Search Results (164)

CO₂ separation is an important environmental method mainly used in reducing CO₂ emissions to mitigate anthropogenic climate change. The use of mixed-matrix membranes (MMMs) arrives as a possible answer, combining the high selectivity of inorganic membranes with high permeability of organic membranes. However, the combination of these materials is challenging due to their opposing nature, leading to poor interactions between polymeric matrix and inorganic fillers. Many additives have been tested to reduce interfacial voids, some of which showed potential in dealing with compatibility problems, but most of them lack further studies and optimization. Deep eutectic solvents (DESs) have emerged as IL substitutes since they are cheaper and environmentally friendly. Choline chloride-based deep eutectic solvents were studied as additives in polyethersulfone (PES)/SAPO-34 membranes to improve CO₂ permeability and CO₂/N₂ and CO₂/CH₄ selectivity. SAPO-34 crystals of 150 nm with a high surface area and microporosity were synthesized using dry-gel methodology. The PES/SAPO-34 membranes were optimized following previous work and used in a defined composition, using 5 or 10 w/w% of DES during membrane preparation. All MMMs were characterized by their ideal gas permeability using N₂ and CO₂ pure gasses. Selected membranes were also tested using CH₄ pure gas. The results presented that 5 w/w%, in polymer mass, of ChCl–glycerol presented the best result over the synthesized membranes. An increase of 200% in CO₂ permeability maintains the CO₂/N₂ selectivity for the non-modified PES/SAPO-34 membrane. A CO₂/CH₄ selectivity of 89.7 was obtained in PES/SAPO-34/ChCl-glycerol membranes containing 5 w/w% of this DES, which is an outstanding ideal separation performance for MMMs when compared to other results in the literature. FTIR analysis reiterates the presence of glycerol in the membranes prepared. Dynamic Mechanical Thermal Analysis (DMTA) shows that the addition of 5 w/w% of DES does not impact the membrane flexibility or polymer structure. However, in concentrations higher than 10 w/w%, the inclusion of DES could lead to high membrane rigidification without impacting the overall thermal resistance. SEM analysis of DES-enhanced membranes presented asymmetric final membranes and reaffirmed the results obtained in DMTA about rigidified structures and lower zeolite–polymer interaction with higher concentrations of DES. Full article

The paper presents an analysis of the filler’s effect on the machining process and on changes in the thermomechanical properties of polymer composites based on aluminum chips. Composite research samples with a polymer matrix in the form of polyamide 6 were made by the pressing method. Comparative studies were carried out on the changes in thermomechanical properties and structure of the obtained molders with different filler contents and different fractions after the machining process. In order to determine the changes in thermal and mechanical properties, analysis was carried out using the differential scanning calorimetry (DSC) method, thermal analysis of dynamic mechanical properties (DMTA) and a detailed stereometric analysis of the surface. After mechanical processing, roughness amplitude parameters and volumetric functional parameters were determined. In order to analyze the structure, tomographic examinations of the manufactured composite were conducted. In relation to the polymer matrix, a significant increase in the storage modulus of the composites was noted in the entire temperature range of the study. An increase in the enthalpy of melting of the matrix was noted in composites with a lower filler content and a shift in the melting range of the crystalline phase. Significant differences were noted in the study of the composite surfaces in the case of using fillers obtained after machining with different fractions. The dependencies of the functional and amplitude parameters of the surfaces after machining of composite samples prove the change in the functional properties of the surface. The use of aluminum chips in the composite significantly changed the surface geometry. Full article

Additive manufacturing processes allow for precise and efficient production, but it is estimated that one-third of the materials used results in waste. Further improvement in a sustainable perspective could come from the ability to manage these scraps and from the exploration of different routes for recovery and reuse. The Selective Laser Sintering process is particularly sensitive to this issue due to the waste ratio which can reach a very high quantity of not-sintered virgin powders. In this research study, recovered PA12 powders, preliminarily characterized through thermal and mechanical analysis, were mixed with 15% basalt powder to improve their aspect and thermomechanical resistance. The influence of basalt powder (BP) on mechanical properties as well as on the thermal stability of polyamide12 (PA12) powder composites was investigated. A study conducted on mechanical properties showed that polymeric composites’ stiffness and hardness were influenced by adding filler, thus improving mechanical parameters. On the other hand, the application of thermogravimetric analysis allowed us to determine the composite’s thermal stability. The objective is to obtain a recovered fully biobased material that could be used to substitute the petroleum-derived polymeric ones currently employed in the production of interiors and shells in the automotive sector. Full article

