conduit (FMC)) , metal, or PVC, depending on application and environment.
Rigid Metal Conduit (RMC): Made from steel or

aluminum, RMC is used in areas with high risk of
physical damage or where high durability is
required. It’s ideal for outdoor installations and
industrial applications.
Intermediate Metal Conduit (IMC): A lighter

version of RMC, but still durable. It’s often used
in areas that require a more robust conduit than
EMT but not as heavy as RMC.
Electrical Metallic Tubing (EMT): A thin and

flexible metal conduit. It’s commonly used for
indoor installations, especially in residential and
commercial applications where flexibility is
important.
Flexible Metal Conduit (FMC): Known as

"Greenfield," this type of conduit is more flexible
than EMT and is used in areas with tight bends
or restricted spaces. It’s often used in applications
requiring flexibility and easy adjustments.
High-Density Polyethylene (HDPE) Conduit: A

flexible type of plastic conduit with high
durability, used in areas requiring flexibility and
corrosion resistance.
Polyvinyl Chloride (PVC) Conduit: A type of

plastic conduit popular for outdoor installations
and applications that require corrosion
resistance. It’s often used in underground
projects.
Date Document No.

Application of Pulling Compound
Pulling compound, also known as wire-pulling lubricant, is used to reduce friction

when pulling wires through conduits. Proper application of pulling compound can
prevent damage to wires and reduce the effort required to pull them.
Tips for Applying Pulling Compound
 Use a sufficient amount of compound to cover the entire length of the wire.
 Ensure even distribution of the compound along the wire.
 Use compounds compatible with the wire insulation to avoid damage.
 Clean any excess compound after wire installation to prevent buildup in the
conduit.
Date Document No.

Self-Check
1.5-1
Multiple Choices: Read carefully the statement and choose the letter of your
answer.
1. Which of the following tools is commonly used for measuring distances,
lengths, and dimensions in electrical installation?
a) Calipers
b) Tape Measure
c) Micrometers
d) Protractor
2. What does the legend or key in a blueprint typically provide?

a) Information about project completion timelines
b) Details about symbols and abbreviations used in the blueprint
c) Guidelines for conduit installation
d) Safety warnings for electrical hazards
3. Which of the following statements is true about blueprint reading?
a) You can ignore the notes and specifications section, as it's usually not
important.
b) The title block contains the drawing title, project name, date, and
revision number.
c) Electrical symbols are unique to each project and do not follow a
standard format.
Date Document No.
d) The wiring diagram only shows the placement of switches, not the
actual wiring layout.
4. What is the primary purpose of pulling compound in electrical installations?

a) To protect wires from corrosion
b) To increase electrical conductivity
c) To reduce friction when pulling wires through conduits
d) To enhance insulation for safety
5. When specifying materials for an electrical installation, which of the
following factors is most important to consider?
a) The color of the wiring
b) The gauge and type of wire required for the electrical load
c) The size of the conduit, regardless of safety standards
d) The brand name of the components
Date Document No.

Answer Key 1.5-1
1. B
2. B
3. B
4. C
5. B
Date Document No.

Interpret technical plan and drawing
1. Understand Technical Plans and Drawings
2. Interpret Electrical Symbols and Specifications
3. Apply Knowledge to Practical Scenarios
Introduction
In the field of electrical installation and maintenance, technical plans and

drawings are fundamental tools. These documents contain critical information
about the design, layout, and specifications of electrical systems. Being able to
read, understand, and interpret these drawings is essential for electricians and
technicians to perform their work effectively and safely.
What are Technical Plans and Drawings?
Technical plans and drawings are graphical representations that convey detailed
information about electrical systems. They include:
 Electrical Schematics: Show the electrical connections and components in
a simplified form.
 Wiring Diagrams: Illustrate the physical layout of wires, connections, and
components.
 Blueprints: Provide a detailed overview of an entire building's
infrastructure, including electrical systems.
 Single-Line Diagrams: Represent the flow of electricity through a system
using a simplified, single-line format.
 Block Diagrams: Break down complex systems into simpler blocks, showing
how they interact.
Components of Technical Plans and Drawings
Technical plans and drawings typically contain the following components:

 Title Block: Contains essential information such as the drawing title,
project name, date, and revision number.
 Legend/Key: Provides explanations for symbols and abbreviations used in
the drawing.
 Symbols: Standard graphical representations for components like switches,
outlets, transformers, and more.
Date Document No.

