Search Results (426)

Mixed plastic packaging waste sorting residue (MPO323) was treated by thermal pyrolysis to utilize pyrolysis oil and char. The pyrolysis oil was found to contain aromatic and aliphatic hydrocarbons. The chlorine and bromine contents were as high as 40,000 mg/kg and 200 mg/kg, respectively. Additionally, other elements like sulfur, phosphorous, iron, aluminum, and lead were detected, which can be interpreted as impurities relating to the utilization of oils for chemical recycling. The pyrolysis char showed high contents of potentially active species like silicon, calcium, aluminum, iron, and others. To enhance the content of aromatic hydrocarbons and to reduce the level of contaminants, pyrolysis oil was reformed with the corresponding pyrolysis char to act as an active material in a fixed bed. The temperature of the reactor and the flow rate of the pyrolysis oil feed were varied to gain insights on the cracking and reforming reactions, as well as on performance with regard to decontamination. Full article

A typical halogen-free flame-retardant (HFFR) formulation for electric cables may contain polymers, various additives, and fire-retardant fillers. In this study, composites are prepared by mixing natural magnesium hydroxide (n-MDH) with linear low-density polyethylene (LLDPE) and a few types of ethylene–octene copolymers (C₈-POE). Depending on the content of LLDPE and C₈-POE, we obtained composites with different crystallinities that affected the final mechanical properties. The nucleation effect of the n-MDH and the variations in crystallinity caused by the blending of C₈-POE/LLDPE/n-MDH were investigated. Notably, in the C₈-POE/LLDPE blend, we found a decrease in the crystallization temperature of LLPDE compared to pure LLDPE and an increase in the crystallization temperature of C₈-POE compared to pure C₈-POE. On the contrary, the addition of n-MDH led to an increase in the crystallization temperature of LLDPE. As expected, the increase in the crystallinity of the polyolefin matrix of composites led to higher elastic modulus, higher tensile strength, and lower elongation at break. It has been observed that crystallinity also influences fire performance. Overall, these results show how to obtain the required mechanical features for halogen-free flame-retardant compounds for electric cable applications, depending on the quantities of the two miscible components in the final blend. Full article

Introducing polar functional groups into polyolefin chains through polar olefin monomer coordination (co)polymerization can directly and significantly improve the surface properties of polymer materials and expand their application range. Therefore, the related research has always received considerable attention from both academia and industry. Many experimental studies have been reported in this field, and molecular metal complexes have shown high catalytic activity and selectivity in polar olefin monomer polymerizations. Although considerable DFT calculations have also been conducted for better understanding of the (co)polymerization performance, the factors governing the activity, selectivity, and molecular weight of resulting polymers are still ambiguous. This review mainly focuses on the DFT studies of polar olefin monomer coordination (co)polymerization catalyzed by molecular metal complexes in recent years, discussing the chain initiation and propagation, the origin of polymerization activity and selectivity, and the specific role of additives in the (co)polymerization reactions. Full article

This study investigates the potential for recycling fishing rope waste from the Magdalen Islands, Canada, into sustainable wall cladding panels, addressing both environmental concerns and waste management challenges. A comprehensive characterization of the fishing ropes was conducted using various analytical techniques to assess their suitability for recycling. Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) identified polyethylene (PE) and isotactic polypropylene (iPP) as the main polymers present in the ropes, with a composition of approximately 25% PE and 75% PP. The effects of photodegradation were evaluated through carbonyl index analysis, differential scanning calorimetry (DSC), tensile testing, and gel permeation chromatography (GPC). The results showed reduced crystallinity, a 20% decrease in tensile strength, and lower molecular weights due to environmental exposure in comparison with unused ropes. However, melt flow rate (MFR) measurements aligned with virgin HDPE and PP values used in rope manufacturing, indicating suitable processability for recycling. Panels produced from recycled fishing ropes exhibited lower flexural and impact properties compared to commercial alternatives due to the presence of mineral contaminants and voids in the panels as revealed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). This comprehensive investigation provides valuable insights into the potential repurposing of fishing rope waste, contributing to the development of sustainable waste management strategies for coastal communities. Full article