Thanks to its highly crystalline structure and excellent thermal, optical, electrical and mechanical properties, carbon and its derivatives are considered the preferred reinforcement material in composites used in many industrial applications, especially in the forest and forest products sector, including oil, gas and aviation. Since hydroxyethyl cellulose (HEC) is a biopolymer, it has poor mechanical and thermal properties. These properties need to be strengthened with various additives. This study aims to improve the thermal and mechanical properties of hydroxyethyl cellulose by preparing hydroxyethyl cellulose/activated carbon (HEC/AC) composite materials. With this study, composites were obtained for the first time and their mechanical properties were examined using a 3D numerical modeling technique. The thermal stability of the prepared composite materials was investigated via thermal gravimetric analysis (TGA). The samples were heated from 30 °C to 750 °C with a heating rate of 10 °C/min under a nitrogen atmosphere and their masses were measured subsequently. The mechanical properties of the composites were investigated via the tensile test. The viscoelastic properties of the composite films were determined with dynamic mechanical thermal analyses (DMTA) and their morphologies were examined with scanning electron microscopy (SEM) images. According to the results, the best F3 sample (films containing 3 wt.% activated carbon) had an elastic modulus of 168.3 MPa, a thermal conductivity value of 0.068 W/mK, the maximum mass loss was at 328.20 °C and the initial storage modulus at 30 °C was 206.13 MPa. It was determined that the hydroxyethyl cellulose composite films containing 3 wt.% activated carbon revealed the optimum results in terms of both thermal conductivity and viscoelastic response and showed that the obtained composite films could be used in industrial applications where thermal conductivity was required. Full article

This study investigates the enhancement of polylactic acid (PLA) properties through the incorporation of graphene nanoplatelets (GNPs) and carbon black (CB) for applications in 3D printing and injection molding. The research reveals that GNPs and CB improve the electrical conductivity of PLA, although conductivity remains within the insulating range, even with up to 10% wt of nanoadditives. Mechanical characterization shows that nanoparticle addition decreases tensile strength due to stress concentration effects, while dispersants like polyethylene glycol enhance ductility and flexibility. This study compares the properties of materials processed by injection molding and 3D printing, noting that injection molding yields isotropic properties, resulting in better mechanical properties. Thermal analysis indicates that GNPs and CB influence the crystallization behavior of PLA with small changes in the melting behavior. Dynamic Mechanical Thermal Analysis (DMTA) results show how the glass transition temperature and crystallization behavior fluctuate. Overall, the incorporation of nanoadditives into PLA holds potential for enhanced performance in specific applications, though achieving optimal conductivity, mechanical strength, and thermal properties requires careful optimization of nanoparticle type, concentration, and dispersion methods. Full article

Nanocomposites with a natural rubber (NR) matrix containing organomodified montmorillonite (MMT) as a precursor of nanoparticles were prepared using two different polyoxazolines as surface modifiers of the MMT. The materials were characterized by X-ray diffraction, transmission electronic microscopy and ultimate mechanical properties, and parameters obtained by DMTA method (storage and loss moduli and loss tangent) were determined. It was found that the effect of nanofillers presence has a significant effect on tensile strength as well as elongation at break, which are higher for materials with higher viscosity due to the presence of carbon blacks compared to the composites without carbon blacks. From the two modifiers, poly(2-ethyl-2-oxazoline) was identified as a prospective modifier for surface modification of MMT used as the possible additive for tyre treads exhibiting optimal balance between fuel consumption and safety of driving concerning breaking action and lateral breakaway. Full article

