Re 91401
Re 91401
Re 91401
00
RE 91 401/09.00
replaces: 01.97
Sizes 5...1000
Series 6
Nominal pressure up to 400 bar
Peak pressure up to 450 bar
A2FO
Index Features
Features 1 – Fixed displacement pump A2FO of axial piston, bent axis design
Ordering Code / Standard Program 2 is made suitable for hydrostatic drives in open circuits.
Technical Data 3...6 – Suitable for use in mobile or industrial applications.
Ordering Code - Size 5 7 – Output flow is proportional to drive speed and displacement.
Unit Dimensions, Size 5 7 – The drive shaft bearings are designed to give the service life
Unit Dimensions, Sizes 10, 12, 16 8 expected in these areas of operation.
Unit Dimensions, Sizes 23, 28, 32 9 – Careful selection of the displacements offered, permit sizes to be
Unit Dimensions, Size 45 10 matched to practically every application.
Unit Dimensions, Sizes 56, 63 11 – Favourable power / weight ratio
Unit Dimensions, Sizes 80, 90 12 – Compact and economical design
Unit Dimensions, Sizes 107, 125 13 – Optimum efficiency
Unit Dimensions, Sizes 160, 180 14 – One piece pistons with piston rings
Unit Dimensions, Size 200 15
Unit Dimensions, Size 250 15
Unit Dimensions, Size 355 16
Unit Dimensions, Size 500 16
Unit Dimensions, Size 710 17
Unit Dimensions, Size 1000 17
Preferred Types 18
Installation and Commissioning Guidelines 19
Brueninghaus
A2FO 1/20 Hydromatik
RE 91 401/09.00
A2F O / 6 –
Hydraulic fluid
Mineral oil (no code)
HFB-, HFC-, HFD- sizes 10...200 (no code)
fluids sizes 250...1000 1) E-
Axial piston unit
Bent axis design, fixed displacement A2F
Drive shaft bearings 10...200 250..500 710..1000
Mechanical bearings (no code) –
Long-Life bearings – L
Mode of operation
Pump, open circuit O
Size
Displacement Vg (cm3)
5 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 200 250 355 500 710 1000
Sizes 5...200: production Elchingen plant; sizes 250...1000: production Horb plant
Series
6
Index
sizes 10...180 1
size 200 3
sizes 250...1000 0
Direction of rotation
Viewed on shaft end clockwise R
anti-clockwise L
Seals 10...200 250...1000
NBR (nitril-caoutchouc) – P
NBR (nitril-caoutchouc), shaft seal in FKM (fluor-caoutchouc) – N
FKM (fluor-caoutchouc) V
Shaft end 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 200 250 355 500 710 1000
Splined shaft – – – – – A
DIN 5480 – – – – – – – Z
Parallel shaft with – – – – – – B
key, DIN 6885 – – – – – – – P
Mounting flange 10 12 16 23 28 32 45 56 63 80 90 107 125 160 180 200 250 355 500 710 1000
ISO 4-hole – – – – B
ISO 8-hole – – – – – – – – – – – – – – – – – H
Service line connections 2)
A(B) SAE, at side
– – – – – – – 05
S SAE, at rear
A(B) threads at side
– – – – – – – – – – – – – – – – – – 06
S threads, at rear
A(B) SAE, at rear
– – – – – – – – – – – – – – – – – 11
S SAE, at rear
= preferred program
= available 1
) only in connection with drive shaft bearings "L"
(preferred types see page 18)
– = not available 2
) threads of fixing screws are metric
Technical Data
V 32
V 46
V 2
200
G
G
G
G
10
2
100
60 S Suction port
viscosity ν (mm2/s)
40 36
T Drain port T S U
νopt.
