Cat® XGC1900 Rental Generator Set

CONTINUOUS 50 Hz 1900 ekW

Image shown may not reflect actual configuration

Specifications

Speed
Frequency Voltage Continuous kW (kVA)
rpm

50 Hz 400 V 1900 (2375) 1500

Cat® G3516H High Altitude and Ambient,

Metric Imperial (English)
High Fuel Tolerant Gas Engine
Number of Cylinders V16
Bore 170 mm 6.7 in
Stroke 215 mm 8.5 in
Displacement 78 L 4760 in3
Aspiration Turbocharged Separate Circuit Aftercooled
Compression Ratio 11.1:1
Engine Speed 1500 rpm
Aftercooler Inlet (deg C) 52
Jacket Water Outlet (deg C) 99
Exhaust Manifold Dry
Fuel system Cat Low Pressure w/ Air Fuel Ratio Control
Governor Type ADEM™ A4 Control System
Fuel Natural Gas
Fuel Pressure Range (PSI) 1.5 - 5.0

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Cat® XGC1900 Rental Generator Set

Benefits & Features

Fuel/Emissions Strategy Cooling System

• Class leading efficiency • Size compatible to rating with energy efficient electric
• Meets most worldwide emissions requirements down drive fan and core.
to 500 mg/Nm3 NOx level without after treatment • Provides ambient capability with 500 mg/Nm3 NOx at
Single-Source supplier 100% continuous rating before derate, 500m
• Generator set manufactured in ISO 9001:2000 o 40ºC @ 100% load
compliant facility o 45ºC @ 95% load
o 50ºC @ 85% load
• Package factory designed and production tested
• Variable frequency drive (VFD) fan speed controls for
Worldwide Product Support improved fuel consumption at partial load and/or
• Cat dealers provide extensive post sale support lower ambient temperatures
including maintenance and repair agreements • Direct drive fans eliminate belt service
• Supported 100% by the Cat dealer with warranty on
On Package Control Panel System
parts and labor
• Externally accessible, package mounted control panel
Cat® G3516H High Altitude and Ambient, and power distribution panel improves operator
High Fuel Tolerant Mode Gas Engine access and serviceability
• Compact, four-stroke-cycle gas engine provides class • EMCP 4.3 offers engine and generator monitoring
leading dependability, fuel economy, and power and protection, voltage regulation with Cat IVR
density for reduced total cost of ownership improves transient response performance
• High altitude and ambient hardware improves • Dedicated IVR status screens on EMCP 4.3
engine’s capability to handle electrical loading and • IVR Fully supported by Cat ET service tool
unloading, as well as ambient and altitude capability o Removes need for additional PC software
• High fuel tolerant hardware improves humidity • AGC-4 provides paralleling, load sharing, VFD
tolerance and allows usage of lower MN fuel control, and primary generator protection for greater
• 1500 Hr oil change interval and reduced oil versatility, package utilization and monitoring
consumption for reduced owning and operating cost • 100 kAIC, 4000A, 3 Pole Breaker Panel with LSIG trip
unit for greater electrical protection
Cat Generator
Sound Attenuated Container
• Cat SR5 1866 frame generator designed to match the
performance and output characteristics of the Cat gas • Provides 9-high stack CSC rated enclosure for ease
engine of transportation and protection.
• Stator and Bearing temperature monitoring for • Enclosure doors and access panels located for ease
preventive maintenance of serviceability to maintenance and service items
• Anti-condensation heaters for increased reliability • External, critical grade, spark arresting, SST, exhaust
• Generator air inlet filter for reduced cleaning silencer with vertical discharge for reduced package
• Adjustable shims for ease of re-alignment and internal temperatures and service access
retention of factory alignment • Single SST, 2 m (6.5 ft) stack for optimized site
• Class H insulation operating at Class F temperature spacing and requirements management
rise and System 4 insulation protection for extended External silencer and stack are internally stow-able
life for ease of transportation in one package
Reduced Environmental Impact
• 110% spill containment of onboard engine fluids
• Positive crankcase fumes ventilation

