Water Mains and Service Laterals

Part VII - Water Mains and Service Laterals
ARTICLE 701 - GENERAL .................................................................................................................. 1

701.1 Definition. ..................................................................................................................... 1
701.2 General. ......................................................................................................................... 1
701.3 Emergency Contact. ...................................................................................................... 1
701.4 Warranty of Water System Installations. ...................................................................... 1
ARTICLE 702 - MATERIALS ............................................................................................................. 2
702.1 General. ......................................................................................................................... 2
702.2 Equipment. .................................................................................................................... 2
702.3 Ductile Iron Water Main & Accessories. ...................................................................... 2
702.4 Fittings & Accessories. ................................................................................................. 4
702.5 Services and Stops & Accessories. ............................................................................... 6
702.6 Disinfection Chemicals. ................................................................................................ 8
ARTICLE 703 - CONSTRUCTION METHODS ............................................................................... 10
703.1 General. ....................................................................................................................... 10
703.2 Installation Tolerance and Utility Separation Requirements. ..................................... 10
703.3 Repairs and Alterations: .............................................................................................. 11
703.4 Excavation................................................................................................................... 12
703.5 Temporary Support. .................................................................................................... 14
703.6 Backfilling and Compaction. ...................................................................................... 15
703.7 Connecting to Existing Water Mains. ......................................................................... 18
703.8 Water Main Shutoffs. .................................................................................................. 19
703.9 Mechanical Joint Pipe and Fittings. ............................................................................ 20
703.10 Thrust Restraint. .......................................................................................................... 20
703.11 Polyethylene Encasement. .......................................................................................... 22
703.12 Copper Service Laterals. ............................................................................................. 23
703.13 Disinfection. ................................................................................................................ 24
703.14 Flushing....................................................................................................................... 25
703.15 Testing......................................................................................................................... 27
703.16 Finishing Work and Maintenance. .............................................................................. 31
703.17 Final Inspection. .......................................................................................................... 31
703.18 Water Utility Construction Services. .......................................................................... 32
ARTICLE 704 – BID ITEMS, MEASUREMENT AND PAYMENT ............................................... 33
704.1 General. ....................................................................................................................... 33
704.2 Bid Items. .................................................................................................................... 33
704.3 Furnish & Install Pipe & Fittings. ............................................................................... 34
704.4 Horizontal Directional Drill Pipe. ............................................................................... 38
704.5 Furnish & Install Casing. ............................................................................................ 42
704.6 Furnish & Install Water Valve. ................................................................................... 44
704.7 Furnish and Install Hydrant / Salvage Existing Hydrants. .......................................... 48
704.8 Relocate Hydrant. ....................................................................................................... 52
704.9 Furnish & Install Water Service Laterals. ................................................................... 53
704.10 Replace Service Lateral. ............................................................................................. 55
704.11 Reconnect Service Lateral. ......................................................................................... 56
704.12 Cut-In or Connect-To Existing Water System. ........................................................... 57
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704.13 Furnish Excavation and Ditch for Live Tap................................................................ 59
704.14 Cut Off Existing Water Main. ..................................................................................... 60
704.15 Abandon Water Valve Box. ........................................................................................ 61
704.16 Abandon Water Valve Access Structure..................................................................... 62
704.17 Furnish and Install Insulation...................................................................................... 63
704.18 Landscape Restoration for Water Main. ..................................................................... 65
704.19 Water Valve Access Structure. ................................................................................... 66
704.20 Adjust Water Valve Box Sections. ............................................................................. 67
704.21 Pipe Plug for Water Main Installation. ....................................................................... 69
704.22 Rock Excavation. ........................................................................................................ 70
704.23 Removal of Excess Amounts of Boulders. ................................................................. 72
704.24 Additional Excavation. ............................................................................................... 73
704.25 Undercut. ..................................................................................................................... 74
704.26 Adjust Water Service Box. ......................................................................................... 75
704.27 Furnish and Install Curb Box. ..................................................................................... 76
704.28 Furnish and Install Curb Stop. .................................................................................... 77
704.29 Abandon Existing Curb Box. ...................................................................................... 78
704.30 Temporary Water Supply System. .............................................................................. 79
704.31 Furnish and Install Anode. .......................................................................................... 83
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ARTICLE 701 - GENERAL
701.1 Definition.
(1) Whenever the term “Engineer” is used with respect to water main or water service lateral
construction, it shall be understood to include the General Manager of the Madison Water Utility
and all duly authorized representatives thereof.
(2) All other definitions as described in Article 101.
701.2 General.
(1) Unless otherwise ordered by the Engineer, specified in the Contract Documents or shown on the
approved drawings, conform to the requirements of the Specifications herein. In case of
discrepancy, conform to the hierarchy as described in Article 104.
701.3 Emergency Contact.

(1) Furnish the Engineer with a local telephone number where a duly authorized representative can be
contacted in case of an emergency at night or on weekends.
701.4 Warranty of Water System Installations.

(1) In addition to the requirements of Section 105.16 – Guarantee, the Contractor shall further
guarantee water system installations, including water lateral installations, against damage and
repairs resulting from leaks or breaks for a period of two-years from the date of Substantial
Completion.
(2) During this period, any expenses associated with the repair or replacement of new water installation
materials and resulting restoration work resulting from water leaks or main breaks shall be done at
the Contractor’s expense.
(3) This extended guarantee period against water main breaks and leaks does not require further
extension of the Payment and Performance Bond beyond the standard requirements of Section
105.16 – Guarantee.
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ARTICLE 702 - MATERIALS
702.1 General.
(1) Conform to the requirements specified herein for the type and class of material named. The
Engineer reserves the right to reject any materials not meeting these Specifications as being
defective.
(2) Prior to use, obtain approval in writing from the Engineer for any proposed substitutions of
equivalent material.
(3) Ensure that the manufactured year of all materials is the current or previous year.
(4) Madison Water Utility receives funding assistance through the Wisconsin Department of Natural
Resources Safe Drinking Water Loan Program on some Public Works infrastructure projects.
These projects are required to comply with American Iron and Steel (AIS) provisions to use iron
and steel products that are produced in the United States, including documentation of compliance.
When AIS provisions are required, these requirements will be identified and established through
project-specific special provisions in the Contract documents.
(5) Inspect all materials when delivered to the job site. Promptly remove from the worksite any
materials that are rejected by the Engineer due to cracks, flaws, or other defects. The City will not
be held liable for project delays that occur due to rejected materials.
(6) Unload, haul, and distribute all materials near their respective point of installation. Unload any
City-furnished pipes and accessories in an area that is deemed acceptable to the Engineer as
accessible and convenient to the job site. Handle the materials with care to avoid damage. Do not
drop or bump materials against the ground.
(7) Protect the interior of all water system materials from potential contamination sources, including
exposure to weather and debris; keep all open ends sealed and covered until time of installation.
(8) Install all materials per manufacturers recommendation
702.2 Equipment.
(1) Ensure that all equipment and tools necessary for performing any specified work are satisfactory
to design, capacity, and mechanical condition for the purposes intended.
(2) Repair, improve, replace and/or supplement any equipment which is not maintained in full working
order, or which as used is inadequate to obtain the results prescribed by the Contract Documents.
(3) Use of any unpowered hand tools is considered incidental.
702.3 Ductile Iron Water Main & Accessories.
702.3.1 Ductile Iron Pipe:
(1) Ductile iron pipe and accessories shall conform to the requirements of American National Standard
for Ductile Iron Pipe, Centrifugally Cast, for Water (ANSI/AWWA C151/A21.51 - latest revision).
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(2) Ductile iron pipe shall be manufactured in the United States. Upon request by the Engineer,
Contractor shall furnish data certified by the manufacturer that all pipe is of domestic
manufacture.
(3) Pipe requirements:
1. Class 52 ductile iron.
2. Cement lined.
3. Push-on joint.
4. Furnished with all necessary accessories.
5. Electrical conductivity.
i. Electrical conductivity shall be established through each joint by means of welded

bonding strap connection, mechanical bonding strap connection, conductive-tip pipe
joint gaskets, armor-tip mechanical joint gaskets, or serrated bronze conductivity
wedges. Bonding straps shall be capable of transmission of at least 500 amps, or Engineer
approved equivalent.
ii. Serrated bronze wedges may be used with push-on joint pipe. Install pipe manufacturer
approved wedges, two per joint, for 3-inch through 12-inch pipe; four for larger diameter
pipe. Each wedge is driven into the opening between the plain end and the bell until snug.
When four wedges are used, they are inserted side by side, in pairs.
iii. Any damage to asphaltic or epoxy coating materials and/or bonding strap connections
require at least 2 mils of a corrosion resistant, bituminous, or rubberized undercoating
material installed per manufacturer’s recommendations.
(4) Gaskets shall conform to the requirements of American National Standard for Rubber-Gasket
Joints for Ductile Iron Pressure Pipe and Fittings (ANSI/AWWA C111/A21.11 - latest revision).
(5) Gasket Requirements:
1. Plain rubber gaskets.
2. Conductive gaskets
i. Conductive-tip/armored-tip gaskets may be used to establish conductivity through push-on

pipe joints in lieu of bonding straps, or conductivity wedges.
i. Conductive gaskets must be rated to accommodate electrical transmission of at least 500

amps.
i. Conductive gaskets must be certified as compliant for use with the furnished pipe by the
associated material manufacturer.
3. Restrained-joint locking gaskets.
i. Use restrained joint locking gaskets when electing to or are otherwise required to meet
thrust-restraint requirements by means of restrained-joint pipe.
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ii. Restrained-joint locking gaskets must be certified as compliant for use with the furnished
pipe material by the pipe manufacturer.
4. Nitrile or Fluorocarbon gaskets may be required if water mains are near contaminated soils.
702.3.2 Polyethylene Encasement:
(1) Polyethylene encasement materials shall conform to the requirements of the American National
Standard for Polyethylene Encasement for Ductile Iron Pipe Systems (ANSI/AWWA C105/A21.5
- latest revision).
(2) Polyethylene encasement for use with ductile iron pipe systems shall consist of three layers of co-
extruded linear low density polyethylene (LLDPE), fused into a single thickness of not less than
eight mils. The inside surface of the polyethylene wrap to be in contact with the pipe exterior shall
be infused with a blend of antimicrobial compound to mitigate microbiologically influenced
corrosion and a volatile corrosion inhibitor to control galvanic corrosion.
(3) Polyethylene Encasement Requirements:
1. V-Bio Enhanced Polyethylene Encasement.
2. VB3 Enhanced Polyethylene
3. or Engineered approved equal
4. Furnish in either tube or sheet form.
702.4 Fittings & Accessories.
702.4.1 Mechanical Joint Fittings:
(1) Mechanical joint fittings are to conform to the requirements of either:
1. American National Standard for Ductile Iron and Gray Iron Fittings, 3-inch through 48-inch,
for Water (ANSI/AWWA C110/A21.10 - latest revision).
- OR -
2. American National Standard for Ductile Iron Compact Fittings, 3-inch through 64-inch
for Water (ANSI/AWWA C153/A21.53-11 - latest revision).
(2) Mechanical Joint Fitting Requirements:
1. Class 250 mechanical joint pipe fittings.
2. Cement lined.
3. All bells.
4. Entire fitting tarred.
5. Establish conductivity across fittings in accordance with Section 702.3.1.
6. Furnished with all necessary accessories (rubber gaskets, flanges, bolts, etc.).
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702.4.2 Mechanical Joint Restraints:
(1) EBAA Iron Inc. - MEGALUG® Series 1100.
(2) Star Pipe Products – Stargrip® Series 3000.
(3) Or, engineer approved equal.
702.4.3 Nuts and Bolts:
(1) Comply with AWWA C111/A21.11. - latest revision.
(2) Nuts and bolts shall be supplied with baked-on ceramic fluorocarbon resin. or coated with at least
7-mil. fusion bonded epoxy.
(3) Ensure that bolts are of sufficient length such that a minimum of ½-inch of threads are exposed
beyond the end of the nut when tightened.
(4) Refer to the following table for the numbers, diameters, and lengths of bolts to be used:
Bolt Length for

Pipe Diameter No. of Bolts Bolt Diameter Bolt Length MEGALUG®
(inches) Required (inches) (inches) (inches)
3 4 5/8 3 3-1/2
4 4 3/4 3-1/2 4
6 6 3/4 3-1/2 4
8 6 3/4 4 4-1/2
10 - 12 8 3/4 4 4-1/2
14 10 3/4 4-1/2 5
16 - 18 12 3/4 4-1/2 5
20 14 3/4 4-1/2 5
702.4.4 Solid Sleeves:
(1) Comply with requirements of Section 704.2.1 - Mechanical Joint Fittings.
702.4.5 Solid Repair Sleeves:
(1) Solid repair sleeves may only be used when standard mechanical joint solid sleeves will not fit
over existing pipe without major modification, such as significant grinding of pipe.
(2) Furnish solid repair sleeves with fluorocarbon or epoxy coated bolts per Section 702.4.3 – ‘Nuts
and Bolts.’
(3) Establish conductivity through the solid repair sleeve by means of mechanical or field-welded
bonding strap and any associated coating repairs per Section 702.3.1 (5) – ‘Electrical
Conductivity.’
(4) Allowable Repair Sleeves:
1. Ford FC1 Flex Coupling, for matching outside diameters, per nominal pipe size.
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2. Ford FC2A Flex Coupling, for dissimilar outside diameters, per nominal pipe size.
3. Powerseal 3501.
4. Hymax Grip Restraint Coupling.
5. Romac Alpha Restraint Coupling.
702.5 Services and Stops & Accessories.
702.5.1 Service Laterals:
(1) 2-inch diameter and smaller laterals:
1. Type K soft copper tubing.
2. Straight length sections for 1½ -inch and 2-inch sizes.
(2) 4-inch diameter and larger laterals:
1. Class 52 ductile iron in accordance with Section 702.3.1 – Ductile Iron Pipe.
702.5.2 Saddles:
(1) Saddles are required at:
1. All 1-½-inch and 2-inch service lateral taps which are not directly tapped into the main.
2. All service lateral taps on PVC, HDPE, or CIPP-lined water mains.
(2) Saddles shall be stainless steel, full circle, one piece, tapped repair clamps.
(3) Saddle width must equal or exceed pipe diameter.
(4) Approved saddles:
1. Smith-Blair 372 Double Bolt, Stainless Steel Service Saddle (tapped repair clamp).
2. Smith-Blair 317 Double Stainless Steel Strap (new service taps).
3. Smith-Blair 397 Wide Stainless Steel Strap (recommended for PVC).
4. Mueller 520/530 Servi-Seal Clamp.
5. ROMAC SS1 Tapped Repair Clamp.
6. Ford FCD202-xxx-TAP Dual Band Epoxy Coated Service Saddle (new service taps).
7. Ford FC202-xxx-TAP-Q Double Band Epoxy Coated Service Saddle (new service taps).
8. Ford FS1 Stainless Steel Tapped Repair Clamp.
9. Ford SS1 Tapped Repair Clamp.
10. Cascade CRT1 Stainless Steel Repair Clamp w/ Tapped Outlet.
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11. Hymax Versa Stainless Steel Coupling.
12. A.Y. McDonald 435 Series Tapped Repair Clamp.
13. A.Y. McDonald 4855A Ductile Iron Epoxy Coated Double Strap Saddle (new service taps).
702.5.3 Couplings:
(1) Couplings shall be copper-to-copper fittings.
(2) Allowable couplings:
1. Mueller H15403N.
2. Ford C44-XX-Q-NL (XX denotes size).
3. AY McDonald 74758Q (Q CTS x Q CTS)
702.5.4 Corporation Stops & Service Fittings:
(1) Installation of ¾-inch corporation stops requires authorization by Engineer, unless specifically
noted on the plans. Standard minimum corporation stop and copper tubing diameter is 1-inch with
a transition coupling at the point of connection with existing ¾-inch copper tubing.
(2) ¾-inch to 2-inch diameter, 90-degree ball valve, AWWA inlet, swivel flare outlet Corporation
Stops:
1. A.Y. McDonald 74701BL-X (X denotes size), ball style flare corp, less nut.
2. Ford FB1000-X-C16198-Y-NL, ballcorp AWWA to CTS Quick Joint 45-deg Angle, -ANWT-
(X denotes corp inlet size, Y denotes corp outlet size, includes integrated bend fitting).
3. Mueller B-25000N, AWWA inlet, copper flare outlet ball corporation valve.
(3) Service Fittings (1/8th bend), female flare inlet with swivel, CTS compression outlet:
1. A.Y. McDonald 74750SQ (size), Q CTS compression x female copper flare service fitting.
2. Ford (included as part of corporation stop assembly specified above).
3. Mueller H-15075N, conductive compression CTS x female copper with swivel service fitting.
(4) Supply all Service Fittings (1/8 bends) with a copper gasket.
702.5.5 Curb Stops:
(1) ¾-inch to 2-inch diameter, quarter-turn, ball valve curb stops:
1. A.Y. McDonald 76100 (size), Q CTS flared.
2. A.Y. McDonald 76100Q (size), Q CTS compression.
3. Ford B22-XXX-NL (XXX denotes size, flared).
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4. Ford B44-XXX-Q-NL (XXX denotes size, compression).
5. Mueller B-25204N (flared).
6. Mueller B-25209N (compression).
702.5.6 Curb Boxes:
(1) Ensure that all curb boxes are complete, with covers marked “WATER.”
(2) Curb Box Assemblies shall include the following:
1. Brass screws.
2. 2½-inch new style flush fit cover.
3. 54-inch rods and guide rings.
4. 2½-inch screw type shaft.
5. 37-inch bottom section.
6. 29-inch top section.
7. 16-inch center section.
(3) 1-inch diameter Curb Boxes:
1. Bingham and Taylor 94 F.
(4) 1½-inch and 2-inch diameter Curb Boxes:
1. Bingham and Taylor valve box per Section 704.6 – ‘Furnish & Install Water Valve’.
2. No rods or rings.
702.5.7 Service End Caps:
(1) Copper service end cap requirements:
1. Push-to-Connect copper tube size (CTS) fitting.
2. NSF/ANSI 61 and ASSE 1061 certified product.
3. Minimum 200-psi pressure rating.
(2) Ductile iron service end cap and plug requirements:
1. Mechanical joint fittings in accordance with Section 702.4 – ‘Fittings & Accessories.’
702.6 Disinfection Chemicals.

