Chapter 1
Chapter 1
Chapter 1
1.1 Introduction
The class of a shipyard is not an indication of how many ships or what tonnage it can
build at a time. A Class B ship yard can have dozens of ships of various types and
tonnage. It is not a case of one ship to the yard at a time. The numbers will reflect
need and manpower available. All the tech in the universe will not overcome the
manpower issue.
Ever since the early days of the shipbuilding industry ship launching procedure is one
of the most important techniques of the entire ship development process. The ship
launching slipway a structure consisting of a sloping way down to the water from the
shipyard is a necessary thing of the ship launching procedure and has been
significantly used for launching newly made or repaired ships. Ship launching
procedures is a description of how the launch of the new ship into the water. In this
launching procedure, new vessels can slide into the water and according to the
requirements of the International Association of Classification Societies (IACS).
The whole of the ship’s launch can be done with some technique such as water
bags launching, the benefits that provide a lasting foundation, hazard, and cost. The
airbags help to the frame of the ship, air packs moving movement take a vessel
dispatch into the water. In this way, it is ostensibly more secure than different choices
like sideways propelling. Moreover, synchro-lift is a framework for pontoon and ship
out of the water for maintenance or repair work. The ship was transferred to the sinking
support lifted by cranes or winch arrangements. This ship can be used when it set up
or it tends to be moved in the interior. So that the pressure on the synchro-lift can be
freed for other uses. The slipways are built to allow the ship to be connected to the
water for the transmission to the side. However, the launch of shipbuilding is needed
to support the ship and this action as a weakness. Calculations should be made to
check the stability of the vessel during the launch as it avoids any problems when
launched on the surface of the water. Therefore, another launch is dry-docked of a
narrow basin or flooded vessel to allow stable floating loads when the water production
process in the area is safe. It's facilities the process of construction, maintenance,
repair of boats, boats and another watercraft.
In this type of ship launching method steel rollers are used instead of oil to reduce
friction during sliding. This method uses high-intensity steel rollers, security devices,
and steel board for the launching. The steel plate on the wooden slide helps in the
sliding process and the slide rails help them to protect from steel balls. Net bags are
used at the end of the slide to collect the steel balls so that they can be used again.
This method is most effective and easy to start. However, the initial installation charges
are high.
iii. Side Oiled Slideway launching
The side oiled slideway launching system is also one of the most widely used ship
launching systems. This type of system is mainly of two types. In the first type, the
slideway extends into the water and the ship slides into the water using the slideway.
In the second method, the slideway doesn’t go until the water and the ship along with
the frame slides into the water.
The floating out type launching is carried out for ships which are built in dry-docks and
are launched by filling the dock with water. The floating -out type launching system is
a simple, effective, and safe procedure. This type of method is most widely used by
shipbuilders. (Technically this is not a ship launching procedure)
Thirteen largest marine classification societies in the world are the members of
the International Association of Classification Societies (IACS). IACS was founded in
Hamburg, Germany on September 11, 1968. The classification standards set by the
thirteen-member societies of IACS are covering more than 90% of the world's cargo
carrying ships’ tonnage. Origins of the IACS are dating from the International Load
Line Convention of 1930 and its recommendations. The convention recommended
collaboration between classification societies to secure as much uniformity as possible
in the application of the standards of strength upon which freeboard. Following the
Convention, RINA hosted the first conference of major societies in 1939 attended by
ABS, BV, DNV, GL, LR, and NK (which agreed on further cooperation between the
societies). A second major class society conference, held in 1955, led to the creation
of working parties on specific topics and, in 1968, to the formation of IACS by seven
leading societies.
In 1969, IACS was given consultative status by the IMO. Its membership has
increased since that time to the current thirteen members. IACS provides guidance
and technical support and develops unified interpretations of the international statutory
regulations developed by the member states of the IMO. Once adopted, these
interpretations are applied by each IACS member society, when certifying compliance
with the statutory regulations on behalf of authorizing flag States. IACS has
consultative status with the IMO and remains the only non-governmental organization
with status as the observer which also develops and applies technical rules that are
reflective of the aims embodied within IMO conventions. The connection between the
international maritime regulations, developed by the IMO and the classification rule
requirements for a ship’s hull structure and essential engineering systems is codified
in the International Convention for the Safety of Life at Sea (SOLAS).
