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    Zs 180 Timing

    Uploaded by

    Jim Vargas
    Timing marks on camshaft sprockets aligned with 'SAFE' Turn crankshaft clockwise until timing marks aligned. Turn tensioner pulley clockwise to release tension from automatic tensioner unit.

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    Attribution Non-Commercial (BY-NC)
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    Zs 180 Timing

    Uploaded by

    Jim Vargas
    181 views4 pages
    Timing marks on camshaft sprockets aligned with 'SAFE' Turn crankshaft clockwise until timing marks aligned. Turn tensioner pulley clockwise to release tension from automatic tensioner unit.

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    zs180timing

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    Timing marks on camshaft sprockets aligned with 'SAFE' Turn crankshaft clockwise until timing marks aligned. Turn tensioner pulley clockwise to release tension from automatic tensioner unit.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    181 views4 pages

    Zs 180 Timing

    Uploaded by

    Jim Vargas
    Timing marks on camshaft sprockets aligned with 'SAFE' Turn crankshaft clockwise until timing marks aligned. Turn tensioner pulley clockwise to release tension from automatic tensioner unit.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Removal - Front Timing Belt

    Removal 1. Remove: Models with AC: Oil cooler. Auxiliary drive belt. 2. Raise and support front of vehicle. 3. Remove: RH front wheel. RH splash guard. LH rear timing belt cover [1]. 4. Turn crankshaft clockwise until timing marks aligned [2]. NOTE: White timing mark aligned with 'SAFE'. 5. Ensure timing marks on camshaft sprockets aligned [3]. 6. Insert timing pin [27]. Tool No.18G 1746A. NOTE: Hole for timing pin [27] is at front of engine closest to the cylinder block. 7. Remove: PAS pump pulley. PAS pump. DO NOT disconnect hoses. Alternator. Alternator bracket. Auxiliary drive belt guide pulley. Timing belt upper covers [4] & [5]. 8. Hold crankshaft pulley. Use tool Nos.12-161/18G 1672. 9. Remove: Crankshaft pulley bolt [6]. Crankshaft pulley [7]. Timing belt lower cover [8]. Auxiliary drive belt tensioner. 10. Drain engine oil. 11. Remove: Dipstick and tube. AC compressor (if fitted). DO NOT disconnect hoses. AC compressor bracket (if fitted). 12. Support engine. 13. Remove: RH engine mounting. RH engine mounting bracket [9]. 14. Turn tensioner pulley clockwise to release tension from automatic tensioner unit. Use Allen key [10]. 15. Remove: Blanking cap (if fitted) [26]. Automatic tensioner unit bolts [11]. Automatic tensioner unit [12]. Timing belt. NOTE: If belt has been in use for more than 45,000 miles: Fit new belt.
    Manufacturer: Rover Engine code: KV6 Tuned for: R-Cat Model: MG ZS 2,5 180 Output: 130 (177) 6500 Year: 2001-05 Autodata Limited 2008 15/08/2010 V7.412-ENGG918995

    Front oil seals from exhaust camshafts [13]. 16. Except 2,0/2,5-190 models: Install locking tools to camshaft sprockets [14]. Tool No.18G 1747-2. Ensure tools located correctly on end of exhaust camshafts [15]. 17. 2,0 models: Install locking tools to camshaft sprockets [14]. Tool No.12-187. Ensure tools located correctly on end of exhaust camshafts [15]. 18. 2,5-190 models: Install locking tools to camshaft sprockets [14]. Tool No.12R208. Ensure tools located correctly on end of exhaust camshafts [15]. 19. Remove: Bolts from camshaft sprockets [16]. DO NOT reuse bolts. WARNING: Damage to camshafts may occur if locking tools are not installed when slackening or tightening camshaft sprocket bolts. Locking tools [14]. Camshaft sprockets with hubs.