A new type of UV-curable pressure-sensitive adhesive containing Si atoms (Si-PSAs) was prepared by a solution-free UV-initiated telomerization process of n-butyl acrylate, acrylic acid, methyl methacrylate, and 4-acrylooxybenzophenone using triethylsilane (TES) as a telogen and an acylphosphine oxide (APO) as a radical photoinitiator. Selected commercial adhesion promoters were tested as additives in the formulation of adhesive compositions, i.e., (i) an organic copolymer with polar groups (carboxyl and hydroxyl); (ii) a hydroxymetal-organic compound; and (iii) a quaternary ammonium salt and (iv) a chlorinated polyolefin. No fillers, crosslinking agents, or photoinitiators were used in the adhesive compositions. NMR techniques confirmed the incorporation of silicon atoms into the polyacrylate structure. The influence of adhesion promoters on the kinetics of the UV-crosslinking process of Si-PSAs was investigated by a photo-DSC technique. The obtained Si-PSAs were characterized by adhesion (to steel, glass, PMMA, and PE), tack, and cohesion at 20 °C. Finally, the wetting angle of Si-PSAs with water was checked and their thermal stability was proved (TGA). Unexpectedly, the quaternary ammonium salt had the most favorable effect on improving the thermal stability of Si-PSAs (302 °C) and adhesion to glass and PMMA. In contrast, Si-PSAs containing the hydroxymetal-organic compound showed excellent adhesion to steel. Full article

This work demonstrates the potentials of a commercially available few-layer graphene (FLG) in enhancing the electro-dissipative properties, mechanical strength, and UV protection of polyolefin blend composites; interesting features of electronic packaging materials. Polyethylene (PE)/ polypropylene (PP)/ FLG blend composites were prepared following two steps. Firstly, different concentrations of FLG were mixed with either the PE or PP phases. Subsequently, in the second step, this pre-mixture was melt-blended with the other phase of the blend. FLG-filled composites were characterized in terms of electrical conductivity, morphological evolution upon shear-induced deformation, mechanical properties, and UV stability of polyolefin blend composites. Premixing of FLG with the PP phase has been observed to be a better mixing strategy to attain higher electrical conductivity in PE/PP/FLG blend composite. This observation is attributed to the influential effect of FLG migration from a thermodynamically less favourable PP phase to a favourable PE phase via the PE/PP interface. Interestingly, the addition of 4 wt.% (~2 vol.%) and 5 wt.% (~2.5 vol.%) of FLG increased an electrical conductivity of ~10 orders of magnitude in PE/PP—60/40 (1.87 × 10⁻⁵ S/cm) and PE/PP—20/80 (1.25 × 10⁻⁵ S/cm) blends, respectively. Furthermore, shear-induced deformation did not alter the electrical conductivity of the FLG-filled composite, indicating that the conductive FLG network within the composite is resilient to such deformation. In addition, 1 wt.% FLG was observed to be sufficient to retain the original mechanical properties in UV-exposed polyolefin composites. FLG exhibited pronounced UV stabilizing effects, particularly in PE-rich blends, mitigating surface cracking and preserving ductility. Full article

The bond strength of tension lap splices in recycled-coarse-aggregate-reinforced concrete strengthened with hybrid (steel–polyolefin) fibers was experimentally investigated. This study was conducted with the help of twelve lap-spliced beam specimens. The replacement level of coarse natural aggregates with recycled concrete aggregate (RCA) was 100%. The following variables were investigated: various ranges of steel–polyolefin fibers—100–0%, 75–25%, 50–50%, 25–75%, and 0–100%—in which the total volume fraction of fibers (Vf) remains constant at 1%; and two lengths of lap splices for rebars of 16 mm diameter (db): 10 db and 15 db. The test results showed that the best range of steel–polyolefin fibers that gave the highest bond strength was 50–50%. The ductility of the fiber-reinforced recycled-aggregate (FR-RA) concrete was significantly improved for all the cases of various relative ratios of steel and polyolefin fibers. The bond strength was also predicted using three empirical equations proposed by Orangun et al., Darwin et al., and Harajli. This study showed that the Harajli equation gave a more accurate estimation of the bond strength of reinforcing bars embedded in FR-RA concrete than those proposed by Orangun et al. and Darwin et al. Full article

Hindered phenol antioxidants and benzophenone UV absorbers are common polymer additives and often used in combination applications to enhance the anti-aging performance of polymer materials. This study primarily aims to incorporate hindered phenol and benzophenone structures into a single molecule to develop a multifunctional polymer additive with good anti-aging performance. Thus, a novel potential polymer anti-aging agent, namely 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid 3-(4-benzoyl-3-hydroxyphenoxy)propyl ester (3C), was synthesized using 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid, 3-bromo-1-propanol, and 2,4-dihydroxybenzophenone as raw materials by two-step procedure. The structure of compound 3C was characterized by nuclear magnetic resonance (NMR), high-resolution mass spectrometry (HRMS), Fourier-transform infrared (FT-IR) spectroscopy, and X-ray single crystal diffraction. Its thermal stability and UV resistance were assessed using thermogravimetric analysis (TGA) and UV absorption spectroscopy (UV). The compound 3C as an additive was incorporated into the preparation of polyolefin elastomer (POE) films. The anti-aging performance of POE films was evaluated by measuring parameters such as oxidation induction time, melt flow index, transmittance, and infrared spectra of the artificially aged POE films. The results indicate that the compound 3C exhibits a promising anti-aging performance in both thermo-oxidative aging and ultraviolet aging tests of POE films and is a potential polymer anti-aging agent. Full article