American
Housten,
Bureau of ABS 1862
Texas, USA
Shipping
Bureau Neuilly-sur-
BV 1828
Veritas seine, France
China
Classificatio CCS 1956 China
n Society
Croatia
Register of CRS 1949 Split, Croatia
Shipping
Germanisch Hamburg,
GL 1867
er Lloyd Germany
Indian
Register of IRS 1975 Mumbai, India
Shipping
Korean
Daejeon,
Register of KR 1960
Korea
Shipping
London,
Lloyd’s
LR 1760 United
Register
Kingdom
Polish
Gdansk,
Register of PRS 1936
Poland
Shipping
Registro
Italiano RINA 1861 Genoa,Italy
Navale
Russian Saint
Maritime Petersburg,
RS 1913
Register of Russian
Shipping Federation
The first step in this process is to compile a comprehensive list of all costs and
benefits associated with the project or decision. The cost should include the direct and
indirect costs, costs are not significant, the cost of opportunity, cost and potential risk.
Benefits should include all direct and indirect revenue and intangible benefits, such as
increased production from the increased security and the spirit of the workers. The
analyst then should use monetary measurement unit common to all items in the list,
taking special attention to not underestimate costs or benefits that are too high. The
conservative approach with conscious to avoid subjective bias when calculating
estimates is most appropriate when providing value to both costs and benefits for the
cost-benefit analysis in the marine industry. The final step was to compare the results
of the cost and benefits of aggregate quantitative basis to determine whether benefits
exceed.
There is a general lack of proven data on the cost benefits of various ship
launching procedures could affect the profit margins of shipyard operations in Malaysia
that leads to problem cost beneficial mode of ship launching should be used based on
available facilities such as airbags launching, side launching, end launching, synchro-
lift, graving dock and etc. Therefore, more studies are thus required to be done, such
as either through qualitative or quantitative means in order to get information.
The limitations of the research are the biggest challenge to all researchers in
completing the work, thesis or report. As for this research, the limitations are as
follows:
i. Time
Study about all the materials was not possible because of the time limit as the study
on the research were only given 17 weeks due to that the study could not retrieve
as many details as needed. Therefore, the research for ship launching procedure
usually takes more than 17 weeks to get a correct and more efficient data for the
large class ship.
ii. Information
Ship launching procedure in Class B shipyards of Malaysia usually needs accurate
data in order to get a complete and detailed analysis. Without accurate data, it is
difficult to determine the good method of ship launching for the company. The
shipbuilding in Malaysia is very extensive to conduct research on every company.
Therefore, the company will not be willing to give information freely to anybody
especially on its internal weaknesses since the information is private and
confidential.
iii. Financial
One of the factors that contribute to a successful research is financial. The lack
of financial resources would affect the progress of the research. It is because more
to the internal of the company and not be willing to get more information.
The expected outcome for this project is to expect that more information can be
shared for the benefit of the whole shipyard industry in Malaysia. This launching
procedure should estimate a cost benefit for each industry or make a comparison in
shipbuilding that needs to be considered.
In this chapter, seven sections have been presented: background information, problem
statement, research objectives, the significance of research, and scope of the study,
limitation, and expected outcome of the study.
CHAPTER 2: LITERATURE REVIEW
2.1 Introduction
Launching operation is vital process since launching stage is time consuming process as well
as being high cost. The result are evaluated in terms of various performance criteria by means
of an integrated method including Analytic Hierarchy Process (AHP), Technique for Order
Performance by Similarity to Ideal Solution (TOPSIS), and Strengths, Weaknesses,
Opportunities, and Threats (SWOT) analyses (Murat Ozkoka and Selcuk Cebi 2014)
Large ships are built in docks and are launched down inclined and cambered ways
one end, usually the stern enters the sea first. Because, the stern of the ship is more buoyant.
Sliding ways are built around the ship, the gap separating them from the fixed ground ways is
filled by a layer of grease to which the weight of the ship is transferred from the building blocks
The ship might be insufficiently strong locally or longitudinally or the ways may
collapse. The breaking effects of the drags might be too much or too little. The ship
might be unstable at some instant. Calculations are carried out before arranging the
launch to investigate each one of these anxieties.
