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Openings and Compensation

This document provides guidelines and requirements for the design and fabrication of boilers and boiler components. It includes sections on openings and compensation, piping and connections, safety valves, fabrication, and inspection tests.

Uploaded by

Panchal Shailesh
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
47 views1 page

Openings and Compensation

This document provides guidelines and requirements for the design and fabrication of boilers and boiler components. It includes sections on openings and compensation, piping and connections, safety valves, fabrication, and inspection tests.

Uploaded by

Panchal Shailesh
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Openings and Compensation

Openings in Shells, Headers, and Heads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


PG-32
PG-33
Compensation Required for Openings in Shells and Formed Heads. . . . . . . . . . . . .
PG-34
Flanged-in Openings in Formed Heads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PG-35
Compensation Required for Openings in Flat Unstayed Heads and Flat Stayed
Plates..................................................................
PG-36
Limits of Metal Available for Compensation. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .
PG-37
Strength of Compensation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PG-38
Compensation for Multiple Openings. . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PG-39
Methods of Attachment of Pipe and Nozzle Necks to Vessel Walls............
PG-42
General Requirements for Fittings, Flanges, and Valves. . . . . . . . . . . . . . . . . . . . .. .
PG-43
Nozzle Neck Thickness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PG-44
Inspection Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PG-46
Stayed Surfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PG-47
Staybolts
~ .....................
PG-48
Location of Staybolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PG-49
Dimensions of Staybolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PG-52
Ligaments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PG-53
Ligaments................................................................
PG-55
Supports and Attachment Lugs

28
28
29
29
30
31
34
34
34
35
35
36
36
38
39

Boiler External Piping and Boiler Proper Connections


PG-58
Outlets and External Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .
PG-59
Application Requirements for the Boiler Proper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39
43

Design and Application


PG-60
Requirements for Miscellaneous Pipe, Valves, and Fittings. . . . . . . . . . . . . . . . . . . .
PG-61
Feedwater Supply.........................................................

45
48

Safety Valves and Safety Relief Valves


PG-67
Boiler Safety Valve Requirements..........................................
PG-68
Superheater and Reheater Safety Valve Requirements. . . . . . . . . . . . . . . . . . . . . . . . .
PG-69
Certification of Capacity of Safety and Safety Relief Valves...................
PG-70
Capacity of Safety Valves..................................................
PG-71
Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PG-72
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PG-73
Minimum Requirements for Safety and Safety Relief Valves
.......

48
52
52
57
57
58
58

Fabrication
PG-75
PG-76
PG-77
PG-78
PG-79
PG-80
PG-81
PG-82

General..................................................................
Cutting Plates and Other Stock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate Identification ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repairs of Defects in Materials . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tube Holes and Ends. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Permissible Out-of-Roundness of Cylindrical Shells. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tolerance for Formed Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Holes for Stays

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62
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63
63

Inspection and Tests


PG-90
General
...
PG-91
Qualification of Inspectors. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PG-93
Inspection and Repair of Flat Plate in Comer Joints
..................
PG-99
Hydrostatic Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

63
65
65
65

vi

21
25
28

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