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Cat® XGC1900 Rental Generator Set

Standard Equipment
Engine Containerized Module
• Cat G3516H High Altitude and Ambient Gas • 40' ISO high cube container, 9-high stack CSC
Engine Operates on 24.10 to 93.95 MJ/Nm3 certified
(615 to 2386 btu/ft3) dry pipeline natural gas • Sound attenuated air intake louvers and 2
• Cat Gas Engine Control Module (CGECM) lockable personnel doors with panic release
includes electronic speed governor and provides • Interior walls and ceilings insulated with 100 mm
transient richening and turbo bypass control of acoustic paneling
• Electronic Ignition System (controlled by ECM) • Floor of container is undercoated for corrosion
• Individual cylinder Detonation Sensitive Timing protection
(DST) • One (1) International – style convenience
• Engine installed electronic fuel metering valve receptacle
• Heavy duty, two element, single stage canister • External emergency stop buttons on each side of
type air cleaner with service sensing and unit
annunciation • Side external access load connection bus bars
• Dual 24V electric starting motors • 3” ANSI flange customer fuel connection with
• Integral lube oil cooler, pre-lube oil pump, oil filter, cover to prevent vandalism
filler, and dipstick and oil drain lines routed to • Energized-to-run (ETR) shutoff valve (double
engine rail solenoid, low/high pressure switch, CE approved)
• Pre-lube Pump, 230VAC continuous type • Wall mounted fuel filter, gas pressure regulator,
• Jacket Water Heater, 12kW, 400V, 50 Hz, 3- and shutoff valve
phase with isolation valves • Sound attenuated 79 dB(A) @ 7 m (23 ft)
• Improved absolute humidity/dew point capability, • Four (4) 1400 CCA maintenance-free batteries,
consult factory for instructions on proper site battery rack and 50-Amp, 400/480V battery
ambient, altitude, and dew point evaluation charger
• SST engine aftercooler • Vibration isolators, corrosion resistant door
Generator hardware and fasteners, and stainless steel
hinges
• Double bearing, SR5, brushless, form wound
• External drain access to standard fluids
• Permanent magnet excited, three-phase with Cat
• Standard Cat films and painted Cat power module
IVR
white
• Class H insulation operating at Class F
• LH and RH engine service doors integrated into
temperature and coastal insulation protection for
container side walls
extended life
• Hinged container doors, both ends
• 4-lead design
• Remote cooling shunt tank for improved venting
• Re-Greaseable bearings
and positive suction head at pump inlets
Quality • Re-Greaseable Fan motor bearings
• Factory testing of standard generator set and • Motor grease lines plumbed for easy access
complete power module • Motor grease interval and grease type coincides
• NEMA, ISO and IEEE standards with generator grease interval and grease type
• Full package CE certification available • Fan modules are removable from above
• O&M, parts book and service manuals • Methane sensor located near engine air filters
detects gas leaks inside Power Module and
causes alarm and shutdown

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Cat® XGC1900 Rental Generator Set

Standard Equipment (continued)