The paper presents the results of testing the properties of wood–polymer composites (WPC) based on plasticised poly(vinyl chloride) (PVC-P). Materials with variable contents of wood filler (Arbocel C 320) or plasticiser (di-isononyl phthalate) were produced and then analysed. The share of wood flour in the material was up to 50 phr, and the plasticiser content was up to 40 phr. Functional properties, such as tensile properties, mechanical properties at variable temperature (DMTA), and water absorption, as well as processing properties such as rheological properties and analysis of the fusion process, were analysed. The influences of wood flour and plasticiser on the composites’ properties in the solid and melted state were found. For example, with 40 phr of plasticiser, increasing the filler share from 0 phr to 50 phr resulted in an increased tensile modulus from 18 MPa to 274 MPa and viscosity at a share rate of 20 s⁻¹, from 721 Pa·s to 1581 Pa·s. However, increasing the share of plasticiser from 20 phr to 40 phr with 30 phr of filler reduces the value of these properties from 1760 MPa to 112 MPa and from 2768 Pa·s to 1151 Pa·s, respectively. It was also found that increasing the share of wood flour in the composite noticeably reduces the effectiveness of the plasticiser. Full article

Aging of polymers is a natural process that occurs during their usage and storage. Predicting the lifetime of polymers is a crucial aspect that should be considered at the design stage. In this paper, a series of bio-based thermoplastic poly(ether-urethane) elastomers (bio-TPUs) with modified hard segments were synthesized and investigated to understand the structural and property changes triggered by accelerated aging. The bio-TPUs were synthesized at an equimolar ratio of reagents using the prepolymer method with the use of bio-based poly(trimethylene ether) glycol, bio-based 1,3-propanediol, and hexamethylene diisocyanate or hexamethylene diisocyanate/partially bio-based diisocyanate mixtures. The polymerization reaction was catalyzed by dibutyltin dilaurate (DBTDL). The structural and property changes after accelerated aging under thermal and hydrothermal conditions were determined using Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and dynamic mechanical thermal analysis (DMTA). Among other findings, it was observed that both the reference and aged bio-TPUs decomposed in two main stages and exhibited thermal stability up to approximately 300 °C. Based on the research conducted, it was found that accelerated aging impacts the supramolecular structure of TPUs. Full article

Diglycidylether of vanillyl alcohol (DGEVA), in combination with mechanically recycled carbon fibers (RCFs), was used to make, via Radical-Induced Cationic Frontal Photopolymerization (RICFP), fully sustainable and bio-based conductive composites with good electrical conductivity and consequent Joule effect proprieties. Three different fiber lengths, using three different sieve sizes during the mechanical recycling process (0.2, 0.5, and 2.0 mm), were used in five different amounts (ranging from 1 to 25 phr). The samples were first characterized by dynamic mechanical thermal analysis (DMTA), followed byelectrical conductivity and Joule heating tests. More specifically, the mechanical properties of the composites increased when increasing fiber content. Furthermore, the composites obtained with the longest fibers showed the highest electrical conductivity, reaching a maximum of 11 S/m, due to their higher aspect ratio. In this context, the temperature reached by Joule effect was directly related to the electrical conductivity, and was able to reach an average and maximum temperatures of 80 °C and 120 °C, respectively, just by applying 6 V. Full article

Citrus waste has been used as a source of bioplastics for research in different ways. Because the juice industry produces significant amounts of residue each year, it would be advantageous to use the byproducts in the creation of new materials. Researchers have long explored eco-friendly methods to convert citrus and other organic waste into polymers for producing biodegradable films. The goal of this study is to create biofilms from orange waste (OW) and ginger waste (GW) using an ultrafine grinder and study the films’ properties. Since pectin has the ability to gel, and because cellulosic fibers are strong, citrus waste has been studied for its potential to produce biofilms. After being washed, dried, and milled, orange and ginger waste was shaped into films using a casting process. Tensile testing was used to determine the mechanical properties of biofilms, while dynamic mechanical thermal analysis (DMTA), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC) were used to determine their thermal properties. As the number of grinding cycles increased, the suspension’s viscosity increased from 29 mPa.s to 57 mPa.s for OW and from 217 mPa.s to 376 mPa.s for GW, while the particle size in the suspension significantly decreased. For OW and GW films, the highest tensile strength was 17 MPa and 15 MPa, respectively. The maximum strain obtained among all films was 4.8%. All the tested films were stable up to 150 °C, and maximum degradation occured after 300 °C. Full article