 Dimensions and Scales: Indicate the physical measurements and
proportions used in the drawing.
 Notes and Specifications: Provide additional instructions or technical
details related to the plan.
Key Skills for Interpreting Technical Plans and Drawings
To effectively interpret technical plans and drawings, you need to develop the
following skills:
 Attention to Detail: Pay close attention to symbols, lines, and annotations

to understand the drawing's intent.
 Knowledge of Electrical Symbols: Familiarize yourself with standard
electrical symbols to identify components accurately.
 Understanding of Electrical Concepts: A solid understanding of electrical
principles is crucial for interpreting technical plans.
 Spatial Awareness: Visualize how different components and systems fit
together within a given space.
 Problem-Solving Skills: Use the information from the drawing to identify
and resolve issues during installation and maintenance.
Date Document No.

Self-Check 1.5-2
Multiple Choices: Read carefully the statement and choose the letter of your
answer.
1. What is the primary purpose of technical plans and drawings in the field of
electrical installation and maintenance?
a) To document completed projects
b) To provide details about the design, layout, and specifications of
electrical systems
c) To illustrate safety regulations
d) To depict aesthetic considerations
2. Which component of a technical plan typically contains information like the

drawing title, project name, date, and revision number?
a) Legend/Key
b) Title Block
c) Notes and Specifications
d) Symbols
3. What do wiring diagrams illustrate in an electrical plan?

a) The physical layout of wires, connections, and components
b) The simplified flow of electricity through a system
c) The general structure of a complex system
d) The logical sequence of electrical connections
4. To effectively interpret technical plans and drawings, which skill is essential

for visualizing how different components fit within a given space?
a) Attention to Detail
b) Knowledge of Electrical Symbols
c) Spatial Awareness
d) Problem-Solving Skills
5. What is the function of the legend or key in technical plans and drawings?
a) To provide explanations for symbols and abbreviations used in the
drawing
b) To list additional technical instructions and notes
c) To indicate physical measurements and proportions
d) To summarize project scope and objectives
Date Document No.

Answer Key 1.5-2
1. B
2. B
3. A
4. C
5. A
Date Document No.

Apply Methods in Cable Pulling
1. Understand Cable Pulling Methods
2. Identify Tools and Equipment
3. Apply Safety Practices
Cable pulling is a fundamental skill in electrical installation and maintenance. It

involves the process of drawing electrical cables through conduits, ducts, or other
pathways to establish connections and complete circuits. Proper cable pulling
techniques are essential to ensure safety, avoid damage to cables, and maintain
the efficiency of electrical systems. This information sheet discusses various
methods, tools, and best practices for cable pulling in the context of Electrical
Installation and Maintenance NC II.
Tools and Equipment for Cable Pulling

Several tools and equipment are used in cable pulling to ensure efficient and safe
installation:
Definitions
Fish Tape: A flexible tool used to guide and pull cables
through conduits.
Pulling Compound: A lubricant used to reduce friction

when pulling cables through conduits.
Conduit Benders: Tools used to bend conduits to the

desired shape for easier cable pulling.
Date Document No.

Methods in Cable Pulling
There are several methods for cable pulling, depending on the length of the pull,
the complexity of the conduit path, and other factors:
 Manual Cable Pulling: Involves manually pulling cables through conduits
using fish tape or similar tools. This method is suitable for shorter distances
or simpler pathways.
 Mechanical Cable Pulling: Uses a cable puller to pull heavier cables
through longer distances or more complex pathways. This method is ideal
for large-scale installations or industrial settings.
 Continuous Cable Pulling: A method used in longer conduit runs, where
cables are pulled through multiple segments without interruption.
 Reverse Cable Pulling: In this method, the cable is pulled from the opposite
end to reduce friction and ensure a smoother pull.
Best Practices for Cable Pulling

To ensure safety and prevent damage to cables, follow these best practices when
applying cable pulling methods:
 Pre-Inspection: Before pulling cables, inspect conduits for obstructions,
sharp edges, or other hazards that could damage the cables.
 Use Pulling Compound: Apply pulling compound to reduce friction and
facilitate smoother cable movement.
 Avoid Over-Bending: Excessive bending can damage cables, so use conduit
benders to create smooth curves.
 Team Coordination: For longer pulls, coordinate with team members to
ensure safe and synchronized cable pulling.
 Secure Cables Properly: Use cable grips or similar devices to ensure the
cables are securely held during the pulling process.
Safety Precautions
Safety is paramount in cable pulling. Keep in mind the following safety
precautions:
 Wear Personal Protective Equipment (PPE): Gloves, safety goggles, and other
protective gear are essential during cable pulling.
 Ensure Proper Grounding: Proper grounding helps prevent electrical shocks
during installation.
 Follow Electrical Codes and Standards: Adhere to local electrical codes and
safety standards to ensure compliance and safety.
Date Document No.