(1) Dry chemicals:
1. Chloride of Lime.
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2. HTH.
3. Pittchlor.
4. Or equal (65 % available Chlorine), granular form only.
(2) Liquid:
1. Only to be used with Engineer’s written authorization.
2. Sodium hypochloride.
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ARTICLE 703 - CONSTRUCTION METHODS
703.1 General.
(1) Construct water main and appurtenances in accordance with AWWA C600 - latest revision except
when otherwise required in these Specifications.
(2) Working on or near pressurized water systems may pose significant risks to workers. Never assume
sufficient thrust restraint mechanisms are properly employed on existing water system
infrastructure. Implement all necessary worker safety and protection methods whenever required,
all in accordance with current local, state and federal laws, codes and ordinances. Protect the
integrity (physical and operational) of the existing water system during all construction activities.
(3) In case of discrepancy between these Specifications and the approved drawings and/or Contract
Documents, conform to the hierarchy as described in Article 104.
(4) All existing and new water valves are to remain visible and accessible at all times.
(5) Valves and hydrants may only be operated in the presence of, and with the authorization of the
Engineer.
(6) Work done in the vicinity of any tree located in City property or public right-of-way is to be done
in accordance with Article 107 of these Specifications.
(7) If unanticipated soil contamination is encountered within 50-feet of any proposed water mains,
immediately notify the Engineer in accordance with Article 110.7 of these Specifications. Water
main installation may not proceed in these areas until authorized by the Engineer in writing.
(8) Conform to the requirements of Article 203 of these Specifications for all existing pipes, structures,
attached parts, and connections that are approved by the Engineer to be removed.
(9) Utility trench patches are to be done in accordance with the requirements of Article 502 of these
Specifications and the Standard Detail Drawings except for trench-foot measurement of irregularly
shaped utility trench patches related to Water Utility installations shall assume one (1) trench-foot
unit to be equal to an area measurement of six (6) square-feet.
(10) Utility line openings, as required in the Contract Documents or as ordered by the Engineer, are to
be done in accordance with Article 508 of these Specifications.
703.2 Installation Tolerance and Utility Separation Requirements.

703.2.1 Line and Grade:
(1) Do not install new water main and appurtenances without field-staked line and grade. Install water
main and appurtenances to the line and grade depicted on the approved drawings.
(2) Allowable installation tolerance:
1. Horizontal: 0.1 feet.
2. Vertical: 0.1 feet.
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(3) Work performed without line and grade, beyond the allowable installation tolerance, or Extra Work
performed without authority, will be considered unauthorized and may not be measured or paid.
The Violation consequences for unauthorized work are subject to Article 105 and Article 703 –
‘Repairs and Alterations'.
(4) The lines, grades, locations, and dimensions shown on the plans are subject to adjustment by the
Engineer during construction per Article 105. It shall be understood that the elevations for water
mains as shown on the drawings are subject to revisions to accommodate field conditions as
necessary. The Engineer reserves the right to adjust profile grades within 2-feet of the elevations
shown on the approved drawings without adjustment in compensation.
(5) Before installing any proposed variance from the approved drawings, obtain authorization in
writing from the Engineer per Article 703 - ‘Repairs and Alterations’ and Article 105 of these
Specifications.
703.2.2 Utility Separation Requirements:
(1) Maintain clearance from existing and proposed utilities as specified in these Standard
Specifications, as shown on the construction drawings, or as otherwise required by the Engineer.
(2) Water mains shall be laid at least 8-feet horizontally from any existing or proposed sanitary sewer
main, storm sewer main, or sanitary or storm sewer manhole. The distance shall be measured center
to center.
(3) If water mains cross over sanitary or storm sewer mains, the water main shall be laid at such an
elevation that the bottom of the water main is at least 6-inches above the top of the sewer main.
(4) If water mains cross under sanitary or storm sewer mains, a minimum vertical separation distance
of 18-inches shall be maintained between the top of the water main and the bottom of the sewer
main.
(5) At sewer crossings, the water pipe shall be centered so that both joints will be as far from the sewer
as possible.
703.3 Repairs and Alterations:

(1) This section covers:
1. Emergency repairs of the water system.
2. Proposed alterations of the water system.
3. Unauthorized tampering of the water system.
4. Proposed deviations from the approved water main construction drawings or Contract
Documents.
703.3.2 Requirements:
(1) Per Madison General Ordinance Section 13.205, make no unauthorized alterations to the water
system. Only when properly authorized to proceed may any work on the water system occur.
(2) When authorized, this work is subject to but not limited to the following requirements:
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1. Perform all work in accordance with these Specifications.
2. Safeguard and protect all Madison Water Utility facilities at all times.
3. Do not operate valves or hydrants without direction from the Water Utility Inspector.
4. Provide proper water shut-off notification to affected customers in accordance with these
Specifications.
5. Perform all field-cuts with an approved mechanical pipe cutter or power saw. All field-cuts
shall be made straight, true, and without damaging the pipe.
6. Concrete encasement pipe repairs are not permitted. Concrete encasement for other purposes,
such as a concrete collar, requires written approval from the Engineer.
7. Perform a complete clean-up of the work area and completely restore all disturbed surfaces to
original condition, or better.
703.3.3 Notice and Approval of Work:
(1) For anticipated repair work, including the raising or facing of hydrants, notify the Engineer a
minimum of 2-working days prior to the proposed beginning of such work.
(2) To propose an alteration of the existing system or a deviation from the approved water main
construction plan or Contract Documents, submit the request in writing a minimum of 3-working
days prior to when work will be needed. The variance request shall include a sketch that effectively
depicts the proposed revision. The Engineer will review the request and respond within 3-working
days.
(3) Emergency repairs or planned work may be authorized by the Engineer with less notice or verbal
approval at their discretion.
703.3.4 Violation Consequences:
(1) Be subject to a forfeiture per Madison General Ordinance Section 13.205 for each day or partial
day of violation.
(2) Unauthorized work may not paid for by the City and may be ordered to be removed or replaced at
the Contractor’s expense as specified in Article 105.
(3) Risk loss of prequalification status with the City of Madison.
(4) Be liable for all damages, claims, lawsuits, and/or other associated costs including Water Utility
costs for labor, equipment and materials.
703.4 Excavation.
(1) Construct water mains and appurtenances in open trenches and in a manner to protect the pipe and
appurtenances from unusual stresses at all times.
(2) When permitted by the Engineer in writing, water mains may be installed by tunneling and/or
jacking methods in lieu of open trenching. Prepare and submit to the Engineer in writing, the details
of construction including a bore pit plan and according to Article 703 – ‘Repairs and Alterations’.
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703.4.1 Trench Excavation:
(1) Provide all sheeting, bracing and/or shoring necessary to protect the work, existing property,
utilities, pavement, etc., and to provide safe working conditions in the trench. All costs of sheeting,
bracing and/or shoring is considered incidental to any work which necessitates it.
(2) When not in use, remove sheeting and bracing, unless permission to leave in-place has been given
in writing by the Engineer.
(3) Excavate trenches in conformity with the required alignment and grades as shown on the drawings
and as laid out in the field by the Engineer.
(4) Remove all vegetation and topsoil along the trench line to the width of the proposed trench before
beginning excavation.
(5) Deposit material excavated from the trench on the sides of the trenches and excavations, beyond
the reach of slides. Transport material to spoil banks as an alternative.
(6) Properly dispose of surplus material at no additional cost to the City. Surplus material includes but
is not necessarily limited to:
1. Vegetation from the trench line.
2. Excavated rock or cobbles in excess of 6-inches in diameter.
3. Boulders (per Article 704).
4. All other material from excavation not needed or suitable for backfilling trenches.
(7) For water main construction, the width of the trench shall be such as to leave a clear space of not
less than 6-inches between the earth wall, or the supporting sheeting or bracing where such is used,
and the sides of the pipe. The trench width established by this pipe clearance, measured at the
spring line, shall be applicable to that portion of the trench from 1-foot above the top of the pipe
to the bottom of the trench.
(8) On streets opened to traffic, on restricted easements, and other specified locations, minimize the
width of the trench at the ground surface to the extent possible to accommodate the pipe installation
and any necessary sheeting or bracing.
(9) The Engineer reserves the right to limit the extent of excavation depending on the nature of the soil
and other conditions.
(10) As ordered by the Engineer due to trees, fences, buildings, shrubs, etc., dig trenches by hand.
703.4.2 Excavation in Poor Soils:
(1) If, in the opinion of the Engineer, an artificial foundation is necessary because of the nature of the
excavated material, excavate the unsuitable material and replace with suitable specified material
to produce an acceptable pipe foundation.
(2) The undercut depth shall be as directed by the Engineer but shall be a minimum of 1-foot below
the bottom of the pipe. Any work involved in forming a satisfactory foundation at depths of 1-foot
or less below the bottom of pipe will be considered to be incidental to the work.
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(3) Backfill this portion of the trench with specified approved bedding material and mechanically
compact the select fill prior to laying the pipe. Limit the width of the trench excavation to the
outside diameter of the pipe plus 2-feet, plus the amount necessary for sheeting and/or bracing.
(4) Excavation beyond the allowable 1-foot shall be considered undercut and will be paid as specified
for undercut.
703.4.3 Dewatering:
(1) In accordance with Part V of these Specifications, remove by pumping, bailing, or otherwise, any
water that may accumulate or be found in the trenches and other excavations.
(2) Form all dams, flumes or other works necessary to keep the trenches or excavations entirely clear
of water while the water mains and their appurtenances are being installed.
(3) Direct all water from excavations, so as not to flow over or damage private or public property.
(4) All costs of dewatering are considered to be incidental to the associated work.
703.4.4 Removal of Conflicting Utility Pipes:
(1) Abandoned utilities which conflict with new water main installations are to be removed from the
trench and properly disposed of. Utility pipes to be removed that are in the same trench as new
water main will not be additionally compensated, and are considered to be part of the new pipe
installation. This applies to any abandoned pipe or conduit that is identified on the plans for
removal, or any unidentified abandoned pipe or conduit that is smaller than 10 inches in diameter.
Removal of unidentified abandoned pipe or conduit that is 10 inches in diameter or larger will be
considered as Extra Work.
(2) If the utility to be removed ends along a pipe run, as opposed to ending at a structure, end the
removal with a saw cut of the existing pipe and plug the remaining end(s) as directed by the
Engineer. Refer to bid item “Pipe Plug for Water Main Installation” for applicable practice.
703.4.5 Trench Bottom:
(1) The trench bottom must be true and even to fully support the bedding material and the pipe along
its entire length.
(2) As necessary, remove and replace poor subgrade materials, including loose sand, in accordance
with Section 703.4, Excavation in Poor Soils.
703.4.6 Bell Holes:
(1) Provide holes for pipe bells at each joint.
(2) Holes should be no larger than necessary for joint assembly, including installing the required
overlaps for polyethylene encasement, and assurance that the pipe will lay flat within the trench.
703.5 Temporary Support.

(1) Under no circumstances shall new water main pipe be used to support any underground facilities,
structures or any other objects. If new water main pipe is used for support, the pipe will be rejected,
Iss. 01/17/2023-Part7.docx 14
tagged by the City as rejected pipe, and will be immediately removed from the job site. The rejected
pipe shall not be used on any other City projects.
703.5.1 Temporary Water Main Support:
(1) Temporarily support water mains whenever 12 or more lineal-feet of main is exposed for a period
of 48-hours or longer. Exposure may be perpendicular, parallel or at any angle to an opening or
trench.
(2) Submit a support plan designed and stamped by a State of Wisconsin Licensed Professional
Engineer to the Engineer a minimum of 2 working days before the exposure is anticipated to occur.
(3) The Engineer reserves the right to require immediate temporary support of any exposed pipe in the
case of a justifiable concern for the integrity of the pipe, worksite or public safety.
(4) The Engineer reserves the right to pressure test or re-test any pipe which has been subjected to
temporary support. In the event of a failed test, correct any defects until the pipe passes pressure
testing at no additional cost to the City.
703.6 Backfilling and Compaction.

703.6.1 Pipe Bedding and Cover:
(1) Properly construct water pipe bedding material in the trench pipe zone to prevent settlement of
pipes and/or fittings and to avert excessive pressure on the pipes. As depicted in Standard Detail
Drawing 7.01 – Typical Water Pipe Trench, the pipe zone extends from the trench bottom, located
at least 6-inches below the bottom of the pipe, to the top of the cover material, located at least 12-
inches above the top of pipe.
(2) Install water pipe bedding and cover material in accordance with the following requirements:
1. Bedding material shall be either washed gravel, clear stone, limestone screenings or sand, in
meeting the requirements of Section 502.1(d) of the Standard Specifications. Crushed stone is
not acceptable bedding material for water pipes unless authorized by the Engineer.
2. Prior to laying the pipe, place at least 6-inches of compacted bedding material to form the base
of the pipe zone. Compact to at least 95% maximum density.
3. Prepare bell holes, as necessary, in accordance with Section 703.4 of the Standard
Specifications.
4. After the water main has been laid, place bedding material to the spring line of the pipe and
manually chuck/work material around the base of the pipe to form a secure pipe foundation.
Use of mechanical compaction equipment is not permitted while forming the pipe foundation.
Use caution to avoid damaging the pipe and/or the polyethylene encasement.
5. After the pipe foundation is formed, place bedding material to the top of the pipe zone, located
12-inches above the top of pipe (minimum). Compact bedding and cover material using a hand-
operated mechanical compactor to a minimum of 95% maximum density.
Iss. 01/17/2023-Part7.docx 15
703.6.2 Trench Backfill Requirements:
(1) Backfill trenches and excavations immediately after the water main and appurtenances have been
installed and placement of the bedding and cover material has completed.
(2) Close trenches at the end of every day.
(3) Backfill to the original surface elevation or otherwise specified elevation. In the event of a shortage
of material to perform this work, including replacement as may be required by rock excavation or
removal of boulders, provide the necessary fill material at no cost to the City.
(4) Except as may be necessary in compacting and backfilling, do not walk or work on installed pipe
until the trench has been backfilled to an elevation at least 2-feet above the top of the pipe. Do not
take backfill material from trench walls below an elevation 2-feet above the top of pipe.
(5) Evenly place backfill material so that no unbalanced pressures are placed upon the water system.
Backfill material may be dumped directly into the trench from trucks when the amount of material
to be dumped is controlled by proper equipment.
(6) Deposit, spread and level backfill material in layers not exceeding 12-inches in thickness before
compacting. Compact each layer to the density specified herein before placing the succeeding
layer. When the material being compacted is of a granular nature and the compacting equipment is
adaptable for the purpose, the thickness of the layer may be increased to a maximum of 24-inches
at the Engineer’s discretion, provided the required compaction density is obtained.
(7) Only use heavy equipment in the trench for compaction or other purposes if the pipe is adequately
protected and the Engineer approves. Trucks, vehicles, or other equipment are not allowed within
the limits of the trench prior to the completion of the backfilling operations.
(8) Dump imported backfill material along the top of the trench beyond the reach of slides. Do not
store imported material such that it increases the stresses on the trench section.
(9) Carefully draw and remove any required sheathing and bracing such that it will not disturb the
completed work. Carefully fill and compact any voids created by the removal of sheathing and
bracing with approved backfill material.
(10) Backfilling of structures shall be done in accordance with Article 301 – ‘Protection of the
Concrete’.
(11) Whenever possible, backfill trenches and other excavations with materials excavated during the
course of the work.
(12) Do not include vegetation, stones, or fragments of broken rock in excess of 6-inches in any
dimension in the backfill.
(13) Note that the Engineer may reject material due to:
1. Unacceptable moisture content.
2. Unacceptable gradation or composition
3. The presence of frozen material.
4. Remove all rejected materials from the site.
Iss. 01/17/2023-Part7.docx 16
703.6.3 Compaction Requirements:
(1) Mechanically compact backfill layers in trenches and excavations to thoroughly consolidate the
material to the density specified and to not damage or disturb the pipe or other structures.
(2) See Section 703.6.1 – Pipe Bedding and Cover, for compaction requirements of the bedding and
cover material in the pipe zone of the trench.
(3) Begin mechanical compaction of the trench zone backfill material when the depth of the backfill
material is 2-feet above the top of the pipe. (In the case of structures, begin compaction of the
backfill material with the placing of the first layer of backfill material).
(4) The Engineer will perform compaction testing as necessary to verify uniformity of compaction.
(5) Compaction Density Requirements:
1. From 2-feet over the pipe to within 3-feet of the bottom of subgrade:
A minimum of 90% of maximum density.
2. Within 3-feet of the bottom of subgrade:
A minimum of 95% of maximum density.
(6) Determine maximum density in accordance with the Standard Method of Test for the Moisture-
Density Relations of Soils, ASTM Designation: D 1557, Method D, latest revision. Replace the
fraction of material retained on a ¾-inch sieve, with No. 4 to ¾-inch material.
(7) Determine the density of compacted backfill in accordance with one of the following: Test for
Density of Soil-in-Place by the Sand-Cone Method, ASTM Designation: D 1556, latest revision,
or Test for Density of Soil and Soil-Aggregate in Place by Nuclear Methods, ASTM Designation:
D 2922, latest revision.
(8) In the event that the material in the density sample differs in percentage of aggregate retained on a
No. 4 sieve from that in the sample upon which maximum density was determined, adjust the
maximum density in accordance with approved procedures.
(9) In the event of inadequate moisture in the backfill materials, add water as necessary to obtain the
required compaction.
(10) Whenever the work of installing water pipes takes place during freezing weather, follow the
specifications for trench compaction above, if practicable. If the specified compaction cannot be
achieved, and the Engineer determines that the work may not be suspended until more favorable
weather conditions exist, proceed as follows:
1. Remove all frozen material in the trench at the beginning of the day’s work.
2. Do not compact frozen materials.
3. Compact material in 6-inch maximum lifts.
4. Compact to densities specified herein.
(11) If the top 3-feet of material does not meet 95% of maximum density, remove the material and place
Select Fill using 6-inch maximum lifts and compact to 95% of maximum density.
Iss. 01/17/2023-Part7.docx 17
(12) As a guideline, no construction will be permitted when the temperatures are too cold to achieve the
specified compaction of the backfill. Ensure that temperatures are at least 15ºF and rising, with
winds less than 10 mph, before considering working in freezing conditions.
703.6.4 Embankments:
(1) Where the grade of the water main is such that the top surface of the pipe requires protection,
construct an embankment over the pipe.
1. Embankment height:
Specified by the Engineer and adequate to provide proper protection.
2. Embankment width:
Minimum of 2-feet wider than the external diameter of the pipe at the top.
(2) Embankment side slopes:
(3) A ratio of not less than 2-feet horizontal to 1-foot vertical from the top of the embankment to the
existing ground surface.
(4) Use surplus acceptable excavated material or, if required, furnish other approved material for
embankment construction. Placing and constructing the embankment over the pipe is incidental.
(5) If imported material is required by the Engineer to complete the embankment over the pipe, only
the authorized imported fill quantities will be paid for as provided herein.
(6) Compact embankment material as required in Article 202 – ‘Standard Compaction’.
703.7 Connecting to Existing Water Mains.

