29 - Daimaru 2017 - Study On Thermal Cycle in Oscillating Heat Pipes by Numerical Analysis
29 - Daimaru 2017 - Study On Thermal Cycle in Oscillating Heat Pipes by Numerical Analysis
29 - Daimaru 2017 - Study On Thermal Cycle in Oscillating Heat Pipes by Numerical Analysis
Research Paper
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: This paper discusses the thermal cycle found within oscillating heat pipes (OHPs). An OHP is a two-phase
Received 28 July 2016 heat transfer device using self-exited oscillation. Over the past few decades, a considerable number of
Revised 28 October 2016 studies have been conducted to understand the physics of OHP phenomena. However, little is known
Accepted 16 November 2016
about the thermal cycle in OHPs. In this study, we developed a one-dimensional slug flow model to repro-
Available online 17 November 2016
duce thermal and hydrodynamic phenomena in OHPs. Fast Fourier transform (FFT) and cross-correlation
analysis were used to process oscillation waveform data. A multi-branch OHP consisting of a stainless
Keywords:
steel pipe wall and R134a working fluid was simulated. The numerical results revealed pressure propa-
Numerical analysis
Oscillating heat pipes
gation within the OHP. Moreover, the results indicated that the vapor volume oscillated with the same
Propagation phenomena frequency as the pressure. Additionally, the vapor plug obtained energy or performed work depending
Thermal cycle on the direction of pressure propagation. As a result, the propagation of energy was identified as a reason
for pressure propagation within the OHP.
Ó 2016 Elsevier Ltd. All rights reserved.
1. Introduction tional principles of OHPs are not well understood because the
internal thermal and hydrodynamic phenomena are complex [9].
Oscillating Heat Pipes (OHP) or pulsating heat pipes (PHP) were Self-excited oscillation as a primary operational principle of OHPs
invented in 1990 by Akachi in Japan [1]. An OHP consists of bent is a phenomenon in which characteristic oscillation is generated
metal mini channels and saturated working fluid [2]. An OHP has by the system even if the inputs to the system are linear. One rea-
heating, adiabatic, and cooling sections along the direction of heat son that self-exited oscillation in an OHP is more complex than a
transport. Under nominal operating conditions, the working fluid general case is because there multiple turns within the heating
separates into liquid slugs and vapor plugs, ultimately forming a section as opposed to a single turn in the general case. Thus, the
slug flow state because of the strong capillary force in the mini problem is not one of simple expansion or compression of a single
channel [3]. Upon application of heat to the heating section, liquid vapor plug. Oscillations in each channel affect each other and thus
slugs commence self-excited oscillation from the pressure differ- are interrelated (see Fig. 1).
ence along the flow path [4]. OHPs transport heat by forced con- In previous studies, visualization experiments and numerical
vection of liquid slugs and the phase change phenomena in analyses were conducted using a straight tube [10–13]. Nagasaki
liquid films surrounding vapor plugs [5,6]. The self-exited oscilla- et al. studied the oscillation mechanism of a liquid column in the
tion is triggered by initial disturbances including vapor-liquid dis- closed ends single-branch OHP [14]. Fig. 2 shows Nagasaki’s exper-
tribution, boiling, merging of liquid slugs, etc. [7,8]. OHPs are much imental apparatus. They investigated the relationship between the
thinner and lighter than conventional heat pipes because they do position of liquid column x and the pressure of vapor P. As shown
not have internal wicking structures. However, the basic opera- in Fig. 3(a), the vapor pressure showed a periodic oscillation wave-
form and its amplitude was larger than the case assuming adia-
batic conditions Padia. In addition, the position of the liquid
⇑ Corresponding author.
column oscillated in the coordinate phase with the vapor pressure.
E-mail address: [email protected] (T. Daimaru).
http://dx.doi.org/10.1016/j.applthermaleng.2016.11.114
1359-4311/Ó 2016 Elsevier Ltd. All rights reserved.
