Crossby HseriesCatalog420

Crosby Safety Valves
Styles HE ISOFLEX, HCI ISOFLEX, HSJ and HPV-ST

for Utility and Industrial Steam Generators and Steam Systems
Style HE
ISOFLEX

Catalog No. 420
Effective: December 2000
Style HCI
ISOFLEX
Style HPV-ST
Pressurmatic
Corporate Headquarters and Operations Center

P.O. Box 944
Stafford, Texas 77497, USA
Telephone: (281) 274-4400, Fax: (281) 240-1800
Style HSJ
New!
Operations Centers
43 Kendrick Street, Wrentham, Massachusetts 02093-0308, USA
Telephone: (508) 384-3121, Fax: (508) 384-8675
Crosby Road, Market Harborough, Leics LE16 9EE, UK
Telephone: 44-1858-467281, Fax: 44-1858-434728
Corrie Way, Bredbury Industrial Estate, Stockport, Cheshire SK6 2ST, UK
Telephone: 44-161-494-5363, Fax: 44-161-494-5672
No. 45, Tuas Avenue 9, Jurong, Singapore
Telephone: 65-861-1655, Fax: 65-861-8310
www.andersongreenwood.com
2000 Anderson Greenwood/Crosby
Printed in USA
Over 125 Years of Steam Overpressure Protection Leadership
Limits
1100F . C12A)
7 Gr
(SA 21 r Sizes
Large
Performance
Results
Solutions
The ISOFLEX allows us to move the set point on the valves down to provide
the maximum amount of overpressure protection for our main steam system
without compromising the reliability of the unit.
The ISOFLEX has allowed us to
run very close to this set point.
Crosby came and retrofitted all five of our drum

safety valves. Since weve been back on-line,
we have been at full load for as long as a week pretty much around the clock - and have not
had any leakage problems to date.
We do not have any safety

valve concerns at the present.
Crosby is the only one
that works. Were confident
and tickled to death.
Notes:
1% more
ISOFLEX seat tightness at 96+%
of set pressure is a full 1% better than
any other Section I safety valve on the
market today. Imagine the positive
impact on your business.
Call Crosbys Power Group
to get your 1% more.
is
Pressure Management
I believe the proof is in the pudding and

in performance. We have given them
every opportunity to leak - weve had
nothing but success with the ISOFLEX.
Number two hasnt leaked yet...not a leak in over a year! Were operating
pretty close to capacity all the time and its right where it should be. I think
the ISOFLEX retrofit is 100% better; it has saved downtime between
maintenance.
67
Extending Up-Times
Solving Problems
Crosby Products & Services

Pressure Relief Valves for Air, Steam, Vapor and
Liquid Service - Spring Loaded and Pilot Operated
Safety Valves for Fossil and Nuclear Power Plants
Pressure/Vacuum Relief Valves for Sanitary,
Beverage, Food and Pharmaceutical Industries
Valves for Chlorine, Bromine, Fluorine and Other
Corrosive Services
Valve Test Benches and Silencers
Set Pressure Verification Device (SPVD) and
Valve Position Indication (VPI) Systems
Comprehensive Test Facilities for Air, Steam
and Water
Block Bodies for High Temperature and High
Pressure Applications
Valve Service, Repair and Reconditioning,
and Training
Engineering Design, Application and Analytical
Services
See your local Crosby Representative
Pressure Management Centers

Full Spectrum Services
Crosbys Pressure Management
CentersSM are designed to save you
money. Whether or not your organization performs its own repair and
maintenance, Crosby Pressure
Management Centers offer Crosbys
complete line of loosely assembled valves,
spare parts, field service, valve management
programs, and the repair and training expertise required
to keep your plants running longer and maintenance
investment at a minimum. Call Crosby Valve or your
nearest Crosby Pressure Management Center.
WARRANTY
Anderson Greenwood L.P., dba Anderson Greenwood/Crosby
hereby warrants that the goods delivered under contract will be
free from defect in material and workmanship for a period of 18
months from shipment or 12 months from installation, whichever
is earlier. Within this period, any of our products claimed defective may be returned to our factory, after examination by us, the
products will be repaired or replaced free of charge, F.O.B. our
factory. Such defects shall be exclusive of the effects of corrosion, erosion, normal wear or improper handling or storage.
Crosby makes no representation, warranty or guarantee, express
or implied, with regard to our products except as specifically stated.
When in doubt as to the proper application of any particular product, you are invited to contact your nearest CROSBY office or
representative. We cannot otherwise be responsible for the selection of unsuitable equipment. Suitability of the material and product for the use contemplated by the buyer shall be the sole responsibility of the buyer.
Except as specifically set forth above and for warranty of title,
CROSBY MAKES NO WARRANTY, EXPRESS OR IMPLIED, OF
ANY KIND INCLUDING WITHOUT LIMITATION, WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE.
In no event will CROSBY be liable for incidental or consequential
damages.
Reducing Costs
Crosbys Fossil Power Team has optimized the design of safety valves and achieved seat tightness at
96+% of set pressure*. The field-proven ISOFLEX design:
Extends Up-Times
ISOFLEX seat tightness to 96+% of set pressure ensures maximum generating time and maximum steam
pressure. The industry's leading seat tightness of Crosbys ISOFLEX prevents unscheduled maintenance and
allows the user to predict and schedule safety valve maintenance.
Solves Problems
The ISOFLEX allows plants to run at their designed pressure levels without sacrificing equipment life.
ISOFLEX - superior seat tightness - Preventing Problems...Delivering Solutions.
Reduces Costs
Crosby minimizes maintenance and repair work associated with the older technology valves. Additional
savings are also realized by the reduction of costs associated with the purchasing and inventorying of spare
parts. The ISOFLEXs exceptional seat tightness gives you the power to predict and plan outages.
ISOFLEX also Extends the Life of Older Plants

The ISOFLEX design is available in RETROFIT assemblies, engineered to enhance performance and
extend valve life with the latest generation seat tightness technology.
WARNING
The Product is a safety related component intended for use in
critical applications. The improper application, installation or maintenance of the Product or the use of parts or components not
manufactured by Crosby may result in failure of the Product. The
advice of a qualified engineer should be sought prior to any use of
the Product.
Any installation, maintenance, adjustment, repair or test performed
on the Product must be done in accordance with the requirements
of all applicable Codes and Standards.
The information, specifications and technical data (the Specifications) contained in this document are subject to change without
notice. Crosby does not warrant that the Specifications are current and assumes no responsibility for the use or misuse thereof.
The Purchaser should verify that there have been no changes to
the Specifications prior to use.
For new applications, Crosby offers styles HCI-ISOFLEX and HSJ Safety Valves instead of the older styles HC,
HCA, HS, and HSA valves. Crosby will continue its 125 year history of commitment to support our customers
needs by:
Supplying the latest technology for new applications.
Offering economical upgrade retrofit assemblies for older utility safety valves.
Supporting the installed base of HC, HCA, HS, and HSA Safety Valves with genuine spare parts.
*Boiler operation and maintenance vary and may affect product performance.
66
Complete Overpressure Protection

for ASME* Code Section I
Crosby supplies a complete safety valve package for Utility and
Industrial Steam Generators and Steam Systems
Boilers with design pressures to 3000 psig (207 barg).
Manufactured in accordance with a quality management system
approved to the requirements of ISO 9001.
Valves designed to increase plant up-times, extend maintenance
intervals and increase total valve life.
1 -Furnace
Note: All drains and piping in the discharge system must be

piped to a safe disposal area to prevent possible personnel injury
when the valve discharges.
4 -Turbine
Technical literature is provided for Crosby Series H valves which

describes the specific type and use of hydrostatic test equipment
available.
5 -Condenser
The manifold should be independently supported and not on the valves.
Test Clamps
6 -Condensate Pump
The same precautions should be observed in providing drip pans, flexible

connections and expansion bends on the individual discharge valve lines
leading into the manifold.
7 -Boiler Feed Water Pump
9 -Hot Reheat Outlet
The manifold should be adequately anchored to prevent it from swaying

and adequate drains should be provided.
Style HE ISOFLEX
and HCI ISOFLEX
Style HSJ
While Crosby does not design discharge piping, our engineers will
review and advise on discharge piping problems on receipt of drawings
showing dimensions.
TEST ROD
The discharge lines should be led into the manifold at an angle of 45

degrees (less if possible) to the direction of the steam flow.
The manifold should be checked for possible back pressure which might
cause steam "blow back" out of individual drip pans. If closed systems
are used, back pressure in the manifold resulting when one valve
discharges can affect the popping point and the performance of other
valves connected to the same system.
CAP
Crosby completes your Pressure Management needs with a complete line of

ASME Section VIII Off-Boiler Safety & Pressure Relief Valves. Contact your
local Crosby representative or Pressure Management Center for product catalogs
#310 Style JOS-E/JBS-E and #902 OMNI-TRIM.
Sizing Software
Crosbys Boiler Set
Sizing is available
upon request.
See pages 57-58
for more details.
Note: All discharge piping in the discharge system must be vented

to a safe disposal area to prevent personnel injury when the valve
discharges.
Recommendations
8 -Cold Reheat Inlet

*
Discharge Manifolds
Discharge manifold lines are satisfactory if the following "good practices" are observed:
Hydrostatic Testing of Boilers

Hydrostatic test plugs are recommended by Crosby for use on
welded inlet valves. If flanged inlet valves are to be installed, we
recommend that the hydrostatic test be completed prior to installing
the safety valve by blanking off the boiler opening. A hydrostatic
test plug is supplied for all welded inlet valves. Hydrostatic test
plugs can be supplied on request for any flanged inlet safety valve.
Where flexible hose connections are used in place of or in conjunction

with drip pans, they must be of sufficient length and flexibility so as to
absorb expansion and impose no strains on the valve outlet when the
pressure vessel is at normal operating pressure.
The area of the manifold should be equal to or larger than the areas
leading into it. "Stepping up" the size of the manifold at each point where
another valve discharge line enters permits smoother flow than simply
sizing the manifold to the total area required.
3 -Superheater Outlet
2
Drains
Provisions for drains are located in the valve bodies and should be
piped to a drainage system to remove condensate from the valve
bodies. Separate drains are recommended to drain the drip pan and
on certain types of installations additional drainage from the discharge piping may be provided. This is especially true in marine
installations where it is essential that the main atmospheric exhaust
stack be provided with a drain pocket at the lowest point, and that a
separate drain line be carried from this pocket to the bilge.
2 -Drum
3
Discharge Piping
The discharge piping from safety valves should be equal in size to, or
larger than, the nominal valve outlet and should be as simple and
direct as possible. Connections with generous clearances are preferred.
The discharge pipe above the drip pan should be sized adequately to
avoid "blow back" of steam from around the drip pan into the boiler room
when the valve is discharging. Where piping extends to a considerable
length, it may be necessary to increase the pipe size at the upper part of
the stack.
Where solid piping must be used, expansion bends should be employed

to accomplish the same purpose.
Recommendations
Design considerations are included in the following articles: "Steam

Flow Through Safety Valve Vent Pipes" by H.E.Brandmaier and
M.E.Knebel (December 1975), "Analysis of Power Plant Safety and
Relief Valve Vent Stacks" by G.S.Liao (November 1974), and "Safety
Valve Vent Pipe Sizing for Open Discharge Systems" by J.W.Sale (June
1979). The latter papers are ASME publications.
65
Applications
&
(1)
Recommended Valve Selection
Safety Valve Installation
Inlet Piping
Safety valves should always be mounted in a vertical position directly
on nozzles having a well rounded approach that provides smooth,
unobstructed flow from the vessel or line to the valve. A safety valve
should NEVER be installed on a nozzle having an inside diameter
smaller than the inlet connection to the valve, or on excessively long
nozzles.
The pressure drop occurring in the inlet piping between the valve and
pressure source should be computed at actual flow of the valve. It is well
to remember that the ASME Boiler Code, Section I rating for safety
valves is only 90% of the actual flow. The safety valve or safety relief
valve(s) shall be connected to the boiler independent of any other
connection, and attached as close as possible to the boiler or the normal
steam flow path without any unnecessary intervening pipe or fitting.
Such intervening pipe or fitting shall not be longer than the face-to-face
dimension of the corresponding tee fitting of the same diameter and
pressure under the applicable American National Standard. The wall
thickness of the inlet piping must be heavy enough to resist bending
moments due to reaction when the valve discharges.
Headers
On superheaters and reheater headers, inlet nozzle connections for
safety valves should be as short as possible. It is desirable to use
piping nozzles having a rounded entrance and larger ID than the
valve nominal size. This is often necessary to keep the inlet pressure
drop within limits. Such connections should be away from turns or
branches which can cause turbulence.
When safety valves are installed on a header or vertical riser, the
connection should be as close and as short as possible. The exit
from the header or riser should be larger than the valve inlet, have
a well rounded approach and a uniform reduction of diameter
with no abrupt changes, preferably with a smooth, gradual taper
(similar to a seamless reducing or Y fitting). The design should
also result in minimum pressure drop from the header or riser to
the safety valve.
Crosby Valve Style

Design Pressure - psig (barg)
Steam
System
15 - 600 (1-40)
300 - 2000 (41-138)
2001 - 3000 (139-207)(2)
Drum
HSJ
HCI
HE
Superheater Outlet
HSJ
HCI
HCI
Reheater Inlet
HSJ
HCI
HCI
Reheater Outlet
HSJ
HCI
HCI
Economizer (Section I)
HSJ
HSJ
HSJ
(1)
(2)
(3)
HPV-ST(3)
Selection matrix above shows valves in optimum locations - Styles HSJ and HCI may be interchanged
to suit a specific application or to obtain a more economical selection.
For supercritical applications, consult factory.
The Crosby Pressurmatic Vent Valve (Style HPV-ST) is not included in the ASME Code required
relieving capacity for subcritical applications. See pages 33-39.
CROSBY
Safety valves are intended to open and close within a narrow pressure
range; therefore, valve installations require careful and accurate design
both as to inlet and discharge piping. The higher the operating pressure and
the greater the valve capacity, the more critical becomes the need for proper
design of the installation. (ASME /ANSI Power Piping Code B31.1)
Ask for paper by J.R.Zahorsky entitled, "Degradation of Pressure Relief

Valve Performance caused by Inlet Piping Configuration."
Outlet Reaction Forces
The discharge of a safety valve will impose a reactive load on the inlet
of the valve and the mounting nozzle and adjacent supporting vessel
shell as a result of the reaction force of the flowing stream. The precise
nature of the loading and the resulting stresses will depend on the
configuration of the valve and the discharge piping. This must be taken
into consideration by those responsible for the installation of the safety
valve and associated vessel or piping.
1%
More
NOTE: ALLOW SUFFICIENT
SPACE TO PREVENT
BOTTOMING OR SIDE
BINDING OF THE DRIP
PAN ON THE DISCHARGE
PIPE UNDER MAXIMUM
CONDITIONS OF EXPANSION.
Crosby Style HE ISOFLEX

Determination of Outlet Reaction Forces is the responsibility of the
designer of the vessel and/or piping. (See pages 59-60).
Installation
Boilers
Crosby recommends that the absolute minimum differential pressure,
i.e., the pressure between the valve set pressure and operating pressure,
be not less than 5% to ensure seat tightness.
Nozzles for safety valves on boiler steam drums must have inside
diameters equal to the valve nominal size. Nominal diameter plus
1/2" or more is recommended, particularly for valves mounted off
the center line of the drum.
64
Pipe Lines
Where safety valves are installed to protect a piping system, as on the
low pressure side of a reducing valve or on a turbine bypass, the pipe
or header must be of sufficient size to maintain flow under the safety
valve while it is discharging. On a pressure reducing valve installation,
the safety valves should be located at least eight pipe diameters
downstream from the pressure reducing valve. Where nozzles are used,
they must be as short as possible and preferably one pipe size larger than
the valve inlet. Nozzles must be designed to counterbalance the
reaction when the valve discharges. Several smaller valves are better
than one large valve, and the set pressure of each valve should be
staggered within ASME Boiler and Pressure Vessel Code limitations.
- High capacity, back pressure assisted

close, safety valve
- High pressure drum service
- Saturated steam applications
- Two-ring control
- Seat tightness* at 96+% set pressure
- Welded and flanged inlets
- Sizes: 2-1/2 K 6, 2-1/2 K2 6,
3 M 6, 3 M2 6 and 4 P2 8
- Inlet pressure ratings: 2500 and 3000 psig
(172 barg and 207 barg)
See pages 7-10
Crosby Style HCI ISOFLEX

-
High capacity safety valve

Saturated and superheated steam
Two-ring control
Restricted/adjustable lift option
Seat tightness* at 96+% set pressure
Welded and flanged inlets
Sizes: 1-1/2 H2 3 through 6 RR 10
Inlet ratings: Cl 300, Cl 600, Cl 900,
Cl 1500, Cl 2500
- Pressures to 3000 psig (207 barg)
- Temperatures to 1100F (593C)
See pages 11-22
Crosby Style HSJ

-

Two-ring control
Tight shut-off FLEXI-DISC
Flanged Inlet
Sizes: 1-1/2 F 2 through 6 Q 8
Cl 900, Cl 1500, Cl 2500
See pages 23-32
* ISOFLEX
5
Ordering Information
Crosbys Power Products
Style HSJ
Style HSJ
Style HE
ISOFLEX
Style HPV-ST
Pressurmatic
Style HPV-ST
Style HCI
ISOFLEX
Optional Equipment
Technical Information
Table of Contents
Description
Pages
Description
Application Selection Matrix

HCI Restricted Lift
Crosby Style HSJ
Crosby Style HPV-ST Pressurmatic
Vent Valve
Pressure-Temperature Limits
(ASME/ANSI B16.34-1996)
Saturated Steam Capacity Tables
(Styles HE, HCI and HSJ)
4-5
7-10
11-22
22
23-32

(Style HPV-ST)
Superheat Correction Factor
Sizing ASME Section I Safety Valves
Optional Equipment
Recommendations
Warranty Information
33-39
40-43
44-54
Pages
55
56
57-58
59-60
61-62
63
64-65
66
Steam Generators
Unfired Pressure Vessel Service
Type
Service
Valve Inlet (Welded or Flanged)
Maximum Rate of Steam Generation
Design Pressure
Drum Operating Pressure
Superheater Outlet Temperature
Superheater Outlet Operating Pressure
Reheater Steam Flow (if any)
Reheater Inlet Operating Pressure
Reheater Inlet Temperature
Reheater Outlet Operating Pressure
Reheater Outlet Temperature
Applicable Code (ASME Section I or Section VIII)
Indicate if for outdoor service.
Required Capacity
Design Pressure of Vessel
Operating Pressure
Maximum Operating Temperature
Applicable Code
Existing Boilers
Design Pressure (or Maximum Allowable Working Pressure if
below Design Pressure)
Maximum Operating Pressure (Drum and Superheater)
Maximum Rate of Steam Generation or Heating Surface and
Type of Firing
Number and Size of Openings for Safety Valves (if special
flanges - diameter of bolt circle, number and size of holes)
Organic Fluid Vaporizer (Dowtherm) Service
Name of Fluid
- Molecular weight or Specific Gravity
- Required capacity lbs/hr of Organic Fluid
For customers who wish to size their own safety valves,

orders should include the following data:
Data
Code Requirements
Quantity of Valves
Size - Inlet x Orifice x Outlet
Style
Set Pressure
Required Capacity (Total)
(or indicate actual valve capacity)
Temperature - Saturated or F (C)
Maximum Operating Pressure
Drum
Superheater
Connections (Rating and Facing)
Example
ASME Section I
Two
2 1/2" x K2 x 6"
HCI-46W
1 @ 1150 psig (79 barg)
1 @ 1200 psig (83 barg)
280,000 lbs/hr. (127,000 kg/hr.)
(Total)
Saturated
1000 psig (69 barg)
None
Buttweld Inlet
ANSI Cl 150 Outlet - RF
Style HCI
Style HE
Safety valves listed in this catalog are for steam service on steam generators, unfired pressure vessels and
pipe lines. To assist customers in selecting proper safety valves, Crosby will recommend the most suitable
safety valve, size and style. In order to do this, the following information is required:
Crosby provides special emergency delivery service of spare parts to satisfy unplanned
parts requirements. Emergency delivery service is available direct from the factory 24 hours
a day, 7 days a week by calling (508) 384-3121, or contact your local Pressure Management
Center offering a full spectrum of parts and 24 hour services.
63
Optional Equipment
I.D.E. Silencer design is based on absorptive and reactive principles utilizing

state-of-the-art technology. Developed specifically for use with safety and
safety relief valves, attenuation is effective over a wide noise spectrum.
Pressure Management Solutions
I.D.E.Silencers are engineered and manufactured by I.D.E. Processes Corporation, Noise Control Division, and sold exclusively worldwide by Crosby and
its Representatives. Ask for Catalog 404.
Extends Up-Times
ISOFLEX seat tightness to 96+% of set pressure ensures
maximum generating times as maintenance intervals are
extended.
Weatherhoods
Safety valves for outdoor installations should be supplied with weatherhoods
to protect the exposed spring and upper structure from weather and thermal
effects. Weatherhoods are available for all Crosby Series H valves.
Contact your local Crosby Representative.
Silencer
Reduces Maintenance Costs
Reseating Machines
Exceptional seat tightness minimizes maintenance resources

and repair times. Reduces costs associated with the purchase
and inventory of spare parts.
Crosby reseating machines will remachine the nozzle seats in place without
removing the safety valve from the installation. Form cutters are used to cut a
new seat to exact dimensions. Reseating machines, cutters and auxiliary
equipment may be rented or purchased.
Easily Adjusted According to ASME

Code Section I Requirements
HE ISOFLEX advanced trim design has the backpressure
assist closing feature and patented Eductor Control eliminating the need for complex
adjustment to obtain Code required blowdown.
Jacking Devices
When a safety valve is to be disassembled and it is desired to retain spring
compression, i.e., the set pressure, a mechanical or hydraulic jacking device
may be used. Jacking devices are used to lift the lower spring washer sufficiently to allow the disc insert to lift clear of the nozzle (permitting the entire
bonnet assembly to be removed). Jacking devices may be rented or purchased.
Air (ASPD) and Hydraulic (HSPD)

Set Pressure Devices
Style HE
I.D.E.Silencers
Minimizes Installation Costs

Weatherhood
Weld end valves are shipped as two assemblies to minimize

installation time and labor.
No special vent discharge piping is required.
Optional Equipment
The set pressure of safety valves may be determined without raising system
pressure to the popping pressure of the valves by using a Crosby set pressure
device which may be rented or purchased.
The apparatus consists of a lifting device mounted on the bonnet and connected to the spindle of the safety valve. The differential force, required to
open the safety valve when the system (steam) pressure is less than the valve
set pressure, is applied by the operator. The differential force at which the
valve opens is determined and the safety valve set pressure is calculated from
this measurement. Contact your local Crosby Representative.
Also available from Crosby:
Isolating Valves (see page 61).
Drip Pan Elbows (see page 61).
Lapping Blocks
Lapping Block Resurfacing Plates
62
Packaging designed for quick and easy installation

Reduces installation costs with customer-specific weld
preps or flanged inlets
Renews valve life with ISOFLEX Retrofit Kits
Reseating
Machine
Ease of adjustment and maintenance with fewer parts

Drum Service
Optional Equipment
Isolating Valve
26
When using the Pressurmatic Vent Valve on subcritical pressure boilers having a drum
and superheater in addition to the ASME Code valves, it is permissible to install an
isolating valve between the Style HPV-ST and the pressure source. The isolating valve
can be closed to allow servicing of the Pressurmatic Vent Valve without shutting down
the boiler.
Temperatures and Pressures
Formerly known as Style HE, Style HE ISOFLEX incorporates our latest seat
tightness design. Exceptional seat tightness results from an intensive engineering
product design analysis and upgrade program. For detailed discussion on the
specific improvements incorporated in the Style HE ISOFLEX design, and its
field-proven results, please contact your local Crosby Sales Representative.
25
Specifications
Sizes:
Bypass:
1-1/2" and 2-1/2"

Bypass valve recommended
for 2-1/2" above 2500 psig
Body Material: SA-217 Gr. WC9 alloy steel or
SA-182 Gr. F22 alloy steel
Connections: Flanged x Flanged
Buttweld x Buttweld
Buttweld x Flanged
21
20
12
17
Low Friction Set Point Adjustment

Springs on drum safety valves, of necessity, have very high preloads. A thrust
bearing (25) between the adjusting bolt (26) and top spring washer (21) makes
set point adjustments precise and keeps friction torque low. The valve seats
are protected from damage during set point adjustment by lugs on the upper
spring washer (21). The lugs engage the bonnet (17) to prevent rotation of the
spring (20), spindle (12) and disc insert (5).
10
D
A
1202
2002
2803
3000
Isolating Valve
Diameter
(inches)
1-1/2
Temperature
549
1500
barg
83
2-1/2
549
83
Working Pressure By Class

2500
3500
barg
barg
138
138
193
3500 SPL
barg
207
For optimum safety valve performance, discharge piping should be supported

independently of the valve. This can best be accom-plished by installing a slip joint
arrangement at the inlet to the riser pipe, using a drip pan elbow.
The riser should be sized sufficiently larger than the slip joint to provide clearance
during expansion of the boiler, and should be located with enough clearance at the
lower end to prevent "bottoming" on the drip pan.
Drain lines should be installed from the discharge elbow and the safety valve body,
and piped separately from any other drain or vent line. The size of the drip pan elbow
should be at least equal to that of the safety valve outlet size.
The Flanged Model EFS Drip Pan Elbow should be used without any intermediary
connection.
PRESSURE
EFS
2", 2-1/2", 3", 4", 6", 8" and 10"
150
(2" through 10")
300
(3" through 10")
600
(3")
Carbon Steel
SET - 3%
Material:
2" THRU 6" SIZE LONG RADIUS

ELL (SCH 40)
8" AND 10" SIZE SHORT RADIUS
ELL (SCH 40)
100
Dimensions - Inches
CLOSING
50
0
250
80
TIME (MILLISEC)
Typical Valve Opening and Closing Curve.
1020
3500 SPL
psig
-
Drip Pan Elbows
Model:
Sizes:
Flange ANSI Class:
SET
OPENING
As pressure in the boiler decays, the dynamic forces on the lower face of the
disc holder assembly are reduced and the safety valve disc begins to close.
Assisted by pressure in chambers (C) and (D), the valve at this point closes
sharply and tightly.
2-1/2

2500
3500
psig
psig
2002
-
Specifications
Operation
A typical valve operating cycle is as follows: as pressure in the boiler increases to the safety valve set point, the valve will pop open. After the valve
opens, steam passes through a series of flow passages (A) and (B) which
control the pressure developed in chambers (C) and (D), the excess steam
exhausting through guide ring openings (E) to the valve body bowl (F).
Tight Shutoff with ISOFLEX Design

Style HE ISOFLEX valve seals off tight. The seat-level loading of the
spindle (12) on the disc insert (5) ensures uniform seat-loading. The seating
region of the ISOFLEX disc insert is recessed for pressure loading and
temperature equalization ensuring maximum seat tightness.
1020
1500
psig
1202
*United States Customary System
The principle feature of the design is a dual-stage, controlled flow passage

formed by the eductor (9), disc holder (6) and the adjustable guide ring (10).
The controlled flow passages co-act with the apertured guide ring to control
the flow of steam to a chamber above the disc holder (6). Changes in chamber
pressure plus the action of other internal parts assure full opening without
warn and also assist in positive blowdown. By adjusting the guide ring,
blowdown between 2% and 4% is obtained as required by Section I of the
ASME Code. The adjustable nozzle ring (3) ensures accurate, warn-free and
sharp pop action on opening.
Temperature
(Metric)
Note: When the Crosby Cl 2500 Isolating Valve is used with the
2-1/2" x 4" HPV-ST Pressurmatic Vent Valve, capacities shown
in Capacity Table on page 55 should be multiplied by 0.9.
Precise Popping and Blowdown Action
Isolating Valve
Diameter
(inches)
1-1/2
(USCS*)
Dimensions - Millimeters
E
Valve
Outlet
Size
2
2-1/2
3
4
6
8
10
9
9
9
12
14
16
20
2-1/2
2-1/2
3
3
4
4
5
3
3
3
4
5
6-1/2
8
6
7
8
8
8
8
10
150
ANSI
Class
5-1/2
6-1/2
7-1/4
9
12-1/2
12
14
300
600
ANSI ANSI
Class Class
7-5/8
8
9-3/8
12-7/8
12-3/8
14-5/8
-
Valve
Outlet
Size
9
10-3/4
12-1/2
14
17
16
20
2
2-1/2
3
4
6
8
10
E
A
228.6 63.5
228.6 63.5
228.6 76.2
304.8 76.2
355.6 101.6
406.4 101.6
508
127
76.2
76.2
76.2
101.6
127
165.1
203.2
152.4
177.8
203.2
203.2
203.2
203.2
254
150
300
600
ANSI ANSI ANSI
Class Class Class
139.7
165.1
184.1 193.7 203.2
228.6 238.1
317.5 327.0
304.8 314.3
355.6 371.5
-
Optional Equipment
Style HE ISOFLEX safety valves are high pressure, high capacity reaction type
valves, designed specifically for saturated steam service on boiler drums having
design pressures above 2000 psig (138 barg) up to critical pressure. It incorporates
the unique patented eductor control that permits the valve to attain full capacity lift
at a pressure 3% above popping pressure in accordance with the requirements of
Section I of the ASME Boiler and Pressure Vessel Code.
LIFT - % OF CAPACITY LIFT
Style HE
Introduction
F
228.6
273
317.5
355.6
431.8
406.4
508
61
Outlet Reaction Forces*