20 U Port for bearing flushing
16
(sizes 250...1000)
10
5 5
-40° -25° -10° 0° 10° 30° 50° 70° 90° 115°
temperature t (°C)
tmin = -40°C fluid temperature range tmax = +115°C
Technical Data
10
9 Sizes 10...200 1) Shaft end A, Z 2) Shaft end B, P
sizes 10, 12, 16 Nominal pressure pN 400 bar 350 bar
perm. pressure pabs. max. (bar)
size 355
3 Long-Life bearings (L) (sizes 250...1000)
(for high life expectancy and use of HF-fluids)
2,5 The outer dimensions of the axial piston pumps are identical to
sizes 500
standard design (without long life bearings). The change from
2
sizes 710 standard design to long life bearing system is possible. We recommend
1,5 to apply bearing flushing at port U.
size 1000
1
0 250 500 750 1000 1250 1500 1750 2000 Temperature range of the shaft seal ring
speed n (rpm) The FKM shaft seal is admissible for a temperature range from
-25°C to +115°C. For applications below -25°C a NBR shaft seal is
Shaft seal ring NBR (nitril-caoutchouc) sizes 5...200 necessary (admissible temperature range -40°C to +90°C) (special
For seal rings of NBR 33% reduced values for the max. permissible design for sizes 250...1000).
housing pressure pabs.max. are to be considered compared with seals
of FKM.
Bearing flushing
Special operation conditions may require limitations of these values.
For sizes 250...1000 bearing and housing flushing is possible through
Note: port U.
- maximum permissible pump speeds are given in the table on page 5
Flushing flow (recommendation)
- max. perm. casing pressure pabs. max ___ 10 bar (sizes 5...200)
___ 4 bar (sizes 250...1000) Size 250 355 500 710 1000
- the pressure in the housing must be the same as or greater than qflush (L/min) 10 16 20 25 25
the external pressure on the shaft seal
Technical Data
Table of values (theoretical values, without considering ηmh and ηv; values rounded)
Size 5 10 12 16 23 28 32 45 56 63 80
Displacement Vg cm3 4,93 10,3 12,0 16,0 22,9 28,1 32 45,6 56,1 63 80,4
Max. speed 1) nmax rpm 5600 3150 3150 3150 2500 2500 2500 2240 2000 2000 1800
Max. perm. speed with increased
nmax perm. rpm 8000 6000 6000 6000 4750 4750 4750 4250 3750 3750 3350
input pressure pabs
Max. perm. output flow, at nmax2) qV max L/min 27 32 37 49 56 68 78 99 109 122 140
Max. power ∆p = 350 bar Pmax kW 14,5 3) 19 22 29 33 41 47 60 65 74 84
at qv max ∆p = 400 bar Pmax kW – 22 25 34 38 47 53 68 75 84 96
Torque constants TK Nm/bar 0,076 0,164 0,19 0,25 0,36 0,445 0,509 0,725 0,89 1,0 1,27
Perm. torque ∆p = 350 bar T Nm 24,7 3) 57 67 88 126 156 178 254 312 350 445
∆p = 400 bar T Nm – 65 76 100 144 178 204 290 356 400 508
Case volume L 0,17 0,17 0,17 0,20 0,20 0,20 0,33 0,45 0,45 0,55
Moment of inertia
J kgm2 0,00008 0,0004 0,0004 0,0004 0,0012 0,0012 0,0012 0,0024 0,0042 0,0042 0,0072
about drive axis
Weight (approx.) m kg 2,5 5,4 5,4 5,4 9,5 9,5 9,5 13,5 18 18 23
Size 90 107 1 25 160 180 200 250 355 500 710 1000
Displacement Vg cm 3
90 106,7 125 160,4 180 200 250 355 500 710 1000
Max. speed 1) nmax rpm 1800 1600 1600 1450 1450 1550 1500 1320 1200 1200 950
Max. perm. speed with increased
nmax perm. rpm 3350 3000 3000 2650 2650 2750 1800 1600 1500 1500 1200
input pressure pabs
Max. perm. output flow, at nmax2) qV max L/min 158 167 196 228 255 304 364 455 582 826 922
Max. power ∆p = 350 bar Pmax kW 95 100 117 135 152 181 219 273 350 497 554
at qv max ∆p = 400 bar Pmax kW 108 114 133 155 174 207 – – – – –
Torque constants TK Nm/bar 1,43 1,70 1,99 2,55 2,86 3,18 3,99 5,65 7,96 11,3 15,9
Perm. torque ∆p = 350 bar T Nm 501 595 697 889 1001 1114 1393 1978 2785 3955 5570
∆p = 400 bar T Nm 572 680 796 1016 1144 1272 – – – – –
Case volume L 0,55 0,8 0,8 1,1 1,1 2,5 3,5 7,8
Moment of inertia
J kgm2 0,0072 0,0116 0,0116 0,0220 0,0220 0,0378 0,061 0,102 0,178 0,55 0,55
about drive axis
Weight (approx.) m kg 23 32 32 45 45 66 73 110 155 322 336
) The values shown are valid for an absolute pressure (pabs) of 1 bar at the suction inlet S and when operated on mineral oil.
