Handtmann Components - Technical Data

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HANDTMANN

ARMATURENFABRIK

HANDTMANN COMPONENTS
Valves and Fittings for Hygienic Processes - Technical Data
OUR EXPERIENCE - YOUR SAFETY
Products for your Industry

Handtmann specialises in safe and reliable conveyance


of liquid and gaseous media in the food industry. 01 03 04 05 06
The business segments of Handtmann include compo-
nents and valves, filtration and separation solutions, plant
construction and comprehensive consulting services.

Due to the high hygiene standards of the valves, they


can be used by companies active in the fields of hygienic
process engineering as well as in the beverage, dairy,
chemical, bio and cosmetics industries.

Brewing Industry Chemical Industry

Beverage Industry Food Processing Industry

09
Dairy Industry Pharmaceutical-,
Cosmetics- and Bio-Industry

08 10

2
Contents

01 SAFETY RELIEF VALVES 04

02 OVERFLOW VALVES 06

03 PRESSURE COMPENSATION VALVES 06

04 VACUUM VALVES 08

05 TANK TOP PLATE 10

CLEANING-AIR-VALVE
06 COMBINATIONS (RLV) 12

07 DOUBLE SEAT VALVES 14

08 BUTTERFLY VALVES 16

09 CUSTOMIZED PRODUCTS 18

BLOCK AND BLEED


10 VALVE COMBINATION 20

11 SERVICE & SPARE PARTS 22

Product film tank protection:


Scan QR code with your smartphone or
tablet -> watch the video of the Pro-
duct film tank protection directly on the
Handtmann website.

02 07 08 09 10

3

← Safety relief valve
Finite elements weight-loaded
calculation Type 32010

SAFETY RELIEF VALVES, SPRING - AND WEIGHT-LOADED


Your first choice for hygienically sensitive areas

Double guided valve rod,


high quality pressure spring made of stainless steel

YOUR BENEFIT:
Vertical or horizontal installation and
reproducible, safe function even in critical
operating conditions

Optimized valve disc construction for an


easy on-site replacement of the seals.

YOUR BENEFIT:
Cost- and time saving
All valve parts are exclusively
made of stainless steel

YOUR BENEFIT:
Long-lasting, safe and
low-maintenance application

4

← INOVA safety relief valve
Minimal dead space safety relief valve ASME (UV) execution
Type 33503 Type 33551

32500
33551 33651 33501 33601 33503
Type 33502 33602 32501 32503 32603 32504 32604 32010
ASME ASME 33521 33621 33603
32502
Nominal DN-sizes 15 – 80 15 – 80 15 – 80 15 – 80 40 – 80 50 50 15 – 25 15 – 40 15 – 40 25 – 40 25 – 40 65 – 125
Nominal OD-sizes (1“ - 3“) (1“ - 3“) (½“ - 3“) (½“ - 3“) - (2“) (2“) (½“ - 1“) (½“ - 1 ½“) (½“ - 1½“) (½“ - 1 ½“) (½“ - 1½“) (2½“ - 6“)
Set pressure
1,0 – 1,0 – 0,5 – 0,5 – 0,5 – 0,5 – 0,5 – 0,5 – 5,0 0,5 – 0,5 – 0,5 – 0,5 – 0,5 – 5,0
(special pressure
10,0 bar 10,0 bar 10,0 bar 10,0 bar 10,0 bar 10,0 bar 10,0 bar bar 10,0 bar 10,0 bar 10,0 bar 10,0 bar bar
on request)
Media:
Steams, gases,
liquids
Functional principle ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ∆ ■

Options
Manual lifting
            

Pneumatic lifting
–  –   –  – –  –  

Proximity switch
            

Heating device             

Scale for pressure


adjustment – –           –

Sealing against
changing the pres-
            –
sure, changing the
spring and by TÜV

General execution: Functional principle:


Materials: 1.4301, 1.4307, 1.4404 ∆ Spring-loaded
Sealing materials: EPDM, FKM, FFKM ■ Weight-loaded
• Range of application EPDM: from -20 °C to +150 °C short-term Liquids
• Range of application FFKM: from -20 °C to +160 °C Steams
Surface roughness of media touched parts: Ra ≤ 0,8 µm (other surface quality on request) Gases

Connection options:
Tri-clamp connection: DIN 32676, ASME BPE, ISO 2852, DIN 11853 / 11864
Thread: DIN 11851, DIN 11853 / 11864; RJT, SMS
Welding end: DIN 11850
Flange connection: DIN EN 1092, ASME B16.5, DIN 11853 / 11864
Collar coupling: DIN 11853 / 11864
Cone / Nut: DIN 11851
Special connections on request