Crosby Styles HE, HCI, HSJ, HPV-ST
3"
3"
4"
3"
4"
4"
6"
4"
6"
The figure below shows a safety valve open and discharging at full capacity, with a 90outlet elbow. The horizontal
reaction force ( Fh ) is balanced by the force of discharging
steam acting on the 90 elbow.
Total Outlet Reaction Force - kN (Styles HE, HCI, HSJ)

1.0
1.4
1.9
2.5
3.0
3.6
4.2
4.7
5.3
5.8
6.3
6.9
7.4
7.9
8.5
9.1
9.7
10.3
10.9
11.5
12.1
12.7
13.3
13.9
14.5
15.1
15.8
16.4
16.9
16.9
0.4
0.6
1.3
2.0
2.7
3.5
4.2
4.9
5.6
6.3
7.0
7.7
8.4
9.1
9.8
10.5
11.3
1.5
2.3
3.1
3.9
4.7
5.5
6.3
7.1
7.9
8.7
9.5
10.2
11.0
11.8
12.6
13.4
14.3
15.1
15.9
16.8
17.7
18.5
19.4
20.3
21.2
22.0
22.9
23.8
24.5
24.5
1.6
2.1
2.7
3.2
3.8
4.6
5.4
6.2
7.0
7.8
8.5
9.3
10.1
10.9
11.7
12.5
13.4
14.2
15.1
16.0
16.8
17.7
18.6
19.5
20.4
21.3
22.2
23.1
23.9
24.0
0.6
1.2
2.2
3.2
4.3
5.3
6.3
7.3
8.4
9.4
10.4
11.4
The basic equation for this is:

Fv = WV + ( APe )
gc
Where:
Fv = Vertical force - (kN)
W = Flow in
V = Velocity
A = Area of outlet, sq. mm.
Pe = Static pressure in outlet elbow, barg
g c = Gravitational Constant
13.4
14.4
15.5
16.6
17.7
18.8
19.9
21.0
22.1
23.2
24.3
25.5
26.7
27.8
29.0
30.1
31.1
31.2
18
19
*Determination of Outlet Reaction Forces is the
responsibility of the designer of the vessel and/or piping.
L2
M2
P2
P2
Q2
RR
6"
4"
6"
6"
6"
6"
6"
6"
6"
8"
8"
8"
8"
10"
10"

2.6
3.8
5.2
6.6
8.0
9.5
10.9
12.3
13.7
15.1
16.5
17.8
19.2
20.6
22.0
23.5
25.0
26.5
28.0
29.5
31.1
32.6
34.2
35.7
37.3
38.9
40.5
42.0
43.4
43.4
0.9
1.9
2.9
4.4
6.0
7.6
9.2
10.8
12.4
14.0
3.6
5.5
7.4
9.2
11.1
13.0
14.8
16.7
18.5
20.3
22.1
23.9
25.7
27.5
29.4
31.4
33.3
35.3
37.3
39.2
41.2
43.2
45.3
47.3
49.4
51.5
53.5
55.5
57.2
57.2
1.1
2.3
4.0
6.1
8.1
10.1
12.1
14.1
16.1
18.1
27.8
29.8
31.8
33.9
36.0
38.1
40.2
42.4
44.5
46.7
48.9
51.1
53.3
55.5
57.7
59.9
61.7
61.7
4.7
6.9
9.1
11.4
13.6
15.8
18.0
20.2
22.4
24.6
26.7
28.8
31.0
33.1
35.4
37.7
40.0
42.3
44.7
47.0
49.4
51.8
54.2
56.6
59.1
61.5
63.9
66.3
68.3
68.2
1.3
2.8
5.3
7.7
10.1
12.6
15.0
17.4
19.8
22.2
1.7
5.1
8.7
12.3
15.9
19.5
23.1
26.7
30.3
33.8
9.9
13.9
17.9
21.9
25.9
29.9
33.9
37.9
41.8
45.7
49.5
53.4
57.1
60.9
65.0
3.1
8.7
14.9
21.2
27.4
33.7
39.9
55.1
58.8
62.9
67.0
71.1
75.3
79.4
83.6
87.8
92.1
96.3
100.7
105.0
109.4
113.7
117.8
121.4
121.3
17.0 23.8
24.0 33.1
30.9 42.4
37.9 51.7
44.8 60.9
51.8 70.1
58.6 79.3
65.5 88.4
72.3
79.0
85.7
92.3
98.8
105.4
112.5
21.2
30.2
39.2
48.2
57.2
66.2
75.1
84.0
92.8
101.6
110.3
26.8
37.8
48.8
59.7
70.6
81.5
92.4
103.2
Crosby Style HPV-ST

HPV-ST
Valve Size
Opening
Pressure
(barg)
20.7
27.6
34.5
41.4
48.3
55.2
62.1
68.9
75.8
82.7
89.6
96.5
103.4
110.3
117.2
124.1
131.0
137.9
144.8
151.7
158.6
165.5
172.4
179.3
186.2
193.1
200.0
206.9
1-1/2 x 2 1-1/2 x 2-1/2
2-1/2 x 4
Total Outlet Reaction Force - kN

0.1
0.2
0.3
0.4
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.9
2.0
2.1
2.2
2.3
2.4
2.6
2.7
2.8
2.9
3.1
3.2
1.4
2.0
2.5
3.1
3.6
4.2
4.7
5.3
5.8
6.4
6.9
7.5
8.0
8.5
9.1
9.7
10.2
10.8
11.4
12.0
12.6
13.2
13.8
14.4
15.0
15.6
16.1
16.7
4.5
6.2
8.0
9.7
11.4
13.2
14.9
16.6
18.3
19.9
21.6
23.2
24.9
26.5
28.3
30.1
31.8
33.6
35.4
37.2
39.0
40.8
42.6
44.4
46.3
48.1
49.9
51.5
Note 1: Flowing pressure is the valve set pressure plus the overpressure plus the atmospheric pressure (1.014 BarA).
20
21
22
24
25
26
27
28
30
31
33
34
30
3
1
2
26
27
31
24
2
3
25
13
18
22
20
12
17
19
21
7
14
9
10
11
K2
0.8
2.3
3.9
5.5
7.1
8.7
10.3
1B
3
4
5
6
7
9
10
11
12
13
14
15
17
1.2
1.7
2.3
2.8
3.4
3.9
4.5
5.1
5.6
6.1
6.7
7.2
7.7
8.3
8.8
9.4
10.0
10.6
11.2
11.8
12.4
12.9
13.5
14.2
14.8
15.4
16.0
16.6
17.1
17.1
0.4
0.9
1.7
2.4
33
0.3
0.5
0.8
1.3
1.7
2.1
2.6
3.0
3.5
3.9
4.3
4.8
5.2
5.6
6.0
6.4
6.9
7.4
7.8
8.3
8.7
9.2
9.7
10.1
10.6
11.1
11.6
12.1
34
0.2
0.4
0.5
0.7
0.9
1.2
1.5
1.8
2.1
2.3
2.6
2.9
3.2
3.4
3.7
4.0
4.3
4.6
4.9
5.2
5.5
5.8
6.1
6.4
6.7
7.0
7.3
7.6
Carbon Steel
SA-216 Gr. WCC
Nozzle
Stainless Steel
Nozzle Ring
Stainless Steel
Nozzle Ring Set Screw
Stainless Steel
Disc Insert
Inconel
Disc Holder
Nickel Alloy
Disc Holder Retaining Nut Stainless Steel
Eductor
Nickel Alloy
Guide Ring
Stainless Steel
Guide Ring Set Screw
Stainless Steel
Spindle Assembly
Stainess Steel
Piston
Nickel Alloy
Piston Retaining Ring
Spindle Nut
Steel
Bonnet
Carbon Steel
SA-216 Gr. WCC
Bonnet Studs
Alloy Steel
SA-193 Gr. B7
Bonnet Stud Nuts
Steel
SA-194 Gr. 2H
Spring
Alloy Steel
Corrosion Resistant
Coating
Bottom Spring Washer
Steel
Top Spring Washer
Bearing Adapter
Thrust Bearing
Commercial
Adjusting Bolt
Stainless Steel
Adjusting Bolt Nut
Steel
Cap
Steel/Iron
Lever
Steel/Iron
Lever Pin
Steel
Forked Lever
Steel/Iron
Forked Lever Pin
Steel
0.2
0.3
0.5
0.8
1.1
1.3
1.6
1.9
2.2
2.5
2.7
3.0
3.3
3.6
3.8
4.1
4.4
4.7
5.0
5.3
5.6
5.9
6.2
6.5
6.8
7.1
7.4
Body
15
0.1
0.2
0.3
0.4
0.6
0.7
0.9
1.0
1.2
1.4
1.6
1.7
1.9
2.1
2.2
2.4
2.6
2.8
2.9
3.1
3.3
3.5
3.7
3.9
4.0
4.2
4.4
4.6
Material
0.1
0.2
0.3
0.5
0.6
0.8
1.0
1.2
1.3
1.5
1.7
1.8
The vertical force ( Fv ) at the 90 elbow is unbalanced and

exerts a bending moment on the valve. The vertical force
( Fv ) is the resultant of the reaction due to velocity and the
static pressure of the steam acting on the area of the elbow
when the valve is open and discharging.
1A
Part Name
Style HE
3"
28
2.5"
Spare Parts
Designation
(See Notes
1,2,3)
2.5"
Part
Ref.
No.
2"
Total Resultant Force at Outlet Elbow
J2
J2
H2
H2
60
Orifice
Designation
Outlet
Diameter
Flowing
Pressure(1)
(BarA)
6.9
13.8
20.7
27.6
34.5
41.4
48.3
55.2
62.1
69.0
75.8
82.7
89.6
96.5
103.4
110.3
117.2
124.1
131.0
137.9
144.8
151.7
158.6
165.5
172.4
179.3
186.2
193.1
200.0
206.8
213.7
220.6
Valve Materials
Orifice
Designation
Outlet
Diameter
Flowing
Pressure
(BarA)
6.9
13.8
20.7
27.6
34.5
41.4
48.3
55.2
62.1
69.0
75.8
82.7
89.6
96.5
103.4
110.3
117.2
124.1
131.0
137.9
144.8
151.7
158.6
165.5
172.4
179.3
186.2
193.1
200.0
206.8
213.7
220.6
5
1A
1B
Note: A complete set of spare cotter pins (not listed above) is also
recommended for proper maintenance of the valve.
Notes:
1. Consumable Spare Parts: Valve parts which should be replaced as part of any disassembly. (Disc inserts must be
replaced if seats are severely damaged.)
2. Repair Spare Parts: Valve parts exposed to wear and/or corrosion during normal operation. They are in fluid flow
paths and may require replacement as part of any repair.
3. Insurance Spare Parts: Valve parts exposed to process or environmental wear and/or corrosion and may require
replacement as part of a major repair.
Crosby recommends that sufficient inventory of spare parts be maintained to support process requirements.
Always be sure to use genuine Crosby parts to ensure continued product performance and warranty.
For information on installation and care, Crosbys Instruction No. IS-V3155B, Installation, Operating and Maintenance
Instruction for Crosby Style HE Design III Self-Actuated Safety Valves is available on request.
Specifications - Crosby Style HE ISOFLEX

Sizes, Connections, Dimensions and Weights
Style HE
CROSBY
Note 4
Note 4
Style HE ISOFLEX
USCS* Units
Valve Size
Inlet
x
Orifice
x
Outlet
Connections - in. (mm)

HE
Valve
Style(1)
Orifice
Area
sq. in.
(sq. mm)
Butt
Weld
Inlet
ANSI
Class
Flanged
Outlet
Dimensions - Inches (mm)

Center to Face
of
Inlet
I.D.
Aw(2)
A
Bw(2)
Inlet
O.D.
Cw
6"-300
6"-300
6"-300
6"-300
8"-300
2-1/2
2-1/2
3
3
4
2-1/2
2-1/2
3
3
4
5-1/4
6
8
8
9
11
12
12
12
13-1/4
8-1/4
8-13/16
8-7/8
8-7/8
14-1/2
8-1/2
8-1/2
10
10
13
6"-300
6"-300
6"-300
6"-300
8"-300
2-1/2
2-1/2
3
3
4
2-1/2
2-1/2
3
3
4
5-1/4
6
8
8
9
11
12
12
12
13-1/4
8-1/4
8-13/16
8-7/8
8-7/8
14-1/2
6-300
6-300
6-300
6-300
8-300
63.5
63.5
76.2
76.2
101.6
63.5
63.5
76.2
76.2
101.6
133
152
203
203
229
279
305
305
305
337
6-300
6-300
6-300
6-300
8-300
63.5
63.5
76.2
76.2
101.6
63.5
63.5
76.2
76.2
101.6
133
152
203
203
229
279
305
305
305
337
Inlet
Outlet (3)
Dw
D
Approx.
Height(4)
in. (mm)
Approx.
Weight
lbs. (kg)
Welded Flanged
Ew
8-1/2
10
10
10
13
36-15/16
44-1/4
49-1/2
49-7/8
64
34-3/16
41-1/16
46-3/8
46-3/4
65
350
410
630
630
1100
375)
435
625)
625)
1185)
8-1/2
8-1/2
10
10
13
8-1/2
10
10
10
13
36-15/16
44-1/4
49-1/2
49-7/8
64
34-3/16
41-1/16
46-3/8
46-3/4
65
350
410
630
630
1100
375)
435)
635
635
1185
210
224
225
225
368
216
216
254
254
330
216
254
254
254
330
938
1124
1257
1267
1626
868
1043
1178
1187
1651
159
186
286
286
499
170
193
284
284
538
210
224
225
225
368
216
216
254
254
330
216
254
254
254
330
938
1124
1257
1267
1626
868
1043
1178
1187
1651
159
186
286
286
499
170
193
284
284
538
2500 psig Maximum Pressure

2-1/2 K 6
2-1/2 K2 6
3 M 6
3 M2 6
4 P2 8
HE-86W
HE-86W
HE-86W
HE-86W
HE-86W
1.840)
2.545)
3.600)
3.976)
7.070)
2-1/2
2-1/2
3
3
4

2-1/2 K 6
2-1/2 K2 6
3 M 6
3 M2 6
4 P2 8
HE-96W
HE-96W
HE-96W
HE-96W
HE-96W
1.840)
2.545)
3.600)
3.976)
7.070
2-1/2
2-1/2
3
3
4
Metric Units
172 barg Maximum Pressure
2-1/2 K 6
2-1/2 K2 6
3 M 6
3 M2 6
4 P2 8
HE-86W
HE-86W
HE-86W
HE-86W
HE-86W
1187.1
1641.9
2322.6
2565.2
4560.4
63.5
63.5
76.2
76.2
101.6

2-1/2 K 6
2-1/2 K2 6
3 M 6
3 M2 6
4 P2 8
HE-96W
HE-96W
HE-96W
HE-96W
HE-96W
1187.1
1641.9
2322.6
2565.2
4560.4
63.5
63.5
76.2
76.2
101.6

Notes:
(1) These style designations are for standard welded inlets. For optional CL 2500 flanged inlet valves, the W is dropped from the style
designation.
(2) Weld prep per customer's specifications. Safety valves must be mounted on a nozzle with an inlet diameter equal to or greater than
the nominal valve inlet size, Dimension A. See ASME Boiler and Pressure Vessel Code Section I and ANSI/ASME B31.1 for
recommended installation.
(3) Bolt holes straddle centerline on flanged connections.
(4) Dismantling Height: An additional 20 inches (508 mm) is required.
Drain: Main valve drain is 1/2" NPT
10
2835 PSIG
- 2680 PSIG
Drum Operating
Superheater Outlet
Pressure
Operating Pressure
= 155 PSI
SH Pressure
Drop
3000 PSIG
- 155 PSI-20 PSIG*
Design Pressure
SH Pressure Drop
= 2825 PSIG
Set Pressure**
Actual valve capacities from Capacity Table, page 49:

1st drum valve, 3 x M x 6 HE-96W
3000 PSIG - 590,497 lbs/hr.
2nd drum valve, 3 x M x 6 HE-96W
3090 PSIG - 619,478 lbs/hr.
Total capacity drum valves: 1,209,975 lbs/hr. (83.4%)
Capacity of superheater valve: 271,053 lbs/hr. (18.7%)
* The 20 PSIG subtracted from the superheater pressure drop

is done to ensure that the superheater safety valve opens
before the low set drum safety valve.
** Can round set pressure up or down for even number.
The Superheat Correction Factor Ksh is found on page 56. First
convert Set Pressure Gage to Flowing Pressure Absolute by:
Total safety valve capacity: 1,481,028 (102%)

Rechecking, the drum valves relieve 83.4% of total boiler capacity (complying with ASME Code requirement that drum valves
relieve at least 75% of boiler capacity). Superheater valve relieves
18.7% of total boiler capacity - within the desirable range of 15%
to 20% of total boiler capacity.
2825 PSIG x 1.03 + 14.7 = 2924.45 PSIA.

At 2924.45 PSIA and 1000F the Ksh = .711
From Capacity Table, Page 49, a K2 orifice valve set at 2825

PSIG will relieve 381,228 lbs/hr. saturated steam or 381,228 x
.711 = 271,053 lbs/hr. superheated steam.
The balance of steam to be relieved by drum valves; 1,450,000 271,053 = 1,178,947 lbs/hr. (Drum valves must relieve a minimum of 75% total boiler cap).
Low set drum valve must = 3000 PSIG (MAWP-PG.67.3).
High set drum valve = 1.03 x 3000 = 3090 PSIG (PG-67.2).
The average set pressure for drum valve = 3045 PSIG.
From Capacity Table, page 49, at 3045 PSIG; two M orifice
valves will discharge 604,733 x 2 + 1,209,466 lbs/hr. Selection
should be based on price comparison and also on using as many
valves as practical of the same size. In this case, two M orifice
valves should be used.
Precise Operation
Two ring control.
In accordance with requirements of the ASME Boiler and
Pressure Vessel Code, Section I, Power Boilers.
Ease of setting and adjustment in service.
Tightness
Tightest shutoff with Field proven ISOFLEX seat.
Seat tightness up to 96+% of valve set pressure.
Design Features
To relieve 217,500 lbs/hr. superheated steam, the superheater valve

must relieve 217,500/.711 = 305,907 lb/hr. saturated steam.
A 2-1/2 x K2 x 6 HCI-98W with welded inlet is required.
Style HCI
To determine superheater safety valve set pressure:
Crosby Boiler Set Sizing Software

Powerful - easy to use
Determines Valve Selection
Simple, rugged and reliable.

Low maintenance.
Designed and manufactured in accordance with a quality
management system approved to the requirements of ISO 9001.
May also be used for ASME Boiler and Pressure Vessel Code,
Section VIII, Unfired Pressure Vessels, services.
Adjustable/Restricted Lift option (HCI-R)
Eliminates overcapacity
Reduces reaction forces
Allows building of standardized boilers
Reaction Forces
Noise Levels
General Dimensional Information
Use Version 3.1 or higher
Contact your local Crosby
Representative for your free copy.
Reduces operating costs and increases efficiency with

Restricted Lift Option (see page 22)
Minimizes inventory with interchangeable spare parts
1998 ASME
Section I
Code Changes
Included
58

Extends valve service life with higher nozzle seat step
11
Introduction
Two Ring Design
Crosby Style HCI ISOFLEX is a high capacity nozzle type safety

valve for saturated and superheated steam service, incorporating
the technical excellence of Crosbys original Style HC design. It
meets the requirements of the ASME Boiler and Pressure Vessel
Code, Section I, Power Boilers, and Section VIII, Unfired Pressure Vessels. The valves have been designed and are manufactured and tested in accordance with a quality management
system approved to the requirements of ISO 9001.
Blowdown control is precise with two adjustable rings

(3 and 12) - one each on the nozzle (1B or 2) and guide (11).
Blowdown may be adjusted from 2 to 4% under operating conditions.
Style HCI ISOFLEX has been designed for 300 to 3000 psig (21
to 207 barg) steam generators. The valves are available in inlet
sizes of 1-1/2", 2", 2-1/2", 3", 4" and 6" (38.1 mm, 50.8 mm,
63.5 mm, 76.2 mm, 101.6 mm), and in orifice sizes H2 to RR
specifically designed for the power industry.
Precise Popping Point

Close machining tolerances assure that the disc insert (5) is precisely centered, and special guide and disc/disc holder materials and surface finishes ensure low friction guiding at all temperatures. Spring specifications are held to rigid tolerances, and
stresses are kept within lowest practical limits. The open bonnet exposes the spring to atmosphere, minimizing thermal effects. The valves open precisely at their established set pressure, even after repeated cycling.
Welded inlets and flanged

outlets are the standard
connections. Flanged inlets
(1) with full (removable)
nozzles (2) are also
available.
2
1
ASME Section I safety valves are devices designed to protect

power boilers during an overpressure event. The proper sizing,
selection, manufacturing, assembly, testing and maintenance are
all critical to obtain optimum protection.
Crosby offers Boiler Set Sizing software upon request.

This powerful tool allows an accurate determination of
such parameters as valve style selections, orifice size, and
relieving capacities. It also provides the user with supplemental technical information such as reaction forces, noise
levels and general dimensional information.
ASME Code Section I

1. Boilers-Safety Valve requirements (PG-67)
a. Boilers having more than 500 sq. ft. of bare tube and boilers
having combined bare tube and extended water heating surfaces exceeding 500 sq. ft. as well as a design steam generating capacity exceeding 4000 lb./hr. (1814 kg/hr.) must have
two or more safety valves. If only two safety valves are used,
the relieving capacity of the smaller must not be less than 50%
of that of the larger, so if only two valves are used, select valves
so that each will relieve approximately half of the total boiler
capacity.
age, than safety valves relieving steam. It is recommended that

the maximum allowable working pressure of the boiler and the
safety relief valve setting be selected substantially higher than
the desired operating pressure so as to minimize the times the
safety valve must lift.
5. Organic Fluid Vaporizer Safety Valve Requirements
(Dowtherm Service, PVG-12)
a. Safety valves shall be totally enclosed and shall not discharge
to the atmosphere, except through an escape pipe that will carry
such vapors to a safe point of discharge outside of the building. The safety valve shall not have a lifting lever and valve
body drains are not mandatory. A rupture disc may be installed
between the safety valve and the vaporizer.
The required minimum safety valve relieving capacity shall be
determined from the formula.
W = C x H x 0.75
h
where:
h = latent heat of heat transfer fluid at relieving
pressure, Btu/lb
W = weight of organic fluid vapor generated per hour, lb
Note: Full (removable) nozzles not

available in P2 (8" Outlet), R & RR sizes.
2. Superheater Safety Valve Requirements (PG-68)

a. Boilers having attached superheaters must have at least one
valve on the superheater. The valves on the drum must be large
enough to relieve at least 75% of the total boiler capacity. It is
good practice to size the superheater valve to relieve approximately 20% of the total boiler capacity to protect the tubes
against overheating.
The relieving capacities of Style HCI ISOFLEX have been determined by capacity certification tests conducted in accordance
with ASME Code, Section I rules and are certified by the
National Board of Boiler and Pressure Vessel Inspectors.
Certified capacities are listed in the National Board publication,
"Pressure Relief Device Certifications."
High Capacity
The adjustable nozzle and guide rings (3 and
12) utilize the reactive and expansive forces of
the flowing steam to provide full capacity lift.
Valve capacity is determined by the nozzle (1B)
throat area alone. With high capacity valves,
positive overpressure protection is achieved
with the fewest number of valves.
11
12
3
5
1B
Tight Shut Off

The Style HCI ISOFLEX Safety Valve seals
off tight. The seating region of the ISOFLEX
disc insert (5) is recessed for pressure and temperature equalization ensuring that the seats remain flat in service.
12
3. Reheater Safety Valve Requirements (PG-68)

a. Boilers having reheaters must have at least one safety valve
on the reheater outlet capable of relieving a minimum of 15%
of the flow through the reheater. The remainder of the flow
through the reheater may be discharged by safety valves on the
reheater inlet.
Crosby Style HCI

ISOFLEX Safety Valve
4. Economizer Safety Relief Valves Requirements (PG-67)

(Closed bonnet type valve)
a. Any economizer which may be shut off from the boiler,
thereby permitting the economizer to become a fired pressure
vessel, shall have one or more safety relief valves with a total
discharge capacity, in kg/hr, calculated from the maximum expected heat absorption in BTU/hr, as determined by the Manufacturer, divided by 1000. Safety Relief valves in hot water
C = maximum total weight or volume of fuel burned

per hour, lb or cu ft
H = heat of combustion of fuel, Btu/lb or Btu/cu ft
The sum of the safety valve capacities marked on the valves shall
be equal to or greater than W.
Style HCI
Drum Service - Superheater Outlet - Reheaters
6. Sample Calculations - Boiler Set Sizing

Boiler Specifications:
Total steam generation
Design Pressure (MAWP)
S.H. Outlet Temperature
S.H. Outlet Operating Pressure
1,450,000 lbs/hr.
3000 PSIG
2835 PSIG
1000F
2680 PSIG
The superheater valve should relieve between 15% and 20% of

the total generation capacity, or 217,500 lbs/hr. to 290,000 lbs/hr.
The superheater safety valve should be set to operate before the
low set drum valve.
57
Superheat Correction Factor- Ksh
For superheated steam, multiply the saturated steam capacity by Correction Factor- Ksh
ASME Section III, Division I - Appendicies Table XVIII-1110-1
400F
450F
500F
550F
TOTAL TEMPERATURE SUPERHEATED STEAM

