Torque & Drag & Buckling

Soft-string vs Stiff-string Models

The aim of this presentation is to show the main differences between the 2 types of
model used for Torque & Drag &
Buckling analysis in the drilling industry.
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Why using stiff-string model is highly recommended

Besides the scientific modeling differences between the 2 models,
numerous analyses and case studies have shown that:
Soft-string does not predict Buckling onset
Soft-string can under-estimate drill string Torque
Soft-string model does not estimate properly Contact Side Forces on the drill
string
Soft-string cannot monitor drill string Mechanical Integrity.
This lack of accuracy may lead to a risk of failure, lock-up,
drilling issues, casing wear and poor overall drilling performance.
A stiff-string model with contact point calculation is highly
recommended to estimate properly drill string loads
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Soft-String vs Stiff-String
Engineering Features Soft-string Stiff-string
Clearance / Hole Size
? ?
Stiffness / Bending
? ?
Contact Calculation
? ?
Mechanical Integrity
? ?
Soft-string models ignore the clearance (gap between the tubular and the bore hole)
effect. A simulation in a 17 � inch
hole or in a 8 � inch will produce same hook-load and torque according to the soft-
string model. Field observations
have shown that hook-load and torque are different.
Drill pipe or casing stiffness is ignored in the soft-string model. Studies have
shown that above a dog leg severity of
3 deg./ 30 m, stiffness effects start to play a great role, and may add some torque
and drag friction on the drill string.
Moreover, high bending moments can lead to failure due to fatigue phenomenon.
Contact point location between the drill string and the bore hole is not calculated
in the soft-string but imposed on the
low-side of the bore-hole. Lab and Field evidences have shown that contact location
may be on any point along the
bore hole (low-side, high-side, left-side or right-side) depending on the well
geometry and operating parameters.
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Inability of the soft-string model to predict lock-up
Soft-string does not predict buckling onset, that can lead to a risk of failure or
lock-up. This plot shows pick-up
and slack-off weight for a horizontal well. As inclination increases with bit
depth, drag friction increases a lot leading to a
slack-off weight that decreases dangerously to the block-weight. A slack-off equal
to the block weight means that no
more weight is available at surface to run the drill string in the hole: this is
the lock-up. As soft-string inaccuracy
increases with drill string compression, the model may not predict lock-up, as
additional compression causes higher
contact side force and thus higher drag. On the contrary, stiff-string model
enables to take this effect into account and
predict a more realistic slack-off weight than the soft-string model. The
consequence of lock-up are numerous: risk of
failure, risk of drill pipe stuck, extra trip to change the drill string design,
etc �
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Soft-string model may under-estimate torque while drilling
Soft-string may under-estimate drill string Torque (up to 20%). This under-
estimation may lead to an improper
connection selection in order that maximum torque while drilling does not reach the
make up torque. This plot shows
that, according to the soft-string model, the torque while drilling does not exceed
the make up torque of the connection.
On the contrary, stiff-string model shows that the torque while drilling may exceed
the make up torque of the connection
that can lead to a failure. Using a stiff-string model enables to better select the
connection design to avoid exceeding
the make-up-torque.
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Soft-string model does not calculate properly the side forces
Soft-string model does not estimate properly contact side forces on the drill
string. As contact is assumed to be
regularly distributed on every joints, this can lead to an under or over-estimation
of the contact side force depending on
the well trajectory, and especially the dog legs. An under-estimation may be
dangerous, as risk of casing wear is
greater when contact side force exceeds 2000 lbs (API recommendation).
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Up to 50 % difference
Inability of the Soft-string model to predict buckling
Soft-string does not predict buckling onset, that can lead to a risk of failure or
lock-up. This plot shows the
tension/compression curve all along the drill string, from the bit to the surface,
for a run in hole operation in a highly
