Search Results (1,157)

In order to solve the loosening problem caused by stress shielding of femoral stem prostheses in clinical practice, an optimization design method of a personalized porous titanium alloy femoral stem is proposed. According to the stress characteristics of the femur, the porous unit cell structures (TO-C, TO-T, TO-B) under three different loads of compression, torsion, and bending were designed by topology optimization. The mechanical properties and permeability of different structures were studied. Combined with the porous structure optimization, a personalized radial gradient porous titanium alloy femoral stem was designed and manufactured by selective laser melting (SLM) technology. The results show that the TO-B structure has the best comprehensive performance among the three topologically optimized porous types, which is suitable for the porous filling structure of the femoral stem, and the SLM-formed porous femoral stem has good quality. The feasibility of the personalized design and manufacture of porous titanium alloy implants is verified, which can provide a theoretical basis for the optimal design of implants in different parts. Full article

This work demonstrates a high-quality erbium-doped fiber (EDF) ring laser in the L-band gain range by combining the Rayleigh backscattering (RB) feedback signal and unpumped EDF induced saturable absorber (SA) filter. The optical filter effect induced by the RB feedback injection and EDF SA could generate single-longitudinal-mode (SLM) behavior and shrink the linewidth to sub-kHz. The output linewidth, power, and optical-signal-to-noise ratio (OSNR) of the fiber ring laser were also shown within the 42 nm wavelength bandwidth of 1565.0 to 1607.0 nm. Also, the instabilities of output power and central wavelength of each lasing lightwave were analyzed with a measurement time of 45 min. Full article

This review is focused on the perspectives of the application of Advanced High Strength Steels (AHSSs) in the field of additive technologies directed at the laser powder bed fusion/selective laser melting processes. In principle, AHSSs require significant attention due to their promising mechanical properties for usage in the automotive industry towards reducing the weight of vehicles. Although additive manufacturing represents a promising perspective towards expanding the industrialization of AHSSs in a wider area of their applications, they have not been sufficiently investigated concerning their usage in LPBF/SLM processes. AM techniques enable the fabrication of complex machine parts, including those with a cellular structure, which can contribute to further reducing the weight of vehicles or structures. Maraging steels have recently attracted the attention of researchers, and today are a common grade of steel produced by LPBF techniques. The other group of AHSSs are high-Mn steels with an austenitic matrix characterized by the TRIP and TWIP effects. Less published research has been conducted on medium-Mn steels, which require additional intercritical annealing and preheating during printing. Moreover, the advanced bainitic steels and low-density, high-strength steels represent a new window for further research into the use of the LPBF processes for their fabrication. Full article

Nowadays, the use of metal processing additive technologies is a rapidly growing field in the manufacturing industry. These technologies, such as metal 3D printing (also known as additive manufacturing) and laser cladding, allow for the production of complex geometries and intricate designs that would be impossible with traditional manufacturing methods. They also offer the ability to create parts with customized properties, such as improved strength, wear resistance, and corrosion resistance. In other words, these technologies have the potential to revolutionize the way we design and produce products, reducing costs and increasing efficiency to improve product quality and functionality. One of the significant advantages of these metal processing additive technologies is a reduction in waste and environmental impact. However, there are also some challenges associated with these technologies. One of the main challenges is the cost of equipment and materials, which can be prohibitively expensive for small businesses and individuals. Additionally, the quality of parts produced with these technologies can be affected by factors such as printing speed, temperature, and post-processing methods. This review article aims to contribute to a deep understanding of the processing, properties, and applications of ferrous and non-ferrous alloys in the context of SLM to assist readers in obtaining high-quality AM components. Simultaneously, it emphasizes the importance of further research, optimization, and cost-effective approaches to promote the broader adoption of SLM technology in the industry. Full article