Graund
G
buoyancy ways
Aft
popp After end of
et ways
W
Bon-
Jean
Curves
G
These curves plotted against distance of the travel down the slip and the
important features of these curves, are as follows:
i. The weight (W) will be constant,
ii. The buoyancy (FB) which increases as the ship travels down the ways,
iii. The moment of weight about fore poppet (W.a) which is also constant,
iv. The moment of buoyancy about fore poppet (FB.d),
v. The moment of weight about the after end of the ways (W.b),
vi. The moment of buoyancy about after end of the ways (FB.c)
vii. At the point at which the moment of buoyancy about the fore poppet
equals the moment of weight about the fore poppet, the stern lifts.
viii. The difference between the weight and buoyancy curves at the position
of stern lift is the maximum force on the fore poppet.
ix. The curve of moment of buoyancy about the after end of the ways must
lie wholly above the curve of moment of weight; the least distance
between the two curves of moment gives the least moment against
tipping about the end of ways.
x. Crossing of the weight and buoyancy curves before the after end of
ways, indicates that the fore poppet will not drop off the end of the ways.
Buoyanc
Least y
moment
Moment of buoyancy about
against
AEW Moment of weight about
AEW
Ship Stern lifts C.G Travel down
over
AEW
Figure 2.3 Typical launching curves.
2.2 Sideway launching
When the ship is small, or water front space is not a great premium, ships may
be built on an even keel broadside on to the water and consigned to the water
sideways. There are three common methods of sideways launching:
i. The ship slides down the ways which are built well down under the water.
ii. The ship tips or drops off the end of the ways into the water.
iii. The ship is built on piles which are made to collapse by a sideways push to
allow the ship to fall into the water.
In all of these methods, the ship takes to the water violently and may roll heavily-on
entry, the ship may roll thirty degrees or more. Stability at large angles and water
tightness are therefore important considerations. Waves may cause damage on
adjacent shares. Conventional calculations are not performed. Declivity of ways is
usually of the water of 1 in 8 in order to give a high speed of launch to clear the end of
the ways.
2.3 Docking
The repair and maintenance of the underwater hull, openings and sea connected
systems of ships are often necessary to perform in drydock. The object of dry docking
is to properly support the ship while it is out of the water. When a ship enters a
drydock, it must have a positive initial GM. On entering the drydock the ship is lined
up with its centerline vertically over the centerline of the keel blocks.
As the water level falls after pumping out commences in the drydock, there is
no effect on the ship`s stability so long as the ship is completely waterborne, but after
the stern lands on the blocks the draft aft will decrease. This will continue until the
ship takes the blocks overall throughout its length. The interval of time between the
stern landing on the blocks and the ship taking the blocks overall is referred to as the
`critical period`. During this period, part of the weight of the ship is being borne by the
blocks, and this creates an up thrust at the stern. The up thrust causes a virtual loss
of metacentric height and it is essential that positive effective metacentric height be
maintained during the critical period.
There are three distinct phases to drydocking: preparation, docking and undocking.
An error during any phase may lead to catastrophe: ship tilting, hull structural damage
etc.
i. Preparation is critical to the success of all phases. The dock master must
carefully evaluate the type of ship to be docked and where to place the
support on the ship.
ii. Docking is a slow evaluation. The ship is carefully pushed or pulled into the
dock by tugs, workboats and dockside lines. Once the ship is in the correct
position over the blocks, pumping of the drydock can commence. Landing
the ship on the blocks is a critical step and its carefully approached. As the
ship lands (usually stern first), part of the ship is supported by the blocks(P)
and part of the ship is supported by the buoyant force. This causes a virtual
rise in the center of gravity and a decreased metacentric height.
M
φ
W1L1 Gv
x G0
B0 B1
The main purpose is to calculate the effective metacentric height for any instant during
the drydocking process. Now consider a transverse section of the ship which has
been inclined to a small angle by an external force. The weight of the ship (W) acts
downwards through the center of gravity (G0). The force `P` acts upwards through the
keel (K) and is equal to the weight being borne by the blocks. For equilibrium the force
of buoyancy must now be (W P ) and will act upwards through the initial metacenter
`M`. Their resultant force (W P ) acting downwards through the virtual center of
W y P x or ,
W G0 Gv sin P KGv sin
W G0 Gv P KGv P KG0 G0 Gv
P KG0
G0 Gv
W P
KG0 P KG0 W
KGv KG0
W P W P
The virtual metacentric height of the grounded ship is,
KG0 W
Gv M KM
W P
The upward force at the keel due to docking or grounding causes a loss of
stability. Therefore, the righting moment at inclination ‘’ before the application of ‘P’
is ( W G0 M sin ). After application, the righting moment is, W P Gv M sin
Undocking can be just a precarious as the docking phase if not done carefully.