1220 T. Daimaru et al. / Applied Thermal Engineering 113 (2017) 1219–1227
Nomenclature
8
Thus, the volume of the vapor was anti-phased relative to the >
< qh : heating section
vapor pressure. The thermal cycle, which is a focus in our study, qex;k ¼ 0 : adiabatic section ð2Þ
was not mentioned in theirs. However, the cycle should form a >
:
hc ðT c T w;k Þ : cooling section
straight shape on a DP-DV plot, as shown in Fig. 3(b). This straight
cycle shape means that the energy attained in the vapor via com-
pression was equal to the work performed by the vapor during 2.2. Liquid slug temperature and pressure
expansion. Previous studies helped advance the understanding of
this operational principle. However, this theory has not yet been The energy equations for liquid slugs are also one-dimensional
extended to multi-branch OHPs. heat equations that include heat transfer with the pipe wall. The
This paper presents a numerical slug flow model of a multi- equations for both ends of a mesh are solved using the saturation
branch OHP and describes data processing methods for oscillation temperature of adjacent vapor plugs as boundary conditions. The
waveforms of physical parameters. Additionally, OHP pressure number of sub-volumes in a mesh is determined according to the
propagation and thermal cycles are examined. length of the liquid slugs at the first-time step and is maintained
during calculation. The temperature change of each sub-volume
2. Numerical modeling numbered i is calculated using Eq. (3):
" #
@T l @2T l
A schematic diagram of the numerical model is shown in Fig. 4. cp;l ql Acr ¼ qwf p þ kl Acr 2 ð3Þ
@t @z
It is a one-dimensional model along the flow path and has domains n;i
of the pipe wall and working fluid. As shown in Fig. 5, the working
fluid domain consists of liquid slugs, vapor plugs, and liquid films. qwf ;k ¼ hl;n ðT w;k T l;n;i Þ ð4Þ
The pipe wall and each liquid slug have meshes for temperature
The value of the heat flux between the pipe wall and the liquid
calculation. The mesh of the pipe wall is fixed spatially, whereas
slug, which is expressed in Eq. (4), is calculated based on the forced
the meshes of the liquids can move in the working fluid domain
convection heat transfer in the circular pipe. The heat transfer coef-
[15]. The primary assumptions are as shown below:
ficient calculated in different equations depends on the flow
regime of the laminar, transient, and turbulent flows. A thermally
(a) The inner flow regime is slug flow, which is uniform along
developing flow is assumed for the laminar flow, but developed
the radial direction. The liquid phase is treated as an incom-
steady flow correlations are employed for transient and turbulent
pressible flow.
flows. The inner flow regime is determined by the Reynolds num-
(b) Vapor plugs are treated as ideal gases. Temperature and
ber. The averaged thermal properties along the length of the liquid
pressure are uniform within each vapor plug.
slug are used to calculate these dimensionless numbers and heat
(c) Liquid films maintain constant thickness. Friction between
transfer coefficient.
vapor plugs and film, and between the pipe wall and liquid
film, are not considered. q ul Din
Rel ¼ l ð5Þ
(d) Mass and volume changes in the liquid slugs as a result of ll n
the generation and absorption of liquid films and via phase
change in interfaces with vapors are not considered.
(e) The front and rear meniscus of liquid slugs are treated as flat
cross sections in terms of heat transfer.
(f) Heat flux in the heating section is considered to be spatially
uniform and temporally constant.
Fig. 3. (a) Displacement of liquid column and pressure oscillation [14] and (b) an expected thermal cycle in a single-branch OHP.
ll cp;l
Prl ¼ ð6Þ
kl n
h i
hl ¼ Dkinl 4:364 þ 0:0722Rel Pr l DLin
l
h i n
ð8Þ
when Rel Prl DLin < 33:3
l n
h i
dT v ¼ Pv dVcvv;vþdm
mv
v RT v
j ð13Þ
where ½dV v ¼ Acr ðul;n ul;n1 Þj
The first term on the right hand side is the pressure difference
between adjacent vapor plugs. This term is caused by the pressure
change as a result of the work and phase change of the vapor plugs.
dPv ;n ¼ fPv ðT v Þgj fPv ðT v Þgjþ1 ð17Þ
The pressure loss in the circular pipes is given by Eq. (18), and
the friction factor, f, is calculated for the cases of laminar flow
and turbulent flow regimes. The correlation for a steady developed
flow is used.
f
dPs ¼ s Ll ql u2l ð18Þ
2Din n
Fig. 6. Schematic of the vapor plug sub-section.