Additive manufacturing from metal powders using selective laser melting technology is gaining increasing interest in various industries. The purpose of this study was to determine the effect of changes in process parameter values on the relative density, microstructure and mechanical properties of Ti-6Al-4V and Ti-6Al-7Nb alloy samples. The experiment was conducted in response to a noticeable gap in the research on the manufacturability of the Ti-6Al-7Nb alloy in SLM technology. This topic is significant given the growing interest in this alloy for biomedical applications. The results of this study indicate that by properly selecting the volumetric energy density (VED), the relative density of the material produced and the surface roughness of the components can be effectively influenced. Microstructural analyses revealed similar patterns in both alloys manufactured under similar conditions, characterized by columnar β phase grains with needle-like α’ phases. Increasing the VED increased the tensile strength of the fabricated Ti-6Al-4V alloy components, while the opposite effect was observed for components fabricated from Ti-6Al-7Nb alloy. At the same time, Ti-6Al-7Nb alloy parts featured higher elongation values, which is desirable from the perspective of biomedical applications. Full article

The use of deep eutectic solvents (DESs) for the preparation of polymer membranes for environmental separation technologies is comprehensively reviewed. DESs have been divided into five categories based on the hydrogen bond donor (HBD) and acceptor (HBA) that are involved in the production of the DESs, and a wide range of DESs’ physicochemical characteristics, such as density, surface tension, viscosity, and melting temperature, are initially gathered. Furthermore, the most popular techniques for creating membranes have been demonstrated and discussed, with a focus on the non-solvent induced phase separation (NIPS) method. Additionally, a number of studies have been reported in which DESs were employed as pore formers, solvents, additives, or co-solvents, among other applications. The addition of DESs to the manufacturing process increased the presence of finger-like structures and macrovoids in the cross-section and, on numerous occasions, had a substantial impact on the overall porosity and pore size. Performance data were also gathered for membranes made for various separation technologies, such as ultrafiltration (UF) and nanofiltration (NF). Lastly, DESs provide various options for the functionalization of membranes, such as the creation of various liquid membrane types, with special focus on supported liquid membranes (SLMs) for decarbonization technologies, discussed in terms of permeability and selectivity of several gases, including CO₂, N₂, and CH₄. Full article

Processing and microstructure are fundamental in shaping material behavior and failure characteristics. Additively manufactured materials, due to the rapid heating and solidification process, exhibit unique microstructures compared to their as-cast counterparts, resulting in distinct material properties. In this work, the response of the titanium alloy Ti6Al4V has been investigated for different processing conditions through quasi-static testing. AM Ti6Al4V was fabricated by employing Selective Laser Sintering (SLS) and Selective Laser Melting (SLM) techniques. Both materials present a similar microstructure consisting of an acicular martensitic α′-phase. Commercial Ti6Al4V-grade 5 (supplied as bars) was also examined after heat treatment to achieve a microstructure akin to the AM material. The heat treatment involved rapid heating above the β-phase region and water quenching to obtain a full martensite microstructure. A similar constitutive behavior and tensile–compressive asymmetry in strength were noted for the investigated materials. However, AM alloys exhibited a significantly higher deformation at failure, reaching nearly 40%, compared to only 6.1% for the wrought martensitic material, which can be attributed to the dissimilar distribution of both α′ laths and prior-β grain boundaries in the investigated materials. The results indicate that AM can be implemented for the fabrication of martensitic microstructures with mechanical properties superior to those obtained with conventional water-quenching. Full article

To improve the electrochemical activity and discharge performance of an aluminum-air (Al-air) battery, a commercial 6061 alloy (Al6061) was selected as the anode, and CeO₂ was also added inside the anode to enhance its performance. The CeO₂/Al6061 composite was prepared using selective laser melting (SLM) technology. The influence of hatch spacing on the forming quality, corrosion resistance, and discharge performance of the anode was studied in detail. The results showed that with an increase in hatch spacing, the density, corrosion resistance, and discharge performance of the anode first increased and then decreased. When the hatch spacing is 0.13 mm, the anode has the best forming quality. At this point, the density reaches 98.39%, and the self-corrosion rate (SCR) decreases to 2.596 × 10⁻⁴ g·cm⁻²·min⁻¹. Meanwhile, the anode exhibits its highest electrochemical activity and discharge voltage, which is up to −1.570 V. The change in anode performance is related to the defects generated during the SLM forming process. For samples with fewer defects, the anode can dissolve uniformly, while for samples with more defects, the electrode solution is prone to penetrate the defects, causing uneven corrosion and reducing electrochemical and discharge activity. Full article