600F 650F 700F 750F 800F
850F
900F
950F
1000F 1050F 1100F
(psia)
(bara)
204C
232C
260C
288C
316C
343C
371C
399C
427C
454C
482C
510C
538C
566C
593C
50
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1250
1300
1350
1400
1450
1500
1550
1600
1650
1700
1750
1800
1850
1900
1950
2000
2050
2100
2150
2200
2250
2300
2350
2400
2450
2500
2550
2600
2650
2700
2750
2800
2850
2900
2950
3000
3050
3100
3150
3200
3.4
6.9
10.3
13.8
17.2
20.7
24.1
27.6
31.0
34.5
37.9
41.4
44.8
48.3
51.7
55.2
58.6
62.1
65.5
69.0
72.4
75.8
79.3
82.7
86.2
89.6
93.1
96.5
100.0
103.4
106.9
110.3
113.8
117.2
120.7
124.1
127.6
131.0
134.5
137.9
141.3
144.8
148.2
151.7
155.1
158.6
162.0
165.5
168.9
172.4
175.8
179.3
182.7
186.2
189.6
193.1
196.5
200.0
203.4
206.9
210.3
213.7
217.2
220.6
.987
.998
.984
.979
.957
.963
.970
.977
.972
.968
.968
.930
.935
.940
.945
.951
.957
.963
.963
.961
.961
.962
.964
.968
.905
.909
.913
.917
.921
.926
.930
.935
.940
.946
.952
.958
.958
.958
.958
.960
.962
.965
.969
.974
.882
.885
.888
.892
.895
.898
.902
.906
.909
.914
.918
.922
.927
.931
.936
.942
.947
.953
.958
.959
.960
.962
.964
.966
.969
.973
.977
.982
.987
.993
.861
.864
.866
.869
.871
.874
.877
.880
.883
.886
.889
.892
.896
.899
.903
.906
.910
.914
.918
.923
.927
.931
.936
.941
.946
.952
.958
.963
.968
.970
.972
.973
.973
.973
.974
.975
.976
.977
.979
.982
.985
.988
.841
.843
.846
.848
.850
.852
.854
.857
.859
.862
.864
.867
.869
.872
.875
.878
.880
.883
.886
.890
.893
.896
.899
.903
.906
.910
.914
.918
.922
.926
.930
.934
.936
.938
.940
.942
.944
.946
.949
.952
.954
.956
.956
.955
.954
.953
.952
.952
.951
.951
.951
.951
.952
.952
.953
.956
.959
.963
.823
.825
.826
.828
.830
.832
.834
.836
.838
.840
.842
.844
.846
.848
.850
.852
.855
.857
.860
.862
.864
.867
.870
.872
.875
.878
.880
.883
.886
.889
.892
.894
.895
.895
.896
.897
.897
.898
.898
.899
.899
.900
.900
.901
.901
.901
.902
.902
.902
.902
.902
.903
.903
.903
.903
.903
.902
.902
.902
.899
.899
.896
.894
.889
.805
.807
.808
.810
.812
.813
.815
.816
.818
.820
.822
.823
.825
.827
.828
.830
.832
.834
.836
.838
.840
.842
.844
.846
.848
.850
.852
.854
.857
.859
.861
.863
.863
.863
.862
.862
.852
.862
.861
.861
.860
.860
.859
.859
.858
.857
.856
.855
.854
.852
.851
.849
.848
.846
.844
.842
.839
.836
.834
.831
.827
.823
.819
.815
.789
.790
.792
.793
.794
.796
.797
.798
.800
.801
.803
.804
.806
.807
.809
.810
.812
.813
.815
.816
.818
.820
.821
.823
.825
.826
.828
.830
.832
.833
.835
.836
.836
.835
.835
.834
.833
.832
.832
.831
.830
.828
.827
.826
.825
.823
.822
.820
.818
.816
.814
.812
.809
.807
.804
.801
.798
.794
.790
.786
.782
.777
.772
.767
.774
.775
.776
.777
.778
.780
.781
.782
.783
.784
.785
.787
.788
.789
.790
.792
.793
.794
.796
.797
.798
.800
.801
.802
.804
.805
.807
.808
.809
.811
.812
.813
.812
.811
.810
.810
.809
.807
.806
.805
.804
.802
.801
.799
.797
.795
.794
.791
.789
.787
.784
.782
.779
.776
.773
.769
.766
.762
.758
.753
.749
.744
.738
.733
.759
.760
.761
.762
.763
.764
.765
.766
.767
.768
.769
.770
.771
.772
.774
.774
.776
.777
.778
.779
.780
.781
.782
.784
.785
.786
.787
.788
.790
.791
.792
.792
.791
.790
.789
.788
.787
.785
.784
.782
.781
.779
.778
.776
.774
.772
.769
.767
.765
.762
.759
.756
.754
.750
.747
.743
.739
.735
.731
.726
.722
.716
.711
.705
.745
.746
.747
.748
.749
.750
.750
.751
.752
.753
.754
.755
.756
.757
.758
.759
.760
.760
.761
.762
.763
.764
.765
.766
.767
.768
.769
.770
.771
.772
.773
.774
.772
.771
.770
.768
.767
.766
.764
.762
.761
.759
.757
.755
.753
.751
.748
.746
.743
.740
.738
.735
.731
.728
.724
.721
.717
.713
.708
.704
.699
.693
.688
.682
.732
.733
.733
.734
.735
.736
.736
.737
.738
.739
.740
.740
.741
.742
.743
.744
.744
.745
.746
.747
.748
.749
.749
.750
.751
.752
.753
.754
.754
.755
.756
.756
.755
.754
.752
.751
.749
.748
.746
.744
.742
.740
.738
.736
.734
.732
.729
.727
.724
.721
.718
.715
.712
.708
.705
.701
.697
.693
.688
.684
.679
.673
.668
.662
.719
.720
.721
.721
.722
.723
.723
.724
.725
.725
.726
.727
.728
.728
.729
.730
.730
.731
.732
.732
.733
.734
.735
.735
.736
.737
.737
.738
.739
.740
.740
.740
.739
.738
.736
.735
.733
.731
.729
.728
.726
.724
.722
.720
.717
.715
.712
.710
.707
.704
.701
.698
.695
.691
.687
.684
.679
.675
.671
.666
.661
.656
.650
.644
*Flowing pressure is the valve set pressure plus the overpressure plus the atmospheric pressure 14.7 psia (1.014 bara).
56
Part
Ref.
No. Part Name
1A
25
34
33
35
24
23
18
19
17
20
14
15
16
22
21
7
9
6
35
11
Body
*1B
*2
3
4
5
6
7
**8
9
Nozzle
Nozzle
Nozzle Ring
Disc Insert
Disc Holder
Disc Holder Retainer
Lift Stop
Cotter
**10 Lift Stop Cotter
11 Guide
12 Guide Ring
13 Guide Ring
Set Screw
14 Spindle Assembly
15 Spring
16
17
18
19
20

Top Spring Washer
Bearing Adapter
Thrust Washer
Bonnet
21
Bonnet Studs
22
Bonnet Stud Nuts
23
24
25
33
34
35
Adjusting Bolt
Adjusting Bolt Nut
Cap/Lever Assembly
Spindle Nut
Spindle Nut Cotter
Seal & Wire
12
13
4
5
1B
1A
Spare Parts
Designation
(See Notes
1,2,3)
1100F (593C)
Material and Maximum Temperature

750F (399C)
1050F (566C)
Carbon Steel
Alloy Steel
SA-216 Gr. WCC SA-217 Gr. WC6
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Inconel
Inconel
Nickel Alloy
Nickel Alloy
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Nickel Alloy
Stainless Steel
Stainless Steel
Stainless Steel
Nickel Alloy
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Alloy Steel
Alloy Steel
Corrosion
Corrosion
Resistant
Resistant
Coating
Coating
Steel
Steel
Steel
Steel
Alloy Steel
Alloy Steel
Steel
Steel
Carbon Steel
Alloy Steel
Alloy Steel
Alloy Steel
SA-193 Gr. B7
SA-193 Gr. B16
Steel
Steel
SA-194 Gr. 2H
SA-194 Gr. 2H
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Steel/Iron
Steel/Iron
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Lead & St. St.
Lead & St. St.
Alloy Steel***
SA-217 Gr. WC9
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Inconel
Nickel Alloy
Stainless Steel
Stainless Steel
Stainless Steel
3
3
1
2
Style HCI
FLOWING *
PRESSURE
Materials
Stainless Steel
Nickel Alloy
Stainless Steel
Stainless Steel
1
2
3
Stainless Steel
High Temp.
Alloy Steel
Corrosion
Resistant Coating
Steel
Steel
Alloy Steel
Steel
Alloy Steel
SA-217 Gr. WC6
Alloy Steel
SA-193 Gr. B16
Steel
SA-194 Gr. 2H
Stainless Steel
Stainless Steel
Steel/Iron
Stainless Steel
Stainless Steel
Lead & St. St.
* Semi-nozzle design for welded inlet and P2 (8" Outlet), R & RR orifice flanged inlet valves.
Full nozzle design for remaining H2 through Q2 orifice flanged inlet valves.
** Restricted Lift Valve (HCI-R) part only (see page 22).
*** SA-217 Gr. WC9 is Crosbys standard high temperature material.
SA-217 Gr. C12A is available as an alternative
Notes:
1. Consumable Spare Parts: Valve parts which should be replaced as part of any disassembly, and discs and disc
inserts which must be replaced if seats are damaged.
For information on installation and care, Crosbys Instruction No. IS-V3143A, Installation, Maintenance and
Adjustment Instruction for Crosby Style HCI ISOFLEX Safety Valves is available on request.
13
Specifications - Crosby Style HCI ISOFLEX
Crosby Style HPV-ST
Sizes, Styles, Connections, Pressure and Temperature Limits
Saturated Steam Capacities
Style HCI
Valve Size
Inlet x
Orifice x
Outlet
Orifice Area
(sq. in.)
SA217
Gr. WC6
SA216
Gr. WCC
SA217
Gr. WC6
750F
1050F
750F
Class 300 - ANSI raised face flange or welded CL 300 inlet
SA217
Gr. C12A
SA217
Gr. WC9
1050F
SA217
Gr. C12A
Standard
Flanged
Outlet
Class
Optional
Flanged
Outlet
Class
1100F
HCI-36
HCI-38
HCI-36W
1-1/2 H2 3
0.944
665
665
665
2 J2 4
1.431
665
665
665
2-1/2 K2 6
2.545
665
665
665
3 L2 6
3.341
665
665
665
3 M2 6
3.976
665
665
665
4 P2 6
7.07
665
665
665
6 Q2 8
12.25
665
665
665
6 R 8
16.00
665
665
665
6 RR 10
19.29
665
665
665
HCI-38W
665
665
665
665
665
665
665
665
665
----------
----------
----------
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
-----
HCI-46
HCI-48
HCI-46W
1-1/2 H2 3
0.944
1250
1250
1250
2 J2 4
1.431
1250
1250
1250
2-1/2 K2 6
2.545
1250
1250
1250
3 L2 6
3.341
1250
1250
1250
3 M2 6
3.976
1250
1250
1250
4 P2 6
7.07
1250
1250
1250
6 Q2 8
12.25
1250
1250
1250
6 R 8
16.00
750
750
750
6 R 10
16.00
900
900
900
6 RR 10
19.29
900
900
900
HCI-48W
1250
1250
1250
1250
1250
1250
1250
750
900
900
-----------
-----------
-----------
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
------
HCI-58W
-C12A
---------750 (1)
HCI-59W
HCI-59W
-C12A
---------575 (1)
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
------
HCI-78W
-C12A
1795
1795
1795
1795
1795
1795
HCI-79W
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6 R 8
6 R 10
6 RR 10
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
14
0.944
1.431
2.545
3.341
3.976
7.07
12.25
16.00
16.00
19.29
0.944
1.431
2.545
3.341
3.976
7.07
HCI-56
HCI-58
HCI-56W
HCI-58W
1500
1500
1500
1500
1500
1500
1500
750
900
900
1500
1500
1500
1500
1500
1500
1500
750
900
900
1500
1500
1500
1500
1500
1500
1500
750
900
900
1500
1500
1500
1500
1500
1500
1500
750
900
900 (1)
HCI-76
HCI-78
HCI-76W
HCI-78W
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
---------750 (1)
525
525
525
525
525
525
Metric Units
Set Pressures
100 - 3000 psig
Set Pressures
5 - 210 barg
Saturated Steam Capacity - 100% Rating(1)
Maximum Set Pressure (psig) and Temperature (See Note 2)

for Standard Body Material Listed
Flanged Inlet
Welded Inlet
SA216
Gr. WCC
USCS Units*
HCI-79W
-C12A
1080
4" Cl 300
-1080
6" Cl 300
-1080
6" Cl 300
-1080
6" Cl 300
-1080
6" Cl 300
-1080
8" Cl 300
-*United States Customary System Units
Opening
Pressure
(psig)
1-1/2 x 2
HPV-ST-68
HPV-ST-78
HPV-ST-88
1-1/2 x 2-1/2
HPV-ST-68
HPV-ST-78
HPV-ST-88
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1250
1300
1350
1400
1450
1500
1550
1600
1650
1700
1750
1800
1850
1900
1950
2000
2050
2100
2150
2200
2250
2300
2350
2400
2450
2500
2550
2600
2650
2700
2750
2800
2850
2900
2950
3000
1725
2477
3229
3982
4734
5486
6238
6990
7743
8495
9247
9999
10751
11504
12256
13008
13760
14512
15265
16017
16769
17521
18273
19026
19778
20530
21282
22034
22706
23519
24338
25163
25996
26835
27683
28538
29402
30275
31157
32049
32952
33866
34792
35730
36683
37649
38631
39630
40646
3877
5567
7257
8948
10638
12328
14019
15709
17399
19089
20780
22470
24160
25850
27541
29231
30921
32611
34302
35992
37682
39372
41063
42753
44443
46133
47824
49514
51022
52849
54689
56544
58415
60302
62206
64128
66069
68030
70012
72017
74046
76100
78180
80290
82429
84602
86808
89052
91336
2-1/2 x 4
HPV-ST-68
HPV-ST-79
HPV-ST-68W
HPV-ST-79W
HPV-ST-99W
14268
20488
26708
32928
39148
45368
51588
57808
64028
70248
76468
82688
88908
95128
101348
107568
113788
120008
126228
132448
138668
144888
151108
157328
163548
169768
175988
182208
187760
194481
201254
208081
214965
221908
228914
235987
243130
250346
257641
265019
272484
280042
287699
295462
303336
311329
319450
327707
336110
344669
353396
362305
371409
380723
390266
400056
410116
420469
431143
Opening
Pressure
(barg)
1-1/2 x 2
HPV-ST-68
HPV-ST-78
HPV-ST-88
1-1/2 x 2-1/2
HPV-ST-68
HPV-ST-78
HPV-ST-88
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
205
210
595
1090
1584
2079
2574
3069
3564
4059
4554
5048
5543
6038
6533
7028
7523
8018
8512
9007
9502
9997
10467
11005
11549
12099
12657
13222
13796
14379
14971
15575
16190
16819
17461
18119
1337
2449
3561
4673
5785
6897
8009
9121
10233
11345
12457
13569
14681
15793
16905
18017
19129
20241
21353
22465
23522
24729
25951
27188
28441
29712
31001
32311
33643
34999
36381
37793
39237
40715
2-1/2 x 4
HPV-ST-68
HPV-ST-79
HPV-ST-68W
HPV-ST-79W
HPV-ST-99W
4921
9013
13105
17197
21289
25381
29473
33565
37657
41749
45841
49933
54025
58117
62209
66301
70393
74485
78577
82669
86491
90929
95418
99962
104564
109230
113964
118773
123662
128639
133712
138890
144183
149603
155163
160877
166764
172843
179138
185676
192488
199612
USCS Units*
Select appropriate class to meet pressure - temperature requirements for each application. Refer to
pages 40-43 for Pressure - Temperature limits for Standard Class valves per ASME/ANSI B16.34.
Note: (1) Capacity tabulated is at valve opening pressure.
For superheated steam, multiply the

saturated steam capacities by Superheat
Correction Factor Ksh, page 56.
* United States Customary System
55

Crosby Styles HE, HCI and HSJ
Set Pressures
173 - 213 barg
For superheated steam, multiply the saturated steam

capacities by Superheat Correction Factor Ksh, page 56.
Capacities for the HCI-R valves: Valves adjust to a minimum
of 30% of full rated capacity. Restricted capacity = (% of
restricted lift) x ASME rated capacity.
Metric Units
Capacity formula:
Capacity is calculated by
converting valve set pressure in
Barg or kPag PSIG, calculating
in pounds per hour by ASME
Section 1 capacity formula, and
converting to kilograms per hour.
Orifice
(sq. mm)
(barg)
Set Press.
F
198.1
G
324.5
H
506.5
H2
641.3
173
174
175
176
177
17748
17881
18014
18149
18284
29078
29296
29515
29736
29957
45381
45721
46062
46406
46753
178
179
180
181
182
18420
18557
18696
18835
18974
30181
30405
30631
30859
31088
183
184
185
186
187
19115
19257
19400
19544
19689
31319
31552
31786
32022
32260
J2
923.2
K
1187.1
K2
L
L2
M
M2
N
1641.9 1840.6 2155.5 2322.6 2565.2 2800.6
57463
57893
58326
58762
59200
82726
83346
83969
84596
85227
106371
107167
107968
108774
109586
147127
148228
149336
150451
151574
193143
194589
196044
197508
198981
208116
209674
211242
212819
214407
229853
231574
233305
235047
236800
408717
411777
414856
417953
421071
47101
47452
47805
48160
48518
59641
60085
60532
60982
61435
85862
86501
87144
87792
88445
110402
111224
112051
112884
113723
152703
153840
154984
156136
157297
200464
201956
203459
204971
206494
216004
217612
219231
220861
222502
238565
240341
242129
243929
245741
424208
427366
430546
433746
436969
48878
49241
49607
61892
62351
62814
63280
63750
89101
89763
90429
91101
91777
114568
115418
116275
117138
118008
158465
159641
160826
162020
163223
208028
209572
211128
212695
214274
224154
225819
227495
229184
230885
247566
249404
251256
253121
255000
440214
443483
446775
450092
453433
188
189
190
191
192
64223
64700
65181
65666
66154
92458
93145
93837
94535
95238
118884
119767
120657
121554
122459
164435
165656
166887
168128
169379
215865
217469
219085
220714
222356
232600
234327
236068
237824
239593
256893
258801
260724
262663
264617
456800
460192
463612
467059
470534
193
194
195
196
197
66647
67144
67645
68150
68660
95948
96663
97384
98112
98846
123371
124290
125218
126154
127098
170640
171913
173196
174490
175796
224012
225682
227366
229065
230779
241377
243177
244992
246822
248670
266588
268575
270580
272602
274642
474039
477572
481137
484732
488359
198
199
200
201
202
69175
69694
70219
70748
71282
99587
100335
101090
101852
102621
128050
129012
129982
130962
131951
177113
178443
179785
181141
182509
232509
234255
236017
237796
239592
250533
252415
254313
256230
258166
276700
278778
280875
282992
285130
492020
495714
499443
503208
507009
203
204
205
206
207
71822
72368
72918
73475
74038
103398
104183
104976
105777
106587
132951
133960
134980
136010
137051
183891
185287
186697
188123
189563
241407
243239
245091
246962
248853
260121
262096
264091
266107
268144
287289
289470
291673
293900
296150
510849
514727
518645
522604
526605
138104
139169
140245
141334
142436
143551
191019
192492
193981
195487
197011
198553
270204
272287
274393
276523
278679
280860
298425
300725
303052
305405
307785
310195
530651
534741
538877
543061
547294
551578
208
209
210
211
212
213
J
830.0
USCS Units*
Orifice Designation and Area (sq. mm.)

HE
HCI
HSJ
P
P2
Q
Q2
R
RR
4116.1 4561.3 7125.8 7903.2 10322.6 12445.1
Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors in accordance
with the ASME Boiler and Pressure Vessel Code, Section I, Power Boilers
Valve Size
Inlet x
Orifice x
Outlet
Orifice Area
(sq. in.)

Flanged Inlet
Welded Inlet
SA216
Gr. WCC
SA217
Gr. WC6
SA216
Gr. WCC
SA217
Gr. WC6
750F
1050F
750F
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6 R 8
6 R 10
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
0.944
1.431
2.545
3.341
3.976
7.07
12.25
16.00
16.00
0.944
1.431
2.545
3.341
3.976
7.07
SA217
Gr. C12A
SA217
Gr. WC9
1050F
HCI-66
HCI-68
HCI-66W
HCI-68W
1500
1500
1500
1500
1500
1500
1500
750
1200
1500
1500
1500
1500
1500
1500
1500
750
1200
1500
1500
1500
1500
1500
1500
1500
750
1200
1500
1500
1500
1500
1500
1500 (1)
1500 (1)
750 (1)
1200 (1)
HCI-86
HCI-88
HCI-86W
HCI-88W
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000
2865
2865
2000
1800
2000
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2865
2865
2865
2865
2865
2865
Standard
Flanged
Outlet
Class
Optional
Flanged
Outlet
Class
HCI-69W
-C12A
-----750 (1)
950 (1)
650 (1)
1000 (1)
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
-----
HCI-89W
-C12A
1800
1800
1800
1800
1800
1800
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
8" Cl 300
-------
HCI-99W
-C12A
2000 (1)
2100 (1)
2750 (1)
3000 (1)
2500 (1)
2000 (1)
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
8" Cl 300
-------
SA217
Gr. C12A
1100F
HCI-68W
-C12A
-----950 (1)
1250 (1)
750 (1)
1200 (1)
HCI-69W
HCI-88W
-C12A
2865
2865
2865
2865
2865
2865
HCI-89W
HCI-98W
-C12A
2500 (1)
2750 (1)
3000 (1)
3000 (1)
3000 (1)
2900 (1)
HCI-99W
-----950 (1)
1300 (1)
750 (1)
1200 (1)
875
875
875
875
875
875
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
0.944
1.431
2.545
3.341
3.976
7.07
HCI-96
HCI-98
HCI-96W
HCI-98W
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000
3000
3000
3000
2800
3000
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
3000 (1)
3000 (1)
3000 (1)
3000 (1)
3000 (1)
3000 (1)
2500 (1)
2900 (1)
3000 (1)
3000 (1)
3000 (1)
2000 (1)
*United States Customary System Units
Notes: (1) For applications exceeding ASME/ANSI B16.34 Pressure - Temperature limits - Specified HCI-( )W (welded only)
have been designed to maximum set pressure at maximum temperature stated in the table.
(2) Set pressure is limited to either the inlet pressure limit per ASME/ANSI B16.34 (pages 40-43) or the
maximum set pressure, whichever is lower.
(3) Style HE ISOFLEX Safety Valves (pages 7-10) are recommended for high pressure drum saturated steam
service between 2000-3000 psig.
Note: For steam capacities at 10% overpressure up to absolute pressure of 103.4 barg, multiply the capacity from above
table by ratio 1.10p + 1.014 where p is set pressure (barg).
1.03p + 1.014
54
15
Style HCI
Kilograms per hour

at 3% overpressure


Dimensions and Weights
USCS Units*
Note 2
Ew
Note 2
Kilograms per hour

at 3% overpressure
Metric Units
Set Pressures
130 - 172 barg

Capacity formula:
Cw

Aw
Bw
Style HCI
Dw
Valve Size
Inlet x
Orifice x
Outlet
HCI
Valve
Style (1)
Inlet
ID
Aw
Inlet
Neck
OD (3)
(Welded)
Bw
Inlet
Cw
General Dimensions - Inches

Center-to-Face
Outlet
Class
Class
150
300
Dw
D
Dw
D
Used to
Find Bolt
Length
(Flanged)(4)
X
Ew
Approximate
Height (2)
Approximate
Weight (lbs)
Class 150
Outlet
Welded Flanged
Class 300
Outlet
Welded Flanged
Class 300 - ANSI raised face flange or welded CL. 300 inlet
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6R8
6 RR 10
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
1-1/2
2
2-1/2
3
3
4
6
6
6
1-1/2
2
2-1/2
3
3
4
6
6
6
3-1/2
4-1/2
5-1/4
6
6
6-7/8
9
9
9
6-3/8
8-7/16
8-15/16
9-11/16
9-11/16
9-3/8
11-1/2
11-1/2
12
5-7/8
6-1/2
8-1/16
8-3/4
8-3/4
9-1/8
12
11-1/2
12
6
7
7
7-1/2
7-1/2
-
6
7
7
7-1/2
7-1/2
-
6
7
7-7/8
8-1/4
8-1/4
10
11
11
12
6
7
7-7/8
8-1/4
8-1/4
10
11-1/2
11-1/2
12
1-9/16
1-3/4
1-15/16
2-1/16
2-1/16
2-1/16
2-1/4
-
25-1/2
30-3/8
34-5/16
39-15/16
40-1/16
45-13/16
61-1/8
61-7/16
63
25
28-7/16
33-7/16
39
39-1/8
45-9/16
61-5/8
61-7/16
63
105
135
230
340
400
108
132
230
360
400
110
144
249
359
419
575
850
902
1179
113
141
249
359
419
617
906
937
1214
6
6
7
7
7
7-7/8
7-1/2 8-1/4
7-1/2 8-1/4
10
11
11
- 11-1/2
12
6
7
7-7/8
8-1/4
8-1/4
10
11-1/2
11-1/2
11-1/2
12
1-9/16
1-3/4
1-15/16
2-1/16
2-1/16
2-5/16
2-11/16
-
25-1/2
30-3/8
34-5/16
39-15/16
40-1/16
45-13/16
61-1/8
61-7/16
62-3/4
63
25
28-7/16
33-7/16
39
39-1/8
45-9/16
61-5/8
61-1/2
63-3/4
63
105
135
230
340
400
-
108
132
230
360
400
-
110
144
249
359
419
575
850
902
1065
1179
113
141
249
359
419
606
927
958
1126
1234
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6 R 8
6 R 10
6 RR 10
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
1-1/2
2
2-1/2
3
3
4
6
6
6
6
1-1/2
2
2-1/2
3
3
4
6
6
6
6
3-1/2
4-1/2
5-1/4
6
6
6-7/8
9
9
10
9
6-3/8
5-7/8
8-7/16
6-1/2
8-15/16 8-1/16
9-11/16 8-3/4
9-11/16 8-3/4
9-3/8
9-1/8
11-1/2
12
11-1/2 11-9/16
12
13
12
12
6
7
7
7-1/2
7-1/2
-
1-1/2 H2 3
1-1/2 H2 4
2 J2 4
2 J2 6
2-1/2 K2 6
2-1/2 K2 6
3 L2 6
3 L2 6
3 M2 6
3 M2 6
4 P2 6
4 P2 8
6 Q2 8
6 R 8
6 R 10
6 RR 10
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
5( )W
5( )W
5( )W
1-1/2
1-1/2
2
2
2-1/2
2-1/2
3
3
3
3
4
4
6
6
6
6
1-1/2
1-1/2
2
2
2-1/2
2-1/2
3
3
3
3
4
4
6
6
6
6
3-1/2
4-1/2
4-1/2
5-1/4
5-1/4
7
6
8
6
8
6-7/8
9
9
9
10
9
6-3/8
5-7/8
8
7-3/4
8-7/16
6-1/2
11
8-1/4
8-15/16 8-1/16
12
9-1/4
9-11/16 8-3/4
12
9-3/8
9-11/16 8-3/4
12
9-3/8
9-3/8
9-1/8
13-1/4 13-3/4
11-1/2
12
11-1/2 11-9/16
12
13
12
12
6
7
7
7-1/2
7-1/2
-
6
6
6-1/4
7
7
8-1/2
7
7-7/8
8-1/2
7-1/2 8-1/4
10
7-1/2 8-1/4
10
10
13
11
11
- 11-1/2
12
6
6-1/4
7
8-1/2
7-7/8
8-1/2
8-1/4
10
8-1/4
10
10
13
11-1/2
11-1/2
11-1/2
12
1-15/16
2
2-1/4
2-1/4
2-7/16
2-9/16
2-5/16
2-5/16
2-5/16
2-5/16
2-9/16
3
-
25-1/2
28-1/8
30-3/8
36-1/4
34-5/16
42-5/16
39-15/16
48-1/4
40-1/16
48-1/4
45-13/16
65
61-1/8
61-7/16
62-3/4
63
25
27-7/8
28-7/16
33-1/2
33-7/16
39-9/16
39
45-5/8
39-1/8
45-5/8
45-9/16
65-1/2
61-5/8
61-1/2
63-3/4
63
105
135
230
340
400
-
114
146
250
350
410
---
110
140
144
220
249
420
359
570
419
570
575
1100
850
902
1065
1179
119
146
155
223
269
403
369
522
429
522
617
1080
931
975
1149
1260
Orifice
(sq. mm)
(barg)
Set Press.
F
198.1
G
324.5
H
506.5
H2
641.3
130
131
132
133
134
12612
12722
12832
12943
13053
20665
20844
21025
21206
21387
32250
32531
32812
33094
33378
40836
41192
41548
41905
42264
58790
59301
59814
60329
60845
104556
105465
106378
107293
108211
135
136
137
138
139
13165
13276
13388
13500
13613
21569
21752
21935
22119
22304
33662
33947
34233
34520
34809
42624
42985
43347
43711
44076
61363
61883
62405
62928
63454
140
141
142
143
144
13726
13840
13954
14068
14183
22489
22675
22862
23050
23238
35098
35388
35680
35972
36266
44442
44810
45179
45549
45921
145
146
147
148
149
14298
14414
14530
14647
14764
23427
23616
23807
23998
24190
36561
36857
37154
37452
37752
150
151
152
153
154
14882
15000
15118
15238
15357
24383
24576
24771
24966
25162
155
156
157
158
159
15478
15598
15720
15842
15964
160
161
162
163
164
J
830.0
J2
923.2
K
1187.1
K2
L
L2
M
M2
N
1641.9 1840.6 2155.5 2322.6 2565.2 2800.6
137258
138452
139649
140851
142056
P
P2
Q
Q2
R
RR
4116.1 4561.3 7125.8 7903.2 10322.6 12445.1
163345
164766
166191
167621
169056
290456
292982
295516
298059
300610
109133
110057
80241 110985
80914 111916
81590 112851
143266
170496
144480
171940
145698 156993 173390
146920 158310 174845
148147 159632 176304
303170
305739
308316
310903
313499
63981
64510
65041
65575
66110
82268
82948
83631
84317
85005
113789
114730
115675
116623
117575
149378
150614
151854
153099
154349
160958
162290
163626
164968
166314
177770
179240
180716
182198
183685
316104
318719
321344
323978
326623
46295
46669
47046
47423
47803
66647
67187
67729
68272
68818
85696 118531
86390 119490
87086 120454
87786 121421
88488 122392
155604
156863
158128
159398
160673
167666
169024
170386
171754
173128
185178
186677
188182
189693
191211
329278
331943
334620
337307
340005
38052
38355
38658
38963
39269
48184
48566
48950
49336
49724
69367
69918
70471
71026
71584
89193
89901
90612
91326
92044
123367
124347
125330
126318
127311
161953
163239
164530
165827
167130
174508
175893
177285
178682
180086
192734
194264
195801
197345
198895
342714
345435
348167
350912
353669
25359
25557
25756
25956
26156
39576
39885
40195
40507
40820
50113
50504
50897
51292
51688
72145
72708
73273
73842
74413
92765
93489
94216
94947
95681
128308
129309
130315
131326
132341
168438
169753
171073
172400
173734
181496
182912
184335
185765
187202
200452
202017
203588
205167
206754
356438
359220
362014
364822
367643
16087
16211
16335
16460
16586
26358
26561
26764
26969
27175
41135
41451
41769
42089
42410
52087
52488
52890
53295
53701
74986
75563
76143
76725
77311
96419
97160
97905
98654
99407
133362
134387
135418
136454
137495
175073
176420
177773
179133
180499
188645
190096
191554
193019
194492
208348
209950
211561
213179
214806
370478
373327
376190
379068
381961
165
166
167
168
169
16712
16839
16967
17095
17224
27382
27590
27799
28009
28221
42733
43058
43384
43712
44042
54110
54521
54934
55350
55768
77899
78491
79086
79684
80285
100164
100925
101690
102459
103232
138542
139594
140652
141716
142786
181874
183255
184644
186040
187445
195973
197461
198958
200463
201976
216441
218085
219738
221400
223071
384869
387792
390731
393686
396658
170
171
172
17354
17484
17616
28433
28647
28862
44374
44708
45043
56188
56611
57036
80890 104010 143861