(1) There are three types of connections to existing mains:
1. A plug-removal connection is a connection that requires the removal of a slip or mechanical

joint plug from an existing fitting or the end of a water main. Perform all work associated with
the plug removal connection per Article 704 - ‘Cut-In or Connect-To Existing Water System’.
2. A cut-in connection is a connection that requires the installation of a new fitting or valve in an
existing water main. Perform all work associated with the cut-in connection per Article 704 -
‘Cut-In or Connect-To Existing Water System’. Cut-in connections to HDPE water mains shall
also be constructed in accordance with Article 704 - ‘Horizontal Directional Drill Pipe’.
3. A live-tap is a connection in which the main is tapped under pressure and in-service while a
tapping valve is installed by the City. Furnish the ditch as necessary for the City to make the
tap and perform the associated cut-off and cap of the existing water main per Article 704
‘Furnish Excavation and Ditch for Live Tap’. Isolate and depressurize all live-tap connections
on any PVC, HDPE and CIPP-lined water mains prior to providing the ditch to the City.
(2) Install a high potential galvanic anode per Section 704.31 – ‘Furnish and Install Anode’ at all
water main connections consisting of new ductile iron water main connecting to a dissimilar
existing water main material, including unwrapped ductile iron pipe, or as otherwise directed by
the Engineer.
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1. Anode installations are not required at locations where new ductile iron pipe connects to service
lateral piping, including large-diameter service lateral piping, unless otherwise specified on the
plans or required by the Engineer.
703.8 Water Main Shutoffs.

(1) Do not interrupt water service without prior notification to all affected residents and property
owners. Ensure that all street-facing and/or visible entrances and all addresses of multi-unit
properties are included separately in the notification distribution.
(2) With notification distributions, it is recommended to include a request to avoid using water fixtures,
faucets or water-sensitive appliances during the service interruption, and then opening an outside
spigot or cold water faucet on the lowest level of the property after service has been restored.
(3) When requested and furnished by the Engineer, post terrace signs as part of the notification
distribution. Carefully remove and return all posted terrace signs to the Engineer upon completion
of the service interruption.
(4) In the case of an emergency or an unplanned shut-off, notify all affected residents and property
owners during or immediately after the water is turned off.
(5) Minimum requirements for all planned shut-offs:
1. Provide 2 working days notice to affected water users.
2. The shut-off may not begin earlier than 8:00 AM.
3. The shut-off may not exceed 8-hours.
(6) In the event a planned shut-off is anticipated to require more than 8-hours, re-notify all affected
water users prior to the expiration of the time limit listed on the original notification.
(7) Perform all shut-offs as proposed in the Contract Documents. The proposed shut-offs are provided
for reference purposes to aide planning connection point isolation and preparing water user
notification lists for planned outages. Propose any alternative connection methods which differ
from the proposed shut-off in accordance with Article 703 – ‘Repairs and Alterations’.
(8) Obtain prior authorization from the Engineer and be responsible for all valve turnings. Be properly
equipped at all times for doing such work.
(9) Any water service or plumbing problems which arise as a result of either planned or emergency
water main shutoffs or any associated work, are the Contractor’s responsibility to promptly resolve
at no cost to the City or Madison Water Utility.
(10) To reduce the likelihood of draining private water systems and/or associated private plumbing
problems, it is required to close all service valves and/or curb stops on all 1.5-inch or larger laterals
prior to removing the main from service.
(11) Additionally, it is required to close all service valves and/or curb stops at properties without
accessible hose spigots or other outside plumbing connections.
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703.9 Mechanical Joint Pipe and Fittings.

(1) A mechanical pipe joint is made by compressing a rubber gasket between a bell, cast on the end of
one pipe, and a gland that slides along the plain end of the pipe to be joined. The joints are tightened
using nuts and bolts.
(2) Assemble mechanical joints in accordance with AWWA C600 – latest revision.
(3) Restrained joints using mechanical joint-restraint retainer glands shall have bolts tightened in
accordance with the manufacturer’s installation specifications.
(4) Before slipping the gland and the gasket onto the plain end for joint assembly, lubricate both the
gasket and the plain end of the pipe with an approved pipe lubricant meeting the requirements of
ANSI/AWWA C111/A21.11 - latest revision.
(5) Place the gland on the plain end with the lip extension toward the joint, followed by the gasket
with the narrow edge toward the joint. Insert the pipe into the bell and press the gasket firmly and
evenly into the gasket recess in the bell keeping the joint straight during assembly. Push the gland
toward the bell and center it around the pipe, with the flange lip against the gasket. Insert bolts and
hand tighten nuts. Deflect pipe after assembly, but before tightening bolts.
703.10 Thrust Restraint.

(1) Where required, provide thrust restraint by one of two methods:
1. A combination of concrete thrust blocking and mechanical joint restraint.
2. A combination of push-on restrained joint pipe, or other approved restrained joint pipe, and
mechanical joint restraint.
(2) Regardless of the restraint method employed, restrain all mechanical joints using mechanical joint-
restraint retainer glands per Section 702.4.2 – ‘Mechanical Joint Restraints,’ installed per the
manufacturer recommendations. Additionally include concrete blocking at all hydrant installations,
cut-in connections, branch tee connections and live-tap connections, per Standard Detail Drawing
7.13.
(3) Any water main stub without horizontal anchoring connections within 20-feet of the dead-end, or
service lateral pipe stub greater than 4-inches in diameter requires restrained joint pipe along all
pipe joints of the stub.
(4) Any pipe joints located within 10-feet of a valve connection must utilize restrained joint pipe.
703.10.1 Concrete Thrust Blocking:
(1) Where concrete blocking serves as the thrust restraint method, block all hydrants and fittings,
except vertical down bends, per the required bearing area in the table below and Standard Detail
Drawing 7.13. Block vertical down bends per Standard Detail Drawing 7.14. Restrain per Standard
Detail Drawing 7.15 only where specified or approved by the Engineer.
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Required Undisturbed Bearing Area of Concrete Thrust Blocking (Square Feet)

90º Horizontal
Bend, Plugged
Tee, Wye, Cross or Tee 45º 22-1/2º 11-1/4º
Fitting Hydrant, (Plugged on Horizontal Horizontal Horizontal
Size(In) Plug or Cap Run) Bend Bend Bend
4 0.9 1.3 0.7 0.4 0.2
6 2.1 3.0 1.6 0.8 0.4
8 3.8 5.3 2.9 1.5 0.4
10 5.9 8.3 4.5 2.3 1.2
12 8.5 12.0 6.5 3.4 1.8
16 15.1 21.3 11.5 6.0 3.2
20 23.6 33.3 18.0 9.4 4.9
24 33.9 48.0 26.0 13.5 7.1
30 53.0 75.0 40.6 21.1 11.1
Note: Listed areas are based on a test pressure of 150 psi and an allowable soil bearing pressure
of 3,000 pounds per square foot. To compute bearing areas for different test pressure, use the
following equation: Bearing area = (Test Pressure ÷ 150) x (Table Value)
(2) Concrete thrust blocking must be at least two-feet thick over the entire bearing area.
(3) On hydrants and fittings requiring less than 4-square feet bearing area use either cast-in place
concrete, precast concrete thrust block or solid concrete blocks placed between the appurtenance
and the undisturbed wall of the trench. Fill all voids with compacted clear stone or screenings.
(4) For fittings requiring 4-square feet bearing area or greater, use only precast concrete thrust block
or cast-in-place concrete meeting the requirements of Article 301 of these Specifications and a
minimum strength of 3,000 psi at 7-days. Protect the concrete from freezing for a minimum of 24-
hours after placement.
(5) Do not perform pressure testing within 72-hours of pouring the thrust block. A 9-bag concrete mix
may be authorized by the Engineer upon request.
(6) Do not extend the concrete blocking beyond the joint. Protect all nuts and bolts from the concrete
during pouring so they can be removed without damaging the thrust block.
(7) Do not backfill over thrust restraint blocking until it has been inspected by the Engineer. If
backfilling takes place prior to the inspection of the blocking, the Engineer may require the
blocking to be re-exposed for inspection at no additional cost to the City.
703.10.2 Joint Restraint:
(1) Where joint restraint serves as the thrust restraint method, with the exception of vertical bends,
restrain all push-on joints within the lengths specified in the ‘Required Joint Restraint Distance
from Fitting’ table below. Restrain vertical bends per Standard Detail Drawing 7.16.
(2) Restrain push-on joints with the pipe manufacturer’s approved joint restraint locking gasket per
Article 702.
Iss. 01/17/2023-Part7.docx 21
(3) Restrain all joints in both directions beyond all mechanical joints per Article 702 and Article 703
– ‘Mechanical Joint Pipe and Fittings,’ including temporary mechanical joint connections.
REQUIRED JOINT RESTRAINT DISTANCE FROM FITTING (FEET)
FITTING TYPE 4-IN 6-IN 8-IN 10-IN 12-IN 16-IN 20-IN 24-IN
TEE: RUN OR CROSS: PLUGGED 10 10 10 10 10 20 20 20

TEE: BRANCH 10 10 10 10 10 10 10 10
DEAD END (Valve/Cap/Plug/Hydrant/etc.) 30 45 60 70 80 110 140 160
90° HORIZONTAL BEND 10 15 20 25 25 30 40 50
45° HORIZONTAL BEND 5 10 10 10 15 15 20 25
22.5° HORIZONTAL BEND 5 5 5 5 10 10 10 15
11.25° HORIZONTAL BEND 3 3 3 3 5 5 5 5
REDUCER: SIZE x 4” - 25 45 60 75 100 130 150
REDUCER: SIZE x 6” - - 25 45 60 90 120 145
REDUCER: SIZE x 8” - - - 25 45 80 110 135
REDUCER: SIZE x 10” - - - - 25 65 100 125
REDUCER: SIZE x 12” - - - - - 50 85 115
REDUCER: SIZE x 16” - - - - - - 50 90
REDUCER: SIZE x 20” - - - - - - - 50
HYDRANT RESTRAIN ALL JOINTS ON HYDRANT LEAD
NOTES:
SOIL TYPE = GM (SILTY GRAVELS & GRAVEL/SILT/SAND MIXES) DEPTH OF BURY = 6-FT
SAFETY FACTOR = 1.5 TRENCH TYPE = 4 TEST PRESSURE = 150 PSI
703.10.3 Alternate Restraint Methods:
(1) For locations where the Engineer determines one of the two approved restraint methods will not
provide adequate thrust restraint or is impractical, the Engineer may require an alternate means of
restraint. Alternate thrust restraint methods include those shown in Standard Detail Drawings 7.15
and 7.17. Alternate thrust restrain methods are to be used only when specifically authorized.
(2) Requirements:
1. Where pipe is used for an anchor, provide a sufficient length to fully restraint the fitting.
2. When using threaded rod for restraint use ¾-inch 304 stainless steel threaded rod with stainless
steel nuts and washers.
(3) The contractor may propose alternate restraint methods in accordance to Article 703 – ‘Repairs
and Alterations’.
703.11 Polyethylene Encasement.

(1) Encase all ductile iron pipe, joints, and fittings in polyethylene wrap installed per the requirements
of the American National Standard for Polyethylene Encasement for Ductile Iron Pipe Systems
(ANSI/AWWA C105 - latest revision) and the manufacturer’s requirements. All cuts and repairs
to the polyethylene wrap shall be in accordance with ANSI/AWWA C105 and the manufacturer’s
requirements.
Iss. 01/17/2023-Part7.docx 22
(2) Install polyethylene encasement with a minimum overlap of 1-foot at all joints. Using adhesive
tape that will bond in all weather conditions, tape the polyethylene wrap every 3-feet and at joints
to prevent soil from coming into contact with the pipe.
(3) Carefully place backfill material to prevent tears and punctures in the polyethylene encasement.
Promptly repair any tears and punctures per the manufacturer’s recommended procedures.
(4) When connecting to or tapping into existing or new polyethylene encased pipe, wrap two or three
layers of tape completely around the pipe at the connection/tap location. Mount the tapping
machine on the taped area and make the tap directly through the tape and polywrap. Install the
corporation stop and inspect the area for damage, repair prior to backfilling, as necessary.
(5) Consult the Engineer if it is determined that a proposed connection may not be performed as
described above. Upon authorization, repair or replace any polyethylene wrap which was cut away
to allow for the connection or tap. Include the required overlap and taping requirements as
described herein.
703.12 Copper Service Laterals.

(1) Provide and install saddles on all service lateral taps on new or existing PVC, HDPE, or CIPP-
lined water mains. Use a standard valve box in lieu of a curb box, with no rod or rings required,
for all 1-1/2-inch and 2-inch services.
(2) Direct tap all 1-inch service laterals into ductile iron or cast iron water mains.
(3) Service saddles are required for all 1-1/2-inch and 2-inch service connections. Service saddle
material requirements are identified in Section 702.5.2 - Saddles.
(4) Use a pipe cutter to cut all copper tubing. After the copper is cut, the use of a copper rounding tool
and deburring tool is required. Hacksaws or other such devices to cut copper tubing are not
permitted.
(5) Excavate and expose the area on the water main for new service connections, as noted on the
drawings or as otherwise instructed by the Engineer. Maintain a separation distance of at least 18-
inches between adjacent service taps and between a service tap and a pipe joint or fitting. Locate
the tap on the upper half of the main between a 45º and 60º angle from the vertical plane,
perpendicular to the water main and on the side of the main to which the service extends.
(6) Tap the water main and install the corporation stop using a tapping machine specifically designed
to tap water main under pressure. No other method of tapping the water main will be allowed. Tap
the main through two or three layers of polyethylene adhesive tape wrapped around the main and/or
repair and replace any cut or removed polyethylene encasement following the tap to ensure that
the water main is fully protected.
(7) A 45-degree service bend fitting is required to be attached directly to the flare threaded outlet of
the corporation stop. Service fitting material requirements are identified in Section 702.5.4
‘Corporation Stops and Service Fittings.’
(8) After the tap has been made and the corporation stop and bend have been inserted, extend the
copper tubing straight out from the bend a minimum of 12 inches. Then, loop the copper tubing
back toward the main, then back away from the main to form the shape of a vertical “S”. Ensure
that the “S” loop is of sufficient size so that it uses a minimum of 2-feet of copper tubing. Ensure
Iss. 01/17/2023-Part7.docx 23
that the highest portion of the loop is not higher than the top of the water main. Wrap any copper
service within 3-feet of the main with polyethylene encasement.
(9) Lay the service flat to the property line or otherwise indicated point of termination. Provide a
minimum of 6-feet of cover below finished grade.
(10) Place at least 1-foot of approved bedding material around the copper service pipe. The bedding
material is considered incidental to the cost of backfilling the service lateral trenches. Protect all
laterals and appurtenances from damage when backfilling. Stones 3-inches in diameter or larger
are not allowed within 18-inches of the copper service. Backfill containing rocks 3-inches or larger
may not be placed around curb boxes.
(11) Restore any disturbed terrace or turf areas associated with the lateral installation work. Any terrace
or turf restoration work is considered incidental to any work associated with service laterals.
(12) Coordinate with property owners to allow for flushing service laterals both prior to and
immediately after any work impacting a service. Resolve any problems with property owners,
including but not limited to problems regarding discolored water or low/no water flow. See Section
703.8 ‘Water Main Shutoffs’ for additional information.
(13) Repair any damage to new or existing service laterals, curb stops or curb boxes resulting from
adjacent excavations located within 5-feet of the water lateral at no cost to the City.
703.12.1 Discovery of Lead Service Laterals:
(1) If discovered, replace any active lead service laterals with new copper service laterals. Notify the
Engineer immediately upon discovery of any active lead service laterals. Do not proceed with the
service replacement work until authorized by the Engineer.
(2) Coordinate the replacement of lead service laterals with the property owner and the property
owner’s plumber. Assume that the property owner may have delays in making the connection to
the new copper service. To the extent practical, either plan for up to 14 calendar days where the
excavation at the curb stop may have to remain open while the old service remains in use. Protect
and maintain all excavations throughout this delay with attention to public safety. Otherwise, the
excavation may be backfilled, but must be re-excavated if the property owner has scheduled for
the service replacement to occur within 14 calendar days of the lead service discovery. No
additional compensation will be considered due to the impact of this delay or the failure to
coordinate with the impacted property owner or plumber.
(3) If authorized by the Engineer, to meet project schedule requirements or weather constraints, the
new copper service may be temporarily connected to the existing lead service.
703.13 Disinfection.
(1) Conform disinfection of materials, procedures and requirements to AWWA C651 – Standard for
Disinfecting Water Mains - latest revision, except as otherwise required herein.
(2) Prevent dirt, mud, muddy water, or other foreign matter from entering any water pipe or fittings
before, during, or upon installation.
(3) Furnish and install a watertight plug for all open ends of pipe and fittings whenever work is
temporarily stopped, including during work breaks or overnight. Failure to properly plug and
Iss. 01/17/2023-Part7.docx 24
protect the pipe during construction may result in additional costs for all work and materials
necessary for cleaning pipes and fittings contaminated during construction.
(4) Deposit the following amounts of Calcium Hypochlorite (HTH or approved equal - 65% available
chlorine by weight) in each 20-foot length of pipe:
Amount of HTH or approved equal