Water is crucial for enduring horticultural productivity, but high water-use requirements and declining water supplies with the changing climate challenge economic viability, environmental sustainability, and social justice. While the scholarly literature pertaining to water management in horticulture abounds, knowledge of practices and technologies that optimize water use is scarce. Here, we review the scientific literature relating to water requirements for horticulture crops, impacts on water resources, and opportunities for improving water- and transpiration-use efficiency. We find that water requirements of horticultural crops vary widely, depending on crop type, development stage, and agroecological region, but investigations hitherto have primarily been superficial. Expansion of the horticulture sector has depleted and polluted water resources via overextraction and agrochemical contamination, but the extent and significance of such issues are not well quantified. We contend that innovative management practices and irrigation technologies can improve tactical water management and mitigate environmental impacts. Nature-based solutions in horticulture—mulching, organic amendments, hydrogels, and the like—alleviate irrigation needs, but information relating to their effectiveness across production systems and agroecological regions is limited. Novel and recycled water sources (e.g., treated wastewater, desalination) would seem promising avenues for reducing dependence on natural water resources, but such sources have detrimental environmental and human health trade-offs if not well managed. Irrigation practices including partial root-zone drying and regulated deficit irrigation evoke remarkable improvements in water use efficiency, but require significant experience for efficient implementation. More advanced applications, including IoT and AI (e.g., sensors, big data, data analytics, digital twins), have demonstrable potential in supporting smart irrigation (focused on scheduling) and precision irrigation (improving spatial distribution). While adoption of technologies and practices that improve sustainability is increasing, their application within the horticultural industry as a whole remains in its infancy. Further research, development, and extension is called for to enable successful adaptation to climate change, sustainably intensify food security, and align with other Sustainable Development Goals. Full article

4-Nitroaniline (PNA) is a toxic organic compound commonly found in wastewater, posing significant environmental concerns due to its toxicity and potential carcinogenicity. In this study, the recovery of PNA from aqueous solutions was investigated using a supported liquid membrane (SLM). The membrane, which consists of polypropylene Celgard 2500 (PP-Celg), was embedded with the extractant tributyl phosphate (TBP). Various factors influencing the efficiency of PNA transportation were studied, including the concentration of PNA in the source phase, pH of the source phase, NaOH concentration in the receiving phase, and choice of stripping agents. Optimal conditions for the experiment were determined to be a source phase PNA concentration of 20 ppm at pH 7, distilled water as the receiving phase, TBP as the carrier in the organic phase, and a transport time of 8 h. The extraction process was conducted under ambient temperature and pressure conditions, yielding results indicative of a first-order linearized reaction. Additionally, membrane stability and liquid membrane loss were evaluated. Full article

To improve the discharge performance of aluminum–air batteries, CeO₂/Al6061 composites were prepared as an anode using selective laser melting (SLM). Response surface methodology (RSM) was employed, and the test results were linearly fitted. A prediction model for the forming quality of the composite anode was established, and the reliability of the model and the interaction between process parameters were explored based on variance analysis and significance testing. On this basis, with corrosion potential, self-corrosion rate, and discharge voltage as optimization objectives, the optimal solution set of the SLM forming CeO₂/Al6061 anode process parameter was solved through a genetic algorithm, and experimental verification was conducted. The results indicate that the optimal process range for the forming quality and various properties of composite materials is laser power of 265~285 W, scanning speed of 985~1025 mm/s, and scanning spacing of 0.116~0.140 mm. The optimized process parameters were selected for reliability testing, and the errors were all within 3.0%, verifying the accuracy and reliability of the model. Full article