(a) Laminar flow (Rel < 2000)
½f s ¼ 64=Rel n ð19Þ
neously, this means that a steep temperature gradient exists
(b) Turbulent flow (Rel = 2000)
around the vapor and liquid film [11]. The total mass change
within a vapor plug is calculated by Eq. (12). The temperature of ½f s ¼ 0:3164Re0:25
l n ð20Þ
the j-th vapor plug is calculated by Eq. (13), where the work of
the vapor plug is considered. Finally, the ideal gas law, Eq. (13), cal- The third term on the right hand side of Eq. (16) is the pressure
culates the pressure of the vapor. It is important to note that the loss in the turn sections. The pressure loss in the turn sections is
pressure cannot exceed the saturation pressure of the vapor tem- defined by Eq. (21). The friction factor, fK, is calculated by using
perature calculated from Eq. (14). If the pressure is higher than the friction factor in the straight sections [17,18]. The transient
the saturation pressure, then the ideal gas law is no longer valid, Reynolds number (Return) is determined by Eq. (24).
and the pressure is set to the saturation pressure calculated by
f
Eq. (15) [5]. dPturn ¼ turn Ll ql u2l ð21Þ
2Din n
qwf ;k ¼ kl =dfilm ðT w;k T sat ðPv ;j ÞÞ ð11Þ
(a) Laminar flow (Rel < Return) [17]
" Z #
zf ;n1 f turn =f s ¼ 0:1008De1=2 ð1 þ 3:945De1=2 þ 7:782De1
dmv ¼ qwf ;k pin =HLG dz ð12Þ ð22Þ
zb;n þ9:097De3=2 þ 5:608De2 Þ
j
(b) Turbulent flow (Rel = Return) [17]
Fig. 7. Schematic of the force balance in the liquid slug. Fig. 8. Schematic of the turn section.
T. Daimaru et al. / Applied Thermal Engineering 113 (2017) 1219–1227 1223
( 2 )0:05 Table 1
Din
f trun =f s ¼ Rel ð23Þ Design parameters.
2r trun
Pipe wall material Stainless steel (–)
Working fluid R134a (–)
Here, the Dean number (De) is calculated in Eq. (23).
Charging ratio of W.F. 50 (%)
sffiffiffiffiffiffiffiffiffiffiffiffi Heating section length Lh 100 (mm)
Din Adiabatic section length La 80 (mm)
De ¼ Rel ð24Þ
2rturn Cooling section length Lc 100 (mm)
Pipe diameter (In/Out) Din/Dout 0.8 / 1.6 (mm)
0:32 Number of turns 16 (–)
Din Radius of turns rturn 3 (mm)
Return ¼ 2 104 ð25Þ
2r turn
When the liquid slug exists in turn sections, the spatial ratio is Table 2
taken into account, as shown Fig. 8. The spatial ratio for turn sec- Calculation conditions.
tions are described as:
Heat input Qh 20 (W)
½gturn ¼ Lturn =Ll n ð26Þ Heat flux qh 2488 (W/m2)
Initial temperature Tint 10 (°C)
Finally, the velocity of the liquid slug is estimated from the Cooling temperature Tc 10 (°C)
momentum of the liquid slug: H.T. coeff. in cooling plate hc 1000 (W/m2/K)
Liquid film thickness dfilm 30 (lm)
Time step dt 0.0010 (s)
pl
ul ¼ ð27Þ Number of time steps 100,000 (–)
Acr Ll ql n Mesh size dz 1 (mm)
Thermal conductivity of the pipe wall kw 16 (W/m/K)
Displacements of liquid slugs are described as: Specific heat of the pipe wall cp,w 499 (J/K/kg)
Density of the pipe wall qw 7920 (kg/m3)
½dz ¼ ul dtn ð28Þ
other. In such a case, the meshes of the liquid slugs are combined
for temperature calculation. Further, the momentum and length of
the new liquid slug are set to the sum of the values of the old
merged liquid slugs:
pl;n;new ¼ pl;n;old þ pl;n1;old ; Ll;n;new ¼ Ll;n;old þ Ll;n1;old
ð29Þ
when V v ;j < 0 or mv ;j < 0
Fig. 9. Calculation flowchart.