Lube Oil Make-Up System AGC-4/EMCP 4.3 Local Operator Interface Panel
• Includes oil pan-mounted oil level regulator and • AGC-4 provides paralleling, voltage and
114 L (30 gal) oil tank for maintaining oil pan frequency adjust, base load / PF / load sharing /
levels in extended run applications. synchronizer, auto start / stop control, generator
Tank can be remotely filled without shutting CB control, SCADA Interface (Ethernet), package
down engine protection, power metering, and VFD control
• Low level annunciation • AGC-4 controls provide CAN-bus, Ethernet
communications, PWM and Analog outputs, and
legacy analog load sharing (real and reactive)
EMCP 4.3 Engine Operator Interface
• AGC-4 main display and Additional Operator
• Graphical display with positive image, transflective Panel (AOP) secondary display
LCD, adjustable white backlight/contrast.
• Manual and automatic paralleling capability
• Digital indication for
• EMCP 4.3 provides power metering, generator
o RPM
protective relaying, and engine and generator
o DC Volts
control and monitoring.
o Operating hours
• Convenient service access for Cat service tools
o Oil pressure
(not included).
o Coolant Temperature
• Ability to view and reset diagnostics of all controls
o Oil Temperature
networked on J1939 data link eliminates need for
• Two LED status indicators (1 red, 1 amber)
separate service tools for troubleshooting.
• Engine cool-down timer
• Real-time clock allows for date and time-stamping
• Engine cycle crank
of diagnostics and events.
• Three engine control keys and status indicators
• True RMS AC metering, 3 phase: L-L volts, L-N
(Run/Auto/Stop).
volts, Phase, Amps, Hz, ekW, kVA, kVAR, kWHr,
• Lamp test and alarm acknowledgement keys % kW, PF, and synchroscope
• Warnings/shutdowns with indicating text for: • Emergency stop pushbutton
o Low oil pressure
o Overspeed
o High coolant temperature AGC-4/EMCP 4.3 Protective Relaying
o Overcrank • Generator protective features
o Emergency stop o 32 rev. power (EMCP 4.3 and AGC-4)
• Display navigation keys including two shortcut o 40 loss of excitation (AGC-4 impedance
keys for Engine Parameters or Generator based)
Parameters o 50/51 Inst. and time overcurrent (GCB trip
unit and AGC-4)
o 47 Negative Voltage Sequence (AGC-4)
o 46 Negative Sequence Current (AGC-4)
o 27/59 phase under/over voltage (EMCP 4.3
and AGC-4)
o 81O/U under/over frequency (EMCP 4.3
and AGC-4)

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Cat® XGC1900 Rental Generator Set

Standard Equipment (continued)

Voltage Regulation and Power Factor Control Bus bars
Circuitry • Three phase, plus full rated neutral bus bars are
• Integrated Automatic Voltage Regulation (IVR) tin-plated copper with NEMA standard 2-hole
• Manual raise/lower voltage adjust capability and pattern for connection of customer load cables
VAR/power factor control circuitry for maintaining and generator cables.
constant generator power factor while paralleled • Bus bars are sized for full load capacity of the
with the utility. Voltage and power factor generator set at 0.8 power factor.
adjustments are performed on the operator • Includes ground bus, tin-plated copper, for
interface panel connection to the generator frame ground and
• Configure IVR parameters directly from the EMCP field ground cable.
screen or Cat ET service tool
AC Distribution
• Programmable stability settings
• Soft start control with an adjustable time setting in • Provides power from load side of generator
IVR control mode breaker for generator anti-condensation heater,
• Dual Slope, Configurable Under Frequency battery charger, jacket water heater, convenience
(Volts/Hz) regulation receptacle, and engine pre-lube pump
• Configurable line drop compensation • Shore power via distribution block connections for
jacket water heater, battery charger, generator
Circuit Breaker space heaters, and engine pre-lube
• 4000A-frame, 3-pole, package-mounted, • Includes controls to de-energize jacket water
electrically operated, insulated IEC CB heaters and generator anti-condensation heater
• Solid state trip unit for overload (time overcurrent) when the engine is running
and fault (instantaneous) overcurrent protection.
Modes of Operation
LSIG is standard
• Ground fault sensing/trip (requires ground CT) • Provides for single unit stand-alone operation,
• Includes DC under voltage trip coil activated on island mode paralleling and load sharing with
any monitored engine or electrical fault other power modules, and single unit-to-utility
mode paralleling for base load control (with open
• Circuit breaker and VFD cabinet and components
transition between paralleling modes)*
sized for 100 KAIC
• Island mode paralleling features:
Internal Lighting & Convenience Power o AGC-4 control allows single unit to connect
• Six (6) internal DC lights with 60-min timer located to a dead bus
at one personnel door o Auto synchronization (voltage & phase
• One (1) International-style convenience matching)
receptacle (110V, 3A) located on operator o Load sharing (kW) analog signal (like units
interface panel & legacy compatible)
o Load sharing (kVAR) analog signal (like
Current transformers units only)
• Metering class current transformers rated 4000:5 • Utility mode paralleling features:
with secondaries wired to shorting terminal strips o Auto synchronization (voltage & phase
matching)
o Base-load control

