Search Results (1,176)

For permanent magnetic materials, anisotropic microstructures are crucial for maximizing remanence J_r and maximum energy product (BH)_max. This also applies to additive manufacturing processes such as laser powder bed fusion (PBF-LB). In PBF-LB processing, the solidification behavior is determined by the crystal structure of the material, the substrate, and the melt-pool morphology, resulting from the laser power P_L and scanning speed v_s. To study the impact of these parameters on the textured growth of grains in the melt-pool, experiments were conducted using single laser tracks on (CoCuFeZr)₁₇Sm₂ sintered magnets. A method was developed to quantify this grain shape anisotropy from electron backscatter diffraction (EBSD) analysis. For all grains in the melt-pool, the grain shape aspect ratio (GSAR) is calculated to distinguish columnar (GSAR < 0.5) and equiaxed (GSAR > 0.5) grains. For columnar grains, the grain shape orientation (GSO) is determined. The GSO represents the preferred growth direction of each grain. This method can also be used to reconstruct the temperature gradients present during solidification in the melt-pool. A dependence of the melt-pool aspect ratio (depth/width) on energy input was observed, where increasing energy input (increasing P_L, decreasing v_s) led to higher aspect ratios. For aspect ratios around 0.3, an optimum for directional columnar growth (93% area fraction) with predominantly vertical growth direction (mean angular deviation of 23.1° from vertical) was observed. The resulting crystallographic orientation is beyond the scope of this publication and will be investigated in future work. Full article

To address the issue of high fracture and wear failure rates caused by the lack of toughness and abrasion resistance in the steel used for soil-engaging components of tillage machinery, a novel composite heat treatment process, “normalizing and intercritical quenching and tempering (NIQT)”, is proposed. By regulating the austenitizing heating temperature in the intercritical area (ferrite/austenite two-phase area), the type, content, and distribution of phases in the 27MnCrB5 test sample could be precisely controlled, which further influenced the mechanical properties of the material. The results demonstrated that a multiphase composite microstructure, predominantly consisting of martensite and ferrite, could be obtained in the 27MnCrB5 steel treated by the NIQT process. The results of an EBSD test indicated that the predominant type of grain boundary following the NIQT heat treatment was a high-angle grain boundary (approximately 59.5%), which was favorable for hindering crack propagation and improving the impact toughness of the material. The results of the mechanical tests revealed that, when the quenching temperature was set to 790 °C, the 27MnCrB5 steel attained excellent comprehensive mechanical properties, with a tensile strength of 1654 MPa, elongation of 10.4%, impact energy of 77 J, and hardness of 530 HV30. Compared with conventional heat treatment processes for soil-engaging components, this novel process has the potential to enhance the performance of soil-engaging components and prolong their service life. Full article

Welding experiments were conducted under different currents for single-pass butt welding of high-strength steel flat plates. The microstructure of welded joints was characterized using OM, SEM, and EBSD, and the welding process was numerically simulated using a finite element method. According to the grain size obtained by electron microscope characterization and the temperature data obtained by simulation, the microstructure and mechanical properties of coarse grain and fine grain areas of the heat-affected zone were predicted by using the material microstructure and property simulation software. Finally, the results of mechanical properties simulation were verified through mechanical property testing. Full article

In recent years, revolutionary improvements in the properties of certain FCC metals have been achieved by increasing the proportion of twin-related, highly symmetric grain boundaries. Various thermomechanical routes of grain boundary engineering (GBE) processing have been employed to enhance the fraction of low ΣCSL grain boundaries, thereby improving the radiation tolerance of many polycrystalline materials. This improvement is due to symmetric twin boundaries acting as effective sinks for defects caused by radiation, thus enhancing the material’s performance. In this study, the LPBF AlSi10Mg alloy was post-processed via the KOBO extrusion method. Subsequently, the samples were subjected to irradiation with Ar+ ions at an ion fluence of 5 × 10¹⁷ cm⁻². The microstructures of the samples were thoroughly investigated using electron backscatter diffraction (EBSD), transmission electron microscopy (TEM), and high-resolution TEM (HRTEM). The results showed that KOBO processing led to the formation of an ultrafine-grained microstructure with a mean grain size of 0.8 µm. Moreover, it was revealed that the microstructure of the KOBO-processed sample exhibited an increased fraction of low-ΣCSL boundaries. Specifically, the fraction of Σ11 boundaries increased from approximately 2% to 8%. Post-irradiation microstructural analysis revealed improved radiation tolerance in the KOBO-processed sample, indicating a beneficial influence of the increased grain boundary fraction and low-ΣCSL boundary fraction on the irradiation resistance of the AlSi10Mg alloy. This research provides valuable insights for the development of customized microstructures with enhanced radiation tolerance, which has significant implications for the advancement of materials in nuclear and aerospace applications. Full article