5

Minisafe (overpressure protection) ←
E.g. fermenter Cutting model bunging device
Type 33541 Type 35103

OVERFLOW VALVES, PRESSURE COMPENSATION


VALVES, BUNGING DEVICES
Process safety by pressure relief and -constant

Variable 360°- connectivity


with double spherical housing

YOUR BENEFIT:
Flexibility and customer-specific
piping design: short delivery periods

One-piece double spherical


housing; Thus, very tiny distance
between the piping levels

YOUR BENEFIT:
Counter-pressure optimized construction Optimized integration into the
through valve piston with valve disk; Thus, customer process
no impact of the function by counter-pressure

YOUR BENEFIT:
Protection of the system in case of emergency

6
← ←
INOVA Cutting model
overflow valve combi valve
Type 33804 Type 12605

Overpressure Overflow valve


Minisafe Combi valve Bunging device Bunging valve
Type valve 33801-33804
33541 12605 35103 32503
32102 33901-33904
Nominal DN-sizes 8 50-100 50-100 50/65 15-25 15-40
Betriebsdruck
Opening pressure range bis 0,1 bar bis 0,5 bar 10-220 mbar 0,5-5,0 bar 0,5-5,0 bar
0-16 bar
Media:
Steams, gases, liquids
vertical & vertical &
Installation vertical vertical vertical vertical
horizontal horizontal
Functional principle ∆ ∆ ∆ ∆
Options
Manual lifting – –  – – –
Pneumatic lifting – –  – – –
Proximity switch – –  – – –

General execution: Functional principle:


Materials: 1.4301, 1.4307, 1.4404 ∆ Spring-loaded
Sealing materials: EPDM, FKM, FFKM Liquids
• Range of application EPDM: from -20 °C to +150 °C short-term Gases
• Range of application FKM/FFKM: from -20 °C to +160 °C
Surface roughness of media touched parts: Ra ≤ 0,8 µm (other surface quality on request)

Connection options:
Tri-clamp connection: DIN 32676, ASME BPE, ISO 2852, DIN 11853 / 11864
Thread: DIN 11851, DIN 11853 / 11864; RJT, SMS
Welding end: DIN 11850
Flange connection: DIN EN 1092, ASME B16.5, DIN 11853 / 11864
Collar coupling: DIN 11853 / 11864
Cone / Nut: DIN 11851
Special connections on request

7
← ←
Vacuum valve Vacuum valve weight-loaded
spring-loaded with lifting device
Type 12515 Type 12504

VACUUM VALVES
For the vacuum protection of vessels and systems

Hygienic Design execution

YOUR BENEFIT:
Separation of housing and flange; easy on-site Easy to clean, prevention of microbiologically hazardous
replacement of the seals without complete areas and contamination of any kind.
disassembly of the valve, or any special tools

YOUR BENEFIT:
Cost and time saving

Guided valve disk

YOUR BENEFIT:
Safe function even in
critical operating conditions

8
→ →
Cut model Vacuum valve
Vacuum valve spring-loaded
Type 12525 Type 12537

Type 12501 12525 12537 12515 12502 12519 12504 12819 12507

Nominal DN-sizes 25-80 25-80 50-80 100 -125 25-80 25-65 80-400 80-400 50-100
Opening pressure 3-5 mbar 3-5 mbar 3-5 mbar 3-5 mbar 3-5 mbar 3-5 mbar 3-5 mbar 3-5 mbar 3-5 mbar
vertical & vertical &
Installation horizontal vertical vertical vertical vertical vertical vertical
horizontal horizontal
Functional principle ∆ ∆ ∆ ∆ ■ ■ ■ ■ ■

Options
Manual lifting         –
Pneumatic lifting – – –      

Proximity switch         

Heating         

External CIP-device with


– – – – – –  – –
splash guard
Special opening
– – – –   3 – 200 mbar 3 – 200 mbar –
pressure on request
Plastic valve cone
 – – –  – – – 

Stainless steel valve


–    at DN 80    –
cone

General execution: Functional principle:


Materials: 1.4307, 1.4404 ∆ Spring-loaded
Sealing materials: EPDM ■ Weight-loaded
• Range of application EPDM: from -20 °C to +150 °C short-term
Surface roughness of media touched parts: Ra ≤ 0,8 µm ( other surface quality on request)

Connection options:
Cone / Nut: DIN 11851
Flange connection

9

Safety relief valve
on a fermenter

TANK TOP PLATE


Modular, technical platform for a simple combination of different functions

Modular assembly with various


customized connection options

YOUR BENEFIT:
Flexibility and tailor-made solutions
combined with short delivery times