Pipe Diameter (inches)
required (ounces)
4 1
6 2
8 3-1/2
10 5-1/2
12 7
16 14
(5) Unless otherwise authorized by the Engineer, not more than 20-feet of pipe or fittings may be
swabbed cleaned prior to lowering into the trench.
(6) When swabbing is permitted, disinfect the subject material by swabbing or soaking thoroughly all
contact surfaces with a concentrated (1 percent available chlorine or greater) chlorine solution.
The solution may be prepared by adding 2 oz of Calcium Hypochlorite (HTH or approved equal -
65% available chlorine) or 26 oz household bleach (5 percent available chlorine) to 1 gallon of
water.
(7) Applicators (rags, mops, brushes, sprayers) must be clean and cannot be used for other purposes.
(8) Proper personal protection, such as rubber gloves, goggles, and potentially respiratory protection
should be worn when performing this work.
703.14 Flushing.
(1) Flush out the highly-chlorinated disinfection water after meeting the required contact time.
(2) The City will furnish up to 300-feet of flushing hose and execute the water main flushing. The
Contractor is responsible to furnish any additional lengths of hose for flushes requiring more than
300-feet of hose.
(3) Provide labor to assist the Engineer with valve turning for the duration of the flushing operation.
(4) Flushing segments may not to exceed 1,200-feet in length unless authorized by the Engineer.
(5) Approved flushing devices are either standard 5-¼-inch hydrants or a standard 2-inch diameter
flushing/blow-off device, constructed of rigid potable water pipe discharging between 2-feet and
4-feet above the surface in accordance with SDD 7.07 – 2-IN TEMPORARY FLUSHING/BLOW-
OFF FOR 8-IN PIPE AND SMALLER.
(6) Prior to the City arriving on-site to execute the flush, prepare the flushing discharge point to ensure
a consistent flushing velocity.
Iss. 01/17/2023-Part7.docx 25
(7) Ensure affected stormwater inlets are protected, clear of debris and drain functionally. Flushing
activities shall not create flow paths which result in silt, mud, debris or other sediment washing
into sewer systems or beyond the disturbance limits of the jobsite.
(8) Discharge to the stormwater sewer system whenever possible. Discharge to the sanitary sewer
system may be permitted only when no other option exists.
(9) Discharge to Storm Sewer System:
1. Inform the Engineer, in writing, of the intent and means to flush water main to the storm sewer
a minimum of 2-working days prior to the proposed scheduled flush.
2. Note that the Engineer will schedule the next available flushing crew to perform the flush.
3. Note that all discharge to the storm sewer will be de-chlorinated by the Engineer.
(10) Discharge to Sanitary Sewer System:
1. Inform the Engineer, in writing, of the intent and means to discharge flushing water to the
sanitary sewer system.
2. Verify with the Engineer that other discharge options are unavailable.
3. With the consent of the Engineer, obtain a permit for approval to discharge flushing water to
the sanitary sewer system from the City of Madison Engineering Department.
4. The Engineer will schedule flushing operations no sooner than 2 working days from the time
the permit is requested (the timeframe for permit approval is 2 working days).
5. Obtain permit approval in advance of flushing operations.
6. The Water Utility will pay all costs associated with the sanitary sewer discharge permit.
(11) To obtain a sanitary discharge permit, call City Engineering at (608) 267-1995 and provide the
following information:
1. Contractor contact information.
2. Requested time and date of discharge.
3. Diameter and length of the water main to be flushed.
4. Estimated discharge volume.
5. Location of the proposed sanitary access structure.
(12) Do not exceed the permit-approved flushing rate.
(13) Do not flush to any location other than the permit-approved sanitary access structure.
(14) Proceed with flushing until the Engineer deems the flushed sections of water main to be adequately
de-chlorinated.
(15) In cases where, for example, a downstream lift station is located, the Engineer may require a vac-
truck be provided at no additional cost to ensure that the station is not overwhelmed by discharge.
Iss. 01/17/2023-Part7.docx 26
(16) Vac-truck assistance and all other on-site assistance (outside of the standard flushing operations)
provided by the Engineer, City of Madison Engineering Department, or Madison Metropolitan
Sewer District will be billed on a time and material basis.
(17) In the event that the permit limit on discharge rate to the sanitary sewer is such that using the
sanitary sewer would require extensive time, or the flushing operation would be determined to be
ineffective, the Engineer may require an alternative flushing plan at no additional cost to the City.
(18) The discharge volume is estimated to be three times the volume of water contained in the section
of main to be flushed. Estimates in CCF (100 cubic feet) calculated as:
 (3.14) * D 2 * L 
V = 3*  
 400 
Where :
V = Flush Volume in CCF
D = Pipe Diameter in Feet ( see below)
L = Pipe Length in Feet
D (in) = D ( ft )
6 0.50
8 0.67
10 0.83
12 1.00
14 1.16
16 1.33
18 1.50
20 1.67
22 1.83
24 2.00
703.15 Testing.
(1) Newly installed water mains shall undergo water quality testing and hydrostatic pressure testing
prior to final acceptance by the City. The mains may also be tested for electrical conductivity
through the joints. Repairs or replacement of any defective work is to be done at no additional cost
to the City.
703.15.1 Conductivity Testing:
(1) Any damage to asphaltic or epoxy coating materials and/or welded bonding strap connections
require at least 2 mils of a corrosion resistant, bituminous, or rubberized undercoating material
installed per manufacturer’s recommendations.
Iss. 01/17/2023-Part7.docx 27
(2) Complete all backfilling and obtain approval of the hydrostatic pressure tests prior to performing
conductivity testing. The Engineer is to be witness and verify all conductivity testing procedures,
test section lengths, and results.
(3) Testing of the first section of pipe installed may be required by the Engineer to demonstrate that
the pipe is being installed in an acceptable manner.
(4) Furnish approved testing equipment. Perform test while the newly installed main is at normal
operating pressure with all air expelled.
(5) Repair or replace any defective areas noted during the conductivity testing to the satisfaction of the
Engineer. Any required repairs or replacement shall be done at no cost to the City.
(6) When the connection to the existing system is not made with a valve, test on the existing section
of main to the first available valve(s) to determine the condition of the system. Alternatively,
provisions may be made to test the work separately (prior to connection to the existing system),
with the Engineer’s approval.
(7) Make connections for the test at fire hydrants or valves:
(8) Hydrant connection requirements:
1. In the open position with the caps on during the test.
2. Clamp the cable to the hydrant standpipe and flange bolt.
3. Do not use the hydrant-operating nut as a terminal during the test.
(9) Where hydrants or valves are not available, connections will be made to straps welded directly to
the pipe.
(10) Use a length of insulated wire that can reach from one connection to the other (the “external
circuit”). Testing the external circuit may be conducted three ways.
(11) Method One:
1. Measure the resistance of the external circuit with an ohm-meter and record this number prior
to testing the pipe length.
2. Hook the external circuit wire to the new main as previously described and take a new
measurement with the same ohmmeter.
3. In an electrically continuous length of main, the total resistance measured should be just
slightly more than that of the external circuit – generally no more than 2-3 ohms. Instances of
the measured total resistance measured being significantly greater, equate to evidence of
defective electrical contact in the pipe.
4. Isolate and correct defective segments, if required. Re-test until the requirements are met.
(12) Method Two:
1. Display conductivity by the reactivity of “tester” devices, such as a low-wattage light bulb with
a battery. Any such equipment will be subject to approval of the Engineer.
Iss. 01/17/2023-Part7.docx 28
2. Hook the external circuit wire to the new main as previously described and connect the external
circuit to the tester.
3. Instances of non-reactivity in the tester equate to evidence of defective electrical contact in the
pipe.
4. Isolate and correct defective segments, if required. Re-test until the requirements are met.
(13) Method Three:
1. Conductivity may be verified through the use of an energized underground utility locating
device, which successfully demonstrates all newly installed lines are located correctly and the
location signal is continuous along the entire length of the line.
703.15.2 Water Quality Testing:
(1) Perform water quality testing procedures to AWWA C651 – Standard for Disinfecting Water
Mains - latest revision, except as otherwise required herein.
(2) Test water main after a section has been installed and the trench is backfilled. Test sections are not
to exceed 1,200-feet in length. A separate test is to be performed for each branch of main.
(3) Assist the Engineer in slowly filling the new main from an uncontaminated source by operating
the necessary valves. DO NOT operate any valves under any circumstances, except as directly
instructed to do so, by and in the presence of the Engineer.
(4) Loosen one nozzle cap per hydrant to allow air pockets to dissipate along the full length of the pipe
segment being filled.
(5) Hold the chlorinated water in the newly installed main for a minimum of 48-hours. Upon
commencement of the 48-hour period, schedule flushing and sampling activities with the Engineer.
(6) The Engineer will collect and submit samples for bacteriological testing. The newly installed
system will not be put into service until the Engineer receives a safe bacteriological sample result
from the certified lab.
(7) If a sample receives an unsafe test result, schedule with the Engineer to have the main flushed and
sampled two additional times, occurring at least 24-hours apart.
(8) If either of the two follow-up samples collected do not pass the test, disinfect the main again per
AWWA C651 and the chlorinated water again held in the pipe for a minimum of 48-hours.
(9) Following the 48-hour holding period, assist the Engineer with flushing the line again and re-
sampling.
(10) Repeat this process, at no additional cost to the City, until a safe sample is received from the City’s
designated testing lab. Cover all costs incurred by the Engineer, including any labor and material.
703.15.3 Hydrostatic Pressure Testing.
(1) Hydrostatically pressure test all new water main, including hydrants, in accordance with the
AWWA Standard for Installation of Ductile Iron Water Main (AWWA C600 - latest revision).
Iss. 01/17/2023-Part7.docx 29
(2) Hydrostatic pressure testing can be done through a newly installed hydrant, a temporary hydrant,
a temporary flushing/blow-off assembly per SDD 7.07, or a newly installed permanent service
lateral connection. Regardless of method selected to perform the pressure test, provide an above-
grade connection location for the Water Utility Inspector’s pressure gauge during the test.
(3) After the main has been declared bacteriologically safe by the designated testing lab, and following
the installation of service laterals on new private development work, or as soon thereafter
convenient for the Engineer, conduct a hydrostatic pressure test. On street reconstruction projects,
pressure test mains prior to making any water service lateral connections. All pressure tests shall
be witnessed and verified by the Engineer.
(4) Expel all air from the pipe prior to the engineer’s arrival to witness the start of the pressure test. If
hydrants or blow-offs are not available at high points, make the necessary taps at high points to
expel the air and insert plugs after the air is expelled.
(5) Hydrostatic Pressure Test Requirements:
1. Maximum test segment length of 1,200-feet.
2. 150 psi test pressure (minimum).
3. Minimum duration of 2-hours.
4. Test pressure may not drop below 125 psi at any point during the pressure test.
(6) The Engineer reserves the right to install a locking mechanism at the test gage or install direct-
connect pressure recorders for the test.
(7) Higher pressures and shorter durations may be considered upon request.
(8) Longer test segment lengths may be considered upon request.
(9) Use only clean, disinfected containers and equipment to add make-up water at the end of the
pressure testing to return to the original starting pressure of the test. Refill measurements are to be
done with a graduated container, measured in ounces.
(10) The Engineer reserves the right to require make-up water be added at any point during the pressure
test if the test pressure drops more than 5 psi during the test, which restarts the 2-hour testing
duration. Furnish all equipment, labor, and supplies necessary to apply pressure to the pipeline in
a manner satisfactory to the Engineer.
(11) The testing allowance (allowable makeup water) shall be no greater than as calculated in the
formula:
𝑆𝑆𝑆𝑆 √𝑃𝑃
𝐿𝐿 =
148,000
L = Gallons per hour
S = Length of test main in feet
D = Diameter of pipe in inches
P = Average pressure in pounds per square inch during testing

Iss. 01/17/2023-Part7.docx 30
(12) When testing against closed metal-seated valves, an additional testing allowance per closed valve
of 0.0078 gph per inch of nominal valve size is permitted.
(13) If the pipe line fails the pressure test, locate the leak and repair it to like-new condition. The
proposed repair method is to be reviewed by the Engineer and result in an end product that is equal
to, or better than new construction.
(14) Following location and repair of the leak, repeat the pressure test until a satisfactory result is
obtained. All costs associated with retesting the pipe line is considered to be incidental.
703.16 Finishing Work and Maintenance.

(1) Repair any structures or other features damaged during construction, including but not limited to:
1. Concrete, asphalt, and gravel pavements.
2. Stone flagging or paving.
3. Sidewalks, curbs and gutters.
4. Culverts.
5. Fences.
(2) Rebuild or re-lay all surfaces properly to the original line and grade in accordance these
Specifications, or in the absence of applicable specifications, to original condition.
(3) Prior to final acceptance by the Engineer, clean and grade the project area. Final payment will be
withheld until such work is completed in a manner satisfactory to the Engineer
(4) Maintain all repaired, restored, or replaced surfaces until final acceptance of the project by the
City.
(5) Repair, restore or replace all failures occurring during the guarantee period at no cost to the City.
703.17 Final Inspection.

(1) Final inspection will not be scheduled until:
1. Repair, replace or adjust valve boxes, valve box adaptors, curb boxes and hydrants.
2. Repair or replace any other features disturbed or damaged by construction activities.
3. All applicable finish work and maintenance is complete.
4. All water system testing is satisfactorily completed.
(2) When satisfied that all work is complete, notify the Engineer and schedule a final inspection at
least two working-days ahead of paving.
(3) Complete the final inspection with the Engineer, reviewing all project records and paperwork for
completeness and, if necessary, establish a punchlist of any remaining final repairs or adjustments
required prior to Madison Water Utility’s acceptance of the installed water system improvements.
Iss. 01/17/2023-Part7.docx 31
(4) Make the necessary repairs or corrections of any noted deficiencies and schedule a final
confirmation inspection, before final payment is made and installations are accepted by Madison
Water Utility.
(5) If noted deficiencies have not been adequately resolved at the time of the final confirmation
inspection, subsequent inspections will be required until satisfactory resolution of the noted
deficiencies have been completed. Any subsequent inspections required after the final confirmation
inspection are subject to charges of costs incurred related to any additional inspections.
703.18 Water Utility Construction Services.

(1) Construction services provided by the Engineer include:
1. Water main, hydrant and service construction inspection.
2. Water main filling.
3. Flushing.
4. Testing.
5. Live-tap installations.
(2) Schedule services as follows:
1. Between the hours of 7:00 AM and 3:00 PM.
2. Monday through Friday.
3. Provide two working days’ notice prior to commencing work.
(3) Requests for supplemental construction services occurring outside of the approved hours will be
subject to any associated overtime charges being billed.
(4) Do not schedule live-tap installations to occur outside of the approved hours.
(5) The Engineer reserves the right to decline any supplemental construction services which are
requested to occur outside of the approved hours.
(6) Upon request, the Engineer may authorize the Contractor to fill water mains. Do not proceed with
filling water mains unless authorization by the Engineer has been obtained in writing.
(6) Madison Water Utility owns and maintains the municipal water system consisting of all public
water mains and service laterals from the main to the curb stop or shut-off valve, or otherwise to a
distance of eight (8) feet within the public right-of-way. Beyond these limits, water service laterals
are privately owned and maintained and the Utility cannot provide utility locating services.
Iss. 01/17/2023-Part7.docx 32
ARTICLE 704 – BID ITEMS, MEASUREMENT AND PAYMENT
704.1 General.
(1) Visit the site prior to bidding and become familiar with the existing conditions. It will be the
responsibility of the Contractor to work with the utilities located in the right of way to resolve
conflicts during the construction process.
(2) Prices for the various items include all means to complete the work as specified, such as (but not
limited to):
1. Equipment.
2. Tools.
3. Materials.
4. Labor.
5. Related incidentals.
(3) The Water Utility will furnish tapping valves, tapping sleeves, and one valve box for all pressurized
taps 4-inches or larger. With this one exception, the Water Utility will not furnish any materials to
the Contractor unless specifically stated in the Contract documents.
(4) Only work that is completed and accepted in accordance with the terms of these Specifications and
the Contract Documents will be measured for payment.
704.2 Bid Items.

(1) Note that all requirements of Articles 701-704 and these Specifications, Standard Detail Drawings,
and Contract Documents are applicable to all bid items as described or otherwise considered
incidental. Include the costs of all required work in the unit prices that were bid in the Contract
Documents, unless specifically noted otherwise.
(2) This includes any sections of a bid item listed as “(Vacant)”.
(3) In the event of conflicting information within these Specifications, the bid items govern.
Iss. 01/17/2023-Part7.docx 33
704.3 Furnish & Install Pipe & Fittings.

4-Inch, Bid Item 70001; 6-Inch, Bid Item 70002; 8-Inch, Bid Item 70003; 10-Inch, Bid Item
70004; 12-Inch, Bid Item 70005; 16-Inch, Bid Item 70006; 20-Inch, Bid Item 70007; 24-Inch, Bid
Item 70008.
704.3.1 Description:
(1) Furnish, install and test new water main and fittings. Work for this item also includes:
1. Thrust restraints.
2. Temporary flushing devices (blow-offs and/or temporary hydrants).
3. Polyethylene encasement.
4. Temporarily raising or lowering existing water services.
5. Exposing existing water main to verify location and depth.
6. Placing imported select fill in trench excavations.
7. Disposal of excess excavated material.
8. Concrete and asphalt pavement removal.
9. Restoring the site.