Additionally, the hull and its openings must be tested for watertight integrity
before the ship is floated and leaves the dock. Undocking follows some basic
procedures as docking, but in reverse.
CHAPTER 3: METHODOLOGY
3.1 Introduction
This chapter discusses about the methodology used in this study. At initial stage of the
research, need to understand the topic that is being researched. Therefore, the progress of
this research will be much more systematic. This chapter also describes about the methods
used for the data collection, sampling method been used throughout the research and also
the data analysis procedures. Subsequent section interprets the conducted survey
questionnaires to investigate current ship launching procedures in Class B shipyards of
Malaysia at selected shipyard.
This research study was carried out based on the methodology. This methodology plays a
crucial part in implementing this research study accordingly. The information of the
methodology is described in detail in this chapter.
Research methodology is related to collective term for structured process of conducting
research. This part of research will describe the method used to collect the primary data and
related information with the research. The research also discusses on how the researcher
design and what are the instruments used in conducting the study. Research methodologies
can be qualitative or quantitative. Ideally, comprehensive research should try to incorporate
both qualitative and quantitative methodologies, but this is not always possible, usually due to
time and financial constraints
3.2 Methodology Flowchart
3.3.1 Participants
Data were collected through surveys that were mailed out to verify and certify before
conducting the surveys. The survey form will be distributed to 60 respondents. The method of
performing the research is determined and been finalized. Two sets of questionnaires have
been adapted to cater the scope been focused on. There are two categories of respondent
been chosen, which is the Inventory Personnel itself and the Maintenance crew. For the
inventory personnel, the importance of inventory management as well the practice of inventory
management been applied is surveyed. In comparison, the maintenance personnel while in
the field are being surveyed the importance, effectiveness, implementation and overall
effectiveness of current ship launching procedures of the shipyards.
A significant percentage of respondents are members of department dedicated specifically to
the field, which is 20 respondents in inventory department, and 40 respondents from
maintenance department.
3.3.2 Materials
Sources of information varied depending on the issue which was addressed. Firstly, the usage
of materials that will give more accurate information on launching procedure. For instance,
needed to word a questionnaire based on certain standards upon the level of professionalism
and scope of the targeted individual or group.
This study describes a methodology to solve practical problems. Qualitative approach is used
for this research. The data is to describe and focus on a precise issue in time and provide
details on what the respondents were doing, thinking, and, as well as what they are feeling.
From there, the discussion broadens and finally, the process of doing this qualitative work is
to discover trends or patterns that had not previously been considered.
To supplement their qualitative analysis of the inventory management practices, simple
graphs are tabulated according to the data been gathered and graphed to make the qualitative
description of the groups or situation more complete. These numbers are derived from the
rating scales and from percentages.
After tabulating the graphs, problems can be detailed according to response rate. Through
observations, results obtained by comparing situation on the issues and implementation of
new strategy discussed and simple solution proposed to solve the problem.
A set of questionnaires is made and design. Then it was distributed to the target respondent,
finding out the information needed and related with to objective of the research. The questions
are used to make the connection of between enhancing the effectiveness of Inventory
Management at selected shipyard. The questionnaire consists three parts:
Part A: General Information
This section consists of general information about the respondents such as age, gender,
experience level and position in the company.
On this research the author will use a survey method to collect a data by asking some question
to the respondents and it come with questionnaire form. The author will used questionnaire
and be conducted around selected shipyard. This research involves process of collecting data
from respondents. The questionnaire may be included with information of the inventory
management.
The respondents will be informed regarding the objective of this research before the
author asking them a question. From the survey the author will identify how to enhance the
effectiveness if inventory management in Boustead Naval Shipyard. By carry out this survey
the researcher will achieve his objective of his research about the enhancing the effectiveness
of inventory management at Boustead Naval Shipyard.
3.6 Conclusion
This study was designed to enhancing the best launching procedures at selected Shipyard.
Through this surveys and interview, an organization could have an opportunity to identify the
performance implemented within the management. Besides that, an organization could
improve the service at their very best according to workers’ opinions.
Furthermore, this study was conducted to identify whether the employer and employee
were collaborative enough in giving their piece of mind regarding to the place where they work.
So, these survey acts as the platform for the employee to express opinions and may also to
dedicate thing to be improved within the company or organization.
achieve his objective of his research about the enhancing the effectiveness