The entiry top plate is designed


according to Hygienic Design Guidelines One modular connection platform only,
instead of multiple connections
YOUR BENEFIT:
Prevention of microbiologically hazardous YOUR BENEFIT:
areas and contamination of any kind Cost and time saving

10
← ←
Customized top plate Top plate with
1-hole RLV

Safety relief valve Diaphragm valve


spring-loaded
with pneumatic RLV-combination
lifting

Vacuum valve
weight-loaded
with pneumatic lifting

Measurement
technology Lighting

11

1-hole cleaining-air-valve combination (RLV)
Type 09712

CLEANING-AIR-VALVE COMBINATION (RLV)


Compact, modular, mechanical combination of various functions

Modular assembly with various,


customized connecting options

YOUR BENEFIT:
Flexibility and tailor-made solutions
combined with short delivery times

Execution in Hygienic Design

YOUR BENEFIT:
Easy to clean, prevention of microbiologically
hazardous areas and contaminations of any kind

12

2-hole cleaining-air-valve combination (RLV) ←
Type 09902 2-hole cleaining-air-valve
combination (RLV) on a yeast tank

Vacuum valve

Switch valve Safety relief valve

GAS flow
Spray ball Tank (during production)

CIP flow
(during cleaning)

Production
• The tank is secured against overpressure and vacuum

Cleaning
• Tank CIP via spray ball, mounted at the first tank connection.
• Approx. 90 % of the CIP liquid are being led through the spray ball for tank cleaning.
• Approx. 10 % of the CIP liquid flows through switch valve, and cleans the seats of vacuum and pressure relief valve, too.

13

INOVA double seat valve with control head
Type 580

DOUBLE SEAT VALVES


For a safe separation of different media

Maintenance-free actuator;
easy on-site seal replacement

YOUR BENEFIT:
Cost and time saving

Separate leakage display


for the upper and lower lip seal

YOUR BENEFIT:
Product safety

Double balancer

YOUR BENEFIT:
Pressure hammer protection

14

← INOVA double seat valve
INOVA double seat valve block Type 491

Type 491 580

Nominal DN-sizes 50 - 150/200 50 - 150/200


Nominal OD-sizes (2“-4“) (2“-4“)
Media:
Steams, gases, liquids
Control air pressure > 5 bar > 5 bar
Pressure hammer protection  

Leakage-free switching  

Options
Single seat lifting – 

Leakage chamber cleaning  

Balancer cleaning  

Control unit  
(monitoring, control position, reply)
Connection head with display  

Compressed air connection Ø 6/4 mm or 8/6 mm  

Proximity switch  

Various housing shapes (2-3-4 connections  


combinable with various DN-sizes)
Connection option ASI-Bus-Control  

Design, function
Set pressure: 0-10 bar  

Temperature: 0° bis 95°C / 150°C short term  

General execution: Functional principle:


Materials: 1.4301, 1.4307, 1.4404 Liquids
Sealing materials: EPDM Steams
• Range of application EPDM: from -20 °C to +150 °C short-term Gases
Surface roughness of media touched parts: Ra ≤ 0,8 µm (other surface quality on request)

15

← Manual butterfly valve,
Butterfly valve with control head execution between flanges
Type 448 Type 447

BUTTERFLY VALVES, CONTROL VALVES


For the control and regulation of process media

Execution in Hygienic Design

YOUR BENEFIT:
Easy to clean, prevention of microbiologically
hazardous areas and contaminations of any kind

Disc with strengthened shaft

YOUR BENEFIT:
Increased mechanical stability
against pressure hammers

Low-maintenance actuator with long-lasting seal;


easy on-site seal replacement

YOUR BENEFIT:
Cost and time saving

16
← ←
Butterfly valve with pneumatic actuator Control butterfly valve
Type 44821 Type 44937

Type 440 444 446 447 448 / 449

Nominal DN-sizes 25-150 25-150 25-150 25-200 25-200


Nominal OD-sizes (1“-6“) (1“-6“) (1"-6") (1“-8“) (1“- 8“)
Media:
Steams, gases, liquids
Options
Air-opening / spring closing – –  – 

Design, Function
Operating pressure: 0-10 bar     

Temperature: 0° to 95°C /150°C short-term     

Control head
Electrical control: 4 - 20mA, Profibus –   – 

General execution: Functional principle:


Materials: 1.4301, 1.4307, 1.4404 Liquids
Sealing materials: EPDM, HNBR, FDA compliant Steams
• Range of application EPDM: from -20 °C to +150 °C short-term Gases
Surface roughness of media-touched parts: Ra ≤ 0,8 µm (other surface qualities on request)