1224 T. Daimaru et al. / Applied Thermal Engineering 113 (2017) 1219–1227
ll ul
where Cal ¼ ð31Þ
rl
Thermal properties of the working fluid are calculated by using
REFPROP version 9.0 [19], which can calculate properties using
functions of temperature. However, constant thermal properties
are used for the pipe wall.
Fig. 12. Momentum history of the liquid slug No. 5. Fig. 10 shows the computational domain and initial vapor-
liquid distribution. Liquid slugs are equally distributed within the
flow path in the initial distribution. The length of each liquid is
A flowchart of the calculation procedure is shown in Fig. 9. A 92 mm.
calculation is implemented in each sub-section. The fourth order
Runge-Kutta method is used for numerical stability of calculation. 4. Results and discussion
When merging occurs during the loop, modification of temperature
meshes and momentums of liquid slugs is dealt outside of the loop Figs. 11 and 12 show the temperature history of the pipe wall
[6]. and the momentum history of the liquid slug, respectively. The
temperature in the heating section increased linearly in the begin-
ning, then decreased at around 40 s and converged after that. Here,
3. Calculation conditions the momentum of one liquid slug (No. 5) is shown in Fig. 12. The
momentum also started oscillation at the almost same time as
Table 1 shows the design parameters of the calculated OHP, and the decrease in temperature. This change implied that the liquid
Table 2 shows the calculation conditions. Nikolayev [6] has slug initiated oscillation. Thus, it is clear that oscillation of the
reported that the regime of oscillation changes from intermittent working fluid transported heat from the heating to cooling section.
to periodic with increasing heat input. Finally, oscillation collapses This result agrees with the basic operational characteristics of
at high heat input because condensation of vapor plugs occurs OHPs. The average value of the temperature difference between
owing to the large inertia of the liquid slugs. Therefore, we set the heating section T1 and cooling section T5 from 90 to 100 s
the heat input to reproduce periodic and stable OHP operation. was 34.2 K, and the thermal resistance Rth, which was calculated
The thickness of the liquid films is a suitable parameter, but the by Eq. (32), was 1.71 K/W.
tion of the position axis as time elapsed. The larger peak (a) main-
tained close to the same value, but the smaller peak (b) slightly
transformed during the propagation. The pressure difference
between the higher and lower pressure region was close to
100 kPa. The pressure distribution and propagation could be seen
more clearly in the pressure field. The pressure gradient was smal-
ler within the same channel, but was larger between different
channels. This pressure propagation has been suggested by Miya-
zaki et al. [4]. He observed that the positions of liquid slugs formed
a wave-like shape during oscillations in a visualization experiment.
He then suggested the presence of pressure propagation and devel-
oped a theoretical model by using the wave equation to explain the
operational principle of OHPs. However, pressure propagation has
never been confirmed in either experiments or numerical simula-
tions. Recently, Yoshida et al. [20] has presented results that sup-
port the presence of pressure propagation. They measured the
pressure of the working fluid in the center and at one edge of a
Fig. 15. Oscillation frequencies. transparent OHP.
The two pressure histories showed similar oscillation wave-
forms in different phases. In addition, this phase difference agreed
Tl T5 with values obtained by assuming that one pressure wave traveled
Rth ¼ ð32Þ
Qh in the OHP.
Therefore, this result of pressure distribution was a remarkable
4.1. Propagation phenomenon result that could not be obtained by experiment using point mea-
surements of a pressure sensor. Furthermore, this serves as evi-
Pressure propagation occurred, when liquid slugs oscillated. dence that oscillations of liquids are connected within multi-
Fig. 13 shows the pressure distribution in the working fluid along branch OHPs because the motions of liquid slugs are eventually
the flow path and the pressure field in the OHP during one period driven by a pressure difference.
of the oscillation. In the pressure distribution, one large (a) and one We investigate the reason for the pressure propagation in the
small (b) pressure peak existed. They then traveled along the direc- following sections.
Fig. 18. Thermal cycles: (a) single vapor plug, (b) upper channel, and (c) down channel.
Acknowledgements
References