In this paper, the nucleation and growth of austenite are controlled through a two-step annealing process to achieve multi-scale distribution and content increase of retained austenite in low manganese series medium-Mn steel. Combining SEM, EBSD, AES, and other experimental equipment, the evolution rules of the microstructure, properties, and element distribution behavior of the test steel during the annealing process are studied. Compared with one-step annealing, the two-step annealing significantly broadens the size distribution range of retained austenite. In the first step, after annealing at a higher intercritical temperature (760 °C), the ferrite and the M/A island are obtained, completing the initial partition of Mn and the refinement of microstructures. During the second step of annealing (720 °C), the primary Mn-rich martensite region provides higher nucleation driving force and finer dispersed nucleation sites, promoting the nucleation and growth of reverse transformation austenite. At the same time, the metastable-retained austenite formed after the first step of annealing continues to grow through interface movement. Furthermore, a high proportion (23.4%) of retained austenite with multi-scale distribution is formed in the final microstructure, and the product of strength and elongation increased from 21.8 GPa·% by the one-step annealing process to 30.1 GPa·%. Full article

This study investigated the fatigue performance of 316L stainless steel fabricated via laser powder bed fusion (LPBF). Stress-controlled fatigue tests were performed at different stress amplitudes on vertically built samples using a frequency of 15 Hz and a stress ratio of 0.1. The stress amplitudes were varied to provide the cyclic response of the materials under a range of loading conditions. The average fatigue strength was determined to be 92.94 MPa, corresponding to a maximum stress of 185.87 MPa. The microstructures were observed through scanning electron microscopy (SEM) with the aid of electron backscattered diffraction (EBSD), and the average grain size of the as-built samples was determined to be 15.6 µm, with most grains having a <110> preferred crystallographic orientation. A higher kernel average misorientation value was measured on the deformed surfaces, revealing the increased misorientation of the grains. Defects were observed on the fractured surfaces acting as crack initiators while deflecting the crack propagation paths. The fatigue failure mode for the LPBF 316L samples was ductile, as illustrated by the numerous dimples on fracture surfaces and fatigue striations. Full article

Wear-resistant steel/carbon steel composite plates not only have the double performance advantages of high strength and wear resistance but can also reduce energy consumption and production costs. Based on a 50% reduction rate, the wear resistance of the BTW1/Q345 composite was studied at different annealing temperatures, and the dry friction and wear tests of the BTW1/Q345 composite at different annealing temperatures were carried out using RETC MFT-5000. By using the white-light interference three-dimensional surface profiler, scanning electron microscope (SEM), and backscattered electron diffraction (EBSD) technology, we carried out a detailed analysis of the macroscopic and microscopic morphology and wear mechanism of wear traces at different annealing temperatures. The effects of the annealing process on the thickness and composition of the wear layer were studied, and the causes of wear failure were analyzed based on the results of scanning electron microscopy. It was found that as the annealing temperature gradually increased, the particle size near the scratch of BTW1 in the wear-resistant layer of the composite plate became smaller. On this basis, the effects of different annealing temperatures on the friction and wear characteristics of the composite plate were further studied. At the annealing temperature of 860 ° C, the wear resistance of the material was the best. Full article