    Installation - Front Timing Belt


    Installation 1. Slowly compress pushrod into tensioner body until holes aligned [17] . Use a press. Retain pushrod with 1,5 mm diameter pin through hole in tensioner body [18] . 2. Thoroughly clean camshaft sprockets and hubs. 3. Install hubs to camshaft sprockets. Then install both assemblies to camshafts. 4. Fit new bolts [16] . Tighten bolts finger tight. Ensure camshaft sprockets can turn freely without tilting. 5. Ensure timing pin located correctly [27] . 6. Temporarily fit timing belt to camshaft sprockets. 7. Install locking tools to camshaft sprockets [14] . Tool No.18G 1747-2/12-187/12R208. Ensure tools located correctly on end of exhaust camshafts [15] . 8. Turn camshaft sprockets fully clockwise as viewed from front of engine. 9. Fit timing belt in anti-clockwise direction, starting at crankshaft sprocket. Ensure belt is taut between sprockets. NOTE: Turn each camshaft sprocket anti-clockwise just enough to allow belt teeth to engage in sprocket. Use suitable wedge to hold belt in position at crankshaft sprocket. 10. Turn tensioner pulley clockwise against belt [10] . Use Allen key. 11. Install automatic tensioner unit [12] . Tighten bolts to 25 Nm [11] . Coat first three threads of bolts with 'Loctite 242' or similar. 12. Remove Allen key from tensioner pulley [10] . 13. Remove pin from tensioner body to release pushrod [18] . 14. Install blanking cap to automatic tensioner unit [26] . 15. Tighten bolt of each camshaft sprocket [16] . Tightening torque: 27 Nm + 90. 16. Remove locking tools from camshaft sprockets [14] . 17. Remove any wedges used to hold belt in position. 18. Remove timing pin [27] . 19. Install new oil seals on exhaust camshafts [13] . 20. Install components in reverse order of removal. 21. Tighten crankshaft pulley bolt [6] . Tightening torque: 160 Nm. 22. Refill engine with oil.

    Removal - Rear Timing Belts


    Removal
    Manufacturer: Rover Engine code: KV6 Tuned for: R-Cat Model: MG ZS 2,5 180 Output: 130 (177) 6500 Year: 2001-05

    Autodata Limited 2008 15/08/2010 V7.412-ENGG918995

    NOTE: The following instructions apply to both RH and LH rear timing belts. Removal and installation should only be carried out on ONE timing belt at a time. 1. Raise and support front of vehicle. 2. Remove: Covers for rear timing belts [1] . RH front wheel. RH splash guard. 3. Turn crankshaft clockwise until timing marks aligned [2] . NOTE: White timing mark aligned with 'SAFE'. 4. Ensure timing marks on camshaft sprockets aligned [3] . 5. Ensure sprocket hubs are aligned as shown [19] . 6. Fit alignment plate to camshaft sprockets [20] . Tool No.12-175. NOTE: Use hand force only to fit alignment plate. 7. Remove bolts [21] . 8. Remove camshaft sprockets, timing belt and alignment plate as an assembly [22] . 9. Remove alignment plate [20] . 10. Mark direction of rotation on belt with chalk if belt is to be reused. 11. Remove timing belt from sprockets. NOTE: If belt has been in use for more than 45,000 miles: Fit new belt.

    Installation - Rear Timing Belts


    Installation 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Thoroughly clean camshaft sprockets. Place sprockets on a flat surface. Ensure sprocket hubs are aligned as shown [19] . Fit timing belt to sprockets. Fit special tool between sprockets [23] . Tool No.18G 1747-1. Turn centre screw to separate sprockets until alignment plate can be fitted to camshaft sprockets [20] . Tool No.12-175. NOTE: Use hand force only to fit alignment plate. Remove special tool [23] . Tool No.18G 1747-1. Remove and discard front oil seal from exhaust camshaft of cylinder bank being worked on (i.e. RH or LH bank) [13] . Install tool to camshaft [24] . Tool No.18G 1747-4. Install alignment pins to camshafts [25] . Tool No.18G 1747-5. Install camshaft sprockets, timing belt and alignment plate as an assembly [22] . Use tool to align exhaust camshaft to sprocket [24] . Tool No.18G 1747-4. Remove alignment pins [25] . Tool No.18G 1747-5. Fit bolts to camshaft sprockets [21] . Tightening torque: 27 Nm + 90. Remove alignment plate from sprockets [20] . Tool No.12-175. Remove tool from camshaft [24] . Tool No.18G 1747-4. Fit new oil seal [13] . Install components in reverse order of removal.

    Manufacturer: Rover Engine code: KV6 Tuned for: R-Cat

    Model: MG ZS 2,5 180 Output: 130 (177) 6500 Year: 2001-05

    Autodata Limited 2008 15/08/2010 V7.412-ENGG918995

    Manufacturer: Rover Engine code: KV6 Tuned for: R-Cat

    Model: MG ZS 2,5 180 Output: 130 (177) 6500 Year: 2001-05

    Autodata Limited 2008 15/08/2010 V7.412-ENGG918995

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