This study investigated the thermomechanical behavior of 4D-printed polylactic acid (PLA), focusing on its response to varying temperatures and strain rates in a wide range below the glass transition temperature (T_g). The material was characterized using tension, compression, and dynamic mechanical thermal analysis (DMTA), confirming PLA’s strong dependency on strain rate and temperature. The glass transition temperature of 4D-printed PLA was determined to be 65 °C using a thermal analysis (DMTA). The elastic modulus changed from 1045.7 MPa in the glassy phase to 1.2 MPa in the rubber phase, showing the great shape memory potential of 4D-printed PLA. The filament tension tests revealed that the material’s yield stress strongly depended on the strain rate at room temperature, with values ranging from 56 MPa to 43 MPA as the strain rate decreased. Using a commercial FDM Ultimaker printer, cylindrical compression samples were 3D-printed and then characterized under thermo-mechanical conditions. Thermo-mechanical compression tests were conducted at strain rates ranging from 0.0001 s⁻¹ to 0.1 s⁻¹ and at temperatures below the glass transition temperature (T_g) at 25, 37, and 50 °C. The conducted experimental tests showed that the material had distinct yield stress, strain softening, and strain hardening at very large deformations. Clear strain rate dependence was observed, particularly at quasi-static rates, with the temperature and strain rate significantly influencing PLA’s mechanical properties, including yield stress. Yield stress values varied from 110 MPa at room temperature with a strain rate of 0.1 s⁻¹ to 42 MPa at 50 °C with a strain rate of 0.0001 s⁻¹. This study also included thermo-mechanical adiabatic tests, which revealed that higher strain rates of 0.01 s⁻¹ and 0.1 s⁻¹ led to self-heating due to non-dissipated generated heat. This internal heating caused additional softening at higher strain rates and lower stress values. Thermal imaging revealed temperature increases of 15 °C and 18 °C for strain rates of 0.01 s⁻¹ and 0.1 s⁻¹, respectively. Full article

Several composites based on poly(3-hydroxybutyrate) (PHB) and mesoporous SBA-15 silica were prepared by solvent-casting followed by a further stage of compression molding. The thermal stability, phase transitions and crystalline details of these composites were studied, paying special attention to the confinement of the PHB polymeric chains into the mesopores of the silica. For that, differential scanning calorimetry (DSC) and real-time variable-temperature X-ray scattering at small angles (SAXS) were performed. Confinement was stated first by the existence of a small endotherm at temperatures around 20 °C below the main melting or crystallization peak, being later confirmed by a notable discontinuity in the intensity of the main (100) diffraction from the mesoporous silica observed through SAXS experiments, which is related to the change in the scattering contrast before and after the crystallization or melting of the polymer chains. Furthermore, the usual α modification of PHB was developed in all samples. Finally, a preliminary investigation of mechanical and relaxation parameters was carried out through dynamic–mechanical thermal analysis (DMTA). The results show, in the temperature interval analyzed, two relaxations, named α and β (the latest related to the glass transition) in order of decreasing temperatures, in all specimens. The role of silica as a filler is mainly observed at temperatures higher than the glass transition. In such cases, stiffness is dependent on SBA-15 content. Full article