This study aimed to investigate the physical, mechanical, corrosion, and tribological properties of Cu-based composites with varying zirconium diboride content. The composites were successfully consolidated using spark plasma sintering (SPS) at temperatures of 850 °C and 950 °C and a pressure of 35 MPa. The effect of the ZrB₂ content and the sintering temperature on the properties of the Cu-based composites was investigated. Scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and X-ray diffraction were used to analyse microstructure evolution in copper matrix composites. Microhardness tests were used to evaluate mechanical properties. Wear behaviour was evaluated using a ball-on-disc method. Corrosion properties were estimated on electrochemical tests, such as potentiodynamic polarisation. The results demonstrated an enhancement in the density and porosity of the composites as the sintering temperature increased. A uniform dispersion of ZrB₂ was observed in the copper matrix for all composites. With an increase in the content of the ZrB₂ reinforcement phase, there was an increase in microhardness and an improvement in the wear resistance of the sintered composites. A reduction in densification and corrosion resistance of Cu-based composites was observed with increasing ZrB₂ content. Full article

In this study, 48 hot-rolling processing conditions were designed to investigate the influences of thermomechanical processing parameters on the recrystallization behavior and texture development. The hot-rolling experiments were conducted using the thermomechanical simulator Gleeble 3800 at temperatures of 275, 300, and 350 °C with strain rates of 5 and 90 s−1 up to 60 and 85% reduction. The microstructure and texture analysis were measured by using the EBSD technique on a large area. Experimental results show that the Cube component maintains a volume fraction between 10% and 20%, below the 40% recrystallization fraction, but the volume fraction of Cube significantly increases between 20% and 50% above the 40% recrystallization fraction. However, the fractions of Rotated Cube (RC) and Goss components remain below 10%. Full article

A streamlined sample preparation method for nanomechanical testing is needed to improve the quality of specimens, reduce the cost, and increase the versatility of specimen fabrication. This work outlines an in-plane liftout focused ion beam (FIB) fabrication procedure to prepare electron-transparent specimens for in situ transmission electron microscopy (TEM) nanomechanical testing. Ion etching and electron backscatter diffraction (EBSD) techniques were used to lift out a [110] oriented grain from a neutron-irradiated bulk X-750 alloy. Careful control of voltages and currents ensured precision. Top surface thinning sweeps prevented resurfacing and redeposition while dog-bone geometries were shaped with a 1:4 gauge width-to-milling pattern diameter ratio. Nanotensile testing in the TEM with a picoindenter allowed for the estimation of an ultimate tensile strength of 2.41 GPa, and inspection revealed a high density of bubbles in the X-750 matrix. The proposed fabrication procedure is significant for preparing samples from radioactive materials, studying complex structures that are orientation-dependent, and analyzing desired planar areas. Full article

Electrodeposited chromium plating continues to be widely used in a number of specialized areas, such as weapons, transport, aerospace, etc. However, the formation of texture, hydrogen content and residual stress can degrade the serviceability and lead to material failure. The effect of post heat treatment processes on the relationship of texture, hydrogen content, residual stress and corrosion resistance of hexavalent [Cr(VI)] chromium coatings deposited on Cr–Ni–Mo–V steel substrates was investigated. Macrotexture was measured by XRD. Microtexture, dislocation density and grain size were studied by EBSD. With the increase of the heat treatment temperature, it was found that the fiber texture strength of the (222) plane tended to increase and subsequently decrease. Below 600 °C, the increase in the (222) plane texture carried a decrease in the hydrogen content, residual stress, microhardness and an increase in the corrosion resistance. In addition, crack density and texture strength were less affected by the heat treatment time. Notably, relatively fewer crack densities of 219/cm², a lower corrosion current density of 1.798 × 10⁻⁶ A/dm² and a higher microhardness of 865 HV were found under the preferred heat treatment temperature and time of 380 °C and 4 h, respectively. The hydrogen content and residual stress were 7.63 ppm and 61 MPa, with 86% and 75% reduction rates compared to the as-plated state, respectively. In conclusion, in our future judgement of the influence of heat treatment on coating properties, we can screen or determine to a certain extent whether the heat treatment process is reasonable or not by measuring only the macrotexture. Full article