81499 104792 144943
82111 105579 146032
188857 203498 224752

190277 205028 226442
191706 206568 228142
399647
402652
405676
HE
HCI
HSJ

16
53

Kilograms per hour

at 3% overpressure
Metric Units

Set Pressures
87 - 129 barg

Capacity formula:
USCS Units*
Note 2
Note 2
Ew
Orifice
(sq. mm)
(barg)
Set Press.
F
198.1
G
324.5
H
506.5
H2
641.3
J
830.0
J2
923.2
87
88
89
90
91
8276
8370
8464
8558
8652
13559
13713
13867
14022
14176
21161
21402
21642
21883
22123
26795
27099
27404
27709
28013
34720
35115
35509
35904
36299
38575
39013
39452
39890
40329
68605
69385
70164
70944
71724
90062
91086
92120
93133
94157
107180
108398
109616
110834
112052
190584
192750
194916
197082
199248
330219
333973
337726
341479
345232
92
93
94
95
96
8746
8840
8934
9028
9122
14330
14484
14638
14792
14946
22364
22604
22845
23085
23326
28318
28622
28927
29231
29536
36693
37088
37483
37877
38272
40767
41206
41644
42082
42521
72503
73283
74063
74843
75622
95180
96204
97228
98251
99275
113271
114489
115707
116925
118143
201414
203581
205747
207913
210079
348985
352739
356492
360245
363998
97
98
99
100
101
9216
9310
9404
9498
9593
15100
15254
15409
15563
15717
23566
23807
24047
24288
24528
29840
30145
30449
30754
31059
38666
39061
39456
39850
40245
42959
43398
43836
44275
44713
76402
77182
77962
78741
79521
100299
101322
102346
103369
104393
119362
120580
121798
123016
124234
212245
214411
216577
218743
220909
367751
371504
375258
379011
382764
102
103
104
105
106
9687
9781
9868
9970
10073
15871
16025
16168
16336
16504
24769
25009
25233
25494
25756
31363
31668
31951
32282
32614
40640
41034
41401
41830
42260
45152
45590
45998
46474
46952
80301
81081
81806
82653
83502
105417
106440
107393
108505
109620
125452
126671
127804
129128
130454
223076
225242
227257
229611
231970
386517
390270
393762
107
108
109
110
111
10175
10278
10382
10485
10589
16672
16840
17010
17179
17349
26019
26282
26546
26810
27075
32946
33279
33613
33948
34284
42691
43122
43555
43989
44424
47430
47910
48391
48873
49356
84354
85207
86062
86919
87779
110737
111857
112980
114105
115233
131784
133117
134453
135792
137135
234334
236704
239080
241462
243849
112
113
114
115
116
10693
10797
10901
11006
11111
17519
17690
17861
18033
18205
27341
27607
27874
28142
28411
34620
34958
35296
35635
35975
49841
50326
50813
51301
51791
88640
89504
90370
91238
92109
116364
117498
118635
119775
120917
138481
139830
141183
142540
143899
246242
248642
251048
253459
255877
117
118
119
120
121
11216
11322
11428
11534
11640
18377
18550
18723
18897
19072
28680
28950
29221
29492
29764
36316
36658
37000
37344
37689
52282
52774
53267
53762
54258
92981
93857
94734
95614
96496
122063
123212
124364
125519
126678
145263
146630
148001
149376
150754
258302
260733
263171
265615
268067
122
123
124
125
126
11747
11854
11961
12069
12177
19247
19422
19598
19774
19951
30037
30311
30585
30861
31137
38034
38381
38728
39077
39427
54755
55254
55755
56257
56760
97381
98269
99159
100052
100947
127839
129004
130173
131345
132520
152137
153523
154914
156308
157707
270525
272990
275463
277943
280430
127
128
129
12285
12394
12503
20129
20307
20486
31414
31692
31970
39778
40129
40482
57265
57772
58280
101845
102746
103649
133699
134882
136068
159110
160517
161929
282925
285427
287937
K2
L
L2
M
M2
N
1641.9 1840.6 2155.5 2322.6 2565.2 2800.6
K
1187.1
Cw
P
P2
Q
Q2
R
RR
4116.1 4561.3 7125.8 7903.2 10322.6 12445.1
Style HCI
HE
HCI
HSJ
Aw
Bw
Dw
Valve Size
Inlet x
Orifice x
Outlet
HCI
Valve
Style (1)
Inlet
Neck
OD (3)
(Welded)
Inlet
ID
Aw
Bw

Center-to-Face
Outlet
Class
150
Inlet
Cw
Dw
Used to
Find Bolt
Length
(Flanged)(4)
Class
300
D
Approximate
Height (2)
Dw
Ew
6
7
7
7-1/2
7-1/2
-
6
6-1/4
7
8-1/2
7-7/8
8-1/2
8-1/4
10
8-1/4
10
10
13
11
11
11-1/2
6
6-1/4
7
8-1/2
7-7/8
8-1/2
8-1/4
10
8-1/4
10
10
13
11-1/2
11-1/2
11-1/2
1-15/16
2
2-1/4
2-1/4
2-7/16
2-9/16
2-11/16
2-11/16
2-11/16
2-11/16
2-15/16
4-1/16
-
25-1/2
28-1/8
30-3/8
36-1/4
34-5/16
42-5/16
39-15/16
48-1/2
40-1/16
48-1/4
45-13/16
65
61-1/8
61-7/16
62-3/4
25
27-7/8
28-7/16
33-1/2
33-7/16
39-9/16
39
45-5/8
39-1/8
45-5/8
45-9/16
65-1/2
61-5/8
61-1/2
63-3/4
6-1/4
8-1/2
8-1/2
10
10
13
6-1/4
8-1/2
8-1/2
10
10
13
2-13/16 28-1/8
2-13/16 36-1/4
3-1/16 42-5/16
3-7/16 48-1/4
3-7/16 48-1/4
65
27-7/8
33-1/2
39-9/16
45-5/8
45-5/8
66-1/4
Approximate
Weight (lbs)
Class 150
Outlet
Welded
Class 300
Outlet
Flanged
Welded
Flanged
105
135
230
340
400
-
114
146
250
366
426
-
110
140
144
220
249
420
359
570
419
570
575
1100
850
902
1065
119
146
155
223
269
403
385
534
445
534
632
1100
978
1044
1189
140
220
420
570
570
1100
162
233
420
572
572
1160
1-1/2 H2 3
1-1/2 H2 4
2 J2 4
2 J2 6
2-1/2 K2 6
2-1/2 K2 6
3 L2 6
3 L2 6
3 M2 6
3 M2 6
4 P2 6
4 P2 8
6 Q2 8
6 R 8
6 R 10
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
6( )W
6( )W
1-1/2
1-1/2
2
2
2-1/2
2-1/2
3
3
3
3
4
4
6
6
6
1-1/2
1-1/2
2
2
2-1/2
2-1/2
3
3
3
3
4
4
6
6
6
3-1/2
4-1/2
4-1/2
5-1/4
5-1/4
7
6
8
6
8
6-7/8
9
9
9
10
6-3/8
5-7/8
8
7-3/4
8-7/16
6-1/2
11
8-1/4
8-15/16 8-1/16
12
9-1/4
9-11/16 8-3/4
12
9-3/8
9-11/16 8-3/4
12
9-3/8
9-3/8
9-1/8
13-1/4 13-3/4
13
12
11-1/2 11-9/16
12
13
6
7
7
7-1/2
7-1/2
-
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
9( )W
9( )W
9( )W
9( )W
9( )W
9( )W
1-1/2
2
2-1/2
3
3
4
1-1/2
2
2-1/2
3
3
4
4-1/2
5-1/4
7
8
8
9
8
11
12
12
12
13-1/4
7-3/4
8-1/4
9-1/4
9-3/8
9-3/8
14-1/2

Notes: (1) These style designations are for standard welded inlets. For optional flanged inlet valves, the W is dropped from
the style designation
(2) Dismantling Height: An additional 20 inches is required.
(3) Weld prep per customers specifications. Safety valves must be mounted on a nozzle with an inlet diameter equal to
or greater than the nominal valve inlet size, Dimension A. See ASME Boiler and Pressure Code Section I and
ANSI/ASME B31.1 for recommended installation.
Drain: 1/2" NPT for inlet sizes 1-1/2" through 4" and 3/4" NPT for 6" inlet size.
52
17
Metric Units
Style HCI
Valve Size
Inlet x
Orifice x
Outlet
Orifice Area
(sq. mm)

Flanged Inlet
Welded Inlet
SA216
Gr. WCC
SA217
Gr. WC6
SA216
Gr. WCC
399C
566C
399C
SA217
Gr. WC6
SA217
Gr. C12A
SA217
Gr. WC9
566C
SA217
Gr. C12A
Standard
Flanged
Outlet
Class
Optional
Flanged
Outlet
Class
593C

HCI-36
HCI-38
HCI-36W
1-1/2 H2 3
641.3
45.9
45.9
45.9
2 J2 4
923.2
45.9
45.9
45.9
2-1/2 K2 6
1641.9
45.9
45.9
45.9
3 L2 6
2155.5
45.9
45.9
45.9
3 M2 6
2565.2
45.9
45.9
45.9
4 P2 6
4561.3
45.9
45.9
45.9
6 Q2 8
7903.2
45.9
45.9
45.9
6 R 8
10322.6
45.9
45.9
45.9
6 RR 10
12445.1
45.9
45.9
45.9
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6 R 8
6 R 10
6 RR 10
641.3
923.2
1641.9
2155.5
2565.2
4561.3
7903.2
10322.6
10322.6
12445.1
HCI-46
86.2
86.2
86.2
86.2
86.2
86.2
86.2
51.7
62.1
62.1
HCI-48
86.2
86.2
86.2
86.2
86.2
86.2
86.2
51.7
62.1
62.1
HCI-46W
86.2
86.2
86.2
86.2
86.2
86.2
86.2
51.7
62.1
62.1
HCI-38W
45.9
45.9
45.9
45.9
45.9
45.9
45.9
45.9
45.9
----------
----------
----------
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
-----
HCI-48W
86.2
86.2
86.2
86.2
86.2
86.2
86.2
51.7
62.1
62.1
-----------
-----------
-----------
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
------
HCI-58W
-C12A
---------51.7 (1)
HCI-59
HCI-59W
-C12A
---------39.6 (1)
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
------
HCI-79W
-C12A
74.5
74.5
74.5
74.5
74.5
74.5
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
8" Cl 300
-------
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6 R 8
6 R 10
6 RR 10
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
18
641.3
923.2
1641.9
2155.5
2565.2
4561.3
7903.2
10322.6
10322.6
12445.1
641.3
923.2
1641.9
2155.5
2565.2
4561.3
HCI-56
HCI-58
HCI-56W
HCI-58W
103.4
103.4
103.4
103.4
103.4
103.4
103.4
51.7
62.1
62.1
103.4
103.4
103.4
103.4
103.4
103.4
103.4
51.7
62.1
62.1
103.4
103.4
103.4
103.4
103.4
103.4
103.4
51.7
62.1
62.1
103.4
103.4
103.4
103.4
103.4
103.4
103.4
51.7
62.1
62.1 (1)
HCI-76
HCI-78
HCI-76W
HCI-78W
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
HCI-78W
-C12A
123.8
123.8
123.8
123.8
123.8
123.8
---------51.7 (1)
HCI-79W
36.2
36.2
36.2
36.2
36.2
36.2

Kilograms per hour

at 3% overpressure
Metric Units
Set Pressures
44 - 86 barg

Capacity formula:

HE
HCI
HSJ
Orifice
(sq. mm)
(barg)
Set Press.
F
198.1
G
324.5
H
506.5
H2
641.3
J
830.0
J2
923.2
K
1187.1
K2
L
L2
M
M2
N
1641.9 1840.6 2155.5 2322.6 2565.2 2800.6
P
P2
Q
Q2
R
RR
4116.1 4561.3 7125.8 7903.2 10322.6 12445.1
44
45
46
47
48
4231
4325
4419
4513
4607
6932
7087
7241
7395
7549
10819
11060
11300
11541
11781
13700
14004
14309
14613
14918
17752
18146
18541
18935
19330
19722
20161
20599
21038
21476
25359
25923
26487
27051
27614
35076
35856
36635
37415
38195
39321
40195
41069
41943
42817
46047
47070
48094
49117
50141
49616
50719
51822
52925
54028
54798
56017
57235
58453
59671
59829
61159
62489
63819
65149
87931 97441
89886 99607
91840 101773
93795 103939
95750 106105
168833
172586
176339
180093
183846
220517
225419
230321
235223
240125
265860
271770
277680
283591
289501
49
50
51
52
53
4701
4796
4890
4984
5078
7703
7857
8011
8165
8319
12022
12262
12503
12743
12984
15222
15527
15831
16136
16440
19725
20119
20514
20909
21303
21915
22353
22791
23230
23668
28178
28742
29306
29869
30433
38975
39754
40534
41314
42094
43691
44566
45440
46314
47188
51165
52188
53212
54236
55259
55131
56234
57337
58440
59543
60889
62107
63326
64544
65762
66479
67809
69139
70469
71799
97705
99659
101614
103569
105523
108271
110437
112604
114770
116936
187599
191352
195105
198858
202612
245027
249929
254831
259733
264636
295411
301321
307231
313141
319051
54
55
56
57
58
5172
5266
5360
5454
5548
8474
8628
8782
8936
9090
13224
13465
13705
13946
14186
16745
17050
17354
17659
17963
21698
22092
22487
22882
23276
24107
24545
24984
25422
25860
30997
31561
32124
32688
33252
42873
43653
44433
45213
45992
48062
48936
49810
50684
51558
56283
57306
58330
59354
60377
60646
61749
62852
63955
65058
66980
68198
69416
70635
71853
73129
74459
75789
77119
78449
107478
109433
111388
113342
115297
119102
121268
123434
125600
127766
206365
210118
213871
217624
221377
269538
27443:
279342
284244
289146
324961
330871
336781
342692
348602
59
60
61
62
63
5642
5736
5830
5924
6018
9244
9398
9552
9706
9861
14427
14667
14908
15148
15389
18268
18572
18877
19181
19486
23671
24065
24460
24855
25249
26299
26737
27176
27614
28053
33816
34379
34943
35507
36071
46772
47552
48332
49111
49891
52432
53307
54181
55055
55929
61401
62425
63448
64472
65495
66161
67264
68367
69470
70573
73071
74289
75507
76725
77944
79779
81109
82439
83769
85099
117252
119206
121161
123116
125071
129933
132099
134265
136431
138597
225131
228884
232637
236390
240143
294048
298950
303852
308754
313657
354512
360422
366332
372242
378152
64
65
66
67
68
6112
6206
6300
6395
6489
10015
10169
10323
10477
10631
15629
15870
16110
16351
16591
19790
20095
20400
20704
21009
25644
26039
26433
26828
27222
28491
28930
29368
29806
30245
36634
37198
37762
38325
38889
50671
51450
52230
53010
53790
66519
67543
68566
69590
70614
79162
80380
81598
82816
84035
140763
142929
145095
147261
149428
243896
247650
251403
255156
258909
318559
323461
328363
333265
338167
69
70
71
72
73
6583
6677
6771
6865
6959
10785
10939
11093
11248
11402
16832
17072
17313
17553
17794
21313
21618
21922
22227
22531
27617
28012
28406
28801
29196
30683
31122
31560
31999
32437
39453
40017
40580
41144
41708
54569
55349
56129
56909
57688
71637
72661
73684
74708
75732
85253
86471
87689
88907
90125
151594
153760
155926
158092
160258
262662
266416
270169
273922
277675
343069
347971
352873
357775
362678
74
75
76
77
78
7053
7147
7241
7335
7429
11556
11710
11864
12018
12172
18034
18275
18515
18756
18996
22836
23140
23445
23750
24054
29590
29985
30379
30774
31169
32875
33314
33752
34191
34629
42272
42835
43399
58468
59248
60028
60807
61587
76755
77779
78802
79826
80850
91344
92562
93780
94998
96216
162424
164590
166757
168923
171089
281428
285181
288935
292688
296441
367580
372482
377384
382286
387188
79
80
81
82
83
7523
7617
7711
7805
7899
12326
12480
12635
12789
12943
19237
19477
19718
19958
20199
24359
24663
24968
25272
25577
31563
31958
32353
32747
33142
35068
35506
35944
36383
36821
62367
63147
63926
64706
65486
81873
82897
83921
84944
85968
97434
98653
99871
101089
102307
173255
175421
177587
179753
181919
300194
303947
307700
311454
315207
392090
396992
401894
406797
411699
84
85
86
7994
8088
8182
13097
13251
13405
20439
20680
20920
25881
26186
26490
33536
33931
34326
37260
37698
38137
66266
67045
67825
86991
88015
89039
103525
104743
105962
184085
186252
188418
318960
322713
326466
Capacities certified by the National Board of Boiler and Pressure Vessel Inspectors in accordance with the
ASME Boiler and Pressure Vessel Code, Section I, Power Boilers
51

Metric Units
Set Pressures
1 - 43 barg

Capacity formula:
HE
HCI
HSJ
F
198.1
G
324.5
H
506.5
1.034
2
3
4
5
200
288
379
470
563
327
472
621
771
922
510
736
969
1203
1439
837
1207
1591
1974
2361
1196
1725
2272
2820
3373
1855
2674
3523
4372
5231
2341
3375
4446
5516
6600
2822
4069
5361
6652
7959
4148
5981
7879
9776
11697
7181
10354
13639
16925
20250
6
7
8
9
10
657
751
845
939
1033
1076
1230
1385
1539
1693
1680
1920
2161
2401
2642
2756
3151
3545
3940
4335
3937
4501
5065
5628
6192
6105
6979
7853
8727
9601
7703
8806
9909
11012
12115
9289
10619
11949
13279
14609
13652
15607
17561
19516
21471
23634
27018
30402
33786
37170
11
12
13
14
15
1127
1221
1315
1409
1503
1847
2001
2155
2309
2463
2882
3123
3363
3604
3844
4729
5124
5518
5913
6308
6756
7320
7883
8447
9011
10475
11349
12224
13098
13972
13218
14321
15424
16527
17630
15939
17269
18599
19929
21259
23425
25380
27335
29290
31244
40554
43938
47322
50706
54090
16
17
18
19
20
1598
1692
1786
1880
1974
2617
2772
2926
3080
3234
4085
4325
4566
4806
5047
6391
6702
7097
7491
7886
8281
9200
9575
10138
10702
11266
11830
16362
14846
15720
16594
17468
18342
21480
18733
19836
20939
22042
23145
22589
23919
25249
26579
25562 27909
33199
35154
37108
39063
41018
45454
57474
60858
64242
67626
71010
78757 102866 124018
21
22
23
24
25
2068
2162
2256
2350
2444
3388
3542
3696
3850
4004
5287
5528
5768
6009
6249
6695
7000
7304
7609
7913
8675
9070
9465
9859
10254
9639
10077
10515
10954
11392
12393
12957
13521
14085
14648
17142
17922
18701
19481
20261
19216
20091
20965
21839
22713
22503
23527
24551
25574
26598
24248
25351
26454
27557
28660
26780
27999
29217
30435
31653
29239
30569
31899
33229
34559
42973
44927
46882
48837
50791
47620
49786
51952
54118
56285
74394
77778
81162
84546
87930
82510
86263
90016
93770
97523
107768
112670
117572
122474
127377
129928
135838
141748
147658
153568
26
27
28
29
30
2538
2632
2726
2820
2914
4159
4313
4467
4621
4775
6490
6730
6971
7211
7452
8218
8522
8827
9131
9436
10648
11043
11438
11832
12227
11831
12269
12708
13146
13584
15212
15776
16340
16903
17467
21041
21820
22600
23380
24160
23587
24461
25335
26209
27083
27621
28645
29669
30692
31716
29763
30866
31969
33072
34175
32871
34089
35308
36526
37744
35889
37219
38549
39879
41209
52746
54701
56656
58610
60565
58451 91314 101276

60617 94698 105029
62783 98082 108782
64949 101466 112535
67115 104850 116289
132279
137181
142083
146985
151887
159478
165389
171299
177209
183119
31
32
33
34
35
3008
3102
3197
3291
3385
4929
5083
5237
5391
5546
7692
7933
8173
8414
8655
9741
10045
10350
10654
10959
12622
13016
13411
13805
14200
14023
14461
14900
15338
15777
18031
18595
19158
19722
20286
24939
25719
26499
27279
28058
27957
28832
29706
30580
31454
32740
33763
34787
35810
36834
35278
36381
37484
38586
39689
38962
40180
41398
42617
43835
42539
43869
45199
46529
47859
62520
64474
66429
68384
70339
69281
71447
73613
75780
77946
108234
111618
115002
118386
121769
120042
123795
127548
131301
135054
156789
161691
166593
171496
176398
189029
194939
200849
206759
212669
36
37
38
39
40
3479
3573
3667
3761
3855
5700
5854
6008
6162
6316
8895
9136
9376
9617
9857
11263
11568
11872
12177
12481
14595
14989
15384
15778
16173
16215
16653
17092
17530
17969
20849
21413
21977
22541
23104
28838
29618
30397
31177
31957
32328
33202
34076
34950
35824
37858
38881
39905
40929
41952
40792
41895
42998
44101
45204
45053
46271
47489
48708
49926
49189
50519
51849
53179
54509
72293
74248
76203
78157
80112
80112
82278
84444
86610
88776
125153
128537
131921
135305
138689
138808
142561
146314
150067
153820
18129:
186202
191104
196006
200908
218579
224490
230400
236310
242220
41
42
43
3949
4043
4137
6470
6624
6778
10098
10338
10579
12786
13091
13395
16568
16962
17357
18407
18846
19284
23668
24232
24796
32737
33516
34296
36699
37573
38447
42976
43999
45023
46307
47410
48513
51144 55839
52362 57169
53580 58499
82067
84022
85976
90942 142073 157573 205810 248130

93109 145457 161327 210712 254040
95275
165080 215614 259950
K2
L
L2
M
M2
N
1641.9 1840.6 2155.5 2322.6 2565.2 2800.6
Orifice
(sq. mm)
(barg)
Set Press.
K
1187.1
J2
923.2
J
830.0
H2
641.3
Metric Units
Valve Size
Inlet x
Orifice x
Outlet
Orifice Area
(sq. mm)
P
P2
Q
Q2
R
RR
4116.1 4561.3 7125.8 7903.2 10322.6 12445.1

Flanged Inlet
Welded Inlet
SA216
Gr. WCC
SA217
Gr. WC6
SA216
Gr. WCC
399C
566C
399C
SA217
Gr. WC6
SA217
Gr. C12A
SA217
Gr. WC9
566C
Standard
Flanged
Outlet
Class
Optional
Flanged
Outlet
Class
HCI-69W
-C12A
-----51.7 (1)
65.5 (1)
44.8 (1)
68.9 (1)
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
-----
HCI-89W
-C12A
124.1
124.1
124.1
124.1
124.1
124.1
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
8" Cl 300
-------
HCI-99W
-C12A
137.9 (1)
144.8 (1)
189.6 (1)
206.8 (1)
172.4 (1)
137.9 (1)
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
8" Cl 300
-------
SA217
Gr. C12A
593C
Style HCI
Kilograms per hour

at 3% overpressure
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6 R 8
6 R 10
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
641.3
923.2
1641.9
2155.5
2565.2
4561.3
7903.2
10322.6
10322.6
641.3
923.2
1641.9
2155.5
2565.2
4561.3
HCI-66
HCI-68
HCI-66W
HCI-68W
103.4
103.4
103.4
103.4
103.4
103.4
103.4
51.7
82.7
103.4
103.4
103.4
103.4
103.4
103.4
103.4
51.7
82.7
103.4
103.4
103.4
103.4
103.4
103.4
103.4
51.7
82.7
103.4
103.4
103.4
103.4
103.4
103.4 (1)
103.4 (1)
51.7 (1)
82.7 (1)
HCI-86
HCI-88
HCI-86W
HCI-88W
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9
197.5
197.5
137.9
124.1
137.9
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
197.5
197.5
197.5
197.5
197.5
197.5
HCI-6W
-C12A
-----65.5 (1)
86.2 (1)
51.7 (1)
82.7 (1)
HCI-69W
HCI-88W
-C12A
197.5
197.5
197.5
197.5
197.5
197.5
HCI-89W
HCI-98W
-C12A
172.4 (1)
189.6 (1)
206.8 (1)
206.8 (1)
206.8 (1)
199.9 (1)
HCI-99W
-----65.5 (1)
89.6 (1)
51.7 (1)
82.7 (1)
60.3
60.3
60.3
60.3
60.3
60.3
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
641.3
923.2
1641.9
2155.5
2565.2
4561.3
HCI-96
HCI-98
HCI-96W
HCI-98W
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9
206.8
206.8
206.8
193.1
206.8
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
206.8 (1)
206.8 (1)
206.8 (1)
206.8 (1)
206.8 (1)
206.8 (1)
172.4 (1)
199.9 (1)
206.8 (1)
206.8 (1)
206.8 (1)
137.9 (1)
Notes: (1) For applications exceeding ASME/ANSI B16.34 Pressure - Temperature limits - Specified HCI-()W (welded
only) have been designed to maximum set pressure at maximum temperature stated in the table.
(2) Set pressure is limited to either the inlet pressure limit per ASME/ANSI B16.34 (pages 40-43) or the maximum
set pressure, whichever is lower.
service between 138-207 barg.
50
19