deviated well. As soft-string solution starts to be inaccurate as compression
increases, this plot shows that stiff-string
model predict a higher compression in the drill string that can lead to helical
buckling. According to the soft-string
model, there is no risk of helical buckling. Stiff-string analysis shows that there
is a risk of helical buckling, that can lead
to a risk of failure or drill pipe stuck in the hole.
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Up to 20 % difference
Soft-string cannot monitor drill string mechanical integrity, that can lead to a
risk of tubular failure. As soft-string
model ignores pipe stiffness, one cannot estimate the true load on drill string
elements. Bending moments are often
responsible of failure due to fatigue phenomena. This plot shows a stiff-string
simulation highlighting the contact side
force (red arrows) and bending moments on the drill pipes. Monitoring these loads
enables to avoid premature drill pipe
failures.
Soft-string cannot monitor drill string mechanical integrity
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� Stiff string model accurately simulates drill string torque and tension in actual
bore hole conditions
whereas soft string model artificially increases friction factors to fit the actual
field data to compensate for
neglecting stiffness and clearance effects and miscalculating contact side forces.
� Soft-string model is as accurate as stiff-string model in terms of pick-up weight
estimation only in the following
case: the drill string is in tension inside a very smooth well bore (dog legs less
than 1 deg./30 m)
� Soft-string model starts to be inaccurate when dog legs are greater than 3 deg. /
30 m or when clearance is
low. Casing (low clearance) running in hole simulation with soft-string model can
lead to improper hook-load
estimation, and thus can lead to an unexpected lock-up
� Soft-string and Stiff-string models use rigorously the same input parameters:
well bore geometry and
trajectory survey, drill string characteristics, mud weight and operating
parameters. No extra parameters are
required for the stiff-string model
� Stiff-string model computation time is greater than for the soft-string model. As
the stiff-string model includes
a complex algorithm that estimates the accurate contact point locations and side
forces, the time required to make
a calculation is logically higher, as modeling and science are more complex.
However, our stiff-string solution uses
a new numerical methodology that makes it very much faster compared to the finite
element analysis, without a
lack of accuracy and robustness.
Other comments�
Copyright DrillScan�. 2013. All rights reserved.
� SPE paper 98965: � Advancements in 3D Drillstring mechanics: From the Bit to the
Topdrive �, Menand S., Sellami
H., Tijani M., Stab O., Dupuis D., Simon C., 2006 IADC/SPE Drilling Conference,
Miami, Florida, USA
� SPE paper 102850: � Buckling of Tubulars in Actual Field Conditions, conference
presentation�, Menand S.,
Sellami H., Tijani M. Akowanou, 2006 SPE Annual Technical Conference and
Exhibition, San Antonio, Texas, USA.
� SPE paper 110432: � Learning Curve Benefits Resulting From the Use of a Unique
BHA Directional Behaviour
Drilling Performances Post-Analysis �, Studer R., Simon C., Genevois J.M., Menand
S., 2007 SPE Annual
Technical Conference and Exhibition, Anaheim, California, USA.
� SPE paper 112571: � How Drillstring Rotation Affects Critical Buckling Load? �,
Menand S., Sellami H., Akowanou
J., Isambourg P., Simon C., Macresy L., Dupuis D. 2008 IADC/SPE Drilling
Conference, Orlando, USA.
� SPE paper 116029: � Drill Pipe Stress and Cumulative Fatigue Analysis in complex
wells Drilling: New Approach in
Fatigue Optimization �, Sikal A., Boulet J., Menand S., Sellami H., 2008 SPE Annual
Technical Conference and
Exhibition, Denver, Colorado, USA.
� SPE paper 119861: � Axial Force Transfer of Buckled Drill Pipe in Deviated Wells
�, Menand S., Bougacha A.,
Isambourg P., Simon C., 2009 SPE Drilling Conference & Exhibition, Amsterdam,
Netherlands.
� AADE paper : Menand S., Bjorset A., Macresy L. (2011), �A New Buckling Model
Successfully Validated with Full-
Scale Buckling Tests�, AADE 2011 National Technical Conference & Exhibition, to be
held April 12-14, 2011 at the
Hilton Houston North Hotel in Houston, Texas
� SPE paper 151279 (2012): �A New Buckling Severity Index to Quantify Failure and
Lock-up Risks in Highly
Deviated Wells�, Menand S., SPE Deepwater Conference, Galveston, TX, USA, june 2012
� SPE paper 163518 (2013) �Safely Exceeding Buckling Loads in Long Horizontal
Wells: Case Study in Shale
Plays�, to be presented at the SPE/IADC Drilling Conference and Exhibition held in
Amsterdam