1
By increase of the input pressure (pabs > 1 bar) the rotational speeds can be increased to the max. admissible speeds (speed limits) (see diagram).
2
) 3 % volumetric loss included 3
) ∆p = 315 bar
Maximum permissible speed with increased inlet pressure Calculation of size
pabs at suction port S
Vg • n • ηv
4 Flow qV = in L/min
inlet pressure pabs in bar
1000
sizes 250...1000
3 Vg • ∆p 1,59 • Vg • ∆p
Torque T= = in Nm
20 π • ηmh 100 • ηmh
sizes 5...200
2
Power P = 2 π • T • n = T • n = qV • ∆p in kW
1
60 000 9549 600 • ηt
Technical Data
Output drive
Permissible axial and radial loads on drive shaft
The values given are maximum values and do not apply to continuous operation
Size 5 10 12 16 23 28 32 45 56 63 80
a mm 12 16 16 16 16 16 16 18 18 18 20
Fq max N 710 2350 2750 3700 4300 5400 6100 8150 9200 10300 11500
±Fax max N 180 320 320 320 500 500 500 630 800 800 1000
±Fax perm./bar N/bar 1,5 3,0 3,0 3,0 5,2 5,2 5,2 7,0 8,7 8,7 10,6
Size 90 107 125 160 180 200 250 355 500 710 1000
a mm 20 20 20 25 25 25 41 52,5 52,5 67,5 67,5
Fq max N 12900 13600 15900 18400 20600 22900 12001) 15001) 19001) 30001) 26001)
±Fax max N +Fax max 1000 1250 1250 1600 1600 1600 4000 5000 6250 10000 10000
- Fax max 1000 1250 1250 1600 1600 1600 1200 1500 1900 3000 2600
±Fax perm./bar N/bar 10,6 12,9 12,9 16,7 16,7 16,7 2
) 2
) 2
) 2
) 2
)
1
) Axial piston unit in stationary or in bypass operation, please contact us when appearing higher forces!
2
) Please contact us!
Code explanation
a = distance of Fq from shaft shoulder Fq The direction of the max. perm. axial force must be noted by
Fq max = max. perm. radial force at distance a sizes 5...200:
(at intermittent operation) - Fax = increases bearing life -
a Fax
±Fax max = max. perm. axial force when stationary + Fax = reduces bearing life
(avoid if possible) +
or when axial piston unit is running at zero pressure
±Fax perm./bar= perm. axial force/bar working pressure
0° ϕo
=7 pt =7
pt
ϕo
0°
A B A B
A2F 5 6.0 7
Axial piston unit
Bent axis design, fixed displacement A2F
Additional instructions in text form
Size
Displacement Vg (cm3) 5 Seals
The fixed pump A2F 5 is equipped with NBR-
Direction of rotation
(nitril-caoutchouc) seals in standard design.