704.3.2 Materials:
(1) Refer to Article 702 and this section.
(2) All materials necessary to perform the work, including:
1. Pipe and accessories.
2. Fittings and accessories.
3. Sleeves, clamps, tie rods, plugs.
4. Thrust blocking and/or restrained-joint gaskets.
5. Polyethylene encasement.
6. Bedding material to cover the pipe.
(3) Temporary blow-off devices:
1. Temporary 2-inch diameter flushing/blow-off devices will be permitted on 8-inch or smaller

mains provided they are assembled in accordance with SDD 7.07 – 2-IN TEMPORARY
FLUSHING / BLOW-OFF FOR 8-IN PIPE AND SMALLER.
2. Plastic tubing or other flexible tubing materials are not permitted.
3. Terminate blow-off device at least 2-4-feet above ground with a ball valve and a 2 ½ -inch
brass NST fire-hose connection.
Iss. 01/17/2023-Part7.docx 34
704.3.3 Construction:
(2) Pipe Laying and Bedding:
1. Lay pipes with a minimum of 6-feet and a maximum of 7-feet of cover from final grade, unless
otherwise depicted on the Construction Drawings or required by the Engineer.
2. For line or grade adjustments of 24-inches or less, use offsets in lieu of bend fittings.
3. Inspect all pipe and fittings for damage and cleanliness prior to lowering into the trench. Any
costs due to the repair of damaged valves and hydrants caused by sand or silt in the pipe will
be assessed.
4. Never roll or push the pipe into the trench from the bank. Always lower the pipe into the trench
using mechanical equipment.
5. Do not place chlorine in a pipe during installation that will not be filled and flushed within 45
days of installation.
6. Restore any disturbed turf areas associated with any water main or service lateral installation
located in roadway terraces. The restoration is considered incidental to the service lateral work.
(3) Slip Joints:
1. A slip joint is made by compressing a rubber gasket between a bell cast in the end of one pipe
and the plain end of the pipe to be joined.
2. Assemble in accordance with AWWA C600 - latest revision, including:
3. Thoroughly clean the groove and the bell socket of the pipe or fitting, and the plain end of the
mating pipe.
4. Using a clean gasket of the proper design for the joint to be assembled, make a small loop in
the gasket and insert it in the socket, making sure the gasket faces the correct direction and that
it is properly seated.
5. Apply lubricant to the gasket and plain end of the pipe in accordance with ANSI/AWWA
C111/A21.11 - latest revision. Only use lubricant supplied by the pipe manufacturer.
6. Be sure that the plain end of the pipe is beveled, as square or sharp edges may damage or
dislodge the gasket and cause a leak.
7. Push the plain end into the bell of the pipe, keeping the joint straight while pushing.
8. Deflect the pipe as required only after the joint is assembled.
9. Establish conductivity across the joint in accordance with methods permitted in Section 702.1.2
(2) – ‘Ductile Iron Pipe – Pipe Requirements.’
704.3.4 Method of Measurement:
(1) Measured by length, in feet, to the nearest half foot for each size (diameter) of pipe installed.
Iss. 01/17/2023-Part7.docx 35
(2) Measured along the centerline of the pipe, from center to center of valves and fittings.
(3) No deductions from the measured lengths for fitting installations.

704.3.5 Basis of Payment:
(1) Paid at the contract unit prices under the following bid items:
ITEM
DESCRIPTION UNIT
NUMBER
70001 FURNISH AND INSTALL 4 INCH PIPE & FITTINGS L.F.
(2) Payment for temporary flushing hydrants and/or blow-offs will be considered only if subsequently
required as a result of plan revisions issued by the Engineer:
1. A payment of $1,500.00 will be made for any authorized temporary flushing hydrant.
2. Any hydrant used for temporary flushing purposes may not become a permanent fixture
anywhere in the system.
3. A payment of $500.00 will be made for any authorized 2-inch or larger blow-off device.
4. Temporary hydrants or blow-offs resulting from a plan revision must be reviewed by the
Engineer for payment considerations.
(3) Additional Fittings, where authorized, are to be paid or credited as follows:
DESCRIPTION UNIT PRICE

4-INCH FITTING EACH $575.00
10-INCH FITTING EACH $1,075.00
(4) Total fitting quantity to be balanced out by any fittings identified on the plan set to be furnished
and installed, but that were not furnished and installed.
1. Additional bend fittings: Paid as diameter value, credited as 1 fitting.
2. Additional reducer fittings: Paid as average value between the two diameters, credited as 1
fitting.
Iss. 01/17/2023-Part7.docx 36
3. Additional tee fittings: Paid as run diameter value plus half of the branch diameter value.
Credited as 1-1/2 fittings.
4. Additional cross fittings: Paid as diameter 1 value plus diameter 2 value, credited as 2 fittings.
5. Additional offset fittings: Paid as 1 1/2 times diameter value, credited as 1 1/2 fittings.
6. Additional solid sleeve, cap or plug fittings: Paid as 1/4 diameter value, credited as 1/4 fittings.
(5) If unanticipated contaminated soil is encountered and nitrile or fluorocarbon water main gaskets
are subsequently required by the Engineer, provide an invoice for the required gaskets which will
be paid or credited at the Contractor’s cost. Additionally, clay trench plugs, if required by the
Engineer, are to be paid or credited as follows:
DESCRIPTION UNIT PRICE

CLAY TRENCH PLUG PER SDD 7.23 EACH $600.00
Iss. 01/17/2023-Part7.docx 37
704.4 Horizontal Directional Drill Pipe.

70013; 20-Inch, Bid Item 70014; 24-Inch, Bid Item 70015.
(1) Furnish, assemble, install and test horizontal directional-drilled water pipe and fittings. Work for
this item also includes:
1. Excavating boring pits and other trenches. Backfilling and compacting said excavations.
2. Exposing existing water mains to verify location and depth.
3. Installing tracer wire, joint adapters, bracing, plugs and other accessories.
4. Hard-rock drilling.
5. Disposing of surplus material.
6. Restoring the work area.

704.4.2 Materials:
(2) High-Density Polyethylene (HDPE), as described herein, is the approved standard pipe material
for Horizontal Directional-Drilling pipe installations.
1. If proposing to use pipe material other than HDPE for horizontal directional-drilling, submit
full material specifications to the Engineer for review per Article 703 – ‘Repairs and
Alterations.’
2. Any proposed alternative material needs to have been used on a minimum of five similarly
sized horizontal directional-drilling projects within the last three years to be considered.
(3) HDPE Pipe Requirements:
1. In compliance with AWWA C906 – latest edition, ASTM F714 – latest edition.
2. 200 psi pressure rating.
3. DR-11 dimension ratio.
4. Match inside diameter as closely as practical to the inside diameter of the connection pipe.
5. Outside diameters shall be Ductile Iron Outside Diameter (DIOD).
6. Comply with the requirements of the Safe Drinking Water Act and certified as suitable for
drinking water by ANSI/NSF Standard 61.
7. Identified as water with either a factory installed co-extruding longitudinal blue stripe in the
pipe or blue underground warning tape with “Caution Buried Water Line Below” imprinted on
it, placed 2-feet above the new pipe.
Iss. 01/17/2023-Part7.docx 38
8. Cuts or gouges in the HDPE pipe, per ASTM F585 are acceptable up to 10% of the wall
thickness. Cut out and remove any pipe sections where cuts or gouges are greater than 10% of
the wall thickness and butt fuse the ends.
(4) Joining HDPE pipe to HDPE pipe or HDPE fittings:
1. Thermal butt fusion.
2. Thermal butt fusion is to be executed in accordance with the requirements of the pipe and/or
fitting manufacturer. Equipment used to execute the thermal butt fusion joints shall be
furnished or approved by the pipe and/or fitting manufacturer.
(5) Mechanical Joint Adapters:
1. Join HDPE pipe to mechanical joint bells in accordance with the requirements of
ANSI/AWWA C111/A21.11.
2. Mechanical joint adapters shall be certified to meet the requirements of ANSI/AWWA C901
and C906 requirements (latest revisions).
3. Thermal butt fusion is required at joints between mechanical joint adapters and HDPE pipe.
(6) Tracer Wire:
1. Galvanized or stainless steel.
2. ¼-inch diameter braided cable.
3. 2,000-lb minimum breaking strength.
4. Protective PVC coating (to resist corrosion and damage during installation).
5. Includes valve box at each end of tracer wire installation.

(2) Prior to bidding, become familiar with anticipated subsurface and existing field conditions that will
affect the location of the bore pits and the lengths and depths of the pipe installation, as well as any
equipment, tools and materials required to keep the necessary installation within the limits
identified on the drawings.
(3) The Contract Documents represent the best information available with regard to anticipated field
conditions; however, any provisions necessary for encountering hard-rock drilling are to be
included and are considered incidental to the installation.
(4) Exposing existing water mains to verify location is considered incidental to the installation.
(5) Submit a horizontal directional-drilling plan, sequence of work, and drilling schedule to the
Engineer for review prior to commencing work. At a minimum, include:
1. Detailed site plan drawing which depicts location and size of boring pits and staging areas.
2. Proposed sequence and schedule of HDD operations.
Iss. 01/17/2023-Part7.docx 39
3. Method of controlling and monitoring and recording the bore location, accuracy, and depth.
4. Drilling mud storage, handling and contingency plan.
5. Any other applicable details regarding how the work will progress and be controlled.
(6) The Engineer will review the precision of the installed pipe. For gross misalignment, the Engineer
reserves the right to require that the pipe be reinstalled at no cost to the City. Maintain liability for
all costs associated with modifying to easements due to HDPE installation alignment errors. Pipe
installation accuracy requirements:
1. Horizontal accuracy of +/- 3-feet.
2. Vertical accuracy of plus 6-inches and minus 3-feet.
(7) Perform pipe joining with personnel trained by the thermal fusion equipment manufacturer in the
use of the equipment for thermal butt fusion/electro-fusion of HDPE pipe.
(8) Do not proceed with installation of the pipe until mechanical end seals are securely installed.
(9) The Plastics Pipe Institute does not recommend pneumatic pressure testing of pipe prior to
installation. If warranted, or elected to be performed by the Contractor, any pre-installation testing
shall be conducted hydrostatically. Hydrostatic testing is preferred because less energy is released
if the test section fails catastrophically. Post-installation pressure tests are still required in all cases.
(10) Do not make ductile iron connections to the fused HDPE adaptors on the same day the HDPE pipe
was installed. Allow 24-hours for initial contraction of the HPDE pipe upon removal of the
installation pull force loads.
(11) Install tracer wire along the full length of the pipe. Attach the tracer wire to the ductile iron pipe or
fitting at the transition point between the HDPE pipe and ductile iron. Bring the tracer wire up to
finish grade at each end of the bore inside a valve box to allow access for future use. Securely
clamp or weld the tracer wire to the valve box. Provide accessible connection point to allow for
extension of grounding wire from a locating device. Center the valve box over the mechanical joint
transition fitting.
(1) Measured by length in feet, to the nearest half-foot for each size (diameter) of pipe installed.
(2) Measured along the centerline of the pipe from center-to-center of valves and fittings.
(3) No deductions will be taken from the measured lengths for fitting installations. No additions to the
length of the pipe will be given due to misalignment of the bore.
ITEM NUMBER DESCRIPTION UNIT

70010 HORIZONTAL DIRECTIONAL DRILL 8 INCH PIPE L.F.
Iss. 01/17/2023-Part7.docx 40

(2) Valve boxes required for tracer wire endpoints are considered to be incidental to this bid item.
Iss. 01/17/2023-Part7.docx 41
704.5 Furnish & Install Casing.

70023.
(1) Install steel or reinforced concrete casing pipes for water mains.
704.5.2 Materials:
(2) Steel Casing Pipe:
1. Minimum yield strength of 35,000 psi.
2. Minimum wall thickness:
Pipe Diameter (inches) Wall Thickness (inches)

18 0.31250
20 0.34375
24 0.37500
30 0.46875
(3) Reinforced Concrete Pipe:
1. Class V minimum.
(4) Carrier Pipe:
1. US Pipe TR-Flex, or equivalent.
(5) Casing fill:
1. Silica sand or pea gravel.
(6) Casing Spacers – Manufactured:
1. Manufactured casing spacers shall include stainless steel risers, nuts, bolts and bands,
minimum 8-inch width, and polymer runners. Acceptable products include:
2. BWM Company Stainless Steel Casing Spacers, model: BWM-SS 8-inch width.
3. CCI Pipeline Systems Stainless Steel Band Casing Spacer, model: CSS8.
4. Advance Products & Systems Stainless Steel Band Spacers, model: SSI, 8-inch width.
(1) Prior to installation of the pipe casing, perform required ULOs to verify the location of surrounding
utilities and structures. Provide utility location information to the Engineer for review and approval
of any adjustments in casing installation line or grade, in writing.
(2) Install per the approved drawings to an accuracy of +/- 1% or +/- 2-feet, whichever is less.
Iss. 01/17/2023-Part7.docx 42
(3) Install the pipe casing by traditional open trench construction wherever applicable.
(4) For untrenched installation of the pipe casing, install by dry auger boring and jacking methods.
(5) Requirements:
1. Borehole diameter to be essentially the same as the outside diameter of the casing.
2. Auger is to remain inside the casing at all times.
3. Pressure-grout the annular space around the casing if the auger is pushed ahead of the casing.
4. Pressure grout voids as they develop.
5. Pressure-grout any spaces greater than approximately 1-inch from the outside of the casing.
6. Provide a steerable front section of casing to allow vertical grade adjustments.
7. Provide a water level or other means to monitor the grade elevation of the auger casing.
8. Water jacking for excavation of the soil is not permitted.
(6) Provide a boring and jacking plan to the Engineer for review and approval prior to commencing
work.
(7) Connect adjacent lengths of steel pipe by continuous, circumferential, field butt-welding in
accordance with AWWA C206.
(8) Install carrier pipe on line and grade through the casing pipe.
(9) Install approved casing spacers at the required distances per Standard Detail Drawing 7.21 –
‘Casing Spacers,’ and in accordance with the manufacturer’s installation requirements.
(10) Fill the annular space between the casing and carrier pipe with specified sand or gravel material.
(11) Take care to ensure that developed thrust pressures do not disturb existing utilities in or around the
bore pit area.
(12) Properly dispose of excess material off-site.

(1) Measured by length in feet, to the nearest half foot for each size (diameter) of casing installed.
(2) Measured along the centerline, from end to end of the casing.

70020 FURNISH AND INSTALL 18 INCH CASING L.F.
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704.6 Furnish & Install Water Valve.

70033; 12-Inch, Bid Item 70034; 16-Inch, Bid Item 70035; 20-Inch, Bid Item 70036.
(1) Furnish and install water main valves and associated accessories. Work for this item also includes,
but is not limited to:
1. Mechanical joint restraint:
2. Valve boxes and box extensions.
3. Valve box adjustments.
4. Establishing electrical conductivity across the valve.

704.6.2 Materials:
(2) Valves 12-inches and smaller - Requirements:
1. Resilient Wedge Gate Valves.
2. Meet requirements of AWWA C509 or AWWA C515 - latest revision.
3. Supplied with mechanical joints.
4. Open to the left.
5. Non-rising stem.
6. O-ring packing.
7. 2-inch square operating nut.
8. Acceptable models include:
Brand Model
Kennedy KS-FW 8571, KS-RW 7571 or equal
Mueller A2360, A2361, A2362 or equal
Clow F-6100 Model 2638, 2639, 2640 or equal
American Flow Control Series 2500 or equal
American Flow Control Series 2500 with Alpha Ends (restrained) or equal
(3) Valves 14-inches and larger - Requirements:
1. Rubber Seated Butterfly Valves.
2. Meets the requirements of AWWA C504 - latest revision.
3. Supplied with mechanical joints.
Iss. 01/17/2023-Part7.docx 44
4. Open to the left.
Brand Model
Kennedy B4500 or equal
Mueller B3211-20 or equal
(4) Valve boxes:
1. Bingham and Taylor cast-iron.
2. Three piece screw type.
3. No. 6 round base.
4. 5-1/4-inch shaft.
5. With stay-put covers marked “WATER.”.
6. Valve box covers/lids shall be smooth, round, standard drop in lids without grooves or ridges
(Bingham and Taylor GRE5L-RD model, or equal).
(5) Paving Adapters
1. Bingham and Taylor 6030 fully-threaded, screw type Rite Hite Adaptor.
(6) Valve Box Alignment Devices:
1. All valves shall be supplied with a Gate Valve Adaptor as manufactured by Adaptor Inc., or
equal.
2. Metal frame
3. Supplied with ¾-inch rubber gasket.
4. Sized to fit the brand of valve being supplied.
(7) Valve Box Extensions:
1. Tyler, or equal
2. Screw type
3. 5-1/4-IN shaft
4. No. 58 - 12-IN long,
5. No. 59 - 18-IN long,
6. No. 60 - 26-IN long.