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Cat® XGC1900 Rental Generator Set

Technical Data

Cat Generator
Frame Size 1866
Pitch 0.6667
No. of poles 4
Insulation. Class H
Excitation Static regulated brushless PM excited
Constructions . Double bearing, close coupled
Enclosure Drip proof IP22
Temperature rise 105 deg C
Alignment Close Coupled
Over speed capability – % of rated 125% of rated
Voltage regulator 3 phase sensing with Volts-per-Hertz
Voltage regulation Less than ± 0.5% voltage gain
Adjustable to compensate for engine speed droop and line
loss
Wave form deviation Less than 3% deviation
Telephone Influence Factor (TIF) Less than 50
Harmonic Distortion (THD) Less than 5%

Cat Generator Set – 50 Hz

Units Continuous

Power Rating ekW 1900, 50hz

Performance Specification
Performance Number EM4962
Lubricating System
Lube Oil Refill Volume with filter change for standard sump L (gal) 462 (122)

Altitude Capability
m (ft) 1250 (4100)
At 25° C (77°) ambient, above sea level

Cooling System

Package ambient capability ° C (° F) 40 (104)

Jacket water temperature (max operation outlet) ° C (° F) 100 (212)
System coolant capacity L (gal) 947 (253)
System required airflow m3/min (ft³/min) 2711 (95,738)

Exhaust System
Combustion air flow rate m3/min (ft³/min) 133.2 (4704)
Exhaust stack gas temperature, 100% ° C (° F) 411 (772)
Exhaust gas flow rate Nm3/min 141.8 (5008)

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Cat® XGC1900 Rental Generator Set

Technical Data (continued)

Cat Generator Set – 50 Hz

Units Continuous
Sound Performance*
Noise Rating @1 meters (per SAE J1074) 84
dB(A)
Noise Rating @7 meters (per SAE J1074) 79
*fan speed on 35C ambient
Emissions at 100% Load

NOx (as NO2)(corr. 5% O2) mg/Nm3 (dry) 500

CO (corr. 5% O2) mg/Nm3 (dry) 822
THC (corr. 5% O2) mg/Nm3 (dry) 681
NMHC (corr. To 5% O2) mg/Nm3 (dry) 109
Exhaust O2 % (dry) 9.2
Methane Number without Derate 80 - 100
Methane Number with Derate 27 - 80

Dimensions and Weight

Length Width Height With Lube Oil & Coolant
Model
mm (in) mm (in) mm (in) Kg (lb)
XGC1900 w/o Chassis 12 192 (480) 2 438 (96) 2 896 (114) 35 280 (77 780)

General Layout View

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Cat® XGC1900 Rental Generator Set

General Layout View (continued)

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Cat® XGC1900 Rental Generator Set

General Layout View (continued)

Ratings Definitions and Conditions

Conditions:
Power for gas engines is based on fuel
having an LHV of 33.74 kJ/L (905 Btu/cu ft) at 101 kPa
(29.91 in. Hg) and 15° C (59° F), and the air to turbo dew point
temperature. Fuel rate is based on a
cubic meter at 100 kPa (29.61 in. Hg) and 15.6° C
(60.1° F). Air flow is based on a cubic foot at 100 kPa
(29.91 in. Hg) and 25° C (77° F). Exhaust flow is based
on a cubic foot at 100kPa (29.61 in. Hg) and stack temperature

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Materials and specifications are subject to change without notice.
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LEHX0032-02 (09/20) herein, are trademarks of Caterpillar and may not be used without permission.