Pounds per hour

at 3% overpressure
USCS* Units
Note 2
Ew
Note 2
Orifice Designation and Area (sq. in.)
Orifice
(sq. in)
(psig)
Set Press.
Aw
Bw
Style HCI
Dw
HCI
Valve
Style (1)
Inlet
ID
Aw
Inlet
Neck
OD (3)
(Welded)
Bw
Inlet
Cw
General Dimensions - mm
Center-to-Face
Outlet
Class
Class
150
300
Dw
D
Dw
D
Approximate
Weight (kg)
Used to
Find Bolt
Length
(Flanged) (4)
X
Ew
Approximate
Height (2)
Class 150
Outlet
Welded Flanged
Class 300
Outlet
Welded Flanged
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
38.1
50.8
63.5
76.2
76.2
101.6
152.4
152.4
152.4
38.1
50.8
63.5
76.2
76.2
101.6
152.4
152.4
152.4
88.9
114.3
133.4
152.4
152.4
174.6
228.6
228.6
228.6
161.9
214.3
227.0
246.1
246.1
238.1
292.1
292.1
304.8
149.2
165.1
204.8
222.3
222.3
231.8
304.8
292.1
304.8
152.4
177.8
177.8
190.5
190.5
-
152.4
177.8
177.8
190.5
190.5
-
152.4
177.8
200.0
209.6
209.6
254.0
279.4
279.4
304.8
152.4
177.8
200.0
209.6
209.6
254.0
292.1
292.1
304.8
39.7
44.5
49.2
52.4
52.4
52.4
57.2
-
647.7
771.5
871.5
1014.4
1017.6
1163.6
1552.6
1560.5
1600.2
635.0
722.3
849.3
990.6
993.8
1157.3
1565.3
1560.5
1600.2
48
61
104
154
181
49
60
104
163
181
50
65
113
163
190
261
386
409
535
51
64
113
163
190
280
411
425
551
152.4
177.8
177.8
190.5
190.5
-
152.4
177.8
200.0
209.6
209.6
254.0
279.4
279.4
292.1
304.8
152.4
177.8
200.0
209.6
209.6
254.0
292.1
292.1
292.1
304.8
39.7
44.5
49.2
52.4
52.4
58.7
68.3
-
647.7
771.5
871.5
1014.4
1017.6
1163.6
1552.6
1560.5
1593.9
1600.2
635.0
722.3
849.3
990.6
993.8
1157.3
1565.3
1562.1
1619.3
1600.2
48
61
104
154
181
-
49
60
104
163
181
-
50
65
113
163
190
261
386
409
483
535
51
64
113
163
190
275
421
435
511
560
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6R8
6 R 10
6 RR 10
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
38.1
50.8
63.5
76.2
76.2
101.6
152.4
152.4
152.4
152.4
38.1
50.8
63.5
76.2
76.2
101.6
152.4
152.4
152.4
152.4
88.9
114.3
133.4
152.4
152.4
174.6
228.6
228.6
254.0
228.6
161.9
214.3
227.0
246.1
246.1
238.1
292.1
292.1
304.8
304.8
149.2
165.1
204.8
222.3
222.3
231.8
304.8
293.7
330.2
304.8
152.4
177.8
177.8
190.5
190.5
-
1-1/2 H2 3
1-1/2 H2 4
2 J2 4
2 J2 6
2-1/2 K2 6
2-1/2 K2 6
3 L2 6
3 L2 6
3 M2 6
3 M2 6
4 P2 6
4 P2 8
6 Q2 8
6R8
6 R 10
6 RR 10
20
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
5( )W
5( )W
5( )W
38.1
38.1
50.8
50.8
63.5
63.5
76.2
76.2
76.2
76.2
101.6
101.6
152.4
152.4
152.4
152.4
38.1
38.1
50.8
50.8
63.5
63.5
76.2
76.2
76.2
76.2
101.6
101.6
152.4
152.4
152.4
152.4
88.9
114.3
114.3
133.4
133.4
177.8
152.4
203.2
152.4
203.2
174.6
228.6
228.6
228.6
254.0
228.6
161.9
203.2
214.3
279.4
227.0
304.8
246.1
304.8
246.1
304.8
238.1
336.6
292.1
292.1
304.8
304.8
149.2
196.9
165.1
209.6
204.8
204.8
222.3
238.1
222.3
238.1
231.8
349.3
304.8
293.7
330.2
304.8
152.4
177.8
177.8
190.5
190.5
-
152.4
177.8
177.8
190.5
190.5
-
152.4
158.8
177.8
215.9
200.0
215.9
209.6
254.0
209.6
254.0
254.0
330.2
279.4
279.4
292.1
304.8
152.4
158.8
177.8
215.9
200.0
215.9
209.6
254.0
209.6
254.0
254.0
330.2
292.1
292.1
292.1
304.8
49.2
50.8
57.2
57.2
61.9
65.1
58.7
58.7
74.6
58.7
65.1
76.2
-
647.7
714.4
771.5
920.8
871.5
1074.7
1014.4
1231.9
1017.6
1231.9
1163.6
1651.0
1560.5
1593.9
1600.2
635.0
708.0
722.3
850.9
849.3
1004.9
990.6
1158.9
993.8
1158.9
1157.3
1663.7
1565.3
1562.1
1619.3
1600.2
48
61
104
154
181
-
52
66
113
159
186
-
50
64
65
100
113
191
163
259
190
259
261
499
386
409
483
535
54
66
70
101
122
183
167
237
195
237
280
490
422
442
521
572
F
0.307
G
0.503
H
0.785
H2
0.994
J
1.288
J2
1.431
K
1.840
K2
2.545
L
2.853
L2
3.341
M
3.60
M2
3.976
N
4.341
P
6.38
P2
7.07
2760
2770
2780
2790
2800
144025
144763
145505
146251
147001
207344
208406
209474
210548
211628
266606
267971
269344
270725
272114
368757
370645
372544
374454
376375
484093 521620 576101

486572 524292 579051
489065 526978 582018
491572 529680 585002
494094 532397 588003
1024404
1029651
1034927
1040232
1045569
2810
2820
2830
2840
2850
147755
148515
149278
150046
150819
212714
213807
214906
216012
217125
273511
274916
276330
277752
279183
378307
380251
382206
384173
386152
496631
499182
501749
504331
506929
535130
537880
540645
543428
546227
591022
594058
597113
600186
603277
1050936
1056336
1061767
1067231
1072729
2860
2870
2880
2890
2900
151597
152380
153167
153960
154758
218245
219372
220505
221647
222795
280622
282071
283529
284996
286473
388143
390147
392164
394193
396236
509543
512174
514821
517485
520167
549044
551878
554731
557601
560491
606388
609519
612669
615840
619031
1078261
1083827
1089429
1095067
1100742
2910
2920
2930
2940
2950
155561
156369
157183
158003
158828
223951
225115
226287
227467
228654
287960
289456
290963
292480
294007
398292
400362
402446
404544
406657
522866
525583
528319
531073
533847
563399
566327
569275
572243
575231
622243
625477
628733
632011
635311
1106454
1112204
1117993
1123822
1129691
2960
2970
2980
2990
3000
159659
160496
161338
162187
163043
229851
231055
232269
233491
234722
295545
297094
298655
300226
301809
408784
410927
413085
415259
417448
536640
539452
542285
545139
548014
578241
581272
584324
587399
590497
638635
641982
645354
648750
652171
1135601
1141553
1147548
1153587
1159670
3010
3020
3030
3040
3050
303405
305012
306631
308263
309908
419655
421878
424118
426375
428650
593618
596762
599931
603124
606342
655618
659091
662590
666117
669671
1165799
1171974
1178197
1184468
1190789
3060
3070
3080
3090
311566
313238
314923
316622
430944
433256
435586
437937
609586
612857
616154
619478
673254
676866
680508
684179
1197160
1203582
1210057
1216586
*United States Customary System.
Q
11.045
Q2
12.25
R
16.00
RR
19.29
HE
HCI
HSJ
Cw
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6R8
6 RR 10
Capacity formula:
W = (51.5 x AP x K)
For pressures over 1500 psig and up
to 3200 psig the value of W shall be
multiplied by
0.1906P - 1000
0.2292P - 1061
Where
W = Rated capacity, lbs/hr.
P = (1.03 x set pressure) + 14.7
= absolute pressure, psia
K = 0.878 = average coefficient
of discharge
A = nozzle throat (orifice) area, sq.in.

Metric Units
Valve Size
Inlet x
Orifice x
Outlet
Set Pressures
2760 - 3090 psig

Note: For steam capacities at 10% overpressure up to absolute pressure of 1500 psia, multiply the capacity from above
table by ratio 1.10p + 14.7 where p is set pressure (psig).
1.03p + 14.7
49
Set Pressures
2210 - 2750 psig

Pounds per hour
at 3% overpressure
USCS* Units
Capacity formula:
W = (51.5 x AP x K)
multiplied by
0.1906P - 1000
0.2292P - 1061
Where
of discharge


Metric Units
(psig)
Set Press.
F
0.307
G
0.503
H
0.785
H2
0.994
2210
2220
2230
2240
2250
33431
33612
33794
33976
34159
54774
55071
55369
55668
55968
85483
85946
86411
86878
87346
2260
2270
2280
2290
2300
34343
34527
34712
34897
35083
56269
56571
56874
57177
57482
2310
2320
2330
2340
2350
35270
35457
35645
35834
36023
2360
2370
2380
2390
2400
Orifice
(sq. in)
J2
1.431
K
1.840
K2
2.545
108242
108829
109418
110008
110601
155829
156674
157522
158372
159225
200367
201454
202544
203637
204734
87815
88286
88759
89233
89708
111196
111792
112390
112990
113593
160081
160940
161801
162665
163532
57788
58095
58402
58711
59021
90186
90664
91145
91627
92111
114197
114803
115411
116022
116634
36213
36403
36594
36786
36979
59332
59644
59958
60272
60588
92596
93083
93572
94063
94555
2410
2420
2430
2440
2450
37172
37366
37561
37756
37953
60904
61222
61541
61862
62183
2460
2470
2480
2490
2500
38150
38348
38546
38745
38946
2510
2520
2530
2540
2550
N
4.341
P
6.38
M
3.60
M2
3.976
277138
278641
280149
281661
283179
363818
365792
367771
369757
371749
392022
394148
396281
398421
400567
432966
435315
437671
440034
442404
769887
774064
778253
782454
786669
205835
206939
208046
209157
210272
284701
286228
287760
289296
290838
373747
375751
377762
379780
381804
402720
404880
407047
409221
411402
444782
447168
449561
451962
454371
790898
795140
799395
803664
807948
164402
165275
166151
167029
167911
211391
212513
213639
214769
215903
292385
293938
295495
297058
298626
383835
385872
387917
389969
392027
413590
415786
417989
420200
422418
456787
459212
461646
464087
466537
812245
816557
820884
825226
829582
117249
117866
118485
119106
119730
168796
169684
170575
171470
172367
217040
218182
219328
220478
221632
300200
301779
303364
304955
306551
394093
396167
398247
400336
402432
424644
426878
429120
431370
433629
468996
471463
473939
476425
478919
833954
838341
842744
847163
851599
95049
95546
96044
96543
97045
120356
120984
121614
122247
122883
173268
174173
175081
175992
176907
222791
223954
225121
226293
227469
308154
309762
311377
312997
314624
404535
406647
408766
410894
413029
435895
438171
440454
442747
445048
481422
483935
486457
488989
491531
856050
860518
865003
869505
874025
62506
62830
63155
63482
63810
97549
98055
98563
99072
99584
123521
124161
124804
125450
126098
177825
178747
179673
180602
181535
228650
229835
231026
232221
233420
316258
317897
319543
321196
322856
415173
417326
419487
421657
423836
447358
449678
452006
454345
456692
494083
496644
499216
501798
504391
878562
883117
887691
892282
896893
39147
39349
39551
39755
39959
64139
64470
64802
65136
65471
100098
100614
101133
101653
102176
126749
127402
128059
128718
129380
182472
183413
184358
185307
186260
234625
235835
237050
238270
239496
324522
326196
327876
329564
331259
426023
428220
430426
432642
434867
459049
461417
463794
466181
468578
506995
509609
512234
514871
517519
901522
906171
910839
915527
920236
2560
2570
2580
2590
2600
40165
40371
40578
40786
40995
65807
66145
66485
66826
67168
102701
103229
103758
104290
104825
130045
130712
131383
132057
132734
187217
188178
189144
190114
191089
240726
241962
243204
244451
245704
332961
334671
336388
338113
339846
437101
439346
441601
443865
446140
470986
473405
475834
478274
480726
520178
522849
525532
528228
530935
924965
929714
934485
939278
944092
2610
2620
2630
2640
2650
41205
41416
41628
41841
42055
67512
67858
68205
68554
68905
105362
105901
106444
106988
107535
133414
134097
134783
135473
136166
192067
193051
194039
195032
196030
246963
248228
249498
250775
252058
341588
343337
345094
346860
348634
448426
450722
453029
455347
457676
483189
485663
488149
490646
493156
533655
536388
539133
541892
544664
948929
953788
958670
963575
968504
2660
2670
2680
2690
2700
42270
42486
42704
42922
43141
69257 108085
69611 108638
69967
70325
70685
136862
137562
138265
138972
139683
197032
198040
199052
200070
201093
253347
254642
255944
257253
258568
350417
352209
354010
355819
357639
460017
462369
464733
467109
469497
495678
498213
500760
503320
505893
547449
550248
553062
555889
558731
973457
978435
983437
988465
993518
140397
141115
141837
142562
143292
202121
203154
204193
205238
206288
259890
261219
262555
263898
265248
359467
361305
363153
365011
366879
471898
474311
476736
479175
481627
508480
511080
513694
516322
518964
561588
564459
567346
570249
573167
998598
1003704
1008838
1013998
1019187
48
L
2.853
L2
3.341
2710
2720
2730
2740
2750
J
1.288
P2
7.07
Note 2
Q
11.045
Q2
12.25
R
16.00
RR
19.29
Note 2
Ew
Cw
Style HCI
HE
HCI
HSJ
Aw
Bw
Dw
Valve Size
Inlet x
Orifice x
Outlet
HCI
Valve
Style (1)
Inlet
ID
Aw
Inlet
Neck
OD (3)
(Welded)
Bw
Center-to-Face
Outlet
Inlet
Class
Class
150
300
Cw
C
Dw
D
Dw
D
Approximate
Weight (kg)
Used to
Find Bolt
Length
(Flanged) (4)
X
Ew
Approximate
Height (2)
Class 150
Outlet
Welded Flanged
Class 300
Outlet
Welded Flanged
1-1/2 H2 3
1-1/2 H2 4
2 J2 4
2 J2 6
2-1/2 K2 6
2-1/2 K2 6
3 L2 6
3 L2 6
3 M2 6
3 M2 6
4 P2 6
4 P2 8
6 Q2 8
6R8
6 R 10
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
6( )W
6( )W
38.1
38.1
50.8
50.8
63.5
63.5
76.2
76.2
76.2
76.2
101.6
101.6
152.4
152.4
152.4
38.1
38.1
50.8
50.8
63.5
63.5
76.2
76.2
76.2
76.2
101.6
101.6
152.4
152.4
152.4
88.9
114.3
114.3
133.4
133.4
177.8
152.4
203.2
152.4
203.2
174.6
228.6
228.6
228.6
254.0
161.9
203.2
214.3
279.4
227.0
304.8
246.1
304.8
246.1
304.8
238.1
336.6
292.1
292.1
304.8
149.2
196.9
165.1
209.6
204.8
204.8
222.3
238.1
222.3
238.1
231.8
349.3
304.8
293.7
330.2
152.4
177.8
177.8
190.5
190.5
-
152.4
177.8
177.8
190.5
190.5
-
152.4
158.8
177.8
215.9
200.0
215.9
209.6
254.0
209.6
254.0
254.0
330.2
279.4
279.4
292.1
152.4
158.8
177.8
215.9
200.0
215.9
209.6
254.0
209.6
254.0
254.0
330.2
292.1
292.1
292.1
49.2
50.8
57.2
57.2
61.9
65.1
68.3
68.3
68.3
68.3
74.6
103.2
-
647.7
714.4
771.5
920.8
871.5
1074.7
1014.4
1231.9
1017.6
1225.6
1163.6
1651.0
1552.6
1560.5
1593.9
635.0
708.0
722.3
850.9
849.3
1004.9
990.6
1158.9
993.8
1158.9
1157.3
1663.7
1565.3
1562.1
1619.3
48
61
104
154
181
-
52
66
113
166
193
-
50
64
65
100
113
191
163
259
190
259
261
499
386
409
483
54
66
70
101
122
183
175
242
202
242
287
499
444
474
539
158.8
215.9
215.9
254.0
254.0
330.2
158.8
215.9
215.9
254.0
254.0
330.2
71.4
71.4
77.8
87.3
87.3
-
714.4
920.8
1074.7
1231.9
1231.9
1651.0
708.0
850.9
1004.9
1158.9
1158.9
1682.8
64
100
191
259
259
499
74
101
191
260
260
526
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
9( )W
9( )W
9( )W
9( )W
9( )W
9( )W
38.1
50.8
63.5
76.2
76.2
101.6
38.1
50.8
63.5
76.2
76.2
101.6
114.3
133.4
177.8
203.2
203.2
228.6
203.2
279.4
304.8
304.8
304.8
336.6
196.9
209.6
235.0
238.1
238.1
368.3
Notes: (1) These style designations are for standard welded inlets. For optional flanged inlet valves, the W is dropped
from the style designation
(2) Dismantling Height: An additional 508 mm is required.
(3) Weld prep per customers specifications. Safety valves must be mounted on a nozzle with an inlet diameter
equal to or greater than the nominal valve inlet size, Dimension A. See ASME Boiler and Pressure Code
Section I and ANSI/ASME B31.1 for recommended installation.
21
Crosby Style HCI-R ISOFLEX Safety Valves

Restricted Lift Feature
Pounds per hour

at 3% overpressure
USCS* Units

HE
HCI
HSJ
Part
Ref.
No.
7
The Capacities for Style HCI-R

Safety Valves with the restricted
lift option adjust from 100% to
30% of full rated capacity.
Restricted capacity = (% of
restricted lift) x (ASME rated
capacity).
8
9
10
Part Name
Disc Holder
Retainer
Lift Stop
Disc Holder
Retainer Cotter
Lift Stop Cotter
Material
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Complete list of Parts and Materials on page 13.
Eliminating over-capacity permits

an economic distribution of
relieving capacity between the
drum and superheater valves,
often resulting in a smaller
superheater safety valve selection.
Reduces reaction forces.
Standardization of valve sizes
allows boiler manufacturers to
build standard boilers.
10
8
Quality and performance assured

via tamper-proof installation
(prevents erroneous changes in
capacity).
9
7
Style HCI ISOFLEX
Style HCI-R ISOFLEX

(Restricted Lift)
Note: For information on installation and care, see Crosbys Instruction No. IS-V3143A, Installation, Maintenance and Adjustment
Instruction for Crosby Style HCI ISOFLEX Safety Valves.
G
0.503
H
0.785
H2
0.994
1660
1670
1680
1690
1700
24139
24298
24458
24618
24778
39550
39811
40073
40335
40597
61723
62131
62539
62948
63358
78157
78673
79189
79707
80226
112518
113260
114004
114750
115496
200110
201431
202754
204079
205407
262698
264432
266169
267909
269653
312627
314691
316758
318829
320904
555904
559573
563249
566932
570621
1710
1720
1730
1740
1750
24939
25099
25260
25422
25584
40860
41124
41388
41652
41917
63768
64179
64591
65004
65417
80746
81266
81788
82310
82834
116244
116994
117745
118497
119251
206738
208071
209407
210745
212085
271399
273149
274903
276659
278419
322982
325065
327151
329242
331336
574317
578020
581731
585448
589172
1760
1770
1780
1790
1800
25746
25908
26071
26234
26397
42183
42449
42715
42982
43250
65832
66247
66663
67080
67497
83359
83884
84411
84939
85468
120006
120763
121521
122281
123043
213429
214775
216123
217474
218828
280183
281950
283720
285494
287271
333435
335538
337645
339756
341871
592904
596643
600389
604143
607905
1810
1820
1830
1840
1850
26561
26725
26889
27054
27219
43518
43787
44056
44326
44596
67916
68335
68755
69176
69598
85998
86529
87061
87594
88128
123806
124570
125336
126104
126873
220185
221545
222907
224272
225641
289053
290837
292626
294418
296214
343991
346115
348243
350376
352514
611674
615451
619235
623028
626829
1860
1870
1880
1890
1900
27384
27550
27716
27882
28049
44867
45139
45411
45684
45957
70021
70445
70870
71295
71722
88664
89201
89738
90277
90818
127644
128416
129191
129967
130744
227012
228386
229763
231143
232526
298014
299818
301626
303437
305253
354656
356802
358953
361109
363270
630637
634454
638280
642113
645956
1910
1920
1930
1940
1950
28216
28384
28552
28720
28889
46231
46506
46781
47057
47333
72150
72578
73008
73438
73870
91359
91902
92445
92990
93537
131524
132305
133088
133873
134659
233912
235301
236694
238089
239488
307073
308896
310724
312557
314393
365436
367606
369782
371962
374147
649806
653666
657534
661411
665297
1960
1970
1980
1990
2000
29058
29228
29398
29568
29739
47610
47888
48166
48446
48725
74302
74736
75170
75606
76043
94085
94633
95184
95735
96288
135448
136238
137030
137824
138620 178240
240890
242296
243705
245117
246533
316234
318079
319928
321782
323641
376338
378534
380735
382941
348730 385153
669193
673097
677011
680934
684867
2010
2020
2030
2040
2050
29910
30082
30254
30426
30599
49006
49287
49569
49852
50135
76480
76919
77359
77800
78242
96843
97398
97955
98514
99074
139418
140218
141020
141824
142630
179266
180294
181326
182359
183396
247952
249375
250801
252231
253664
325504
327372
329244
331121
333003
350738
352750
354768
356790
358818
387370
389593
391821
394055
396295
688810
692762
696724
700696
704679
2060
2070
2080
2090
2100
30773
30946
31121
31295
31471
50419
50704
50989
51276
51563
78686
79130
79576
80023
80471
99635
100198
100762
101328
101895
143438
144249
145061
145875
146692
184435
185477
186521
187569
188619
255102
256543
257987
259436
260889
334890
336781
338678
340580
342487
360851
362889
364933
366982
369037
398540
400791
403048
405311
407581
708671
712674
716688
720712
724747
2110
2120
2130
2140
2150
31646
31823
31999
32176
32354
51851
52139
52429
52719
53010
80920
81370
81822
82275
82729
102464
103034
103606
104180
104755
147511
148332
149156
149981
150810
189672
190728
191787
192848
193913
262345
263805
265270
266739
268211
344399
346316
348238
350166
352100
371097
373163
375235
377312
379395
409856
412138
414426
416720
419021
728793
732851
736919
740999
745090
2160
2170
2180
2190
2200
32532
32711
32890
33070
33250
53302
53595
53888
54183
54478
83185
83642
84100
84559
85020
105332
105911
106491
107073
107656
151640
152473
153308
154146
154986
194981
196052
197126
198203
199283
269688
271169
272655
274145
275639
354039
355983
357933
359889
361851
381484
383579
385681
387788
389902
421328
423642
425963
428290
430625
749193
753307
757434
761573
765724
K2
2.545
L
2.853
L2
3.341
M
3.60
M2
3.976
N
4.341
P
6.38
F
0.307
K
1.840
J2
1.431
J
1.288
Orifice
(sq. in)
(psig)
Set Press.
HCI-R ISOFLEX
P2
7.07
Q
11.045
Q2
12.25
R
16.00
RR
19.29
Style HCI
Capacity formula:
W = (51.5 x AP x K)
multiplied by
0.1906P - 1000
0.2292P - 1061
Where
of discharge
Crosby offers an optional restricted lift feature with its HCI

ISOFLEX Safety Valves (HCI-R).
The restricted lift option is
available on all HCI ISOFLEX
valve sizes, with either flanged or
weld end connections.
22
Set Pressures
1660 - 2200 psig

47
Pounds per hour

at 3% overpressure
USCS* Units
Capacity formula:
W = (51.5 x AP x K)
multiplied by
0.1906P - 1000
0.2292P - 1061
Where
of discharge

HE
HCI
HSJ
Orifice
(sq. in)
(psig)
Set Press.
F
0.307
G
0.503
H
0.785
H2
0.994
J
1.288
J2
1.431
1110
1120
1130
1140
1150
16075
16218
16361
16504
16647
26338
26572
26806
27041
27275
41104
41469
41835
42200
42566
52047
52510
52973
53436
53899
67441
68041
68641
69241
69841
74929
75595
76262
76928
77595
133259
134445
135630
136815
138001
174939
176495
178051
179607
181163
208188
210040
211892
213744
215596
1160
1170
1180
1190
1200
16790
16933
17076
17219
17362
27509
27743
27978
28212
28446
42932
43297
43663
44028
44394
54362
54825
55288
55751
56214
70441
71041
71640
72240
72840
78261
78928
79594
80261
80927
139186
140371
141557
142742
143927
182719
184275
185831
187387
188943
1210
1220
1230
1240
1250
17505
17648
17791
17934
18077
28680
28915
29149
29383
29617
44760
45125
45491
45856
46222
56677
57139
57602
58065
58528
73440
74040
74640
75240
75839
81594
82260
82927
83593
84260
145112
146298
147483
148668
149854
1260
1270
1280
1290
1300
18220
18363
18506
18649
18792
29852
30086
30320
30554
30789
46588
46953
47319
47684
48050
58991
59454
59917
60380
60843
76439
77039
77639
78239
78839
84926
85592
86259
86925
87592
1310
1320
1330
1340
1350
18935
19078
19220
19363
19506
31023
31257
31492
31726
31960
48416
48781
49147
49512
49878
61306
61769
62232
62695
63158
79439
80039
80638
81238
81838
1360
1370
1380
1390
1400
19649
19792
19935
20078
20221
32194
32429
32663
32897
33131
50244
50609
50975
51340
51706
63621
64084
64547
65009
65472
1410
1420
1430
1440
1450
20364
20507
20650
20793
20936
33366
33600
33834
34068
34303
52072
52437
52803
53168
53534
1460
1470
1480
1490
1500
21079
21222
21365
21508
21651
34537
34771
35006
35240
35474
1510
1520
1530
1540
1550
21782
21937
22093
22249
22405
1560
1570
1580
1590
1600
1610
1620
1630
1640
1650
Q2
12.25
R
16.00
RR
19.29
370194
373487
376780
380073
383365
641426
647131
652836
658542
664247
837781
845232
852684
860136
867588
217447
219299
221151
223003
224854
386658
389951
393244
396536
399829
669952
675657
681363
687068
692773
875039
882491
889943
897395
904846
190499
192055
193611
195167
196723
226706
228558
230410
232261
234113
403122
406415
409707
413000
416293
698478
704184
709889
715594
721299
151039
152224
153410
154595
155780
198279
199835
201391
202947
204503
235965
237817
239668
241520
243372
419585
422878
426171
429464
432756
727005
732710
738415
744120
749826
88258
88925
89591
90258
90924
156965
158151
159336
160521
161707
206059
207615
209172
210728
212284
245224
247075
248927
250779
252631
436049
439342
442635
445927
449220
755531
761236
766941
772647
778352
82438
83038
83638
84238
84837
91591
92257
92924
93590
94257
162892
164077
165262
166448
167633
213840
215396
216952
218508
220064
254483
256334
258186
260038
261890
452513
455806
459098
462391
465684
784057
789762
795468
801173
806878
65935
66398
66861
67324
67787
85437
86037
86637
87237
87837
94923
95589
96256
96922
97589
168818
170004
171189
172374
173560
221620
223176
224732
226288
227844
263741
265593
267445
269297
271148
468977
472269
475562
478855
482148
812583
818289
823994
829699
835404
53900
54265
54631
54996
55362
68250
68713
69176
69639
70102
88437
89037
89636
90236
90836
98255
98922
99588
100255
100921
174745
175930
177115
178301
179486
229400
230956
232512
234068
235624
273000
274852
276704
278555
280407
485440
488733
492026
495319
498611
841110
846815
852520
858225
863931
35688
35943
36197
36453
36709
55696
56093
56491
56890
57289
70525
71028
71531
72036
72541
91384
92036
92689
93342
93997
101530
102254
102979
103706
104433
180569
181856
183146
184438
185732
237045
238736
240429
242125
243824
282099
284111
286126
288144
290165
501619
505197
508780
512368
515963
22561
22718
22874
23032
23189
36965
37221
37478
37736
37994
57688
58089
58490
58892
59294
73048
73555
74062
74571
75081
94653
95310
95968
96627
97288
105162
105892
106623
107355
108089
187028
188326
189627
190929
192234
245525
247229
248936
250646
252359
292190
294218
296250
298285
300323
519563
523170
526782
530401
534025
23347
23505
23663
23821
23980
38252
38511
38770
39030
39290
59697
60101
60506
60911
61317
75591
76103
76615
77128
77642
108824
109560
110298
111036
111776
193541
194850
196162
197475
198791
254075
255793
257515
259240
260967
302365
304410
306459
308512
310568
537656
541293
544936
548586
552242
46
K
1.840
K2
2.545
L
2.853
L2
3.341
M
3.60
M2
3.976
N
4.341
P
6.38
P2
7.07
Crosby Style HSJ Safety Valves
Q
11.045
Two Ring Control

Precise operation in accordance with ASME Code
Section I and Section VIII requirements
Ease of setting and adjustment in service
Standard Body and Bonnet Design,

Full Nozzle
Field proven design - refined through years
of successful application
Low cost - economical to buy;
economical to maintain
Style HSJ
Set Pressures
1110 - 1650 psig

Rugged Construction and

High Performance
Reliability
Long life
Low maintenance
Dependable overpressure protection
Increases up-time with locally stocked valves and

genuine spare parts.
Reduces installation and operation costs through
expanded size offerings
23
Pounds per hour

at 3% overpressure
Introduction
USCS* Units
Crosby's Style HSJ is a full nozzle reaction type safety valve designed for saturated
and superheated steam service. The valve combines the technical excellence of
Crosby's field proven Styles HS and JOS designs and are in accordance with
requirements of the ASME Boiler and Pressure Vessel Code, Section I, Power Boilers,
and Section VIII, Unfired Pressure Vessels. Discharge capacities are certified by the
8
9
6
Style HSJ valves shut off tight. Years of application engineering have resulted in a
FLEXI-DISC (6) which is recessed for pressure and temperature equalization
ensuring a flat, tight seal that is capable of containing system pressure at 94+% of the
valve's set pressure.