To fulfil the European Green Deal targets and implement a circular economy, there is an urgent need to increase recycling rates of packaging materials. However, before recycled materials can be used in food contact applications, they must meet high safety standards. According to the European Food Safety Authority (EFSA), a worst-case scenario must be applied and unknown substances must be evaluated as being potentially genotoxic. The Ames test, which detects direct DNA-reactive effects, together with chromatographic analysis is very promising to complement risk assessment. This study aims to evaluate the effectiveness of functional barriers in ten different samples, including virgin and recycled LDPE foils. FT-IR analysis did not show major differences between virgin and recycled films. Light microscopy revealed differences in quality and an increased number of particles. GC-MS analysis detected and quantified 35 substances, including eight unknowns. Using a miniaturized version of the Ames test, four of ten samples tested positive in two individual migrates up to a dilution of 12.5%. All virgin LDPE materials tested negative; however, recycled material F showed an increased mutagenic activity, with an n-fold induction up to 28. Samples with functional barriers lowered migration and reduced mutagenicity. Nonetheless, further investigations are needed to identify possible sources of contamination. Full article

The present investigation studies the use of three natural precursors of volcanic origin (pozzolana, ignimbrite and pumice) in the synthesis of low-cost and environmentally friendly zeolites. The developed zeolites were evaluated as sustainable catalysts for the catalytic pyrolysis process in the chemical recycling of polypropylene. A zeolite was synthesized from each precursor. The hydrothermal treatment was performed with NaOH (3M) at 160 °C for 72 h and NH₄Cl (1M) was added to convert it into proton form. The synthesized zeolites were characterized by FTIR, XRD, SEM and BET. The evaluation of the catalytic ability of the obtained zeolites was carried out with polypropylene mixed with a 4, 6 and 8 wt.% catalyst in a ceramic crucible. Pyrolysis was always carried out at 450 °C and for 30 min in a tubular furnace with a continuous flow rate of 250 L·min⁻¹ of gaseous nitrogen. The gases generated were captured in the cooling system. The characterized zeolites show a resemblance to the ZSM-5 commercial zeolite, especially for the ignimbrite and pozzolan zeolites. Likewise, in pyrolysis, liquid products, gases and waxes were obtained. As the amount of catalyst was increased (from 4 to 8%), the yield of the desired liquid–gas products was also increased. The synthesized zeolites showed similar pyrolytic characteristics to ZSM-5, although they did not reach the same pyrolytic efficiency. Zeolites improved the pyrolysis products, especially at 8 wt.%, when compared to thermal pyrolysis. This study highlights the potential of the developed zeolite catalysts to efficiently convert PP into valuable light olefins, advancing sustainable polyolefin recycling technologies. Full article

The utilization of polyamide 10,12 (PA10,12) composites in various industries has been limited constrained by their inherent low toughness, making it a challenge to achieve a balance between toughness and structural integrity through conventional elastomer addition strategies. Herein, we introduce a straightforward method for the concurrent toughening and reinforcement of PA10,12 composites. This is accomplished by blending polyolefin elastomer (POE) and 3-pentadecylphenol (PDP) with the PA10,12 matrix. The incorporation of 5 wt% PDP effectively blurred the PA10,12/POE interface due to PDP’s role as a compatibilizer. This phenomenon is attributed to the formation of intermolecular hydrogen bonds, as evidenced by Fourier Transform Infrared Spectroscopy (FTIR) analysis. Further investigation, using differential scanning calorimetry (DSC), elucidated the crystallization thermodynamics and kinetics of the resulting binary PA10,12/POE and ternary PA10,12/POE/PDP composites. Notably, the crystallization temperature (T_c) was observed to decrease from 163.1 °C in the binary composite to 161.5 °C upon the addition of PDP. Increasing the PDP content to 10% led to a further reduction in T_c to 159.5 °C due to PDP’s capacity to slow down crystallization. Consequently, the ternary composite of PA10,12/POE/PDP (92/3/5 wt%) demonstrated a synergistic improvement in mechanical properties, with an elongation at break of 579% and a notch impact strength of 61.54 kJ/m². This represents an approximately eightfold increase over the impact strength of unmodified PA10,12. Therefore, our work provides the potential of PDP as a compatibilizer to develop nylon composites with enhanced stiffness and toughness. Full article