Iss. 01/17/2023-Part7.docx 45
(2) Prior to installation, inspect all valves and associated accessories for:
1. Cracks or other handling damages.
2. Verification of bolt tightness.
3. Opening direction and number of turns to open.
4. Freedom of operation.
5. Cleanliness of valve ports, especially seating surfaces.
(3) Set and join valves and associated accessories to the pipe with mechanical joints per Article 703.
(4) Always install valves in the closed position to prevent foreign material from causing damage.
(5) Adjust valves following installation so they operate easily and properly.
(6) Establish conductivity across valve in accordance with Section 702.3.1– ‘Electrical Conductivity.’
(7) A valve box is required at every valve installation. Valve box installation requirements:
1. Ensure that the valve box does not transmit shock or stress to the valve.
2. Center the valve box over the valve operating nut using the valve box alignment device in
accordance with Standard Detail Drawing 7.06 – Water Valve Box Alignment.
3. Verify valve box alignment with a plumb bob centered on the operating nut. The box must be
centered over the nut within the allowable tolerance of ½-inch, which ensures a minimum ¾
inch clearance between the box and the operating nut – See Standard Detail Drawing 7.06 –
Water Valve Box Alignment for more details.
4. Valve boxes located on sloped surfaces of 3% or greater may not allow for alignment
verification as described above and shall be visually assessed with the operation of a centered,
unrestricted valve key.
5. Valve boxes located on mains installed at depths requiring valve box extensions shall
incorporate a temporary PVC riser tube, or similar method, to ensure straight vertical alignment
through the extended valve box.
6. Compaction around valve boxes should be in accordance with Article 703 “Backfilling and
Compaction” and this section.
7. Set the box cover at or below finished base course elevation depending on thickness of the
asphalt binder course and finished asphalt surface to allow for the installation of a Rite-Hite
Adapter.
8. Rite-Hite Adaptors, or approved equivalent valve box adaptors shall be fully threaded, screw-
type adaptors. The use of “cheaters,” “non-threaded risers,” or “drop-in” extensions is
prohibited.
9. Install Rite-Hite Adapter and verify that there is adequate adjustment in both directions in the
valve box to reach proper finished asphalt grade. See Standard Detail Drawing 7.08 –
‘Typical Valve & Box Installation’ for more details.
Iss. 01/17/2023-Part7.docx 46
10. Modifying the valve box or adapter in any way is prohibited, unless specifically authorized
by the Engineer.
11. Prior to paving binder course or finished asphalt surface, the adapter should be removed, and
then reinstalled after paving, prior to rolling the asphalt.
12. Reset any valve boxes that have shifted so they are plumb and centered over the valve at any
time throughout construction, and until formal acceptance of the project by the Engineer.
(1) Measured by each completed unit.


70030 FURNISH AND INSTALL 4-INCH WATER VALVE EACH
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704.7 Furnish and Install Hydrant / Salvage Existing Hydrants.

Bid Item 70040.
(1) Furnish and install fire hydrants and associated thrust restraints. Adjust hydrant as necessary.
(2) Prepare a proper drain field for the hydrant.
(3) Establish electrical conductivity between the hydrant assembly and the distribution system mains
in accordance with Section 702.3.1 – ‘Electrical Conductivity.’
(4) Decommission and salvage existing fire hydrants as designated on the plans.
(5) Restore all disturbed terrace or turf areas.

704.7.2 Materials:
(2) Hydrant requirements:
1. Hydrants are required to have “breakaway” capability.
2. Hydrants are required to have a one-piece barrel.
Brand Model
AFC Waterous Pacer WB-67
(3) Nozzle requirements:
1. Side nozzles: Two at 2½-inch diameter.
2. Pumper nozzle: One at 4½-inch diameter.
3. National Standard threads.
4. Chains attaching the caps to the hydrant.
5. Embossed with the word OPEN and an arrow showing that the hydrant opens left.
6. Valve opening: 5¼-inch with National Standard operating nut shape.
7. Painted red with blue nozzle caps – Waterous color M4152 (Houston Blue), or equal.
8. 360-degree top rotation.
9. “Dry top” operating threads to be sealed when open.
10. 6-inch mechanical joint bottom connection with conductive mechanical joint (no lead) gasket
and necessary accessories.
Iss. 01/17/2023-Part7.docx 48
(4) Upper valve plate requirements:
1. Brass with a brass-to-brass foot valve.
(5) Drain valve facing requirements:
1. Furnish hydrant with plastic drain valve facing (otherwise, drain tube/drain valve assembly).
(6) Operating nut requirements:
1. One-piece operating nut.
(7) Reflective locating device:
1. “Hydra-Finder” manufactured by RoDon Corp.
(8) Extensions: Per manufacturer’s recommendations.

(2) Ensure that the Engineer is present whenever:
1. A hydrant is to be set.
2. A hydrant has been set, prior to backfilling.
3. A hydrant extension is to be installed.
4. A hydrant is to be disassembled for adjustment or maintenance.
(3) Be responsible for the proper operation of all hydrants on the project until the City formally accepts
the water mains, and the warranty period has expired.
(4) Unless directed otherwise, set all hydrants so the back of the hydrant is 8-feet from the associated
property line.
(5) Ensure that the hydrant is set so the bury-line is not below finished grade and not more than 3-
inches above finished grade.
(6) The base of the hydrant barrel may not exceed a depth of 9-feet below finished grade.
(7) Hydrant extensions:
1. Extensions may be necessary to bring the bury-line to finish grade.
2. Notify the Engineer at least 2 working days prior to installing an extension.
3. Coordinate with the Engineer to have the extension furnished.
4. When an extension becomes necessary as a result of Engineer-ordered grade adjustments

during construction or plan revisions issued by the Engineer, the City will furnish the extension
and the installation labor.
Iss. 01/17/2023-Part7.docx 49
5. When an extension is necessary as a result of negligence, or when the planned depth is greater
than the available hydrant length, supply an approved extension. Do not install the extension
until the Engineer is present.
6. No more than 1 hydrant extension will be permitted per hydrant installation.
7. Note that any subsequent adjustments to the hydrant elevation, including any extra fittings
needed to meet these requirements, are considered incidental to the hydrant installation.
(8) Restrain the full length of hydrants lead from the tee on the water main to the hydrant, including
the hydrant valve and any associated fittings, with mechanical joint restraints. Push-on pipe joints
are not permitted along the hydrant lead unless there is a continuous pipe dimension on the lead
longer than the full-length of a new pipe. Under that condition, an approved joint-restraint locking
gasket is required at the joint.
(9) Install a full-size, unbroken 4-inch x 8-inch x 16-inch solid concrete masonry block, laid flat, in
the excavation to provide a firm base for the hydrant. If a hydrant lead valve is designated on the
plans, also install a full-size, unbroken 4-inch x 8-inch x 16-inch solid concrete masonry block,
laid flat, in the excavation to provide a firm base for the valve.
(10) Install solid concrete or poured concrete thrust blocking against undisturbed soil behind the base
of the hydrant in accordance with Article 703 of these Standard Specifications.
(11) Set the hydrant in a truly vertical position and securely brace it until backfilling is complete.
(12) Rotate the hydrant so that the small nozzles are parallel to the curb line.
(13) Establish conductivity to the hydrant barrel in accordance to Section 702.3.1 – ‘Electrical
Conductivity.’
(14) Use 1-inch washed stone as backfill around the lower portion of the hydrant. Take special care to
keep the weep holes/drain holes in the hydrant elbow open to allow drainage.
(15) Cover the stone backfill with 6-mil polyethylene, or suitable geotextile fabric, to prevent loose dirt
from filling in the voids in the stones.
(16) Backfill the remainder of the excavation with approved material and compact evenly in lifts not
exceeding 12-inches. Ensure that the pressure of the backfill on the stem is evenly distributed.
(17) Restore all disturbed turf areas associated with the hydrant installation.
(18) Install ½-inch expansion joint around hydrant barrel when hydrant installation is located in
concrete pavement. Install expansion joint filler material in accordance to Section 303.2(d) of these
Specifications.
(19) Salvaging existing hydrants (incidental when designated on plans):
1. Do not proceed with hydrant abandonments until the existing water main has been abandoned.
2. For screw type hydrants:
(i) Unscrew the hydrant with chain tongs (or like), and remove the high stock, and
salvage for the Engineer.
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(ii) Remove the frost case and salvage for the Engineer.
3. For non-screw type hydrants:
(i) Excavate to the bottom of the hydrant and disassemble/disconnect it from the
hydrant lead.
(ii) Remove the hydrant and salvage for the Engineer.
4. Backfill the remaining opening/excavation with existing material and compact.
5. Use select fill material if there is not enough approved existing backfill material.
6. Restore all disturbed turf areas associated with the hydrant abandonment.
7. Hydrants that are damaged due to negligence will not be paid.
8. Hydrants damaged during this work will be billed $635.00 by the Engineer.

70040 FURNISH, INSTALL AND SALVAGE HYDRANT EACH
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704.8 Relocate Hydrant.

Bid Item 70041.
(1) Remove and relocate existing fire hydrants.
704.8.2 Materials:
(2) (Vacant)
(2) If the hydrant lead valve is adequately restrained to the water main tee:
1. Shut off the hydrant lead valve and excavate as necessary along the hydrant lead.
2. Add or remove fittings, extending or shortening the hydrant lead as shown on the drawings or
as ordered by the Engineer, to properly install the hydrant in accordance with Article 704 –
‘Furnish & Install Hydrant’.
(3) If the hydrant does not have a valve, or if the valve is not adequately restrained to the main:
1. Shut off the water main after coordinating with the Engineer.
2. Excavate along the hydrant lead and cut the lead.
3. Install valve per Article 704 and securely restrain the new valve back to the water main tee.
4. Return the water main to service as soon as practical and safe.
5. Add or remove fittings, extending or shortening the hydrant lead as shown on the drawings or
as ordered by the Engineer to properly install the hydrant in accordance with Article 704 –
‘Furnish & Install Hydrant’.
(4) Backfill and compact the excavation to an elevation 6-inches below the finished grade of the street
terrace in accordance with Article 704 – ‘Furnish & Install Hydrant’.
(5) Restore all disturbed turf areas associated with the hydrant relocation/installation.

70041 RELOCATE HYDRANT EACH
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704.9 Furnish & Install Water Service Laterals.

1-Inch, Bid Item 70050; 1½-Inch, Bid Item 70051; 2-Inch, Bid Item 70052.
(1) Install new copper service laterals and related accessories. Work for this item also includes:
1. Tapping the water main and installing or repairing polyethylene water main encasement.
2. Installing the associated service lateral fittings and curb box.
3. Adjusting the new curb box relative to finished grade.
4. Removing any existing curb stops/curb boxes inside the excavated service ditch.
5. Placing imported select fill in trench excavations.
6. Disposal of excess excavated material.
7. Restoration of disturbed terrace or turf areas.

704.9.2 Materials:
(2) (Vacant)
(2) New service lateral installations require one singular continuous copper tubing segment to be
installed between the corporation stop/bend fitting connection and the curb stop connection.
Confirm proposed curb stop location prior to installation to prevent relocation after installation.
(3) Adequately wrap the corporation stop with polyethylene wrap to prevent debris from entering or
impacting the operability of the corporation stop. Extend polyethylene wrap from the corporation
stop at least 3-feet along the copper lateral.
(4) Whenever possible, install the curb stop on the service at a point 8-feet from the property line.
(5) Install a full-size, unbroken 16-inch x 8-inch x 4-inch solid concrete masonry block, laid flat, in
the excavation to provide a firm base for the curb stop.
(6) Install the curb box vertically over the curb stop so that after the service is backfilled to final grade,
a key may be placed on the rod of the curb stop and it may be operated easily.
(7) Securely wrap the curb box with polyethylene wrap in order to prevent debris from settling near
the curb stop.
(8) Top of curb rod must terminate within 3-feet of finished box height. Any required rod extensions
are considered to be incidental to the installation.
(9) Set curb boxes 1-inch below the finished ground elevation when located in unpaved areas.
Iss. 01/17/2023-Part7.docx 53
(10) Set curb boxes ¼-inch below finished grade when located in paved areas.
(11) Unless directed by the Engineer or as otherwise indicated on the approved plans, do not locate curb
boxes in curb, sidewalk, driveways, or within 5-feet of the base of trees.
(12) Install ½-inch expansion joint around curb boxes located in concrete pavement. Install expansion
joint filler material in accordance with Article 303 of Standard Specifications.
(13) When backfilling new service lateral trenches place a 2-inch x 4-inch board next to each curb or
valve box in the terraces. Ensure that the board is at least 4-feet long, with at least 2-feet buried
and 2-feet exposed.
(14) Following installation, open the corporation stop and the curb stop, and flush out the service lateral.
Once flushed, securely install a plug or copper end cap to keep rocks and dirt out of the lateral.
(15) Leave the corporation stop open.
(16) Install 2-inch rigid insulation at all storm sewer crossings and areas with less than 5-feet of cover.
(17) Flexible tubular insulation, with equivalent R-value, is acceptable in areas where tunneling or
other existing utilities restrict the use of rigid insulation boards. See Section 704.17 – Furnish and
Install Insulation for material requirements.
(18) Installation of insulation is considered for payment separately under Bid Item 70101 – Furnish and
Install Insulation.
ITEM
DESCRIPTION UNIT
NUMBER
70050 FURNISH AND INSTALL 1 INCH SERVICE LATERALS EACH
70051 FURNISH AND INSTALL 1½ INCH SERVICE LATERALS EACH
70052 FURNISH AND INSTALL 2 INCH SERVICE LATERALS EACH
Iss. 01/17/2023-Part7.docx 54
704.10 Replace Service Lateral.

(1) Abandon existing service lateral and replace it with a new service lateral. Typically a result of:
1. Tree ordinance restrictions (see Article 107).
2. Utility conflicts, or driveway approach/pavement conflicts.
3. Broken curb stops or damage to the existing copper tubing on the existing lateral.
4. The request of the Engineer.

704.10.2 Materials:
(1) Refer to Article 703, 704.9 and this section.
(2) Allow for any services designated for replacement on the plans to first be reexamined by the
Engineer in order to determine the necessity for replacement and evaluate alternatives.
(3) Alternatives to the indicated total replacement may include a combination of:
1. Extending/reconnecting a service lateral per Article 704.
2. Disconnecting/reconnecting a service lateral per Article 704.
3. Replacing a curb stop/box per Article 704.
(4) If the Engineer determines the existing service lateral shall be replaced, abandon the existing
service lateral and install a new service lateral in accordance to Article 704 – ‘Furnish & Install
Water Service Lateral’.
(5) If the existing main is proposed to remain in service after the new main installation, the existing
service connection shall be abandoned at the corporation stop prior to backfilling the service
coupling connection. Close the existing corporation stop, remove the existing bend fitting, insert
a compatible brass corporation stop plug, and re-tighten the collar to abandon the existing service.

70053 REPLACE 1-INCH COPPER SERVICE LATERAL EACH
70054 REPLACE 1½-INCH COPPER SERVICE LATERAL EACH
70055 REPLACE 2-INCH COPPER SERVICE LATERAL EACH
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704.11 Reconnect Service Lateral.

(1) Connect-to and extend existing water service laterals otherwise cut off and shorten, existing copper
water service laterals and connect the lateral to the new water main. Restore any disturbed terrace
areas, as necessary.
704.11.2 Materials:
(1) Refer to Article 703, 704.9 and this section.
(2) Extend and reconnect lateral:
1. Excavate to expose the existing water main at the existing service connection.
2. Cut-off the service pipe at the exposed location.
3. Use a copper rounding tool and deburring tool on the cut end of the copper.
4. Couple the disconnected end of the service with a new service of the designated size.
5. Extend the new copper lateral to the new water main and connect the new service tubing to the
corporation stop on the new water main.
(3) Disconnect and reconnect lateral:
1. Excavate to expose the existing service lateral at the location of the new water main crossing.
2. Cut-off the service tubing at the exposed crossing location.
3. Use a copper rounding tool and deburring tool on the cut end of the copper.
4. Couple the disconnected end of the service tubing with a new service of the designated size.
5. Reconnect the modified service length to the corporation stop on the new water main.

70056 RECONNECT 1-INCH SERVICE LATERAL EACH
70057 RECONNECT 1½-INCH SERVICE LATERAL EACH
70058 RECONNECT 2-INCH SERVICE LATERAL EACH
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704.12 Cut-In or Connect-To Existing Water System.

Bid Item 70080.
(1) Cut-In or Connect To Existing Water System consists of all means and methods, equipment, tools,
labor, and incidentals necessary for making a plug-removal connection or a cut-in connection to
existing water mains, including thrust restrain against and water-tight capping of existing water
mains associated with the work.
704.12.2 Materials:
(2) (Vacant).
(2) Excavate and expose the existing water main to a point 18-inches below the bottom of the pipe at
the proposed location of the plug-removal connection or cut-in connection.
(3) Shut off all valves required to isolate the exposed pipe segment. Be responsible and properly
equipped for valve-turning at all times while doing such work.
(4) Place a water pump at the bottom of the excavation for dewatering, as needed. When cutting out
sections of pipe proceed slowly and ensure dewatering efforts prevent the water level within the
excavation from rising above the invert elevation of the exposed pipe.
(5) Before placing new pipe and fittings on the exposed end of the existing fitting or the cut-off end of
the existing pipe, disinfect the new fitting or valve by swabbing or soaking thoroughly in
accordance with Section 703 of the Standard Specifications.
(6) Fasten new fittings to existing fittings or ductile iron pipes as described in Article 703. For
connections to existing cast iron or other existing pipe materials, secure the new pipe or fitting with
threaded rods or approved repair clamps in accordance with the Standard Detail Drawings.
(7) Any required fittings, pipe, solid sleeves or repair clamps required along the run of existing water
main to perform the cut in connection, up to a distance of 10-feet, is considered incidental to
making the cut in connection.
1. Payment for pipe and fittings along the run of existing water main will only be considered
when the plans require existing main replacement along the run of existing main exceeding 10-
feet in length, or if directed by the Engineer to replace additional existing main during
construction.
2. Valve connections remain eligible for separate valve installation payment under 704.6.
Iss. 01/17/2023-Part7.docx 57
(8) All cut-in connections and tee branch connections require concrete thrust restraint in addition to
mechanical joint restraint. See Article 703 and the Standard Detail Drawings for concrete thrust
restraint requirements.
(9) For cut-in connections or as otherwise necessary, secure the disconnected end of the existing pipe
with either a pipe plug or a cap fitting, as approved by the Engineer. Place standard thrust blocking
between the end of the existing pipe and the new fitting, unless specified otherwise in the Contract
Documents or as directed by the Engineer.
(10) Install a high potential galvanic anode per Section 704.31 – ‘Furnish and Install Anode’.