The present work proposes to investigate the effect of an ultrahigh molecular weight silicone rubber (UHMW-SR) and two ethylene methyl acrylate copolymers (EMA) with different methyl acrylate (MA) content on the mechanical and fire performance of a fireproof acrylonitrile butadiene styrene copolymer (ABS) composite, with an optimum amount of ammonium polyphosphate (APP) and aluminum diethyl phosphinate (AlPi). ABS formulations with a global flame retardant weight content of 20 wt.% (ABS P) were melt-compounded, with and without EMA and UHMW-SR, in a Brabender mixer. During this batch process, ABS P formulations with UHMW-SR and/or EMA registered lower torque values than those of ABS P. By means of scanning electron microscopy (SEM), it was possible to observe that all ABS composites exhibited a homogenous structure without phase separation or particle agglomeration. Slightly improved interfacial interaction between the well-dispersed flame-retardant particles in the presence of EMA and/or UHMW-SR was also noticed. Furthermore, synergies in mechanical properties by adding both EMA and UHMW-SR into ABS P were ascertained. An enhancement of molecular mobility that contributed to the softening of ABS P was observed under dynamic mechanical thermal analysis (DMTA). An improvement of its flexibility, ductility and toughness were also registered under three-point-bending trials, and even more remarkable synergies were noticed in Charpy notched impact strength. Particularly, a 212% increase was achieved when 5 wt.% of EMA with 29 wt.% of MA and 2 wt.% of UHMW-SR in ABS P (ABS E29 S P) were added. Thermogravimetric analysis (TGA) showed that the presence of EMA copolymers in ABS P formulations did not interfere with its thermal decomposition, whereas UHMW-SR presence decreased its thermal stability at the beginning of the decomposition. Although the addition of EMA or UHMW-SR, as well as the combination of both in ABS P increased the pHRR in cone calorimetry, UL 94 V-0 classification was maintained for all flame-retarded ABS composites. In addition, through SEM analysis of cone calorimetry sample residue, a more cohesive surface char layer, with Si-O-C network formation confirmed by Fourier transform infrared (FTIR), was shown in ABS P formulations with UHMW-SR. Full article

In this study, we conducted the first plasticization of wheat flour (WF) with the addition of choline chloride:urea (1:5 molar ratio) eutectic mixture as a plasticizer and spent coffee grounds (cf) as a filler. Thermoplastic wheat flour (TPWF) films were obtained via twin-screw extrusion and then thermocompression. Their physicochemical characterization included mechanical tests, dynamic mechanical thermal analysis (DMTA), and sorption tests. XRD analysis revealed that the eutectic plasticizer led to a high degree of WF amorphization, which affected the physicochemical properties of TPWF. The results indicated that it was easy for the TPWF biocomposites to undergo thermocompression even with a high amount of the filler (20 pph per flour). The addition of the cf into TPWF led to an increase in tensile strength and a decrease in the swelling degree of the biocomposites. Biodegradation tests in soil revealed that the materials wholly degraded within 11 weeks. Moreover, a study of cultivated plants indicated that the biocomposites did not exhibit a toxic influence on the model rowing plant. Full article

It is commonly acknowledged that polymer composites in service are often subjected to not only intricate mechanical loads but also harsh environmental conditions. The mechanical and thermal properties of five particular composites are explored here. The composites are composed of laminates of glass cloth type “E” sheet infilled with a duroplastic matrix. This is a thermoset polymer—epoxy resin with different molecular weights. The composites were fabricated by IZOERG company, which is based in Poland. The final articles were 1.5 mm thick by 60 cm long and 30 cm wide, with the glass layers arranged parallel to the thickness. Young’s modulus and tensile strength were measured at room temperature. Using the thermal analysis of dynamic mechanical properties (DMTA), the values of the storage modulus and the loss modulus were determined, and the damping factor was used to determine the glass transition temperature (Tg). It was revealed that the nature of changes in the storage modulus, loss modulus, and damping factor of composite materials depends on the type of epoxy resin used. Thermal expansion is a crucial parameter when choosing a material for application in cryogenic conditions. Thanks to the TMA method, thermal expansion coefficients for composite materials were determined. The results show that the highest value of the coefficient of thermal expansion leads the laminate EP_4_2 based on brominated epoxy resin cured with novolac P. Duroplastic composites were characterized at cryogenic temperatures, and the results are interesting for developing cryogenic applications, including electric motors, generators, magnets, and other devices. Full article