Connection options:
Tri-clamp connection: DIN 32676, DIN 11853 / 11864, OD
Thread: DIN 11851, DIN 11853 / 11864
Welding end: DIN 11850, OD
Cone / Nut: DIN 11851
Execution between flanges welding end: DIN 11850, OD
Special connections on request

17
SPECIAL ARMATURES
For process control, aeration and reliable separation of beer

Double tank outlet

YOUR BENEFIT:
For reliable separation of
clear drainage and drainage of
left-overs

Compact multi-functional unit for


control, monitoring and checking

YOUR BENEFIT:
High durability in the event of
pressure surges

Aeration system for yeast and


wort aeration

YOUR BENEFIT:
Adaptation and integration for
individual requirements

18

Aeration system →
VARIO AIR System armature
Type 740 Type 30807

Type Aeration system type 74002 Aeration system type 74003 Aeration system type 74004

Nominal DN-sizes 25-150 25-100 25-80


Installation position vertical & horizontal vertical & horizontal vertical & horizontal
Output up to 1,900 hl/h up to 500 hl/h up to 250 hl/h
Design, Function
Operating pressure: 0-10 bar   

Temperature 0° to 140°C   

CIP/SIP capability   

General execution:
Materials: 1.4307, 1.4404
Sealing material: EPDM
• Range of application EPDM: from -20 °C to +150 °C short-term
Surface properties of product-contacting components: Ra ≤ 0.8 μm (other surface properties on request)

Connection options:
Coupling: DIN 11851, DIN 11864

Type System armature type 308 Type Double tank outlet type 30301

Nominal sizes DN 25-100 Nominal sizes DN 25-150


Design, Function Tank connection DN 50-150
Operating pressure: 0-10 bar  Drainage of clean media DN 25-100
Temperature 0° to 95°C  Drainage of left-overs 25-100

General execution: General execution:


Materials: 1.4307, 1.4404 Materials: 1.4307, 1.4404
Sealing materials: EPDM, HNBR Sealing materials: EPDM, HNBR
Surface quality of product-contacting components: Ra 0.8 - 1.6 µm Surface quality of product-contacting components: Ra 0.8 - 1.6 µm

Connection options: Connection options:


Welding end: DIN 11851 Welding end: DIN 11851
Flanges

19
BLOCK AND BLEED VALVE COMBINATION
The leakage solution from Handtmann

Smart Design

YOUR BENEFIT:
Standardized components in
Easy maintenance and
Hygienic Design
supply of wear and tear parts

YOUR BENEFIT:
Reliable separation of media
and high process dependability
and safety at work

Flexible installation and


modular design

YOUR BENEFIT:
Optionally single or
multiple control and modular
design

20
← ←
Block and Bleed valve combination Block and Bleed valve combination
Type 74830 Type 74830

Type 74830

Butterfly valves nominal sizes DN 25 40 50 65 80 100 125 150


Butterfly valves nominal sizes OD (1“) (1½“) (2“) (2½“) (3“) (4“) – –
Diaphragm valve DN 15 15 15 15 15 15 15 15
Operating pressure: 0-10 bar        

Temperature 0 ° to 70 °C hot lye        

Temperature 0 ° to 90 °C hot water /


       
140 °C short-term (with EPDM)

General execution:
Product-contacting parts:
Materials: 1.4301, 1.4404
Sealing materials: EPDM, FDA proof
• Range of application EPDM: from -20 °C to +150 °C short-term
Surface quality of product-contacting components: Ra ≤ 0,8 µm

Other parts:
Materials: 1,4301
Sealing materials: EPDM
• Range of application EPDM: from -20 °C to +150 °C short-term

Connection options:
Intermediate flange design welding end
Special connections on request

21
SERVICE SOLUTIONS
Long-term preservation of your components and plants
and continuous increase in productivity

→ Spare Parts, Feel free to contact us!


Care Packages &
Handtmann,
Service Tools
Your partner for process safety
→ Inhouse Service
[email protected]
→ Quickcheck
→ Full Service Packages
→ Training

22
CERTIFICATIONS

ASME

UV

EAC

CE

EHEDG

TÜV Süd

23
YOUR PARTNER
Made in Germany

bk 11.2018_AF350EN_CO The information and data on this pages do not constitute a warranty,
and shall be subject to technical modifications. Errors and misprint are at reserve.

Albert Handtmann Armaturenfabrik GmbH & Co. KG


Arthur-Handtmann-Str. 11
88400 Biberach/Riss
Germany
Tel.: +49 7351 342-0
Fax: +49 7351 342-4480
[email protected]
www.handtmann.de
www.facebook.com/HandtmannArmaturenfabrik

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