70080 CUT-IN OR CONNECT TO EXISTING WATER SYSTEM EACH
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704.13 Furnish Excavation and Ditch for Live Tap.

Bid Item 70081.
(1) Excavate and prepare the ditch for the City to perform a live-tap connection on an existing water
main. Upon completion of tap, cut-off and cap the existing water main.
704.13.2 Materials:
(2) (Vacant).
(2) Prepare a suitable work area in the ditch for the Engineer to perform the live-tap:
(3) Expose the water main across the full width of the ditch.
(4) Provide at least 1-foot of clear space around the circumference of the exposed water main.
(5) Locate and identify the proposed tap location in the ditch and adjust as necessary to maintain a
distance of at least 18-inches from the nearest joint.
(6) Provide at least a 4-foot-wide clear working area, extending at least 6-feet perpendicular from the
main at the location of the live-tap.
(7) Upon completion of the live-tap by the City, cut-off and cap the existing water main in accordance
to Article 704 - ‘Cut Off Existing Water Main’. The cut-off and cap work associated with the live-
tap is incidental to the work and will not be paid separately.
(8) Upon completion of the live-tap by the City, install concrete thrust restraint opposite the tap in
addition to the mechanical joint restraint required at the tap connection. See Article 703 and the
Standard Detail Drawings for concrete thrust restraint requirements.

70081 FURNISH EXCAVATION AND DITCH FOR LIVE TAP EACH
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704.14 Cut Off Existing Water Main.

Bid Item 70082.
(1) Abandon and plug a segment of existing water main by “cutting it off” from the active water
system. The work also includes securely capping or plugging the cut end of the active main.
704.14.2 Materials:
(2) (Vacant).
(2) Prior to proceeding with the cut-off, perform the required water main shut-off notifications.
(3) When authorized to proceed, isolate and shut off the existing water main.
(4) Cut off the water main at the location designated for abandonment.
(5) Install a concrete pipe plug in the end of the existing main which is to be abandoned.
(6) On the end of the water main which is to remain in service:
1. Install a restrained mechanical joint cap over the cut end of the existing water main, or within
2-feet of a fitting or live-tap.
2. Otherwise, install a restrained mechanical joint plug fitting into a new or existing fitting located
at the end of the main.
(7) If the water main cut-off work is intended to remove and replace an existing fitting, valve, or
segment of pipe, cut off as designated, remove the existing material and replace it with the new
fittings and/or the lengths of pipe and solid sleeves necessary to reconnect to the existing main.
(8) Disinfect any associated materials by swabbing methods in accordance to Article 703.

70082 CUT OFF EXISTING WATER MAIN EACH
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704.15 Abandon Water Valve Box.

Bid Item 70090.
(1) Abandon valve boxes within the project limits that are set upon valves no longer in service.
(2) Place the abandoned valve in the closed position prior to abandoning the box.
(3) Completely remove the valve box whenever possible.

704.15.2 Materials:
(2) (Vacant).
(2) Proceed with work only after the existing water main has been abandoned.
(3) Remove the top casting of the valve box to a point at least 3-feet below the final elevation, and
then backfill the opening.

70090 ABANDON WATER VALVE BOX EACH
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704.16 Abandon Water Valve Access Structure.

Bid Item 70092.
(1) Abandon all designated water valve access structures or manholes within the project limits.
(2) If the valve is to remain active, install a valve box.

704.16.2 Materials:
(2) (Vacant).
(2) Remove the existing casting and the structure walls.
(3) If concrete is in contact with a main and/or valve that is to remain in service, and removal of the
structure may damage the existing piping system, the Engineer may instead require that the
structure walls be removed to a depth of 3-feet below finished grade.
(4) If the existing valve is to remain in use, remove and replace the water valve access structure with
a valve box per Article 704.
(5) Use select fill as additional backfill material if there is not enough approved existing material.

70092 ABANDON WATER VALVE ACCESS STRUCTURE EACH
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704.17 Furnish and Install Insulation.

Bid Item 70101.
(1) Install rigid board or tubular insulation to insulate water mains and/or water service laterals.
(2) Styrofoam insulation is required when:
1. The top of water main or service lateral has 5-feet of cover or less.
2. The water main or service lateral crosses below storm sewer.
3. When otherwise specified on the drawings or as directed by the Engineer.

704.17.2 Materials:
(2) Rigid Board insulation requirements:
1. Thickness: 2-inch (minimum).
2. R-Value: 5 per inch of thickness (minimum).
3. Minimum strength: 25 psi.
4. High-density polystyrene board as manufactured by Dow Chemical Co., or equal.
5. 4-foot by 8-foot sheets.
(3) Tubular Insulation for Service Laterals:
1. Tubular elastomeric cellular insulation, per ASTM C-534, Type 1, Grade 1
2. Tubular polyethylene/polyolefin cellular insulation, per ASTM C-1427, Type 1
3. R-Value shall be comparable to rigid board insulation.
4. Match the interior diameter of preformed insulation tube to the diameter of the service lateral.
5. Wrap tape around the insulation tube at 3-foot intervals to secure the insulation prior to
installation.
(2) After pipe installation, place bedding material and compact to a level 6-inches above the top of
pipe. Place insulation board in the trench centered over the pipe on a level surface in order to
provide proper support for the insulation.
(3) Following installation of the insulation, place and compact the remaining bedding/cover material
to the top of the pipe zone, at least 12-inches above the top of pipe, and then backfill and compact
the remainder of the trench.
Iss. 01/17/2023-Part7.docx 63
(4) Tubular insulation may be used in certain circumstances, such as tunneling laterals, which restrict
the placement of rigid board insulation. See Section 704.9 - Furnish & Install Water Service
Laterals for additional information.
(1) Measured per each 4-FT by 8-FT sheet of insulation effectively installed, or per 8-FT length unit
of tubular service insulation effectively installed.

70101 FURNISH AND INSTALL INSULATION EACH
Iss. 01/17/2023-Part7.docx 64
704.18 Landscape Restoration for Water Main.

Bid Item 70102.
(1) Restore turf areas disturbed from water main installation, including all incidentals necessary to
restore the terrace or turf area to grade, such as topsoil and seeding, are included herein.
704.18.2 Materials:
(2) Topsoil: See Article 202 of these Specifications.
(3) Seeding: See Article 207 of these Specifications.

(2) Do not begin placing topsoil until all disturbed areas have been graded to match the original surface
grades or to the otherwise specified lines and grades, considering the topsoil depth.
(3) Place and spread topsoil uniformly to a depth of at least 6-inches, unless specified otherwise.
(4) Clean topsoil off of sidewalks, paths, curbs, and roadways prior to the end of each working day.
(5) Protect adjacent stormwater structures during placement of topsoil. The Engineer reserves the right
to order the installation of curb and field inlet sediment barriers to be constructed in accordance
with Article 210 of these Specifications.
(6) Water the restoration areas immediately after seeding. Keep the areas moist by watering or
sprinkling until the perennial grass seed covering the entire disturbed terrace area has germinated
and grown to a minimum height of 2-inches. Reseed any bare patches.
(7) Place mulch on all seeded areas within 3 days of completing the seeding. Do not mulch during high
wind conditions. Maintain the mulched areas and repair any areas damaged by wind, erosion,
traffic, or other causes until the turf is firmly established.
(8) When ordered by the Engineer, dust-proof the patch by sprinkling it with a water and calcium
chloride mixture in accordance with Article 107 of these Specifications.
(1) Measured by length in feet, to the nearest half foot, along the trench centerline at the surface.

70102 TERRACE RESTORATION FOR WATER MAIN T.F.
(2) Additional compensation will be at the rate stated in Article 107 for providing any dust proofing.
Iss. 01/17/2023-Part7.docx 65
704.19 Water Valve Access Structure.

Bid Item 70103.
(1) Furnish and install a 6-foot (inside diameter) water valve access structure with steps and casting.
The work also includes preparing the foundation for the structure and tapping the water main.
704.19.2 Materials:
(2) Adjustment rings and castings: Conform to Articles 503 and 507.
(3) The water valve access structure has a flat top with an offset opening and a standard access structure
frame and non-rocking cover.
(4) See Standard Detail Drawing 7.05 for additional material details.
(1) Construction of concrete valve access structures is to be done in accordance to the requirements
Standard Detail Drawings 7.05 and Article 507 of these Specifications.
(2) Center the water valve access structure over the valve.
(3) Place clear gravel and stones up to 3-inches as a base for the structure.
(4) Place an 8-inch or larger concrete block under the valve to provide support.
(5) Provide appropriate openings in the structure and the support ring so that the structure is not resting
on the water main.
(6) Install a 1-inch tap on each side of the valve.


70103 WATER VALVE ACCESS STRUCTURE EACH
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704.20 Adjust Water Valve Box Sections.

Bid Item 70104.
Work under this item may include a combination of the following:
(1) Adjust existing water valve boxes to ½-inch below finished grade.
(2) In addition to the work described in (1), furnish and install a new water valve box top casting and
lid where the Engineer determines existing valve box top section is damaged or non-functioning.
(3) In addition to the work described in (1) and (2), furnish and install a new lower valve box
section(s) where the Engineer determines existing lower valve box sections to be damaged or
non-functioning.
(4) If full replacement of existing valve box is required, perform the replacement installation in
accordance with Section 704.6 – ‘Furnish & Install Water Valve.’
704.20.2 Materials:
(2) Refer to Article 704 – ‘Furnish & Install Water Valve’ and this section.
(2) Refer to Article 704 ‘Furnish & Install Water Valve’ and this section.
(3) If the Engineer determines that an existing valve box is in acceptable overall condition and
alignment, adjust the existing valve box to a depth at finished grade within appropriate
tolerances.
(4) If the Engineer determines that an existing valve box is improperly aligned or otherwise damaged
and unacceptable, excavate and expose the existing water valve box to the depth needed to install
a new top casting with a new lid, center the valve box over the operating nut and adjust the valve
boxes to finished grade.
(5) If the Engineer determines that the entire existing valve box is unacceptable, excavate, remove
and replace the bottom section of the valve box in addition to the work described above.
(6) Extensions or replacement valve box materials may be required and will be paid as listed below.
(7) Ensure that all adjusted valve boxes are centered over the valve operating nut and free of dirt and
debris when complete.
(8) Compaction around valve boxes shall be in accordance with Article 703 “Backfilling and
Compaction” and this section.
(1) Measured per completed unit, at every valve, by each adjusted or replaced section:
Iss. 01/17/2023-Part7.docx 67
(2) Adjustment of existing water valve box only is measured as one completed unit per valve.
(3) Adjustment of existing water valve box and replacement of new top casting and lid is measured
as two completed units per valve.
(4) Adjustment of existing water valve box, replacement of new top casting and lid, and replacement
of existing lower valve box section is measured as three completed units per valve.

70104 ADJUST WATER VALVE BOX SECTION EACH
(2) Adjustment of new valve boxes is incidental to valve box installations and will not be paid.
Iss. 01/17/2023-Part7.docx 68
704.21 Pipe Plug for Water Main Installation.

Bid Item 70105.
(1) Furnish and install a concrete mix on each end of abandoned pipes that were removed due to an
existing grade conflict during the installation of new water facilities.
(2) This bid item applies only to pipes which are 10-inches in diameter or larger. Pipe plugs applied
to pipes less than 10-inches in diameter are considered incidental to the related work, and will not
be compensated in this bid item.
704.21.2 Materials:
(2) Concrete mix can be either:
1. A pre-approved bag mix.
2. Pre-mix from a concrete supplier.

(2) Excavate and expose the conflicting abandoned pipe.
(3) Cut out a segment of the pipe that is large enough for clearance of the concrete mix on the open
ends, and for the new water main to pass through.
(4) Using a concrete mix on the open ends of the abandoned pipe, form a tight seal so as not to allow
dirt or water to enter the pipe.
(1) Measured as a completed unit for each pipe end plugged.

70105 PIPE PLUG FOR WATER MAIN INSTALLATION EACH
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704.22 Rock Excavation.

Bid Item 70106.
(1) Rock excavation shall include all hard, solid rock in ledges, bedded deposits and unstratified
masses and all conglomerate deposits or any other material so firmly cemented as to present all the
characteristics of solid rock; which material is so hard or so firmly cemented that, as determined
by the Engineer, it is not practical to excavate and remove same with a backhoe except after
thorough and continuous drilling and blasting or the use of hydraulic breakers or grinders
(trenchers) or rippers. Backhoes as referred to above shall be taken to apply to a modern 225-net
flywheel horsepower backhoe, having adequate power and being in good running condition in the
hands of an experienced operator. Rock excavation shall also include all rock boulders necessary
to be removed having a volume of one cubic yard (27 cubic feet) or more. Rock excavation shall
not apply to plain or asphalt bound bases or surface courses of macadam, gravel, or broken stone.
704.22.2 Materials:
(2) Remove enough rock to provide clearance below and on each side of all pipe, valves and fittings.
Clearance requirements:
1. At least 6-inches for nominal pipe sizes 24-inches or smaller
2. At least 9-inches for nominal pipe sizes 30-inches or larger.
(3) The width of rock excavation is limited to the outside diameter of the pipe plus 2-feet.
(4) Upon completion of the rock excavation, refill that portion of the trench with select fill and
mechanically compact the fill material prior to laying the pipe. The pipe is required to have uniform
bearing along its entire length and never shall be laid directly on rock.
(1) Field-measure and compute the rock excavation volume in cubic yards (neat-line volumes).
(2) The vertical measurement extends from the surface of the rock to an elevation of 6-inches below
the bottom invert of the water main.
(3) The vertical measurement for valve access structures extends from the surface of the rock to an
elevation of 8-inches below the bottom invert of the valve access structure (up to ten 10-feet deep).
The measurement extends 12-inches below the bottom invert of the valve access structure if it is
over 10-feet deep.
(4) Horizontal measurements are limited to the outside diameter of the pipe or outside width of the
structure, plus two 2-feet.
(5) Boulders measuring up to ½-cubic yard are considered incidental to excavation removal. Boulders
up to 2-cubic yards in volume may be considered for payment under the Boulder Removal bid
Iss. 01/17/2023-Part7.docx 70
item, if authorized by the Engineer. Boulders measuring 2-cubic yards or more in volume are
considered for payment under the Rock Removal bid item and. These boulders are to be measured
individually. The volume of each boulder computed from average dimensions taken in three
directions.
(6) No measurement of excessive excavation.


70106 ROCK EXCAVATION C.Y.
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704.23 Removal of Excess Amounts of Boulders.

Bid Item 70107.
(1) Boulders are considered to be naturally occurring rocks that have a dimension greater than 12-
inches in one or more faces.
(2) Remove any and all boulders encountered regardless of number.
(3) Removal of boulders up to ½-cubic yard in volume is considered incidental regardless of the
quantity encountered.
(4) When deemed by the Engineer that the amount of boulders encountered on a project is excessive,
additional payment will be covered under this item.
704.23.2 Materials:
(2) (Vacant).
(2) (Vacant).
(1) Payment for this item must be authorized by the Engineer.
(2) Boulders under 1-cubic yard in volume are to be measured by truck volume.
(3) Boulders over 1-cubic yard in volume are to be measured individually. Measure by taking the
average dimensions in three directions.

70107 REMOVAL OF EXCESS AMOUNTS OF BOULDERS C.Y.
(2) In the absence of a bid item, a payment of $20.00 per cubic yard of small boulders (up to 1-cubic
yard in volume) hauled from the project may be added to the Contract Documents, when authorized
by the Engineer.
(3) Additionally, a payment of $50.00 per cubic yard of large boulders (between 1-cubic yard and 2-
cubic yards in volume) hauled from the project may be added to the Contract Documents, when
authorized by the Engineer.
(4) Excessively large boulders (over 2-cubic yards in volume) are considered to be, and paid under,
the Rock Excavation Bid Item.
Iss. 01/17/2023-Part7.docx 72
704.24 Additional Excavation.

Bid Item 70108.
(1) Refer to Article 703.4 and this section.
(2) Additional excavation applies to:
1. Additional excavation areas specifically depicted on the Construction Drawings and/or

described in the Contract Documents.
2. Additional excavation extending beyond the allowable 2-foot allowance as a result of grade
adjustments and/or adjusted excavation requirements ordered by the Engineer.
3. No compensation will be considered for over-excavation done for convenience.
4. Note that additional excavation extending beyond the allowable 1-foot allowance as a result of
artificial foundation construction in poor soils ordered by the Engineer is considered to be
undercut and shall be paid for under the “Undercut” bid item.
704.24.2 Materials:
(2) (Vacant).
(2) (Vacant).
(1) Field-measure and compute the authorized additional excavation volume in cubic yards (neat-line
volumes).
(2) Maximum allowed measured width:
(3) The outside diameter of the pipe/structure, plus 2-feet, plus the amount necessary for sheeting and
bracing.

70108 ADDITIONAL EXCAVATION C.Y.
(2) No payments for over-excavation done for convenience or without the Engineer’s consent.
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704.25 Undercut.
Bid Item 70109.
(1) Undercut is defined as any work involved in removing unsuitable materials and forming a
satisfactory foundation at depths greater than 12-inches below the water main where identified on
the drawings and/or specifications, and other areas where the Engineer approves the undercut in
writing.
(2) All work associated with forming a stable and satisfactory foundation at depths of twelve 12-inches
or less below the bottom of the pipe is considered incidental and will not be considered as undercut.
704.25.2 Materials:
(2) (Vacant).
(2) (Vacant).
(1) Field-measure and compute the undercut volume in cubic yards (neat-line volumes).
(2) Maximum measured width: The outside diameter of the pipe or outside dimension of the bottom
of the structure, plus 2-feet, plus the amount necessary for sheeting and bracing.