Centering of the disc (6) through the low friction guide (8) ensures that Crosby's HSJ
Safety Valves open precisely at set pressure, even after repeated cycling.
Crosby Style HSJ
Closed and open bonnets are available for each valve size up to the maximum pressure rating (see pages 26-27). Closed bonnet valves,
equipped with bonnet vents, are recommended for ASME Section VIII outdoor service. For ASME Code Section I, outdoor applications,
select an open bonnet with weatherhood. When ordering, specify open or closed bonnet. Note: Bonnet vents are essential for proper
valve operation and should not be plugged (except for Style HSJ-DOW shown below).
Dowtherm* Service
Demands upon a Dowtherm vaporizer safety relief valve are severe. Temperatures
are high and absolute seat tightness is required. For Dowtherm service, specify
safety relief valve, Style HSJ-DOW. This valve is furnished with an unvented closed
bonnet and Type A screwed cap. It also has an alloy steel spring for high operating
temperatures. Style HSJ-DOW meets the requirements of the ASME Boiler and
Pressure Vessel Code, Section I, Part PVG, "Requirements for Organic Fluid
Vaporizer Generators." For organic fluid capacities, consult Crosby.
Note: Bonnet vent

plugged only
in HSJ-DOW
Crosby Style HSJ-DOW
(psig)
Set Press.
F
0.307
G
0.503
H
0.785
H2
0.994
J
1.288
J2
1.431
K
1.840
K2
2.545
L
2.853
L2
3.341
M
3.60
560
570
580
590
600
8211
8354
8497
8640
8783
13453
13687
13922
14156
14390
20995
21361
21727
22092
22458
26585
27048
27511
27974
28437
34449
35049
35648
36248
36848
38273
38940
39606
40273
40939
49212
50069
50926
51783
52640
68068
69253
70439
71624
72809
76306
77635
78963
80292
81621
89358
90914
92470
94026
95582
610
620
630
640
650
8926
9069
9212
9355
9498
14624
14859
15093
15327
15562
22824
23189
23555
23920
24286
28900
29363
29826
30289
30752
37448
38048
38648
39248
39847
41606
42272
42939
43605
44272
53497
54354
55211
56068
56925
73995
75180
76365
77551
78736
82950
84278
85607
86936
88265
660
670
680
690
700
9641
9784
9927
10070
10213
15796
16030
16264
16499
16733
24652
25017
25383
25748
26114
31215
31678
32141
32604
33067
40447
41047
41647
42247
42847
44938
45604
46271
46937
47604
57782
58639
59496
60353
61210
79921
81106
82292
83477
84662
710
720
730
740
750
10356
10499
10642
10785
10928
16967
17201
17436
17670
17904
26480
26845
27211
27576
27942
33529
33992
34455
34918
35381
43447
44047
44646
45246
45846
48270
48937
49603
50270
50936
760
770
780
790
800
11071
11214
11357
11500
11643
18138
18373
18607
18841
19076
28308
28673
29039
29404
29770
35844
36307
36770
37233
37696
46446
47046
47646
48246
48845
810
820
830
840
850
11785
11928
12071
12214
12357
19310
19544
19778
20013
20247
30136
30501
30867
31232
31598
38159
38622
39085
39548
40011
860
870
880
890
900
12500
12643
12786
12929
13072
20481
20715
20950
21184
21418
31964
32329
32695
33060
33426
910
920
930
940
950
13215
13358
13501
13644
13787
21652
21887
22121
22355
22589
960
970
980
990
1000
13930
14073
14216
14359
14502
1010
1020
1030
1040
1050
1060
1070
1080
1090
1100
Q2
12.25
R
16.00
RR
19.29
M2
3.976
N
4.341
P
6.38
96285
97962
99638
101315
102992
106342
108193
110045
111897
113749
116104
118126
120147
122169
124191
170639
173610
176581
179553
182524
189093 295408 327637 427934 515928

192386 300552 333342 435385 524912
195679 305696 339047 442837 533896
198971 310840 344752 450289 542880
202264 315984 350458 457741 551864
97138
98694
100250
101806
103362
104668
106345
108022
109698
111375
115600
117452
119304
121156
123007
126213
128234
130256
132278
134300
185496
188467
191438
194410
197381
205557
208850
212142
215435
218728
356163
361868
367574
373279
378984
465192
472644
480096
487548
495000
560848
569832
578816
587800
596784
89593
90922
92251
93580
94908
104918
106474
108030
109586
111142
113052
114728
116405
118081
119758
124859
126711
128563
130414
132266
136321
138343
140365
142387
144408
200352
203324
206295
209267
212238
222021
225313
228606
231899
235192
384689
390395
396100
401805
407510
502451
509903
517355
524807
532258
605768
614752
623736
632720
641704
62067
62924
63781
64638
65494
85848 96237
87033 97566
88218 98895
89404 100223
90589 101552
112698
114254
115810
117366
118922
121435
123111
124788
126465
128141
134118
135970
137821
139673
141525
146430
148452
150474
152495
154517
215209
218181
221152
224124
227095
238484
241777
245070
248363
251655
413216
418921
424626
430331
436037
539710
547162
554614
562065
569517
650688
659672
668656
677640
686624
51603
52269
52936
53602
54269
66351
67208
68065
68922
69779
91774
92959
94145
95330
96515
102881
104210
105538
106867
108196
120478
122034
123590
125146
126702
129818
131495
133171
134848
136525
143377
145229
147080
148932
150784
156539
158561
160582
162604
164626
230066
233038
236009
238981
241952
254948
258241
261534
264826
268119
441742
447447
453152
458858
464563
576969
584421
591872
599324
606776
695608
704592
713576
722560
731544
49445
50045
50645
51245
51845
54935
55601
56268
56934
57601
70636
71493
72350
73207
74064
97701
98886
100071
101256
102442
109524 128258 138201 152636 166648

110853 129814 139878 154487 168669
112182 131370 141555 156339 170691
113511 132926 143231 158191 172713
114839 134483 144908 160043 174735
244923
247895
250866
253837
256809
271412
274705
277997
281290
284583
470268
475973
481679
487384
493089
614228
621679
629131
636583
644035
740528
749512
758496
767480
776464
40474
40937
41399
41862
42325
52445
53045
53644
54244
54844
58267
58934
59600
60267
60933
74921
75778
76635
77492
78349
103627
104812
105998
107183
108368
116168
117497
118826
120154
121483
259780
262752
265723
268694
271666
287876
291168
294461
297754
301047
498794
504500
510205
515910
521615
651487
658938
666390
673842
681294
785448
794432
803417
812401
821385
33792
34157
34523
34888
35254
42788
43251
43714
44177
44640
55444
56044
56644
57244
57843
61600
62266
62933
63599
64266
79206
80063
80920
81777
82634
109554
110739
111924
113109
114295
143819
145375
146931
148487
150043
171153
173005
174857
176709
178560
304339
307632
310925
314218
317510
527321
533026
538731
544436
550142
688745
696197
703649
711101
718552
22824
23058
23292
23527
23761
35620
35985
36351
36716
37082
45103
45566
46029
46492
46955
58443
59043
59643
60243
60843
64932
65598
66265
66931
67598
83490
84347
85204
86061
86918
115480
116665
117851
119036
120221
151599
153155
154711
156267
157823
180412
182264
184116
185967
187819
320803
324096
327389
330681
333974
555847
561552
567257
572963
578668
726004
733456
740908
748359
755811
14645
14788
14931
15074
15217
23995
24229
24464
24698
24932
37448
37813
38179
38544
38910
47418
47881
48344
48807
49269
61443
62043
62642
63242
63842
68264
68931
69597
70264
70930
87775
88632
89489
90346
91203
121407
122592
123777
124962
126148
159379
160935
162491
164047
165603
189671
191523
193374
195226
197078
337267
340560
343852
347145
350438
584373
590078
595784
601489
607194
763263
770715
778166
785618
793070
15360
15503
15646
15789
15932
25166
25401
25635
25869
26103
39276
39641
40007
40372
40738
49732
50195
50658
51121
51584
64442
65042
65642
66242
66841
71597
72263
72930
73596
74263
92060
92917
93774
94631
95488
127333
128518
129704
130889
132074
167159
168715
170271
171827
173383
198930
200781
202633
204485
206337
353731
357023
360316
363609
366902
612899
618605
624310
630015
635720
800522
807974
815425
822877
830329
146584
148261
149938
151614
153291
161894
163746
165598
167450
169301
176756
178778
180800
182822
184843
P2
7.07
136039
137595
139151
140707
142263
*Dowtherm is a registered trademark of The Dow Chemical Company.
24
Q
11.045
Two-Ring Design
Style HSJ
The adjustable nozzle ring (3) and guide ring (9) utilize the reactive and
expansive forces of flowing steam to provide full lift. Valve capacity is governed
by the nozzle throat area alone. With high capacity valves, positive overpressure
protection is achieved with the fewest number of valves.
Options

Orifice
(sq. in)
High Performance
Shut Tight - Stay Tight
Capacity formula:
W = (51.5 x AP x K)
multiplied by
0.1906P - 1000
0.2292P - 1061
Where
of discharge

HE
HCI
HSJ
The Style HSJ safety valves are recommended for use on Boilers at design
pressure from 15-600 (1-40 barg). For Economizer, Dowtherm and Section VIII
applications the HSJ Pressure Relief valves are designed for pressures to 2700 psig
(186 barg) and temperatures to 1000F (538C) . This valve line is available in sizes
1-1/2 F 2 to 6 Q 8 with ANSI Cl 150, 300, 600, 900, 1500 and 2500 inlet flanges.
Precise blowdown control is provided by the adjustable two-ring design. Blowdown

may be conveniently adjusted while the valve is under full pressure.
Set Pressures
560 - 1100 psig

Crosby Style HSJ
45
1744
1974
2208
2443
2677
2722
3081
3447
3812
4178
4467
5055
5655
6255
6855
6381
7222
8079
8936
9793
110
120
130
140
150
1777
1920
2063
2206
2349
2911
3146
3380
3614
3848
4543
4909
5275
5640
6006
7455
8055
8654
9254
9854
160
170
180
190
200
2492
2635
2778
2921
3064
4083
4317
4551
4785
5020
6371
6737
7103
7468
7834
210
220
230
240
250
3207
3350
3493
3636
3779
5254
5488
5722
5957
6191
260
270
280
290
300
3922
4065
4208
4350
4493
9895
11198
12526
13855
15184
12485
14129
15806
17483
19159
15055
17038
19059
21081
23103
22127
25040
28012
30983
33955
38306
43350
48494
53638
58782
10650
11506
12363
13220
14077
16513
17841
19170
20499
21827
20836
22513
24189
25866
27543
25125
27146
29168
31190
33212
36926
39897
42869
45840
48812
63926
69070
74214
79358
84502
10454
11054
11654
12254
12853
14934
15791
16648
17505
18362
23156
24485
25814
27142
28471
29219
30896
32573
34249
35926
35234
37255
39277
41299
43321
51783
54754
57726
60697
63669
89646
94790
99934
105078
110222
8199
8565
8931
9296
9662
13453
14053
14653
15253
15853
19219
20076
20933
21790
22647
29800
31129
32457
33786
35115
37602
39279
40956
42632
44309
45342
47364
49386
51408
53429
66640
69611
72583
75554
78525
115366
120510
125655
130799
135943
6425
6659
6894
7128
7362
10027
10393
10759
11124
11490
14549
16453
17053
17652
18252
18852
20945
23504
24361
25218
26075
26932
37251
36444
37772
39101
40430
41759
48901
45986
47662
49339
51016
52692
58196
55451
57473
59495
61516
63538
81497
84468
87440
90411
93382
141087
146231
151375
156519
161663 179300
234188 282343
310
320
330
340
350
4636
4779
4922
5065
5208
7597
7831
8065
8299
8534
11855
12221
12587
12952
13318
15012
15475
15938
16401
16864
19452
20052
20652
21252
21851
21612
22278
22945
23611
24278
27789
28646
29502
30359
31216
38436
39621
40806
41992
43177
43087
44416
45745
47074
48402
50457
52013
53569
55125
56681
54369
56046
57722
59399
61076
60047
61899
63751
65603
67455
65560 96354 106775

67582 99325 110067
69603 102297 113360
71625 105268 116653
73647 108239 119946
166807
171951
177095
182239
187383
185005
190711
196416
202121
207826
241640
249091
256543
263995
271447
291327
300311
309295
318279
327263
360
370
380
390
400
5351
5494
5637
5780
5923
8768
9002
9236
9471
9705
13683
14049
14415
14780
15146
17327
17790
18252
18715
19178
22451
23051
23651
24251
24851
24944
25610
26277
26943
27610
32073
32930
33787
34644
35501
44362
45548
46733
47918
49103
49731
51060
52389
53717
55046
58237
59794
61350
62906
64462
62752
64429
66105
67782
69459
69306
71158
73010
74862
76713
75669
77690
79712
81734
83756
111211
114182
117154
120125
123096
123238
126531
129824
133116
136409
192527
197671
202815
207959
213103
213532
219237
224942
230647
236353
278898
286350
293802
301254
308706
336247
345231
354215
363199
372183
410
420
430
440
450
6066
6209
6352
6495
6638
9939
10173
10408
10642
10876
15511
15877
16243
16608
16974
19641
20104
20567
21030
21493
25451
26051
26650
27250
27850
28276
28943
29609
30276
30942
36358
37215
38072
38929
39786
50289
51474
52659
53845
55030
56375
57704
59032
60361
61690
66018
67574
69130
70686
72242
71135
72812
74489
76165
77842
78565
80417
82269
84120
85972
85777
87799
89821
91843
93864
126068
129039
132010
134982
137953
139702 218247 242058 316157 381167

142995 223391 247763 323609 390151
146287 228535 253468 331061 399135
149580 233679 259174 338513 408119
152873 238823 264879 345964 417103
460
470
480
490
500
6781
6924
7067
7210
7353
11111
11345
11579
11813
12048
17339
17705
18071
18436
18802
21956
22419
22882
23345
23808
28450
29050
29650
30250
30849
31609
32275
32942
33608
34275
40643
41500
42357
43214
44071
56215
57401
58586
59771
60956
63019
64347
65676
67005
68333
73798
75354
76910
78466
80022
79519
81195
82872
84549
86225
87824
89676
91527
93379
95231
95886
97908
99930
101951
103973
140925
143896
146867
149839
152810
156166 243968 270584

159458 249112 276289
162751 254256 281995
166044 259400 287700
169337 264544 293405
353416
360868
368320
375771
383223
426087
435071
444055
453039
462023
510
520
530
540
550
7496
7639
7782
7925
8068
12282
12516
12750
12985
13219
19167
19533
19899
20264
20630
24271
24734
25197
25659
26122
31449
32049
32649
33249
33849
34941
35607
36274
36940
37607
44928
45785
46642
47498
48355
62142
63327
64512
65698
66883
69662
70991
72320
73648
74977
81578
83134
84690
86246
87802
87902
89578
91255
92932
94608
97083
98934
100786
102638
104490
105995
108017
110038
112060
114082
155782
158753
161724
164696
167667
172629 269688 299110

175922 274832 304816
179215 279976 310521
182508 285120 316226
185800 290264 321931
390675
398127
405578
413030
420482
471007
479991
488975
497959
506944
103482
Stainless Steel
Stainless Steel
Nozzle Ring
Set Screw
Stainless Steel
Stainless Steel
*5
*6
* 6A
*7
Disc Holder
Nickel Alloy
Nickel Alloy
Disc Insert
Stainless Steel
Stainless Steel
Disc
Stainless Steel
Stainless Steel
Disc Insert
Cotter
Stainless Steel
Stainless Steel
Guide
Nickel Alloy
Nickel Alloy
Guide Ring
Stainless Steel
Stainless Steel
10
Guide Ring
Set Screw
Stainless Steel
Stainless Steel
11
Spindle
Assembly
Stainless Steel
Stainless Steel
12
Spring
Alloy Steel
Corrosion Resistant
Coating
Alloy Steel
Corrosion Resistant
Coating
18
13
17
12
14
13
11
15
16
13
Spring Washers
Steel
Steel
14
Bonnet
Carbon Steel
SA-216 Gr. WCB
Alloy Steel
SA-217 Gr. WC6
15
Bonnet Stud
SA-193 Gr. B7
SA-193 Gr. B7
16
Bonnet Stud Nut
SA-194 Gr. 2H
SA-194 Gr. 2H
17
Adjusting Bolt
Stainless Steel
Stainless Steel
18
Adjusting Bolt
Nut
Steel
Steel
Cap/Lever
Assembly
Steel/Iron
19
Seal & Wire
Style HSJ
1065
1205
1348
1491
1634
Nozzle Ring
60
70
80
90
100
15832
18329
23323
28317
33311
RR
19.29
9145
10587
13472
16357
19242
R
16.00
19
8
5
10
Seal &
Wire
7
6
6A
3
1
6222
7204
9167
11129
13092
Q2
12.25
5160
5974
7602
9230
10858
Q
11.045
Stainless Steel
4089
4734
6024
7315
8605
P2
7.07
Stainless Steel
2637
3053
3885
4717
5549
M2
3.976
Nozzle
1846
2137
2720
3302
3885
M
3.60
1125
1303
1658
2013
2368
L2
3.341
Alloy Steel
SA-217 Gr. WC6
721
835
1062
1290
1517
L
2.853
Carbon Steel
SA-216 Gr. WCB
440
509
648
787
926
K2
2.545
Body
P
6.38
K
1.840
15
20
30
40
50
N
4.341
J2
1.431
H
0.785
1000F (538C)
G
0.503
750F (399C)
Spare Parts
Designation
(See Notes 1,2,3)
F
0.307
J
1.288
H2
0.994
44
(psig)
Set Press.
Orifice
(sq. in)
Part
Ref.
No. Part Name

HE
HCI
HSJ
Valve Materials
USCS* Units

Crosby Style HSJ
Pounds per hour

at 3% overpressure
Capacity formula:
W = (51.5 x AP x K)
multiplied by
0.1906P - 1000
0.2292P - 1061
Where
of discharge
Set Pressures
15 - 550 psig

Steel/Iron
*One piece disc (6A) replaces Part Reference Numbers 5, 6 and 7 in orifice sizes F,G,H and J
(Class 150, 300, 600 only).
Notes:
1. Consumable Spare Parts: Valve parts which should be replaced as part of any disassembly, and discs and/or disc
2. Repair Spare Parts: Valve parts exposed to wear and/or corrosion during normal operation. They are in the fluid
flow path and may require replacement as part of any repair.
Crosby recommends that sufficient inventory of spare parts be maintained to support process requirements. Always
be sure to use genuine Crosby parts to ensure continued product performance and warranty.
For information on installation and care, Crosbys Instruction No. IS-V3146, Installation, Maintenance and
Adjustment Instruction for Crosby Style HSJ Safety Valves is available on request.
25
Specifications - Crosby Style HSJ
Pressure - Temperature Limits
Standard Class Valves

Reference ASME/ANSI B16.34 - 1996
USCS Units* Shaded Values are Metric

Valve Size
Inlet x
Orifice x
Outlet
Maximum
Set Pressure
Orifice Area
(sq. in.) (sq. mm)
See Note 1
(psig)
(barg)
Style Designation
Standard Body Material and
Maximum Temperature(2)
SA216 Gr. WCB
SA217 Gr. WC6
750F (399C)
1000F (538C)
Standard
Flanged
Outlet
Class
1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 J 3
2-1/2 K 4
3 K 4
3 L 4
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
0.307
0.503
0.785
1.288
1.840
1.840
2.853
3.600
3.600
4.341
6.380
11.045
198.1
324.5
506.5
831.0
1187.1
1187.1
1840.6
2322.6
2322.6
2800.6
4116.1
7125.8
200
200
200
200
200
200
200
200
200
200
200
165
13.8
13.8
13.8
13.8
13.8
13.8
13.8
13.8
13.8
13.8
13.8
11.4
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
41.4
41.4
41.4
19.7
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
20.7
11.4
HSJ-46
HSJ-46
HSJ-36
HSJ-26
HSJ-36
HSJ-36
HSJ-36
HSJ-36
HSJ-36
HSJ-36
HSJ-36
HSJ-36
HSJ-36
HSJ-36
-
HSJ-47
HSJ-47
HSJ-37
HSJ-37
HSJ-37
HSJ-37
HSJ-37
HSJ-37
HSJ-37
HSJ-37
HSJ-37
HSJ-37
HSJ-37
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
75.5
75.5
62.1
62.1
75.5
75.5
75.5
75.5
62.1
62.1
62.1
62.1
62.1
62.1
41.4
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Temperature
(F)
(C)
300
149
400
204
500
260
600
316
650
343
700
371
750
399
800
427
850
454
900
482
950
510
1000
538
1050
566
1100
593
Body Material: SA 217 Gr. WC9

Working Pressure by Classes (psig) per ASME/ANSI B16.34 - 1996
Inlet Flange: ANSI Standard Class
CL 300
CL 600
CL 900
CL 1500
730
50.3
1455
100.3
2185
150.7
3640
251.0
705
48.6
1410
97.2
2115
145.8
3530
243.4
665
45.9
1330
91.7
1995
137.6
3325
229.3
605
41.7
1210
83.4
1815
125.1
3025
208.6
590
40.7
1175
81.0
1765
121.7
2940
202.7
570
39.3
1135
78.3
1705
117.6
2840
195.8
530
36.5
1065
73.4
1595
110.0
2660
183.4
510
35.2
1015
70.0
1525
105.1
2540
175.1
485
33.4
975
67.2
1460
100.7
2435
167.9
450
31.0
900
62.1
1350
93.1
2245
154.8
375
25.9
755
52.1
1130
77.9
1885
130.0
260
17.9
520
35.9
780
53.8
1305
90.0
175
12.1
350
24.1
525
36.2
875
60.3
110
7.6
220
15.2
330
22.8
550
37.9
Temperature
(F)
(C)
Body Material: SA 217 Gr. C12A

CL 300
CL 600
CL 900
CL 1500
CL 2500
6070
418.5
5880
405.4
5540
382.0
5040
347.5
4905
338.2
4730
326.1
4430
305.4
4230
291.6
4060
279.9
3745
258.2
3145
216.8
2170
149.6
1455
100.3
915
63.1
Class 300 - ANSI raised face flange CL. 300 inlet

1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 J 3
2 J 4
2-1/2 J 4
2-1/2 K 4
3 K 4
3 L 4
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
6 Q 8
0.307
0.503
0.785
1.288
1.288
1.288
1.840
1.840
2.853
3.600
3.600
4.341
6.380
11.045
11.045
198.1
324.5
506.5
831.0
831.0
831.0
1187.1
1187.1
1840.6
2322.6
2322.6
2800.6
4116.1
7125.8
7125.8
600
600
600
285
600
600
600
600
600
600
600
600
600
300
165

1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
2-1/2 J 4
2-1/2 K 4
3 K 4
3 L 6
4 L 6
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
26
0.307
0.503
0.785
0.785
1.288
1.288
1.840
1.840
2.853
2.853
3.600
3.600
4.341
6.380
11.045
198.1
324.5
506.5
506.5
831.0
831.0
1187.1
1187.1
1840.6
1840.6
2322.6
2322.6
2800.6
4116.1
7125.8
1095
1095
900
900
1095
1095
1095
1095
900
900
900
900
900
900
600
300
400
500
600
650
700
750
800
850
900
950
1000
1050
1100
149
204
260
316
343
371
399
427
454
482
510
538
566
593
730
705
665
605
590
570
530
510
485
450
385
365
360
300
50.3
48.6
45.9
41.7
40.7
39.3
36.5
35.2
33.4
31.0
26.5
25.2
24.8
20.7
1455
1410
1330
1210
1175
1135
1065
1015
975
900
775
725
720
605
100.3
97.2
91.7
83.4
81.0
78.3
73.4
70.0
67.2
62.1
53.4
50.0
49.6
41.7
2185
2115
1995
1815
1765
1705
1595
1525
1460
1350
1160
1090
1080
905
150.7
145.8
137.6
125.1
121.7
117.6
110.0
105.1
100.7
93.1
80.0
75.2
74.5
62.4
3640
3530
3325
3025
2940
2840
2660
2540
2435
2245
1930
1820
1800
1510
251.0
243.4
229.3
208.6
202.7
195.8
183.4
175.1
167.9
154.8
133.1
125.5
124.1
104.1
CL 2500
6070
5880
5540
5040
4905
4730
4430
4230
4060
3745
3220
3030
3000
2515
418.5
405.4
382.0
347.5
338.2
326.1
305.4
291.6
279.9
258.2
222.0
208.9
206.8
173.4

Shaded values are metric
43
Style HSJ
Pressure - Temperature limits for Styles HCI- ( )9 and HPV-ST Valves.