In the field of ultrasonic-assisted micro-forming, in addition to acoustic softening, impact effects also play a significant role, especially in terms of influencing the deformation behavior of surfaces, such as by generating more deformation on surface asperity. In this study, to understand the mechanisms involved in the effect of an impact, ultrasonic-assisted micro-forging tests were conducted on commercially pure copper, pure aluminum, and pure titanium. A method that can measure the increment in the temperature during ultrasonic vibration was developed. As a result, changes in the surface temperature of the material under the impact effect and acoustic softening were measured. It is indicated that, during ultrasonic vibration, the heat generated through acoustic softening is very limited and the main heat increase occurs after the impact effect. Once the impact effect occurs, the surface temperature increases with increasing amplitude. Nevertheless, for materials with different crystal structures, the influences of the impact effect are also different. The surfaces of copper and aluminum soften, creating more surface deformation, but the exact opposite effect is seen on a titanium surface. Observing the evolution of the microstructure on the material surface with EBSD demonstrates that the impact effect on FCC materials can reach deeper below the surface in terms of temperature diffusion compared to titanium. Meanwhile, the impact effect in the case of titanium causes the regeneration of twinning, which is reduced under the influence of the acoustic softening effect, consequently resulting in strain hardening. Full article

In this article, the evolution of microstructural characteristics of selectively laser-melted AlSi10Mg alloy subjected to equal channel angular pressing (ECAP) is investigated. The microstructures were analyzed in detail using scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission Kikuchi diffraction (TKD), and transmission electron microscopy (TEM). A heterogeneous ultrafine-grained microstructure was produced after one ECAP pass at 100 °C. This microstructure was composed of Al/Si cells and sub-micrometer grains. The grains were refined by conventional dislocation processes; however, evidence of dynamic recrystallization was also documented. Furthermore, it was revealed that the Al/Si cells contribute significantly to grain refinement. EBSD/TKD investigations showed that cell misorientation increased after ECAP processing, resulting in an increased fraction of grains with very low misorientation angles. Full article

In this study, we prepared Mg-9Gd-2Nd-0.5Zr, referred to as alloy I, and Mg-9Gd-2Nd-1.5Zn-0.5Zr, referred to as alloy II. The effects of a long-period stacking ordered (LPSO) phase induced by Zn addition on the high-temperature mechanical properties and fracture morphology of alloy I and alloy II at different temperatures (25 °C, 200 °C, 225 °C, and 250 °C) were studied using optical microscopy (OM), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM). The results indicate that Mg₅RE at the crystal boundary of the as-cast alloy I transformed into (MgZn)₃RE (as-cast alloy II) by the addition of Zn. After solid solution treatment, the secondary phase in alloy I completely disappeared, and there were still residual secondary phases in block-like and needle-like structures in alloy II, while layered LPSO phases precipitated in the matrix. During the high-temperature tensile test, the yield and tensile strength of alloy I decreased significantly with the increase in temperature, while the elongation increased. Compared to alloy I, the yield strength of alloy II with an LPSO phase showed an increasing trend at 25 °C~200 °C and then decreased when the temperature reached around 250 °C. The thermal stability was significantly enhanced, and the elongation was also higher than that of alloy I. As the temperature increased, the fracture surface of alloy I showed increased folding, bending of scratches, and crack enlargement. However, the fracture surface of alloy II remained largely unchanged, with only minor wrinkles and cracks appearing at temperatures reaching 250 °C. Full article

This study investigated the susceptible sites for pit nucleation in a transformation-induced plasticity (TRIP) Fe₃₉Mn₂₀Co₂₀Cr₁₅Si₅Al₁ (at.%) high-entropy alloy (HEA) in 3.5 wt.% NaCl solution. The investigation involved a constant-load stress corrosion cracking (SCC) experiment. The SCC testing was interrupted at different pre-determined time intervals to characterize the specimen surface using a scanning electron microscope (SEM), electron backscattered diffraction (EBSD), and a three-dimensional optical stereomicroscope. The EBSD results revealed pit nucleation at the susceptible γ–ε interphase and ε–ε interlath/plate boundaries. The three-dimensional profile and SEM results indicated an increase in pit depth with no change in pit diameter on the surface of the specimen as the experiment progressed over time. This study highlights the importance of microstructural features and mechanical loading in the corrosion behavior of TRIP HEAs, providing insights into the mechanisms of pit nucleation and growth under aggressive environmental conditions. Full article