70109 UNDERCUT C.Y.
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704.26 Adjust Water Service Box.

(No Bid Item).
(1) Adjust existing water service boxes within the project limits to match the finished grade as shown
on the plans or directed by the Engineer.
704.26.2 Materials:
(2) (Vacant).
(2) Excavate and expose the existing water service boxes to the depth needed to adjust the valve boxes
to finished grade.
(3) Apply extensions as required.
(4) Leave all service boxes centered over the curb stop and free of dirt and debris.
(1) Paid as follows:
AMOUNT PAID DESCRIPTION UNIT

$150.00 ADJUST WATER SERVICE BOX EACH
(2) Measured per completed unit, at every curb box, by each adjusted or replaced section.
(3) Adjustment of existing curb box only measured as one completed unit.
(4) Adjustment of existing curb box and replacement of new top casting, new lid and/or new extension
is measured as two completed units per curb box.
(5) Adjustments to new service boxes are incidental to their installation, and will not be paid under
this item.
Iss. 01/17/2023-Part7.docx 75
704.27 Furnish and Install Curb Box.

(No Bid Item).
(1) Provide all labor and materials necessary to install new curb boxes where existing curb boxes are
damaged, or otherwise in need of replacement as authorized in writing by the Engineer.
704.27.2 Materials:
(2) (Vacant).
(2) Install the curb box vertically over the curb stop so that after the service is backfilled to final grade,
a key may be placed on the rod of the curb stop and it may be operated easily.
(3) Securely wrap the curb box with polyethylene wrap in order to prevent debris from settling near
the curb stop.
(4) Top of curb rod must terminate within 3-feet of finished box height. Any required rod extensions
are considered to be incidental to the installation.
(5) Set curb boxes 1-inch below flush with the finished ground elevation when located in unpaved
areas.
(6) Set curb boxes between ¼-inch below finished grade and flush with the finished when located in
paved areas.

$350.00 FURNISH AND INSTALL CURB BOX EACH
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704.28 Furnish and Install Curb Stop.

(No Bid Item).
(1) Provide all labor and material necessary to install new curb stops where existing curb stops are
damaged, or otherwise in need of replacement as authorized in writing by the Engineer.
Installations of curb boxes are not included in the scope of this pay item.
704.28.2 Materials:
(2) (Vacant).
(2) Install curb stops on the designated service lateral at a point 8-feet from the property line, unless
specified otherwise or ordered by the Engineer.
(3) Install a full-size, unbroken 4-inch x 8-inch x 8-inch solid concrete masonry block, laid flat, in the
excavation to provide a firm base for the curb stop.
(4) Adequately wrap the curb stop with polyethylene wrap to prevent debris from entering or impacting
the operability of the curb stop.
(5) Do not locate curb stops in curb, sidewalk, driveways, or within 5-feet of the bases of trees.
$500.00 FURNISH AND INSTALL 1-IN CURB STOP EACH
$750.00 FURNISH AND INSTALL 1.5-IN OR 2-IN CURB STOP EACH
(2) If a required curb stop replacement is located within paved surfaces, the associated pavement
removal and replacement will be compensated separately with established Contract bid items,
when available.
Iss. 01/17/2023-Part7.docx 77
704.29 Abandon Existing Curb Box.

(No Bid Item).
(1) Abandon all water service curb boxes within the project limits that are connected to laterals no
longer in service, as shown on the plans or directed by the Engineer.
704.29.2 Materials:
(2) (Vacant).
(2) Proceed with the work only after the existing water service lateral has been abandoned.
(3) Remove the top casting to a point 2-feet below the final elevation.
(4) Restore the terrace area as necessary.


$100.00 ABANDON EXISTING CURB BOX EACH
(2) Note that only curb boxes that fall outside of new service excavations will be paid.
Iss. 01/17/2023-Part7.docx 78
704.30 Temporary Water Supply System.

Bid Item 70110.
(1) Furnish, install, disinfect and maintain temporary water supply system, as approved by the
Engineer, including any associated water quality testing, ramping or burying at pedestrian or
vehicle crossings, preparation and distribution of customer notices, and restoration work.
704.30.2 Materials:
(2) All materials furnished for use as temporary water system pipe, service hose, connections and
related appurtenances that come into contact with drinking water are to be certified for
compliance with ANSI/NSF Standard 61 by an ANSI approved third-party certification program
or laboratory.
(3) All materials shall be fully adequate to withstand the required water pressure and all other
conditions of use, and shall provide adequate water tightness before being put into service.
(4) All previously used materials may only have been used in potable water applications.
(5) All materials for use as main temporary bypass lines, service lines, connections and related
appurtenances shall have a minimum working pressure rating of 200 psi and be made of materials
that will not have an adverse effect on the taste or odor of the water.
(6) The main temporary bypass supply pipe must be at least 2-inch diameter and have at least two
supply connections from either direct bulkhead connections to existing water main or hydrant
connections equipped with a reduced-pressure zone valves.
(7) Individual lateral check valves are not permitted.

(2) General requirements for providing temporary water service:
1. Submit a proposed Temporary Water Service plan depicting the proposed components,
configuration/locations, protection measures, proposed disinfection methods, and contact
information for the Contractor’s representative(s) responsible for routine maintenance and
emergency response. The Temporary Water Service Plan must be approved by the Engineer
and Madison Fire Department before installing any section of the temporary water system.
2. The temporary bypass system shall maintain a continuous supply of water to all affected
customers for the duration of time that the existing main is out-of-service for rehabilitation.
The temporary bypass system shall be maintained in a safe and operative condition at all times.
For protection of the work and the public, flashers and barricades shall be installed at apt
locations and as directed by the Engineer. The flashers and barricades shall be in proper
operating condition.
3. Temporary water piping shall be protected from freezing weather at all times.
Iss. 01/17/2023-Part7.docx 79
4. The work is to be in conformance with the requirements of the Standard Specifications, and
AWWA C602 Cement Mortar Lining of Water Pipelines in Place – 4 In. and Larger, Section
4.6 Temporary Bypass to Customers.
(3) Notification Requirements for Service Interruptions:
1. In addition to customer notice requirements of Article 703, the notice to affected temporary
system customers shall include the delivery of a door-hanger or similar pamphlet which
indicates the date and time of the planned service interruption and, as applicable, the proposed
location of temporary service connection and the proposed route of the temporary service line
& main bypass line. Include contact information for the Contractor’s field representative and
the Engineer.
2. Whenever possible, make connections to the customer’s water service line on a day and at a
time that is convenient to the customer. Make satisfactory arrangements with the customer so
that stop and waste valves shall be accessible at all times. Immediately prior to individual
service work, attempt to notify the customer again to verify that all water use has been stopped.
Do not interrupt any customer’s service until certain that all labor, material and equipment
necessary to perform the work are present at the work site. Bear all responsibility for any loss
or damage arising out of the failure of any such customer to receive the specified notice of a
planned interruption of service.
(4) Emergency Shutdowns and Notifications:
1. In the event of a break on a water main, service, bypass pipe, temporary service or other failure
of a Madison Water Utility facility, whether the result of Contractor’s activities or other
unrelated matters, act in accordance with the following procedure:
(i) Immediately notify Madison Water Utility’s Construction Supervisor and the Utility’s
24-hour Operator at (608) 266-4667 and inform them of the situation, the affected area,
estimated duration, and if there is a need for an immediate water main shutdown.
(ii) The Contractor is NOT to operate any valves unless directly authorized to do so by a
Madison Water Utility representative.
(iii) Notify all residents affected by the emergency service interruption.
(5) Temporary Bypass Water System Set-Up:
1. Install and securely restrain compatible tee, tapped sleeves or bulkheads (temporary line caps)
on the existing water main to keep the section of the existing water main pressurized and
capable of supplying a continuous flow of water. The supply connection shall be fitted with a
compatible outlet fitting to supply the temporary system. Secure and restrain all piping
extending from the existing main to the above-ground supply piping. Installation of these
connections is considered to be incidental to temporary supply system.
2. For hydrant fed systems, disinfect the hydrant standpipe prior to connecting the bypass pipe to
the hydrant by pouring 1 quart of commercially available bleach (solution containing
approximately 5% sodium hypochlorite) into the hydrant. The hydrant shall be filled with clean
water and let stand for a minimum of 20 minutes. The hydrant shall then be flushed and the
bypass pipe connected to it. All hydrant nozzles shall be capped when not in use.
Iss. 01/17/2023-Part7.docx 80
3. All temporary water supply connections off existing hydrants shall be made in such a manner
that if it becomes necessary, they can be easily removed so that the hydrant can be used for
firefighting purposes, with minimum effort.
4. Provide smooth bore sample taps where designated on approved Temporary Bypass Plan.
5. Temporary valves and, if required, temporary hydrants shall be installed on the temporary
bypass pipe at all appropriate locations, as designated on an approved Temporary Bypass
Service Plan.
6. Install bypass pipe on the house-side of a sidewalk and in ditches or along City-owned
greenways whenever possible to minimize or avoid crossing traffic or pedestrian routes.
Where not possible, install bypass pipe to minimize crossing traffic or pedestrian routes. When
crossing these routes, provide a ramping system to protect the bypass pipe at each location
where pipe crosses roads or driveways. ADA compliance shall be provided at sidewalk or
sidewalk ramp crossings per Article 107 of the Standard Specifications.
7. Any unconnected threaded main taps must be capped prior to disinfecting the temporary
system and remain capped for the duration of time the temporary system is in place.
8. Under no circumstances is any portion of the temporary water system to lie in a gutter, ditch
or any other line of surface water flow.
9. If previously used material is employed for use in the temporary bypass water system, clean
and/or pressure wash the piping such that it inspires confidence in the system.
10. Water from the temporary bypass pipes will NOT be allowed for any purpose other than to
supply the bypass system. Water for filling water tanks, or any other purpose other than
supplying water to bypass pipes must be obtained from a hydrant with a Madison Water Utility
approved reduced pressure zone valve (RPZ) installed per Section 107.11 of the Standard
Specifications and these Special Provisions.
11. Water Utility temporary bulk water supply service fees for installation of any required RPZ
valves, volume charges, temporary meters and related items will be waived. Contact the Water
Utility Engineering Section at (608) 266-4646 to coordinate the installation of the RPZ valves.
Adequately protect and support City RPZ valves at all times; any RPZ valve damage resulting
from negligence or freezing must be repaired or replaced at the Contractor’s expense.
(6) Bypass System Disinfection:
1. All bypass pipes shall be properly disinfected and yield a safe-water sample prior to connecting
any customers to the temporary bypass system.
2. Install a bulk chlorine disinfection station or stations for the disinfection of temporary service
laterals. Stations shall consist of a large drum or container filled with disinfectant solution with
an attached spigot. Disinfect and flush each lateral adequately before entering into service
3. As part of the Temporary Water Service plan described in these Special Provisions, include the
proposed disinfection, flushing, and applicable customer notification procedures required for
the proposed temporary bypass system. These procedures shall be in accordance with AWWA
C651 – Disinfecting Water Mains.
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4. Properly dispose of any highly-chlorinated water in accordance with Article 703 of the
Standard Specifications.
(7) Temporary Customer Service Lines:
1. After completing the temporary bypass disinfection per these Special Provisions, thoroughly
flush piping to be used for temporary services with potable water immediately prior to
connection to consumer's service. Notify consumers prior to shutting off the service and
transfer services to the bypass. Do not transfer services to the bypass earlier than necessary.
2. Match the diameter of the temporary service lines with the existing service lateral diameter
for all services 1½-inch diameter and smaller. Use hoses or piping that is hydraulically
equivalent to the service size for all services 2 inch in diameter and larger.
3. Contractor is responsible for protecting all temporary service lines, including the connection
to the private plumbing system, from damage. Any internal private plumbing issues resulting
from the temporary supply shall be promptly addressed by the Contractor at their cost.
(8) Return Service Line to New Water Main:
1. After completion of the water main rehabilitation, clear the water service lines by back flushing
with potable water or as otherwise approved in the disinfection and flushing plan. Disconnect
the service bypass pipe, restore the water service line back to normal conditions, and restore
water flow. All areas used while providing temporary service shall be properly restored to pre-
construction status, or as noted.
2. After flushing is completed and service lines have been restored to the permanent laterals,
remove bypass and all associated materials used for maintenance and ramping. Complete
restoration of all areas damaged by temporary bypass pipe and service connections.
(9) 24-Hour Maintenance:
1. Be responsible for maintenance and repair of the temporary bypass system and all associated
protective equipment (barricades, flashers, ramps etc.) at all times. Be equipped to make all
repairs necessary, at the project site, for the duration of the project.
2. Designate a permanent company employee to maintain the bypass and services. Supply
Madison Water Utility with applicable emergency and after hours phone numbers as part of
the proposed Temporary Water Service Plan submittal required in these Special Provisions.
(1) Measured as a Lump Sum to include all materials and work described in these Special Provisions.
(1) Temporary Water Supply System shall be paid for at a Lump Sum unit price. Payment of 80%
will be authorized after the bypass system has received safe water quality samples and all affected
properties have been connected to the system. The remaining 20% will be authorized for payment
after the system has been removed and all properties are served from the municipal water mains:

70110 TEMPORARY WATER SUPPLY SYSTEM L.S.
Iss. 01/17/2023-Part7.docx 82
704.31 Furnish and Install Anode.

Bid Item 70111.
(1) Furnish and install galvanic anodes for added corrosion protection where new water mains connect
to dissimilar existing main materials. The Contractor shall install galvanic anodes in accordance
with these specifications, or as otherwise directed by the Engineer.
704.31.2 Materials:
(1) Anodes.
1. Anodes utilized for typical galvanic anode system installation shall be prepackaged magnesium
style high potential anodes weighing at least seventeen (17) pounds.
2. Anodes shall be packaged in a cotton bag prepacked with low resistive backfill consisting of
seventy-five percent (75%) gypsum, twenty percent (20%) bentonite, and five percent (5%)
sodium sulfate.
(2) Pipe Connection Lead Wire.
1. Anodes shall be provided with at least 10-feet of #12 AWG copper, single-conductor lead wire.
Lead wire cable shall be designed for direct burial applications.
(3) Thermite Welding Equipment.
1. Connect the lead wire to the new water main pipe with field-welded CADWELD thermite weld
caps, or approved equal.
(4) (Vacant).
(2) Anode Installation.
1. Anodes are required at all locations where new ductile iron water main is attaching to existing,
dissimilar water main material, including existing unwrapped ductile iron. Anode placement at
connections to wrapped ductile iron water main will be required when required by the Engineer
or are specified on the plans.
2. Anodes are not required at service lateral connections, including large-diameter services.
3. Anodes shall be installed between one and three feet from the side wall of the pipe, to a
centerline depth in-line with the approximate horizontal plane of the pipe.
(3) Connect the copper lead wire to the existing unprotected pipe within one-foot of the water main
connection with field-welded CADWELD bond. Protect and repair bond connection and any
associated coating repairs per Section 702.3.1 (3) – ‘Electrical Conductivity.’
(4) Extreme care shall be taken not to damage the anodes or direct buried lead wires during backfill
operations.
Iss. 01/17/2023-Part7.docx 83
(5) Anode shall be soaked with a minimum 2 gallons of water prior to backfilling to activate.

70111 FURNISH AND INSTALL ANODE EACH
Iss. 01/17/2023-Part7.docx 84

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Part VII - Water Mains and Service Laterals

ARTICLE 701 - GENERAL .................................................................................................................. 1

ARTICLE 701 - GENERAL

(2) All other definitions as described in Article 101.

701.3 Emergency Contact.

701.4 Warranty of Water System Installations.

ARTICLE 702 - MATERIALS

(8) Install all materials per manufacturers recommendation

(3) Use of any unpowered hand tools is considered incidental.

702.3 Ductile Iron Water Main & Accessories.

702.3.1 Ductile Iron Pipe:

(3) Pipe requirements:

1. Class 52 ductile iron.

4. Furnished with all necessary accessories.

i. Electrical conductivity shall be established through each joint by means of welded

(5) Gasket Requirements:

1. Plain rubber gaskets.

i. Conductive-tip/armored-tip gaskets may be used to establish conductivity through push-on

i. Conductive gaskets must be rated to accommodate electrical transmission of at least 500

3. Restrained-joint locking gaskets.

702.3.2 Polyethylene Encasement:

(3) Polyethylene Encasement Requirements:

1. V-Bio Enhanced Polyethylene Encasement.

2. VB3 Enhanced Polyethylene

3. or Engineered approved equal

4. Furnish in either tube or sheet form.

702.4 Fittings & Accessories.

702.4.1 Mechanical Joint Fittings:

(1) Mechanical joint fittings are to conform to the requirements of either:

(2) Mechanical Joint Fitting Requirements:

1. Class 250 mechanical joint pipe fittings.

4. Entire fitting tarred.

5. Establish conductivity across fittings in accordance with Section 702.3.1.

702.4.2 Mechanical Joint Restraints:

(1) EBAA Iron Inc. - MEGALUG® Series 1100.

(2) Star Pipe Products – Stargrip® Series 3000.

(3) Or, engineer approved equal.

702.4.3 Nuts and Bolts:

(1) Comply with AWWA C111/A21.11. - latest revision.

Bolt Length for

702.4.4 Solid Sleeves:

(1) Comply with requirements of Section 704.2.1 - Mechanical Joint Fittings.

702.4.5 Solid Repair Sleeves:

(4) Allowable Repair Sleeves:

4. Hymax Grip Restraint Coupling.

5. Romac Alpha Restraint Coupling.

702.5 Services and Stops & Accessories.

702.5.1 Service Laterals:

(1) 2-inch diameter and smaller laterals:

1. Type K soft copper tubing.

2. Straight length sections for 1½ -inch and 2-inch sizes.

(2) 4-inch diameter and larger laterals:

(1) Saddles are required at:

2. All service lateral taps on PVC, HDPE, or CIPP-lined water mains.

(3) Saddle width must equal or exceed pipe diameter.

(4) Approved saddles:

2. Smith-Blair 317 Double Stainless Steel Strap (new service taps).

3. Smith-Blair 397 Wide Stainless Steel Strap (recommended for PVC).

4. Mueller 520/530 Servi-Seal Clamp.

5. ROMAC SS1 Tapped Repair Clamp.