Viewed on shaft end clockwise R
In case of need FKM- (fluor-caoutchouc) seals
anti-clockwise L
please indicate when ordering in clear text:
Series "with FKM-seals"
6.0
Shaft end
Parallel shaft with key DIN 6885 B
Tapered shaft with spigot and spring washer DIN 6888 C
Note:
For anti-clockwise rotation port
plate is rotated through 180º
8
Y
Detail Y
70
74, R6
5
17,
5
58,
5 T
S
ø60 h8
70
25°
0,1
±
6,4
75
48,5
62
4
T T
51 80
B (A)
Shaft ends Connections
C Tapered shaft with spigot B, (A) Service line ports M18x1,5
B Parallel shaft with
key A4x4x20 and spring washer 3x5 S Suction port M22x1,5
DIN 6885 DIN 6888 T Drain port M10x1, both sides
taper 1:10
Note:
For anti-clockwise rotation port
plate is rotated through 180º
64,5 45° 45°
20 12 T1 95
6 5 S
R 10 B (A)
18,2 10
8
°
ø80 h6
,5
40
95
41
85
0
10
48,5
53,5
69
55,5
9
93,5
42,5 16
R 23,5
T2
130,5
147
167,5
Connections
B(A) Service line ports M22x1,5
S Suction port M33x2
T1,T2 Drain port (1 port plugged) M12x1,5
R Air bleed (plugged) M8x1
Shaft ends
Sizes 10, 12, 16 Sizes 10, 12 Sizes 10, 12, 16 Sizes 10, 12
A Splined shaft, DIN 5480 Z Splined shaft, DIN 5480 B Parallel shaft with key, P Parallel shaft with key,
W 25x1,25x30x18x9g W 20x1,25x30x14x9g AS 8x7x32, DIN 6885 AS 6x6x32, DIN 6885
Note:
For anti-clockwise rotation port
plate is rotated through 180º
60,7
45° 45°
25 18 T1 118 47,6
8 19
19 R 12 B (A) S
22,2
23,2 14
1
ø100 h6
40°
118
106
5
40 48,
18 5
12
61,5
55,5
,2
13 ,5
19
91
11
70
120
60 14
R 9
M10; 17 deep
T2
144
169
M8; 15 deep
193
Connections
B(A) Service line ports SAE 1/2"
420 bar (6000 psi) high pressure series
S Suction port SAE 3/4"
350 bar (5000 psi) standard series
T1,T2 Drain port (1 port plugged) M16x1,5
R Air bleed (plugged) M10x1
Shaft ends
Sizes 23, 28, 32 Sizes 23, 28 Sizes 23, 28, 32 Sizes 23, 28
A Splined shaft, DIN 5480 Z Splined shaft, DIN 5480 B Parallel shaft with key, P Parallel shaft with key,
W 30x2x30x14x9g W 25x1,25x30x18x9g AS 8x7x40, DIN 6885 AS 8x7x40, DIN 6885
Note:
For anti-clockwise rotation port
plate is rotated through 180º
60,3 ° 45 °
45
32 20 T1 150 52,4
12 25
R 16
B (A) S
18
26,2
30 15
8
ø125 h6
40 °
150
118
52
23 0
13,5
,8 16
63
19 ,8
18
78
50
102
80
132
63,5 20
11
R M10; 17 deep
T2
155
181
M10; 17 deep
206
Connections
B(A) Service line ports SAE 3/4"
420 bar (6000 psi) high pressure series
S Suction port SAE 1"
350 bar (5000 psi) standard series
T1,T2 Drain port (1 port plugged) M18x1,5
R Air bleed (plugged) M12x1,5
Shaft ends
A Splined shaft, DIN 5480 Z Splined shaft, DIN 5480 P Parallel shaft with key,
W 32x2x30x14x9g W 30x2x30x14x9g AS 8x7x50, DIN 6885
Note:
For anti-clockwise rotation port
plate is rotated through 180º
67,5
45 °
45 °
32 20 T1 150 52,4
10 25
18
R 16 B (A) S
16
26,2
30 9,
5
ø125 h6
40 °
150
128
56
23 0
13,5
,8 16
19 ,8
70
78
18
50
87
109
68 23
142
R 11
M10; 17 deep
T2
171
197
M10; 17 deep
225
Connections
B(A) Service line ports SAE 3/4"
420 bar (6000 psi) high pressure series
S Suction port SAE 1"
350 bar (5000 psi) standard series
T1,T2 Drain port (1 port plugged) M18x1,5
R Air bleed (plugged) M12x1,5
Shaft ends
Sizes 56, 63 Size 56 Sizes 56, 63 Size 56
A Splined shaft, DIN 5480 Z Splined shaft, DIN 5480 B Parallel shaft with key, P Parallel shaft with key,
W 35x2x30x16x9g W 30x2x30x14x9g AS 10x8x50, DIN 6885 AS 8x7x50, DIN 6885
Note:
For anti-clockwise rotation port
plate is rotated through 180º