Task Sheet 1.5-3
Title: Apply Methods in Cable Pulling
Performance Objective: To practice and demonstrate the correct application of

various methods in cable pulling, ensuring safe and
efficient installation in a simulated environment.
Supplies/Materials : Conduit of appropriate size and type
Electrical cables or wire
Fish tape
Pulling compound
Cable puller (if needed)
Cable grips
Personal Protective Equipment (PPE)
Equipment : Workplace, Fish tape, Multitester
Steps/Procedure:
1. Preparation:
 Inspect the conduit for any obstructions, sharp edges, or other
hazards.
 Determine the appropriate pulling method based on the length and
complexity of the conduit path.
2. Set Up:
 Place the conduit in its designated position and ensure it is secured.
 Ensure proper lighting and workspace safety before starting the task.
3. Apply Pulling Compound:
 Apply a sufficient amount of pulling compound to the cables or wire
to reduce friction during pulling.
 Distribute the compound evenly along the length of the cable.
4. Cable Pulling:
 If using manual methods, thread the fish tape through the conduit,
then attach the cable or wire to the tape.
 If using a cable puller, set up the puller and attach the cable grips
securely.
 Start pulling the cable through the conduit, ensuring smooth
movement without excessive force.
 For longer distances or complex paths, coordinate with team
Date Document No.

members to maintain control and safety.
5. Finish and Inspect:

 Once the cable is successfully pulled through the conduit, check for
any signs of damage.
 Clean any excess pulling compound and ensure the conduit is
properly sealed.
6. Safety Checks:
 Ensure all tools and materials are stored properly.
 Verify that the installation meets electrical codes and safety
standards.
Assessment Method:
1. Direct observation and questioning
2. Demonstration (able to impart knowledge and skills)
Date Document No.

Performance Criteria Checklist 1.5-3
CRITERIA
YES NO
Did you….
1. Inspect the conduit for obstructions, sharp edges, or
other hazards?
2. Determine the appropriate pulling method based on the
conduit path and length?
3. Secure the conduit in the correct position?
4. Ensure the workspace is safe, with proper lighting and
no hazards?
5. Apply pulling compound evenly and in the right amount
to reduce friction?
6. Check that the pulling compound is compatible with the
cable insulation?
7. Pull the cable through the conduit without causing
damage or using excessive force?
8. Use the appropriate tools for cable pulling (fish tape,
cable puller, etc.)?
9. Coordinate with team members for longer or complex
pulls to ensure safety?
10. Inspect the cable for damage or wear after pulling?
11. Clean any excess pulling compound from the conduit?
12. Clean any excess pulling compound from the conduit?
Date Document No.

Follow Procedures in Bending Radius and Loop Tolerances for Cables
1. To ensure that learners understand the correct bending radius and loop
tolerances for cables to avoid damage and ensure safe electrical
installations.
In electrical installation and maintenance, bending radius and loop tolerances are
critical concepts to understand when working with cables. The bending radius
refers to the minimum curve that a cable can handle without damage, while loop
tolerances indicate the acceptable deviation when forming loops. Proper adherence
to these principles helps prevent cable breakage, reduces stress on connections,
and ensures a longer lifespan for electrical systems.
Bending Radius for Cable

The bending radius is the minimum radius at which a cable can be bent without
causing damage to its insulation or internal components. It is influenced by
factors such as cable type, gauge, and material. Ignoring bending radius
guidelines can lead to:
 Cable Damage: Excessive bending can cause cracks or breaks in the
insulation, leading to short circuits or electrical hazards.
 Reduced Cable Lifespan: Repeated stress from improper bending can
weaken the cable, resulting in early failure.
 Safety Risks: Damaged cables pose a risk of electrical shocks or fires.
Best Practices for Bending Radius

 Follow manufacturer guidelines for the specific bending radius of each cable
type.
 Use appropriate tools, such as conduit benders, to ensure smooth and
accurate bends.
 Avoid sharp or abrupt bends that can damage the cable.
 For fiber optic cables, be extra cautious as they are more sensitive to
bending stress.
Date Document No.