Despite extensive sorting, packaging waste often contains a mixture of different materials that make high-quality recycling difficult, especially in the case of flexible packaging. This is partly due to the widespread use of multi-layer laminates and packaging consisting of different inseparably combined materials. To improve the post-consumer recyclate quality and develop optimised recycling processes, it is important to generate a comprehensive understanding of the composition of the sorted packaging waste streams. Therefore, in this study, polyolefin sorting fractions for flexible packaging waste from three European countries are analysed in detail. By selective extraction of the different plastics, their mass fractions in the waste streams are determined. This shows that the PE-rich sorting fractions for flexible packaging are made up of 85–90% of PE, but also contain a certain proportion of foreign materials. A detailed analysis of the layer structures of various types of packaging also provides information on the prevalence of multi-layer packaging and the polymer and non-polymer materials used therein. This shows that particularly in food packaging, with 63–84% of multi-layer and 50–70% of multi-material packaging, a high proportion of foreign materials is used and introduced into the sorting fractions. These insights provide a valuable contribution to the development of recyclable packaging, potential sorting streams and recycling processes, especially with regard to the challenges of the closed-loop recycling of food packaging. Full article

Seaports affect the environment through various functions related to cargo handling, connectivity to the sea and land transport networks, and industrial, logistics, and distribution activities. The purpose of this study was to perform a preliminary assessment of the contents of dioxins and microplastics in the bottom sediments of the Port of Gdynia. The identification of plastic particles was carried out on the basis of visual and microscopic observations, as well as spectroscopy analysis. Fragments and fibres were dominant when categorised by particle shape, while transparent, white, and black particles dominated when categorised by colour. The predominant polymer types identified polyolefins and their derivatives. These findings suggest that low-density plastics are present in seabed sediments, probably as a result of biofouling. Samples were also tested for the presence of dioxins. In the sediment surface layer, the highest concentrations were obtained for octachlorodibenzo-p-dioxin (5.54–962 ng/kg d.m.), which has low toxicity. The most toxic congener (2,3,7,8-tetrachlorodibenzo-p-dioxin) was present in very low concentrations (0.19–0.32 ng/kg s.m.). The values of the toxicity coefficient ranged from 0.01 to 9.77 ng/kg s.m. The results showed that in the studied bottom zones in Gdynia Port, the analysed pollutants do not cause a high ecological risk and do not require permanent monitoring. Full article

Lithium-ion batteries, as an excellent energy storage solution, require continuous innovation in component design to enhance safety and performance. In this review, we delve into the field of eco-friendly lithium-ion battery separators, focusing on the potential of cellulose-based materials as sustainable alternatives to traditional polyolefin separators. Our analysis shows that cellulose materials, with their inherent degradability and renewability, can provide exceptional thermal stability, electrolyte absorption capability, and economic feasibility. We systematically classify and analyze the latest advancements in cellulose-based battery separators, highlighting the critical role of their superior hydrophilicity and mechanical strength in improving ion transport efficiency and reducing internal short circuits. The novelty of this review lies in the comprehensive evaluation of synthesis methods and cost-effectiveness of cellulose-based separators, addressing significant knowledge gaps in the existing literature. We explore production processes and their scalability in detail, and propose innovative modification strategies such as chemical functionalization and nanocomposite integration to significantly enhance separator performance metrics. Our forward-looking discussion predicts the development trajectory of cellulose-based separators, identifying key areas for future research to overcome current challenges and accelerate the commercialization of these green technologies. Looking ahead, cellulose-based separators not only have the potential to meet but also to exceed the benchmarks set by traditional materials, providing compelling solutions for the next generation of lithium-ion batteries. Full article

Metallocene catalysts have attracted much attention from academia and industry for their excellent catalytic activity in the field of olefin polymerization. Cocatalysts play a key role in metallocene catalytic systems, which can not only affect the overall catalytic activity, but also have an obvious influence on the structure and properties of the polymer. Although methylaluminoxane (MAO) is currently the most widely used cocatalyst, its price increases the production cost of polyolefin materials. Ammonium tetrakis(pentafluorophenyl)borate has shown excellent performance in polymerization, being one of the best substitutes for the traditional cocatalyst MAO. Compared with the main catalyst, whose composition and structure are relatively complex, the research on cocatalyst is very limited. This review mainly introduces the research history, preparation methods, and application progress in polymerization of ammonium tetrakis(pentafluorophenyl)borate, deepening our understanding of the role of cocatalyst in polymerization, with the hope of inspiring brand-new thinking on improving and enhancing the overall performance of catalyst systems. Full article