45 °
78,5 45 °
32 20 T1 165 58,7
10 32
15 18
R 16
B (A) S
9,
30,2
29 5
ø140 h6
40 °
165
61
138
27 0
13,5
,8 18
85,5
83
,2
15
57
99
122
25
160
73 25
R 11
M10; 17 deep
T2
196
223,5 M12; 17 deep
255
Connections
B(A) Service line ports SAE 1"
420 bar (6000 psi) high pressure series
S Suction port SAE 1 1/4"
280 bar (4000 psi) standard series
T1,T2 Drain port (1 port plugged) M18x1,5
R Air bleed (plugged) M12x1,5
Shaft ends
Sizes 80, 90 Size 80 Sizes 80, 90 Size 80
A Splined shaft, DIN 5480 Z Splined shaft, DIN 5480 B Parallel shaft with key, P Parallel shaft with key,
W 40x2x30x18x9g W 35x2x30x16x9g AS 12x8x56, DIN 6885 AS 10x8x56, DIN 6885
35,7
21
2
ø160 h6
40 °
190
31
150
,8
32 (5 7 7
(
6
27 0
17,5
20
(2 ,2 )
,8
85
18 )
98
5)
,7
110
136
66
173
89 20
R 12
T2 M12; 20 deep
213
245 M14; 19 deep
275 (M12; 17 deep)
Connections
B(A) Service line ports SAE 1 1/4" (1")
420 bar (6000 psi) high pressure series
S Suction port SAE 1 1/2"
210 bar (3000 psi) standard series
T1,T2 Drain port (1 port plugged) M18x1,5
R Air bleed (plugged) M14x1,5
Shaft ends
Sizes 107, 125 Size 107 Sizes 107, 125 Size 107
A Splined shaft, DIN 5480 Z Splined shaft, DIN 5480 B Parallel shaft with key, P Parallel shaft with key,
W 45x2x30x21x9g W 40x2x30x18x9g AS 14x9x63, DIN 6885 AS 12x8x63, DIN 6885
Note:
For anti-clockwise rotation port
plate is rotated through 180º
45 °
45 °
93
40 25 210
T1 69,9
10
R 20
B (A)
42 S
19
,5
35,7
37,2 23
3
ø180 h6
40 °
210
180
,5
77
31 4
17,5
,8 22
95,5
19,5
,7
108
66
121
150
32
188
R 12,5 101 15
M12; 20 deep
T2
237
271 M14; 19 deep
294
Connections
B(A) Service line ports SAE 1 1/4"
420 bar (6000 psi) high pressure series
S Suction port SAE 1 1/2"
210 bar (3000 psi) standard series
T1,T2 Drain port (1 port plugged) M22x1,5
R Air bleed (plugged) M14x1,5
Shaft ends
Sizes 160, 180 Size 160 Sizes 160, 180 Size 160
A Splined shaft, DIN 5480 Z Splined shaft, DIN 5480 B Parallel shaft with key, P Parallel shaft with key,
W 50x2x30x24x9g W 45x2x30x21x9g AS 14x9x70, DIN 6885 AS 14x9x70, DIN 6885
Note:
For anti-clockwise rotation port
104 ° 45° plate is rotated through 180º
T 45
40 32
236 90
9
237 B (A) S
15
22
32 31,
ø200 -0,029
8
°
92
120,7
102,5 25
236
211
0
7
25
100
66,
121
75
32
15
169
R 21 69,9
T 108 M16; 24 deep
265 M14; 19 deep
319
341
Shaft ends Connections
A Splined shaft, DIN 5480 B Parallel shaft with key, B(A) Service line ports SAE 1 1/4"
W 50x2x30x24x9g AS 14x9x70, DIN 6885 420 bar (6000 psi) high pressure series
S Suction port SAE 3 1/2"
35 bar (500 psi) standard series
T Drain port (1 port plugged) M22x1,5
R Air bleed (plugged) M14x1,5
Note:
267 For anti-clockwise rotation port
50 82 45° 0° 45°
9 22
3 plate is rotated through 180º
246
118
U T
25
31,
124
105
22
8
0
ø224 h8
246
50,8
210
B (A) S
63
0´
B(A) 0
28
105
26°3
82
103
172
M12; 17 deep
32
7
66,
25 12
82 T 6 88,9
M1
309 M14; 19 deep
329
Shaft ends Connections
Z Splined shaft, DIN 5480 P Parallel shaft with key, B(A) Service line ports SAE 1 1/4"
W 50x2x30x24x9g AS 14x9x80, DIN 6885 high pressure series
S Suction port SAE 2 1/2"
standard series
T Drain port (1 port plugged) M 22x1,5
U Port for bearing flushing (plugged) M 14x1,5
Note:
320 22°30´ For anti-clockwise rotation port
50 83 plate is rotated through 180º
14 23,5 ° 335
45
U T 36,6 88,9
18
M
MB MS
170
36
128
0
ø280 h8
18
50,8
79,4
245
B (A) S
335
0´
26°3
102
0
32
128
45 °
M16; 21 deep M12; 17 deep