Loop Tolerances for Cables
Loop tolerances refer to the acceptable range for creating loops in cables without
causing damage or stress. Proper loop tolerances ensure that cables are not under
excessive tension or pressure when installed. Key considerations for loop
tolerances include:
 Cable Slack: Ensure there is enough slack to accommodate bends and loops
without stretching the cable.
 Support and Fastening: Use appropriate cable ties or clamps to secure
loops without over-tightening.
 Avoiding Tangles: Ensure cables are neatly organized to avoid tangling or
unnecessary loops.
Best Practices for Loop Tolerances
 Use proper cable management techniques to maintain neat and orderly
loops.
 Avoid creating loops that are too tight or have sharp bends.
 Ensure that cable loops are supported and not hanging freely, which can
lead to sagging or stress.
Measurement for Common Bends

A. Stub-Up Bend (90-Degree Bend)
 Determine the height of the stub and add the take-up (commonly 6 inches
for ½-inch EMT).
B. Mark this point on the conduit.
 Align this mark with the arrow or star on the bender, depending on the
bender design.
 Perform the bend, ensuring a consistent angle (use a level for accuracy).
C. Offset Bend
 Measure the distance to be offset (e.g., to avoid an obstacle).
 Calculate shrinkage based on the bending angle and distance between
bends. Common shrinkage rule: 0.3 x Distance between bends x Sin(Angle).
 Mark the conduit for each bend, accounting for shrinkage.
 Align the marks with the appropriate bender marks and bend at the desired
angle (often 10 or 30 degrees).
D. Back-to-Back Bend (U-Bend)
 Measure the desired length between bends.
 Add take-up for the first bend to determine where to start the second bend.
 Perform the first bend, then measure from the back end of the bend to
determine where the next bend begins.
Date Document No.

E. Three-Point Saddle
 Measure the height of the obstacle to determine the center bend.
 Calculate shrinkage for side bends. Commonly use a 22.5-degree angle.
 Mark the conduit for each bend, accounting for shrinkage.
 Perform bends, ensuring alignment with obstacles and using consistent
angles.
Date Document No.

Job Sheet 1.5-4
Title: Follow Procedures in Bending Radius and Loop Tolerances for Cables
Performance Objective: To practice and demonstrate proper techniques for

bending cables and maintaining loop tolerances without
causing damage or compromising safety.
Supplies/Materials : Various Electrical cables (different types of gauges)

Conduit Benders
Measuring tape
Personal Protective Equipment (PPE)
Equipment : Workplace, Multitester

Steps/Procedure:
i. Preparation:
 Gather the required materials and tools.
 Review the manufacturer's guidelines for the specific bending radius of each
cable type.
ii. Bending Cables:
 Use a conduit bender or similar tool to create bends in the cable.
 Ensure the bend follows the recommended radius to avoid stress or damage
to the cable.
iii. Creating Loops:
 Form loops in the cables while adhering to proper tolerances.
 Ensure the loops have sufficient slack and do not place excessive tension on
the cable.
iv. Securing Cables:
 Use cable ties or clamps to secure cables and maintain organized loops.
 Avoid over-tightening cable ties, as this can damage the insulation or create
undue stress.
v. Safety and Inspection:
 Wear PPE, including gloves and safety goggles, during the process.
 After completing the task, inspect all bends and loops to ensure no damage
has occurred.
Assessment Method:
Direct observation and questioning, Demonstration (able to impart knowledge
and skills)
Date Document No.

Performance Criteria Checklist 1.5-4
CRITERIA
YES NO
Did you….
1. Gather all the required materials, tools, and
equipment before starting the task?
2. Review the manufacturer's guidelines for the
correct bending radius for each cable type?
3. Use a conduit bender or similar tool to create
bends in the cable?
4. Ensure the bends followed the recommended
radius to avoid damaging the cables?
5. Form cable loops with adequate slack and without
excessive tension?
6. Avoid creating loops that were too tight or had
sharp bends?
7. Use cable ties or clamps to secure the cables
without over-tightening?
8. Ensure that cables were organized to prevent
tangling or sagging?
9. Wear Personal Protective Equipment (PPE),
including gloves and safety goggles, during the
task?
10. Inspect all bends and loops after completion to
ensure no damage or stress was caused to the
cables?
Date Document No.


Competency Based Learning Material - ToRRES (FINAL)

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Sector : ELECTRICAL AND ELECTRONIC

Qualification Title : Electrical Installation and Maintenance NC II

Unit of Competency : Performing Roughing-in Activities, Wiring and Cabling

Module Title : Performing Roughing-in Activities, Wiring and

Date Document No.

Welcome! The unit of competency, “Performing wiring and cabling lay-out

You are required to go through a series of learning activities in order to

 Read information sheets and complete the self-check. Suggested

 Most, probably, your trainer will also be your supervisor or manager,

 You will be given plenty of opportunities to ask questions and practice

 Use the Self-Checks, Operation Sheets or Task or job Sheets at the

Date Document No.