Shaded Values are Metric

USCS Units*
Pressure - Temperature Limits Body Material: SA 217 Gr. WC9

+
tu
ra
te
Cl 900
Cl 300
0
400
(204)
500
(260)
600
(316)
650
(343)
700
(371)
750
(399)
800
(427)
850
(454)
900
(482)
950
(510)
1000
(538)
1050
(566)
1100
(593)
Temperature F (C)
Pressure - Temperature Limits Body Material: SA 217 Gr. C12A

3000
(207)
C l 15 0
ted
ra
Cl 600
Cl 300
1000
(69)
Cl 900
400
(204)
500
(260)
600
(316)
Orifice Area
(sq. in.) (sq. mm)
See Note 1
(psig)
(barg)

SA216 Gr. WCB
SA217 Gr. WC6
750F (399C)
1000F (538C)
Standard
Flanged
Outlet
Class

0.307
0.503
0.785
0.785
1.288
1.288
1.288
1.840
1.840
2.853
2.853
3.600
3.600
198.1
324.5
506.5
506.5
831.0
831.0
831.0
1187.1
1187.1
1840.6
1840.6
2322.6
2322.6
1970
1970
1610
1610
1600
1600
1600
1095
1095
900
900
900
900
135.8
135.8
111.0
111.0
110.3
110.3
110.3
75.5
75.5
62.1
62.1
62.1
62.1
HSJ-66
HSJ-66
HSJ-56
HSJ-56
HSJ-56
HSJ-56
HSJ-56
HSJ-56
HSJ-56
HSJ-56
HSJ-56
HSJ-56
HSJ-67
HSJ-67
HSJ-57
HSJ-57
HSJ-57
HSJ-57
HSJ-57
HSJ-57
HSJ-57
HSJ-57
HSJ-57
HSJ-57
Cl 300
Cl 300
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
650
(343)
700
(371)
750
(399)
800
(427)
850
(454)
173.7
175.1
173.7
175.1
183.8
183.8
110.3
110.3
75.5
75.5
HSJ-66
HSJ-66
HSJ-66
HSJ-66
HSJ-66
HSJ-66
HSJ-67
HSJ-67
HSJ-67
HSJ-67
HSJ-67
HSJ-67
HSJ-67
HSJ-67
Cl 300
Cl 300
Cl 300
Cl 300
Cl 300
Cl 300
Cl 300
Cl 300
Cl 150
Cl 150
186.2
186.2
HSJ-76
HSJ-76
HSJ-77
HSJ-77
Cl 300
Cl 300

1-1/2 F 2-1/2
1-1/2 F 2-1/2
1-1/2 G 2-1/2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
3 J 4
2-1/2 K 4
3 K 4
0.307
0.307
0.503
0.503
0.785
0.785
1.288
1.288
1.840
1.840
198.1
198.1
324.5
324.5
506.5
506.5
831.0
831.0
1187.1
1187.1
2520
2540
2520
2540
2665
2665
1600
1600
1095
1095
950
(510)
1000
(538)
1050
(566)
1100
(593)
0
300
(149)
Cl 300
Cl 600
Cl 900
Cl 1500
+ Cl 2500
Sat Stm
tu
25
00
Sa
Pressure psig (barg)
2000
(138)
Cl
St
ea
Maximum
Set Pressure
Valve Size
Inlet x
Orifice x
Outlet
1-1/2 F 2-1/2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
2-1/2 J 4
3 J 4
2-1/2 K 4
3 K 4
3 L 6
4 L 6
3 M 6
4 M 6
300
(149)
Cl 600
1000
(69)
Sa
2000
(138)
dS
Cl 300
Cl 600
Cl 900
Cl 1500
+ Cl 2500
Sat Stm
Welded Style
HCI ISOFLEX
only
50
tea
C l 15 0
2
Cl
Style HSJ
3000
(207)
900
(482)

1-1/2 F 2-1/2
2 G 3
0.307
0.503
198.1
324.5
2700
2700
Temperature F (C)
Notes: (1) Set pressure is limited to either the inlet flange pressure limit per ASME/ANSI B16.34 (pages 40-43) or the
(2) SA-217 Gr. WC6 is Crosbys standard high temperature material. SA-217 Gr. WC9 is available as an alternative.
42
27

Sizes, Styles, Connections, Dimensions, and Weight
Valve Size
Inlet x
Orifice x
Outlet
Pressure - Temperature limits for Style HSJ-( )6 Valves.

HSJ
Valve
Style
Inlet
ID (1)
A

Center-to-Face
Used to
Approximate Height (2)
Find Bolt
Inlet
Outlet
Valve (Cap) Type
Length (3)
C
D
X
A/B
C
D/E
Approx.
Weight
Type C
(lbs)
Style HSJ

1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 J 3
2-1/2 K 4
3 K 4
3 L 4
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
16
16
16
16
16
16
16
16
16
16
16
16
1-1/2
1-1/2
1-1/2
2
2-1/2
3
3
3
4
4
4
6
4-7/8
4-7/8
5-1/8
5-3/8
6-1/8
6-1/8
6-1/8
7
7
7-3/4
7-1/8
9-7/16
4-3/4
4-3/4
4-7/8
4-7/8
6-3/8
6-3/8
6-1/2
7-1/4
7-1/4
8-1/4
9
9-1/2
1-3/4
1-3/4
1-11/16
1-11/16
1-7/8
2-1/8
2
1-13/16
2-1/8
2-1/8
2-1/8
2-5/16
20-1/4
20-1/4
20-1/2
21
26
26
30-1/4
29-3/4
29-3/4
37-3/4
37
42-1/4
22-1/2
22-1/2
22-3/4
23-1/4
29-1/4
29-1/4
33-1/2
33
33
42-1/4
41-1/2
46-3/4
23-1/4
23-1/4
23-1/2
24
30
30
34-1/4
33-3/4
33-3/4
43
42-1/4
47-1/2
50
50
50
65
110
115
150
192
200
260
270
475

1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 J 3
2 J 4
2-1/2 J 4
2-1/2 K 4
3 K 4
3 L 4
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
4( )
4( )
3( )
26
3( )
3( )
3( )
3( )
3( )
3( )
3( )
3( )
3( )
3( )
1-1/2
1-1/2
1-1/2
2
2
2-1/2
2-1/2
3
3
3
4
4
4
6
4-7/8
4-7/8
5-1/8
5-3/8
5-7/8
5-3/8
6-1/8
6-1/8
6-1/8
7-1/2
7
7-3/4
8-7/8
9-7/16
6
6
4-7/8
4-7/8
5-5/8
5-5/8
6-3/8
6-3/8
6-1/2
7-1/4
7-1/4
8-1/4
10
9-1/2
1-3/4
1-3/4
1-11/16
1-11/16
1-7/8
2-1/16
1-7/8
2-1/8
2
2-1/8
2-1/8
2-1/8
2-1/8
2-5/16
20-1/4
20-1/4
20-1/2
21
23-1/2
23
26
26
30-1/4
32-3/4
32-1/4
37-3/4
38-3/4
42-1/4
22-1/2
22-1/2
22-3/4
23-1/4
26-3/4
26-1/4
29-1/4
29-1/4
33-1/2
36
35-1/2
42-1/4
43-1/4
46-3/4
23-1/4
23-1/4
23-1/2
24
27-1/2
27
30
30
34-1/4
36-3/4
36-1/4
43
44
47-1/2
50
50
55
65
83
90
110
115
150
215
225
270
290
495
4-7/8
4-7/8
5-1/8
5-1/8
6-1/8
6-1/8
7-1/4
7-1/4
8
7-1/16
7-1/2
7
7-3/4
8-7/8
9-7/16
6
6
4-7/8
4-7/8
6-3/4
6-3/4
7-1/8
7-1/8
8
8
7-1/4
8
8-3/4
10
9-1/2
1-3/4
1-3/4
1-13/16
1-13/16
1-7/8
2-1/8
2
2-1/8
2-1/8
2-3/8
2-1/8
2-7/16
2-3/8
2-9/16
2-15/16
20-1/4
20-1/4
20-1/2
20-1/2
25-3/4
25-3/4
29-1/4
29-1/4
32-1/2
31-1/2
32-3/4
32-1/4
37-3/4
41
46-1/4
22-1/2
22-1/2
22-3/4
22-3/4
29
29
32-1/2
32-1/2
35-3/4
34-3/4
36
35-1/2
42-1/4
45-1/2
50-3/4
23-1/4
23-1/4
23-1/2
23-1/2
29-3/4
29-3/4
33-1/4
33-1/4
36-1/2
35-1/2
36-3/4
36-1/4
43
46-1/4
51-1/2
50
50
55
60
106
115
155
160
205
225
215
225
285
405
570
Temperature
F
C
149
300
204
400
260
500
316
600
343
650
371
700
399
750
230
200
170
140
125
110
95
150
15.9
13.8
11.7
9.7
8.6
7.6
6.6
Body Material: SA 216 Gr. WCB

Working Pressure by Classes psig (barg)
ANSI Standard Class
300
600
900
1500
45.2
90.7
655
1315
1970 135.8
3280 226.2
43.8
87.6
635
1270
1900 131.0
3170 218.6
41.4
82.7
600
1200
1795 123.8
2995 206.5
37.9
75.5
113.1
550
1095
1640
2735 188.6
36.9
74.1
111.0
535
1075
1610
2685 185.1
36.9
73.4
110.3
535
1065
1600
2665 183.8
34.8
69.6
505
1010
1510 104.1
2520 173.8
28
1-1/2
1-1/2
1-1/2
2
2
2-1/2
2-1/2
3
3
4
3
4
4
4
6
2500
5470 377.2
5280 364.1
4990 344.1
4560 314.4
4475 308.6
4440 306.1
4200 289.6
Pressure - Temperature limits for Style HCI-( )6 Valves.

Temperature
F
C
300
400
500
600
650
700
750
149
204
260
316
343
371
399
Body Material: SA 216 Gr. WCC

ANSI Standard Class
600
900
1500
300
730
705
665
605
590
570
505
50.3
48.6
45.9
41.7
40.7
39.3
34.8
1455
1410
1330
1210
1175
1135
1010
100.3
97.2
91.7
83.4
81.0
78.3
69.6
2185
2115
1995
1815
1765
1705
1510
150.7
145.8
137.6
125.1
121.7
117.6
104.1
3640
3530
3325
3025
2940
2840
2520
251.0
243.4
229.3
208.6
202.7
195.8
173.8
2500
6070
5880
5540
5040
4905
4730
4200
418.5
405.4
382.0
347.5
338.2
326.1
289.6
Pressure - Temperature limits for Style HSJ-( )7 and HCI-( )8 Valves.

1-1/2 F 2
4( )
1-1/2 G 2-1/2
4( )
1-1/2 H 3
4( )
2 H 3
4( )
2 J 4
4( )
2-1/2 J 4
4( )
2-1/2 K 4
4( )
3 K 4
4( )
3 L 6
4( )
4 L 6
4( )
3 M 6
4( )
4 M 6
4( )
4 N 6
4( )
4 P 6
4( )
6 Q 8
4( )
Temperature
F
C
149
300
204
400
260
500
316
600
343
650
371
700
399
750
427
800
454
850
482
900
510
950
538
1000
566
1050
300
720
695
665
605
590
570
530
510
485
450
320
215
145
49.6
47.9
45.9
41.7
40.7
39.3
36.5
35.2
33.4
31.0
22.1
14.8
10.0
1445
1385
1330
1210
1175
1135
1065
1015
975
900
640
430
290

ANSI Standard Class
600
900
1500
99.6
149.3
248.9
2165
3610
95.5
143.4
238.9
2080
3465
91.7
137.6
229.3
1995
3325
83.4
125.1
208.6
1815
3025
81.0
121.7
202.7
1765
2940
78.3
117.6
195.8
1705
2840
73.4
110.0
183.4
1595
2660
70.0
105.1
175.1
1525
2540
67.2
100.7
167.9
1460
2435
62.1
93.1
154.8
1350
2245
44.1
65.8
110.0
955
1595
29.6
44.8
74.5
650
1080
20.0
29.6
49.6
430
720
USCS Units*
2500
414.7
6015
398.2
5775
382.0
5540
347.5
5040
338.2
4905
326.1
4730
305.4
4430
291.7
4230
279.9
4060
258.2
3745
183.1
2655
124.1
1800
82.7
1200
41

Pressure - Temperature Limits Body Material: SA 216 Gr. WCB

3000
(207)
2000
(138)
1000
(69)
Cl 600
Cl 300
Cl 150
400
(204)
300
(149)
Cl 1500
am
Ste
ed
rat
atu
USCS Units*
Cl 2500
500
(260)
Cl 900
600
(316)
Temperature F (C)
650
(343)
Cl 150
Cl 300
Cl 600
Cl 900
Cl 1500
Sat Stm
Valve Size
Inlet x
Orifice x
Outlet
750
(399)
700
(371)
Note 2
HSJ
Valve
Style
Inlet
ID (1)
A

Center-to-Face
Used to
Find Bolt
Inlet
Outlet
Length (3)
C
D
X
A/B
D/E
Approx.
Weight
Type C
(lbs)
Valve (Cap) Type
3000
(207)
2000
(138)
1000
(69)
Sat
ura
Cl 900
Cl 300
Cl 1500
m
tea
Cl 600
ted
Cl 2500
Cl 300
Cl 600
Cl 900
Cl 1500
Sat Stm
650
(343)
700
(371)
750
(399)
0
400
(204)
300
(149)
500
(260)
600
(316)
Temperature F (C)
1-1/2 F 2-1/2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
2 J 4
2-1/2 J 4
3 J 4
2-1/2 K 4
3 K 4
3 L 6
4 L 6
3 M 6
4 M 6
6( )
6( )
5( )
5( )
56
57
57
56
5( )
5( )
5( )
5( )
5( )
5( )
1-1/2
1-1/2
1-1/2
2
2
2
2-1/2
3
2-1/2
3
3
4
3
4
4-7/8
4-7/8
6-9/16
6-1/16
7-1/4
6-1/8
6-1/8
7-1/4
7-1/4
7-1/4
8
7-3/4
7-3/4
7-3/4
6
6
6-3/8
6-3/8
7-1/8
6-3/4
6-3/4
7-1/8
7-1/8
7-1/8
8
8-3/4
7-1/4
8-3/4
2
2
2-1/16
2-3/8
2-3/8
2-3/8
2-1/2
2-3/4
2-1/2
2-7/16
2-3/8
2-5/8
2-3/8
2-9/16
20
22-1/4
25
24-1/2
29
25-3/4
25-3/4
29
29-1/4
29-1/4
32-1/2
32-1/4
33
33
22-1/4
25-1/4
28
27-1/2
32-1/4
29
29
32-1/4
32-1/2
32-1/2
35-3/4
35-1/2
36-1/2
36-1/4
23
26-1/4
28-3/4
28-1/4
33
29-3/4
29-3/4
33
33-1/4
33-1/4
36-1/2
36-1/4
37-1/4
37
65
70
94
110
130
115
140
155
170
175
210
230
220
230
4-7/8
4-7/8
6-9/16
6-1/16
7-1/4
7-1/4
7-1/4
7-1/4
6
6
6-3/8
6-3/8
7-1/8
7-1/8
7-1/8
7-1/8
2
2
2-1/16
2-3/8
2-3/8
2-3/4
2-1/2
2-3/4
20
22-1/4
25
24-1/2
29
29
29-1/4
29-1/4
22-1/4
25-1/4
28
27-1/2
32-1/4
32-1/4
32-1/2
32-1/2
23
26-1/4
28-3/4
28-1/4
33
33
33-1/4
33-1/4
65
70
96
110
130
155
170
175
5-1/2
6-1/8
6-1/2
6-3/4
2-1/2
2-3/4
20-3/4
23-1/4
23
26-1/2
23-3/4
27-1/4
65
70
Style HSJ
Pressure - Temperature Limits Body Material: SA 216 Gr. WCC
3000
(207)
ed
at
ur
Sa
t
Cl 900
Cl 600
1000
(69)
Cl 300
1000
(538)
1050
(566)
0
300
(149)
400
(204)
500
(260)
600
(316)
650
(343)
700
(371)
750
(399)
800
(427)
Temperature F (C)
40
1-1/2 F 2-1/2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
3 J 4
2-1/2 K 4
3 K 4
6( )
6( )
6( )
6( )
6( )
6( )
67
67
1-1/2
1-1/2
1-1/2
2
2
3
2-1/2
3

1-1/2 F 2-1/2
2 G 3
7( )
7( )
1-1/2
2
Cl 300
Cl 600
Cl 900
Cl 1500
+ Cl 2500
Sat Stm
00
2000
(138)
Welded Style
HCI ISOFLEX
only
25
St
e
am
Cl 1500
Cl
850
(454)
900
(482)
950
(510)
Notes: (1) Safety valves must be mounted on a nozzle with an inlet diameter equal to or greater than the nominal valve inlet
size, Dimension A. See ASME Boiler and Pressure Code Section I and ANSI/ASME B31.1 for recommended
installation.
(3) Bolt holes straddle center line.
Drain: Body drain is 1/2" NPT for F-N Orifices
3/4" NPT for P & Q Orifices
29
Specifications - Crosby Style HPV-ST
Metric Units
Valve Size
Inlet x
Orifice x
Outlet
HSJ
Valve
Style
Inlet
ID (1)
A
General Dimensions - Millimeters

Center-to-Face
Used to
Find Bolt
Inlet
Outlet
Valve (Cap) Type
Length (3)
C
D
X
A/B
C
D/E
Approx.
Weight
Type C
(kg)

16
16
16
16
16
16
16
16
16
16
16
16
38.1
38.1
38.1
50.8
63.5
76.2
76.2
76.2
101.6
101.6
101.6
152.4
123.8
123.8
130.2
136.5
155.6
155.6
155.6
177.8
177.8
196.9
181.0
239.7
120.7
120.7
123.8
123.8
161.9
161.9
165.1
184.2
184.2
209.6
228.6
241.3
44.5
44.5
42.9
42.9
47.6
54.0
50.8
46.0
54.0
54.0
54.0
58.7
514.4
514.4
520.7
533.4
660.4
660.4
768.4
755.7
755.7
958.9
938.8
1073.2
571.5
571.5
577.9
590.6
743.0
743.0
850.9
838.2
838.2
1073.2
1054.1
1187.5
590.6
590.6
596.9
609.6
762.0
762.0
870.0
857.3
857.3
1092.2
1079.5
1206.5
23
23
23
29
50
52
68
87
91
118
123
216
152.4
152.4
123.8
123.8
142.9
142.9
161.9
161.9
165.1
184.2
184.2
209.6
254.0
241.3
44.5
44.5
42.9
42.9
47.6
52.4
47.6
54.0
50.8
54.0
54.0
54.0
54.0
58.7
514.4
514.4
520.7
533.4
596.9
584.2
660.4
660.4
768.4
831.9
819.2
958.9
984.3
1073.2
571.5
571.5
577.9
590.6
679.5
666.8
743.0
743.0
850.9
914.4
901.7
1073.2
1098.6
1187.5
590.6
590.6
596.9
609.6
698.5
685.8
762.0
762.0
870.0
933.5
920.8
1092.2
1117.6
1206.5
23
23
25
29
38
41
50
52
68
98
102
123
132
225
152.4
152.4
123.8
123.8
171.5
171.5
181.0
181.0
203.2
203.2
184.2
203.2
222.3
254.0
241.3
44.5
44.5
46.0
46.0
47.6
54.0
50.8
54.0
54.0
60.3
54.0
61.9
60.3
65.1
74.6
514.4
514.4
520.7
520.7
654.1
654.1
743.0
743.0
825.5
800.1
831.9
819.2
958.9
1041.4
1174.8
571.5
571.5
577.9
577.9
736.6
736.6
825.5
825.5
908.1
882.7
914.4
901.7
1073.2
1155.7
1289.1
590.6
590.6
596.9
596.9
755.7
755.7
844.6
844.6
927.1
901.7
933.5
920.8
1092.2
1174.8
1308.1
23
23
25
27
48
52
70
73
93
102
98
102
129
184
259

1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 J 3
2 J 4
2-1/2 J 4
2-1/2 K 4
3 K 4
3 L 4
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
4( )
4( )
3( )
26
3( )
3( )
3( )
3( )
3( )
3( )
3( )
3( )
3( )
3( )
38.1
38.1
38.1
50.8
50.8
63.5
63.5
76.2
76.2
76.2
101.6
101.6
101.6
152.4
123.8
123.8
130.2
136.5
149.2
136.5
155.6
155.6
155.6
190.5
177.8
196.9
225.4
239.7

1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
2-1/2 J 4
2-1/2 K 4
3 K 4
3 L 6
4 L 6
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
30
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
38.1
38.1
38.1
50.8
50.8
63.5
63.5
76.2
76.2
101.6
76.2
101.6
101.6
101.6
152.46
123.8
123.8
130.2
130.2
155.6
155.6
184.2
184.2
203.2
179.4
190.5
177.8
196.9
225.4
239.7
All 1-1/2 HPV-ST
2-1/2 x 4
2-1/2 x 4
HPV-ST-68
HPV-ST-79
2-1/2 x 4
2-1/2 x 4
2-1/2 x 4
USCS* Units
HPV-ST-68W
HPV-ST-79W
HPV-ST-99W
Dimensions - inches
Valve
Size
1-1/2 x 2
1-1/2 x 2
1-1/2 x 2
1-1/2 x 2-1/2
1-1/2 x 2-1/2
1-1/2 x 2-1/2
2-1/2 x 4
2-1/2 x 4
2-1/2 x 4
2-1/2 x 4
2-1/2 x 4
Style
Designation
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-68W
HPV-ST-79
HPV-ST-79W
HPV-ST-99W
A(1)
B(1)
MAX.
O.D.
C(2)
D(2)
2-1/2
2-1/2
2-1/2
5-1/4
5-1/4
5-1/4
15-13/16
15-13/16
15-13/16
15-13/16
15-13/16
15-13/16
-
4-3/4
4-3/4
5-1/4
4-3/4
4-3/4
5-1/4
-
25-1/16
25-1/16
26-9/16
25-9/16
25-9/16
27-1/16
38-3/8
38-3/8
38-3/8
38-3/8
38-3/8
28-1/8
28-1/8
28-1/8
28-1/8
28-1/8
15-1/4
18-1/8
18-5/8
15-1/4
18-1/8
18-5/8
20-1/8
20-1/8
20-1/8
20-1/8
20-1/8
9-1/2
9-1/2
9-1/2
9-1/2
9-1/2
9-1/2
16
16
16
16
16
Approx.
Weight
lbs.
4-1/2
4-1/2
4-1/2
4-1/2
4-1/2
17-13/16
17-13/16
19-5/16
18-5/16
18-5/16
19-13/16
30-1/4
30-1/4
30-1/4
30-1/4
30-1/4
6
6
6
6
6
6
6
6
6
6
6
255
255
325
255
255
325
475
450
475
450
470
Style HPV-ST
Style HSJ
1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 J 3
2-1/2 K 4
3 K 4
3 L 4
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
Metric Units
Dimensions - millimeters
Valve
Size
1-1/2 x 2
1-1/2 x 2
1-1/2 x 2
1-1/2 x 2-1/2
1-1/2 x 2-1/2
1-1/2 x 2-1/2
2-1/2 x 4
2-1/2 x 4
2-1/2 x 4
2-1/2 x 4
2-1/2 x 4
Style
Designation
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-68W
HPV-ST-79
HPV-ST-79W
HPV-ST-99W
A(1)
B(1)
MAX.
O.D.
C(2)
D(2)
63.5
63.5
63.5
133.4
133.4
133.4
401.6
401.6
401.6
401.6
401.6
401.6
-
120.7
120.7
133.4
120.7
120.7
133.4
-
636.6
636.6
674.7
674.7
674.7
687.4
974.7
974.7
974.7
974.7
974.7
714.4
714.4
714.4
714.4
714.4
387.4
460.4
473.1
387.4
460.4
473.1
511.2
511.2
511.2
511.2
511.2
241.3
241.3
241.3
241.3
241.3
241.3
406.4
406.4
406.4
406.4
406.4
114.3
114.3
114.3
114.3
114.3
452.4
452.4
490.5
465.1
465.1
503.2
768.4
768.4
768.4
768.4
768.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
Approx.
Weight
(kg)
116
116
147
116
116
147
215
204
215
204
213

Notes: (1) Weld prep per customer's specifications. Style HPV-ST valves must be mounted on a nozzle with an inlet diameter
equal to or greater than the nominal valve inlet size, Dimension A. See ASME Code B31.1 for recommended installation.
39
USCS* Units
Metric Units
Valve Size
(inches)
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
x
x
x
x
x
X
x
x
x
x
x
2
2
2
2-1/2
2-1/2
2-1/2
4
4
4
4
4
Maximum Pressure (psig)

at Inlet Temperature
Connections
Inlet
Outlet
Designation
W=Welded Inlet
975F
1020F
1050F
Butt Weld
ANSI Class
Flanged(1)
ANSI Class
Flanged
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-68W
HPV-ST-79
HPV-ST-79W
HPV-ST-99W
1500
1595
2500
1500
1595
2500
1500
1500
2100
2100
3000
1133
1133
1884
1133
1133
1884
1200
1500
1884
2100
3000
875
875
1455
875
875
1455
1000
1500
1455
1650
3000
2-1/2"
2-1/2"
2-1/2"
1500
1500
2500
1500
1500
2500
1500/2500
2500
2" - 150**
2" - 300**
2" - 300**
2-1/2" - 150**
2-1/2" - 300**
2-1/2" - 300**
Integral
Drip Pan
Outlet
Style HPV-ST
Metric Units
Maximum Pressure (barg)
Valve Size
(inches)
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
x
x
x
x
x
X
x
x
x
x
x
2
2
2
2-1/2
2-1/2
2-1/2
4
4
4
4
4
Style
Designation
W=Welded Inlet
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-68W
HPV-ST-79
HPV-ST-79W
HPV-ST-99W
Connections
524C
103.4
110.0
172.4
103.4
110.0
172.4
103.4
103.4
144.8
144.8
206.9
549C
78.1
78.1
129.9
78.1
78.1
129.9
82.7
103.4
129.9
144.8
206.9

**Supplied with drip pan as standard accessory.
Note: (1) Maximum pressure limited by inlet flange rating.
566C
60.3
60.3
100.3
60.3
60.3
100.3
69.0
103.4
100.3
113.8
206.9
Inlet
Butt Weld
2-1/2"
2-1/2"
2-1/2"
Outlet
ANSI Class
Flanged(1)
ANSI Class
Flanged
1500
1500
2500
1500
1500
2500
1500/2500
2500
2" - 150**
2" - 300**
2" - 300**
2-1/2" - 150**
2-1/2" - 300**
2-1/2" - 300**
Note 2
Valve Size
Inlet x
Orifice x
Outlet
HSJ
Valve
Style
Inlet
ID (1)
A

Center-to-Face
Used to
Find Bolt
Inlet
Outlet
Valve (Cap) Type
Length (3)
C
D
X
A/B
C
D/E
Approx.
Weight
Type C
(kg)

1-1/2 F 2-1/2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
2 J 4
2-1/2 J 4
3 J 4
2-1/2 K 4
3 K 4
3 L 6
4 L 6
3 M 6
4 M 6
6( )
6( )
5( )
5( )
56
57
57
56
5( )
5( )
5( )
5( )
5( )
5( )
38.1
38.1
38.1
50.8
50.8
50.8
63.5
76.2
63.5
76.2
76.2
101.6
76.2
101.6
123.8
123.8
166.7
154.0
184.2
155.6
155.6
184.2
184.2
184.2
203.2
196.9
196.9
196.9
152.4
152.4
161.9
161.9
181.0
171.5
171.5
181.0
181.0
181.0
203.2
222.3
184.2
222.3
50.8
50.8
52.4
60.3
60.3
60.3
63.5
69.9
63.5
61.9
60.3
66.7
60.3
65.1
508.0
565.2
635.0
622.3
736.6
654.1
654.1
736.6
743.0
743.0
825.5
819.2
838.2
838.2
565.2
641.4
711.2
698.5
819.2
736.6
736.6
819.2
825.5
825.5
908.1
901.7
927.1
920.8
584.2
666.8
730.3
717.6
838.2
755.7
755.7
838.2
844.6
844.6
927.1
920.8
946.2
939.8
29
32
43
50
59
52
64
70
77
79
95
104
100
104
152.4
152.4
161.9
161.9
181.0
181.0
181.0
181.0
50.8
50.8
52.4
60.3
60.3
69.9
63.5
69.9
508.0
565.2
635.0
622.3
736.6
736.6
743.0
743.0
565.2
641.4
711.2
698.5
819.2
819.2
825.5
825.5
584.2
666.8
730.3
717.6
838.2
838.2
844.6
844.6
29
32
44
50
59
70
77
79
165.1
171.5
63.5
69.9
527.1
590.6
584.2
673.1
603.3
692.2
29
32
Style HSJ
Style

1-1/2 F 2-1/2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
3 J 4
2-1/2 K 4
3 K 4
6( )
6( )
6( )
6( )
6( )
6( )
67
67
38.1
38.1
38.1
50.8
50.8
76.2
63.5
76.2
123.8
123.8
166.7
154.0
184.2
184.2
184.2
184.2

Integral
Drip Pan
Outlet
1-1/2 F 2-1/2
2 G 3
7( )
7( )
38.1
50.8
139.7
155.6
Notes: (1) Safety valves must be mounted on a nozzle with an inlet diameter equal to or greater than the nominal valve
inlet size, Dimension A. See ASME Boiler and Pressure Code Section I and ANSI/ASME B31.1 for
38
31
Crosby Style HSJ