198
40 63
28 T 60 50
83 250
350
40
0 MB MS
142
22
ø315 h8
79,4
375
270
B (A) S
62
´
26°30
112,5
0
36
142
°
45
40 75
30 T 65 55
111 276
396
486 22°30´
Note:
50 131 For anti-clockwise rotation port
14 41,5 plate is rotated through 180º
°
465
45
U T 24 44,5 130,2
M
236
50 MB MS
183
0
22
ø400 h8
340
96,8
465
77,8
B (A) S
18°30´
102
0
45
183
252
M20; 30 deep M16; 24 deep
°
45
50 100
35 T 85 70
156 344
507
Shaft ends Connections
Z Splined shaft, DIN 5480 P Parallel shaft with key, B(A) Service line ports SAE 2"
W 90x3x30x28x9g AS 25x14x125, DIN 6885 high pressure series
S Suction port SAE 4"
standard series
T Drain port (1 port plugged) M42x2
U Port for bearing flushing (plugged) M18x1,5
MA (B) Gauge port (working pressure) plugged M14x1,5
MS Gauge port (suction pressure) plugged M14x1,5
Note:
468 45°
22°30´
50 131 For anti-clockwise rotation port
14 41,5
° 465 plate is rotated through 180º
U 45
T 24 44,5 130,2
M
236
50 MB MS
0
183
22
ø 40 0 h8
77,8
96,8
B (A) 340
465
S
26 °30´
143
0
45
183
50 100
35 T 85 70
156 344
512
Preferred Types
A2FO32/61R-PAB05 9410193
A2FO32/61R-PBB05 9410198
A2FO45/61R-PZB05 9411585
A2FO56/61R-PAB05 9425190
A2FO56/61R-PBB05 9610686
A2FO63/61R-PAB05 9408527
A2FO63/61R-PBB05 9408552
A2FO80/61R-PAB05 9424687
A2FO80/61R -PBB05 9610687
General
At start-up and during operation the pump housing has imperatively Installation on top of tank level
to be filled up with hydraulic fluid (filling of the case chamber). Start-
Pump on top of min. oil level in the tank
up has to be carried out at low speed and without load till the system
is completely bleeded. ➔ Actions as installation below tank level
At a longer standstill the case may discharge via operating line. At ➔ Installation position 1 and 2:
new start-up a sufficient filling of the housing has to be granted. If the pump is left at standstill for a long period, the oil in the
The leakage oil in the housing has to be discharged to the tank via housing chamber may fully drain out through the operating
highest positioned case drain port. The min. suction pressure at port lines (air entering via the shaft seal). Consequently, on
S should not fall below 0,8 bar absolute. restarting, the bearings will be insufficiently lubricated. You
should therefore refill the axial piston unit via the highest
positioned drain port before restarting (Installation position 2:
Installation position
air bleed via port R or U).
Optional
➔ Installation position 2 (shaft on top)
In this installation position, the bearings will be insufficiently
Installation below tank level lubricated even if the housing chamber is only partially drained.
Pumps below min. oil level in the tank (standard) To prevent oil draining via the drain port, insert a check valve in
➔ Fill up axial piston pump before start-up via highest positioned the drain line (opening pressure 0.5 bar).
case drain port (note for the “shaft on top” installation position: ➔ Note: min. admissible presssure at port S (min. suction pressure)
fill until oil starts escaping from air bleed port R or U).
➔ Recommendation: Fill up suction lines
➔ Operate pump at low speed (igniton speed) till pump system is 1
completely filled up T1
S
T2
➔ Minimum immersion depth of the suction line or drain line in
the tank:
200 mm (relative to the min. oil level in the tank).
S
T1
S T2
2
* *
S
0,5 bar
R(U)
S T1
T2
S R (U)
S
T1
T2