The present study considers the samples of an Ti-6Al-4V alloy obtained by selective laser melting with the addition of a 10% Cu-Al powder mixture. The microstructure, elemental composition and phase composition, as well as the physico-chemical properties, have been investigated by the methods of electron microscopy, X-ray phase analysis, and bending testing. The obtained samples have a relative density of 98.5 ± 0.1%. The addition of the Cu-Al powder mixture facilitates supercooling during crystallization and solidification, which allows decreasing the size and changing the shape of the initial β-Ti grains. The constant cooling rate of the alloy typical for the SLM technology has been shown to be able to prevent martensitic transformation. The formation of a structure that consists of β-Ti grains, a dispersed eutectoid mixture of α-Ti and Ti₂Cu grains, and a solid solution of Al in Cu has been revealed. In the case of doping by the 10% Cu-Al mixture, the physico-mechanical properties are improved. The hardness of the samples amounts to 390 HRC, with the bending strength being 1550 ± 20 MPa and deformation of 3.5 ± 0.2%. The developed alloy can be recommended for applications in the production of parts of jet and car engines, implants for medicine, and corrosion-resistant parts for the chemical industry. Full article

Laser-based powder bed fusion of metals (PBF-LB/M) is a widely used additive manufacturing process characterized by a high degree of design freedom. As a result, near fully dense complex components can be produced in near-net shape by PBF-LB/M. Recently, the PBF-LB/M process was found to be a promising candidate to overcome challenges related to conventional machining of the Fe₆₄Ni₃₆ Invar alloy being well known for a low coefficient of thermal expansion (CTE). In this context, a correlation between process-induced porosity and the CTE was presumed in several studies. Therefore, the present study investigates whether the unique thermal properties of the PBF-LB/M-processed Fe₆₄Ni₃₆ Invar alloy can be tailored by the selective integration of defects. For this purpose, a full-factorial experimental design, representing by far the largest processing window in the literature, was considered, correlating the thermal expansion properties with porosity and hardness. Furthermore, the microstructure and mechanical properties were investigated by scanning electron microscopy and quasi-static tensile tests. Results by means of statistical analysis reveal that a systematic correlation between porosity and CTE properties could not be determined. However, by using specific process parameter combinations, the microstructure changed from a fine-grained fan-like structure to a coarse columnar structure. Full article

Gender disparities in technology are evident, and affirmative actions are necessary to increase female representation. This article is part of an umbrella project that systematically maps related studies and aims to understand the current literature on initiatives to attract girls to high school through female empowerment projects in computing. Through a systematic literature mapping (SLM), we identified studies published between 2017 and 2022 that were available in databases and search engines, namely ACM Digital Library, IEEE Xplore Library, Scopus, and SBC Open Lib. Only primary studies returned in an automated search process were considered, without combining them with other search strategies. A priori, 264 articles were returned with the application of a search string and after applying the inclusion and exclusion criteria, 61 articles were selected. Of this number, 41 projects were named in the articles that describe activities involving high school. To answer the established research questions, it was found that the studies discussed projects implemented in secondary education in the Americas, Europe and Africa, indicating the importance of expanding these initiatives to other territories, increasing female participation in information technology and promoting gender equality, which is aligned with the Sustainable Development Goals (SDG 5) of the United Nations 2030 Agenda. Full article

This article delves into optimizing and modeling the input parameters for the selective laser melting (SLM) process on Inconel 625. The primary aim is to investigate the microstructure within the interlayer regions post-process optimization. For this study, 100 layers with a thickness of 40 µm each were produced. Utilizing the design of experiments (DOE) methodology and employing the Response Surface Method (RSM), the SLM process was optimized. Input parameters such as laser power (LP) and hatch distance (HD) were considered, while changes in microhardness and roughness, Ra, were taken as the responses. Sample microstructure and surface alterations were assessed via scanning electron microscopy (SEM) analysis to ascertain how many defects and properties of Inconel 625 can be controlled using DOE. Porosity and lack of fusion, which were due to rapid post-powder melting solidification, prompted detailed analysis of the flaws both on the surfaces of and in terms of the internal aspects of the samples. An understanding of the formation of these imperfections can help refine the process for enhanced integrity and performance of Inconel 625 printed material. Even slight directional changes in the columnar dendrite structures are discernible within the layers. The microstructural characteristics observed in these samples are directly related to the parameters of the SLM process. In this study, the bulk samples achieved a microhardness of 452 HV, with the minimum surface roughness recorded at 9.9 µm. The objective of this research was to use the Response Surface Method (RSM) to optimize the parameters to result in the minimum surface roughness and maximum microhardness of the samples. Full article