Caps and Lifting Levers
Crosby Style 1-1/2" HPV-ST

Valve Materials
CAP
CAP
SPINDLE NUT
CAP PLUG
GASKET
TEST ROD
CAP
CAP PLUG
COTTER
PIN
FORKED
LEVER
SEAL & WIRE
COTTER
PIN
LEVER NUT
LEVER
DOG
SHAFT
Style HSJ
GASKET
O-RING
TEST ROD
PIN
CAP SET SCREW

LEVER
Regular Lifting Lever

Type C
CAP PLUG
CAP PLUG
GASKET
CAP
Top View
Solenoid Cover and
Drip Pan Removed
LOCKWASHER
DOG SHAFT
BEARING
PIN
CROSBY
Screwed Cap
Type A
Screwed Cap and Test Rod

Type B
CAP GASKET
DOG
CAP TOP
VALVE
SPINDLE
Packed Lifting Lever

Type D
Top View
CAP TOP
GASKET

and Test Rod
Type E
CAP TOP
CAP
COTTER PIN
SPINDLE
NUT
40
CAP TOP
GASKET
22
TEST ROD
21
16
DOG
CAP
17
20
DOG
SHAFT
Crosby Style 1 1/2" HPV-ST
CAP STUD
ADJUSTING
BOLT
ADJ. BOLT
NUT
SPINDLE
CAP
STUD
NUT
CAP GASKET

Type D
32
SEAL &
WIRE
Gagged Construction
Type C
Additional cap furnished for gagging
purposes only when requested and
ordered by customer.
Note: Type A cap is required for Dowtherm applications.
15
51
19
18
2
3
4
5
6A
6B
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
44
45
51
52
53
54
55
Part Name
Main Body
Nozzle
Disc (Main Valve)
Guide (Main Valve)
Spring (Disc Main Valve)
Outlet Flange
Weld Neck Flange
Outlet Stud
Outlet Stud Nut
Inlet Stud
Nozzle Gasket
Wave Spring
Pilot Body
Pilot Body Stud
Pilot Body Stud Nut
Guide (Pilot Valve)
Guide Bolt
Guide Bolt Lockwasher
Disc (Pilot Valve)
Gasket (Pilot Valve Guide)
Spring (Pilot Valve Spring)
Dust Cover (Pilot Valve)
Retaining Ring
Mounting Plate Assembly
Nipple (1/2 NPT)
Elbow (1/2 NPT-90)
Capscrew (Soc. Head)
Lockwasher
Solenoid
Cap Screw (Reg. Hex)
Lockwasher
Spacer
Solenoid Cover
Machine Screw
Operating Lever
Operating Lever Pin
Link
Solenoid Link PIn
Plunger Pin
Capscrew (Hex Soc)
Adjusting Bolt (Pilot Valve)
Foot Extension
Micro Switch Assy.
Gasket (Pilot Valve Body)
Gasket (Drip Pan)
Drip Pan Assy.
Drip Pan Assy. Stud
Drip Pan Assy. Nut
Style HPV-ST
Material
Alloy Steel
SA-182 Gr. F22
Stainless Steel
Inconel
Nickel Alloy
Nickel Alloy
Alloy Steel
Alloy Steel
Alloy Steel
Steel
Alloy Steel
Commercial
Stainless Steel
Alloy Steel
Alloy Steel
Steel
Inconel
Stainless Steel
Stainless Steel
Inconel
Commercial
Nickel Alloy
Stainless Steel
Stainless Steel
Steel
Steel
Steel
Alloy Steel
Steel
Commercial
Alloy Steel
Stainless Steel
Steel
Steel
Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Alloy Steel
Stainless Steel
Steel
Commercial
Commercial
Commercial
Alloy Steel
Alloy Steel
Steel
Spare Parts
Designation
(Notes 1, 2 & 3)
3
2
2
2
1
2
2
2
1
2
2
Style HPV-ST
Part
Ref.
No.
3
3
1
1
Note: A complete set of spare cotter pins (not listed) is recommended for proper maintenance of the valve.
Notes:
1. Consumable Spare Parts: Valve parts which should be replaced as part of any disassembly, and discs and/or disc inserts which
must be replaced if seats are damaged.
2. Repair Spare Parts: Valve parts exposed to wear and/or corrosion during normal operation. They are in fluid flow paths and may
require replacement as part of any repair.
3. Insurance Spare Parts: Valve parts exposed to process or environmental wear and/or corrosion and may require replacement as
part of a major repair.
Crosby recommends that sufficient inventory of spare parts be maintained to support process requirements. Always be
sure to use genuine Crosby parts to ensure continued product performance and warranty.
For information on installation and care, Crosbys Instruction No. IS-V3165B, Installation, Operating and Maintenance Instruction for
Crosby Style 11/2" HPV-ST Pressurmatic Vent Valve with APS2 Controller is available on request.
37
Crosby Style HPV-ST

Pressurmatic Vent Valves

Valve Materials
Part
Ref.
No.
Part Name
Style HPV-ST
Material
Spare Parts
Designation
(See Notes
1, 2 & 3)
1 Body
12
13
14
15
16
17
18
19
20
Style HPV-ST
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
2
2
3
1
1
3
1
1
1
1
3
Notes:
Style 2 1/2" HPV-ST

Style HPV-ST
2
3
4
5
6
7
8
9
10
11
Alloy Steel
SA-217 Gr. WC9
Guide (Main Valve)
Cobalt Alloy
Disc (Main Valve)
Inconel
Spring (Disc Main Valve) Nickel Alloy
Nozzle
Stainless Steel
Seal Ring (Nozzle)
Inconel
Retaining Ring
Stainless Steel
Dust Cover (Pilot Valve) Stainless Steel
Disc (Pilot Valve)
Inconel
Guide (Pilot Valve)
Inconel
Gasket
(Pilot Valve Guide)
Commercial
Bolt (Pilot Valve Guide) Alloy Steel
Lockwasher (Pilot Valve) Stainless Steel
Spring (Pilot Valve Disc) Nickel Alloy
Gasket (Drip Pan)
Commercial
Bolt (Drip Pan Assembly) Alloy Steel
Drip Pan Assembly
Steel
Solenoid Bracket
Cast Carbon Steel
Bolt (Bracket Mounting) Alloy Steel
Lockwasher
(Bracket Mounting Bolt) Steel
Solenoid
Commercial
Solenoid Foot Extension Steel
Bolt (Solenoid Mounting) Alloy Steel
Lockwasher
(Solenoid Mounting Bolt) Stainless Steel
Solenoid Cover
Sheet Steel
Solenoid Cover Screw
Steel
Operating Lever
Stainless Steel
Pin (Operating Lever)
Stainless Steel
Link (Solenoid)
Stainless Steel
Pin (Solenoid Link)
Stainless Steel
Pin (Solenoid Plunger)
Stainless Steel
Adjusting Bolt (Pilot Valve) Stainless Steel
Pilot Valve Adj. Bolt Nut Stainless Steel
Microswitch
Commercial
Style 1 1/2" HPV-ST
Crosby Pressurmatic Vent Valves provide triple protection for

utility boilers, including supercritical boilers. They automatically
or manually protect the boiler from overpressure, purge
condensate from the superheater during start-up so that hot spots
and possible tube burnouts do not occur and, by opening before
the main safety valves, prolong their service life and tightness.
Pressurmatic Vent Valves are high capacity power actuated
pressure relieving valves. They are electrically controlled, pilot
operated and pressure loaded. Actuated by a solenoid on an
electrical signal from a pressure transducer, they are capable of
adjustment from 2% to 10% blowdown. Pressurmatic Valves can
also be operated manually by a three position electric panel switch.
When operated manually it can be opened and closed at any
pressure above 50 psig (3.4 barg) and will remain open as long as
desired.
Because the main disc and the pilot disc are pressure loaded,
i.e., held closed by system pressure, the seat load is greatest
just prior to opening. This ensures tightness even when they
are set to open closer to normal operating pressures than is
practical with spring loaded safety valves.
Pressurmatic Valves are rugged and versatile. The entire pilot
and main valve mechanisms are housed in an alloy steel body.
Welded (standard) or flanged (optional) inlets are available
for 2-1/2" inlet sizes. Inlet size 1-1/2" is available with
flanged inlet only. A drip-pan assembly is standard equipment.
For information on installation and care, Crosbys Instruction No. IS-V3165A, Installation, Operating and Maintenance
Instruction for Crosby Style 21/2" HPV-ST Pressurmatic Vent Valve with APS2 Controller is available on request.
36
33
Crosby Style HPV-ST Pressurmatic Description
Crosby Style HPV-ST System Operation
Protect superheaters from overheating during start-up

and prolong the life of the main safety valves
Style
APS2
Controller
Style HPV-ST
Vent Valve
Style APS2 Controller
21
Style PS
Panel Switch
Style HPV-ST
- Automatic, electrically operated Style HPV-ST

Pressurmatic Vent Valve
- Style APS2 adjustable, solid state Pressure

Controller
- Style PS Panel Switch
This control package is available for operation with plant electrical

power in the range of 110-240 volts, 50/60 Hertz AC and 100-250
volts DC. Consult the factory for specific voltage for your applications.
Style HPV-ST Pressurmatic Vent Valve
Crosby's Pressurmatic Vent Valve is a high capacity pressure relief
valve actuated by an electrical signal from the APS2 Controller. The
valve is normally mounted on a superheater header with an isolating
valve between it and the header. Crosby also provides a line of high
quality, high pressure isolating valves (see page 61).
Style HPV-ST may be used on outdoor and indoor installations. For
outdoor installations, a special weatherhood can be provided to
protect the solenoid assembly, pilot valve and linkage.
The APS2 Controller receives a signal from the pressure transducer

which is installed on the superheater outlet. The pressure sensing
line for the pressure transducer should be located on the superheater
header approximately 8 to 10 pipe diameters upstream from the
Pressurmatic Valve in a location free from turbulence and localized
pressure drop. The pressure transducer must be protected from
fluid temperatures in excess of 275F (135C) by a syphon or
other means. Caution must also be taken to ensure that the
pressure drop induced in the superheater header when the
Pressurmatic Valve opens is less than the desired blowdown.
Otherwise, the valve will open and close cyclically.
The APS2 Controller must be installed in a temperaturecontrolled environment maintained at a temperature of
45F to 100F (7C to 38C).
Style PS Panel Switch

Crosby Style PS Panel Switch is normally installed in the central
Style APS2 Automatic Pressure Controller
Crosby's Style APS2 Controller is installed in a NEMA 12 (NEMA 4 control room convenient to the operator. The three position
optional) enclosure. It consists of a control board with a signal selector switch can be set for automatic (AUTO) or manual
conditioner, a pressure transducer, and solid state relays. Plant electrical (HAND) operation or in the OFF position.
34
power to the control board provides operating power to the signal

conditioner. The signal conditioner provides excitation power to a
Crosby supplied remote pressure transducer which senses system
pressure. At the preset pressure, electrical power is transferred
through the APS2 Controller to the solenoid installed on the valve.
The APS2 Controller may be adjusted to control the blowdown of
the Pressurmatic Valve from 2 to 10%.
System Description
The Pressurmatic control package consists of three units:
40
Style HPV-ST
Schematic Diagram of
Typical Pressurmatic Vent
Valve Installation

Style 2 1/2" HPV-ST Pressurmatic Vent Valve
Automatic Valve Operation

With the PS Panel Switch positioned at AUTO, the APS2 Controller,
in conjunction with the pressure transducer, will sense system
pressure. As system pressure increases to the preset valve opening
pressure, established with the set point adjustment in the APS2
Controller, the solenoid (21) is energized.
Energization of the solenoid causes movement of the solenoid's
plunger (40) and this movement is transmitted through the solenoid
linkage and lever which forces the pilot valve disc (9) from its seat.
Chamber (C) is vented to atmosphere through chamber (D) and
pressure in chamber (B), acting on the annular area on the perimeter
of the main valve disc (3), forces it open. Pressure is vented from
the vessel or header to atmosphere through chamber (E).
As pressure is reduced, the pressure transducer, sensing the

pressure loss, sends a signal to the APS2 Controller. Once the
preset blowdown pressure is reached, the actuator circuit is deenergized through the APS2 Controller, the solenoid returns to
its normal position, and the pilot valve disc (9) returns to its seat.
With the pilot valve closed, pressure builds up in chamber (C),
overcoming the force holding the main valve disc (3) open, and
the main valve reseats.
Manual Valve Operation
For manual operation, turning the PS Panel Switch to HAND
energizes the solenoid and opens the valve. In manual operation,
the valve will continue to discharge until Style PS Panel Switch
is placed in the OFF position. Once this is done, the solenoid will
be de-energized and the valve will close.
35
Crosby Style HPV-ST Pressurmatic Description
Crosby Style HPV-ST System Operation
Protect superheaters from overheating during start-up

and prolong the life of the main safety valves
Style
APS2
Controller
Style HPV-ST
Vent Valve
21
Style PS
Panel Switch
Style HPV-ST
- Automatic, electrically operated Style HPV-ST

Pressurmatic Vent Valve
- Style APS2 adjustable, solid state Pressure

Controller
- Style PS Panel Switch
This control package is available for operation with plant electrical

power in the range of 110-240 volts, 50/60 Hertz AC and 100-250
volts DC. Consult the factory for specific voltage for your applications.
Style HPV-ST Pressurmatic Vent Valve
Crosby's Pressurmatic Vent Valve is a high capacity pressure relief
valve actuated by an electrical signal from the APS2 Controller. The
valve is normally mounted on a superheater header with an isolating
valve between it and the header. Crosby also provides a line of high
quality, high pressure isolating valves (see page 61).
Style HPV-ST may be used on outdoor and indoor installations. For
outdoor installations, a special weatherhood can be provided to
protect the solenoid assembly, pilot valve and linkage.
The APS2 Controller receives a signal from the pressure transducer

which is installed on the superheater outlet. The pressure sensing
line for the pressure transducer should be located on the superheater
header approximately 8 to 10 pipe diameters upstream from the
Pressurmatic Valve in a location free from turbulence and localized
pressure drop. The pressure transducer must be protected from
fluid temperatures in excess of 275F (135C) by a syphon or
other means. Caution must also be taken to ensure that the
pressure drop induced in the superheater header when the
Pressurmatic Valve opens is less than the desired blowdown.
Otherwise, the valve will open and close cyclically.
The APS2 Controller must be installed in a temperaturecontrolled environment maintained at a temperature of
45F to 100F (7C to 38C).

Crosby Style PS Panel Switch is normally installed in the central
Style APS2 Automatic Pressure Controller
Crosby's Style APS2 Controller is installed in a NEMA 12 (NEMA 4 control room convenient to the operator. The three position
optional) enclosure. It consists of a control board with a signal selector switch can be set for automatic (AUTO) or manual
conditioner, a pressure transducer, and solid state relays. Plant electrical (HAND) operation or in the OFF position.
34
power to the control board provides operating power to the signal

conditioner. The signal conditioner provides excitation power to a
Crosby supplied remote pressure transducer which senses system
pressure. At the preset pressure, electrical power is transferred
through the APS2 Controller to the solenoid installed on the valve.
The APS2 Controller may be adjusted to control the blowdown of
the Pressurmatic Valve from 2 to 10%.
System Description
The Pressurmatic control package consists of three units:
40
Style HPV-ST
Schematic Diagram of
Typical Pressurmatic Vent
Valve Installation

Style 2 1/2" HPV-ST Pressurmatic Vent Valve
Automatic Valve Operation

With the PS Panel Switch positioned at AUTO, the APS2 Controller,
in conjunction with the pressure transducer, will sense system
pressure. As system pressure increases to the preset valve opening
pressure, established with the set point adjustment in the APS2
Controller, the solenoid (21) is energized.
Energization of the solenoid causes movement of the solenoid's
plunger (40) and this movement is transmitted through the solenoid
linkage and lever which forces the pilot valve disc (9) from its seat.
Chamber (C) is vented to atmosphere through chamber (D) and
pressure in chamber (B), acting on the annular area on the perimeter
of the main valve disc (3), forces it open. Pressure is vented from
the vessel or header to atmosphere through chamber (E).
As pressure is reduced, the pressure transducer, sensing the

pressure loss, sends a signal to the APS2 Controller. Once the
preset blowdown pressure is reached, the actuator circuit is deenergized through the APS2 Controller, the solenoid returns to
its normal position, and the pilot valve disc (9) returns to its seat.
With the pilot valve closed, pressure builds up in chamber (C),
overcoming the force holding the main valve disc (3) open, and
the main valve reseats.
Manual Valve Operation
For manual operation, turning the PS Panel Switch to HAND
energizes the solenoid and opens the valve. In manual operation,
the valve will continue to discharge until Style PS Panel Switch
is placed in the OFF position. Once this is done, the solenoid will
be de-energized and the valve will close.
35
Crosby Style HPV-ST

Pressurmatic Vent Valves

Valve Materials
Part
Ref.
No.
Part Name
Style HPV-ST
Material
Spare Parts
Designation
(See Notes
1, 2 & 3)
1 Body
12
13
14
15
16
17
18
19
20
Style HPV-ST
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
2
2
3
1
1
3
1
1
1
1
3
Notes:
Style 2 1/2" HPV-ST

Style HPV-ST
2
3
4
5
6
7
8
9
10
11
Alloy Steel
SA-217 Gr. WC9
Guide (Main Valve)
Cobalt Alloy
Disc (Main Valve)
Inconel
Spring (Disc Main Valve) Nickel Alloy
Nozzle
Stainless Steel
Seal Ring (Nozzle)
Inconel
Retaining Ring
Stainless Steel
Dust Cover (Pilot Valve) Stainless Steel
Disc (Pilot Valve)
Inconel
Guide (Pilot Valve)
Inconel
Gasket
(Pilot Valve Guide)
Commercial
Bolt (Pilot Valve Guide) Alloy Steel
Lockwasher (Pilot Valve) Stainless Steel
Spring (Pilot Valve Disc) Nickel Alloy
Gasket (Drip Pan)
Commercial
Bolt (Drip Pan Assembly) Alloy Steel
Drip Pan Assembly
Steel
Solenoid Bracket
Cast Carbon Steel
Bolt (Bracket Mounting) Alloy Steel
Lockwasher
(Bracket Mounting Bolt) Steel
Solenoid
Commercial
Solenoid Foot Extension Steel
Lockwasher
(Solenoid Mounting Bolt) Stainless Steel
Solenoid Cover
Sheet Steel
Solenoid Cover Screw
Steel
Operating Lever
Stainless Steel
Pin (Operating Lever)
Stainless Steel
Link (Solenoid)
Stainless Steel
Pin (Solenoid Link)
Stainless Steel
Pin (Solenoid Plunger)
Stainless Steel
Adjusting Bolt (Pilot Valve) Stainless Steel
Pilot Valve Adj. Bolt Nut Stainless Steel
Microswitch
Commercial
Style 1 1/2" HPV-ST
Crosby Pressurmatic Vent Valves provide triple protection for

utility boilers, including supercritical boilers. They automatically
or manually protect the boiler from overpressure, purge
condensate from the superheater during start-up so that hot spots
and possible tube burnouts do not occur and, by opening before
the main safety valves, prolong their service life and tightness.
Pressurmatic Vent Valves are high capacity power actuated
pressure relieving valves. They are electrically controlled, pilot
operated and pressure loaded. Actuated by a solenoid on an
electrical signal from a pressure transducer, they are capable of
adjustment from 2% to 10% blowdown. Pressurmatic Valves can
also be operated manually by a three position electric panel switch.
When operated manually it can be opened and closed at any
pressure above 50 psig (3.4 barg) and will remain open as long as
desired.
Because the main disc and the pilot disc are pressure loaded,
i.e., held closed by system pressure, the seat load is greatest
just prior to opening. This ensures tightness even when they
are set to open closer to normal operating pressures than is
practical with spring loaded safety valves.
Pressurmatic Valves are rugged and versatile. The entire pilot
and main valve mechanisms are housed in an alloy steel body.
Welded (standard) or flanged (optional) inlets are available
for 2-1/2" inlet sizes. Inlet size 1-1/2" is available with
flanged inlet only. A drip-pan assembly is standard equipment.
For information on installation and care, Crosbys Instruction No. IS-V3165A, Installation, Operating and Maintenance
Instruction for Crosby Style 21/2" HPV-ST Pressurmatic Vent Valve with APS2 Controller is available on request.
36
33
Crosby Style HSJ

Caps and Lifting Levers

Valve Materials
CAP
CAP
SPINDLE NUT
CAP PLUG
GASKET
TEST ROD
CAP
CAP PLUG
COTTER
PIN
FORKED
LEVER
SEAL & WIRE
COTTER
PIN
LEVER NUT
LEVER
DOG
SHAFT
Style HSJ
GASKET
O-RING
TEST ROD
PIN
CAP SET SCREW

LEVER
Regular Lifting Lever

Type C
CAP PLUG
CAP PLUG
GASKET
CAP
Top View
Solenoid Cover and
Drip Pan Removed
LOCKWASHER
DOG SHAFT
BEARING
PIN
CROSBY
Screwed Cap
Type A
Screwed Cap and Test Rod

Type B
CAP GASKET
DOG
CAP TOP
VALVE
SPINDLE

Type D
Top View
CAP TOP
GASKET

and Test Rod
Type E
CAP TOP
CAP
COTTER PIN
SPINDLE
NUT
40
CAP TOP
GASKET
22
TEST ROD
21
16
DOG
CAP
17
20
DOG
SHAFT
CAP STUD
ADJUSTING
BOLT
ADJ. BOLT
NUT
SPINDLE
CAP
STUD
NUT
CAP GASKET

Type D
32
SEAL &
WIRE
Gagged Construction
Type C
Additional cap furnished for gagging
purposes only when requested and
ordered by customer.
Note: Type A cap is required for Dowtherm applications.
15
51
19
18
2
3
4
5
6A
6B
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
44
45
51
52
53
54
55
Part Name
Main Body
Nozzle
Disc (Main Valve)
Guide (Main Valve)
Spring (Disc Main Valve)
Outlet Flange
Weld Neck Flange
Outlet Stud
Outlet Stud Nut
Inlet Stud
Nozzle Gasket
Wave Spring
Pilot Body
Pilot Body Stud
Pilot Body Stud Nut
Guide (Pilot Valve)
Guide Bolt
Guide Bolt Lockwasher
Disc (Pilot Valve)
Gasket (Pilot Valve Guide)
Spring (Pilot Valve Spring)
Dust Cover (Pilot Valve)
Retaining Ring
Mounting Plate Assembly
Nipple (1/2 NPT)
Elbow (1/2 NPT-90)
Capscrew (Soc. Head)
Lockwasher
Solenoid
Cap Screw (Reg. Hex)
Lockwasher
Spacer
Solenoid Cover
Machine Screw
Operating Lever
Operating Lever Pin
Link
Solenoid Link PIn
Plunger Pin
Capscrew (Hex Soc)
Adjusting Bolt (Pilot Valve)
Foot Extension
Micro Switch Assy.
Gasket (Pilot Valve Body)
Gasket (Drip Pan)
Drip Pan Assy.
Drip Pan Assy. Stud
Drip Pan Assy. Nut
Style HPV-ST
Material
Alloy Steel
SA-182 Gr. F22
Stainless Steel
Inconel
Nickel Alloy
Nickel Alloy
Alloy Steel
Alloy Steel
Alloy Steel
Steel
Alloy Steel
Commercial
Stainless Steel
Alloy Steel
Alloy Steel
Steel
Inconel
Stainless Steel
Stainless Steel
Inconel
Commercial
Nickel Alloy
Stainless Steel
Stainless Steel
Steel
Steel
Steel
Alloy Steel
Steel
Commercial
Alloy Steel
Stainless Steel
Steel
Steel
Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Alloy Steel
Stainless Steel
Steel
Commercial
Commercial
Commercial
Alloy Steel
Alloy Steel
Steel
Spare Parts
Designation
(Notes 1, 2 & 3)
3
2
2
2
1
2
2
2
1
2
2
Style HPV-ST
Part
Ref.
No.
3
3
1
1
Notes:
1. Consumable Spare Parts: Valve parts which should be replaced as part of any disassembly, and discs and/or disc inserts which
must be replaced if seats are damaged.
2. Repair Spare Parts: Valve parts exposed to wear and/or corrosion during normal operation. They are in fluid flow paths and may
require replacement as part of any repair.
3. Insurance Spare Parts: Valve parts exposed to process or environmental wear and/or corrosion and may require replacement as
part of a major repair.
Crosby recommends that sufficient inventory of spare parts be maintained to support process requirements. Always be
sure to use genuine Crosby parts to ensure continued product performance and warranty.
For information on installation and care, Crosbys Instruction No. IS-V3165B, Installation, Operating and Maintenance Instruction for
Crosby Style 11/2" HPV-ST Pressurmatic Vent Valve with APS2 Controller is available on request.
37
USCS* Units
Metric Units
Valve Size
(inches)
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
x
x
x
x
x
X
x
x
x
x
x
2
2
2
2-1/2
2-1/2
2-1/2
4
4
4
4
4
Maximum Pressure (psig)

Connections
Inlet
Outlet
Designation
W=Welded Inlet
975F
1020F
1050F
Butt Weld
ANSI Class
Flanged(1)
ANSI Class
Flanged
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-68W
HPV-ST-79
HPV-ST-79W
HPV-ST-99W
1500
1595
2500
1500
1595
2500
1500
1500
2100
2100
3000
1133
1133
1884
1133
1133
1884
1200
1500
1884
2100
3000
875
875
1455
875
875
1455
1000
1500
1455
1650
3000
2-1/2"
2-1/2"
2-1/2"
1500
1500
2500
1500
1500
2500
1500/2500
2500
2" - 150**
2" - 300**
2" - 300**
2-1/2" - 150**
2-1/2" - 300**
2-1/2" - 300**
Integral
Drip Pan
Outlet
Style HPV-ST
Metric Units
Maximum Pressure (barg)
Valve Size
(inches)
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
x
x
x
x
x
X
x
x
x
x
x
2
2
2
2-1/2
2-1/2
2-1/2
4
4
4
4
4
Style
Designation
W=Welded Inlet
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-68W
HPV-ST-79
HPV-ST-79W
HPV-ST-99W
Connections
524C
103.4
110.0
172.4
103.4
110.0
172.4
103.4
103.4
144.8
144.8
206.9
549C
78.1
78.1
129.9
78.1
78.1
129.9
82.7
103.4
129.9
144.8
206.9

**Supplied with drip pan as standard accessory.
Note: (1) Maximum pressure limited by inlet flange rating.
566C
60.3
60.3
100.3
60.3
60.3
100.3
69.0
103.4
100.3
113.8
206.9
Inlet
Butt Weld
2-1/2"
2-1/2"
2-1/2"
Outlet
ANSI Class
Flanged(1)
ANSI Class
Flanged
1500
1500
2500
1500
1500
2500
1500/2500
2500
2" - 150**
2" - 300**
2" - 300**
2-1/2" - 150**
2-1/2" - 300**
2-1/2" - 300**
Note 2
Valve Size
Inlet x
Orifice x
Outlet
HSJ
Valve
Style
Inlet
ID (1)
A

Center-to-Face
Used to
Find Bolt
Inlet
Outlet
Valve (Cap) Type
Length (3)
C
D
X
A/B
C
D/E
Approx.
Weight
Type C
(kg)

1-1/2 F 2-1/2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
2 J 4
2-1/2 J 4
3 J 4
2-1/2 K 4
3 K 4
3 L 6
4 L 6
3 M 6
4 M 6
6( )
6( )
5( )
5( )
56
57
57
56
5( )
5( )
5( )
5( )
5( )
5( )
38.1
38.1
38.1
50.8
50.8
50.8
63.5
76.2
63.5
76.2
76.2
101.6
76.2
101.6
123.8
123.8
166.7
154.0
184.2
155.6
155.6
184.2
184.2
184.2
203.2
196.9
196.9
196.9
152.4
152.4
161.9
161.9
181.0
171.5
171.5
181.0
181.0
181.0
203.2
222.3
184.2
222.3
50.8
50.8
52.4
60.3
60.3
60.3
63.5
69.9
63.5
61.9
60.3
66.7
60.3
65.1
508.0
565.2
635.0
622.3
736.6
654.1
654.1
736.6
743.0
743.0
825.5
819.2
838.2
838.2
565.2
641.4
711.2
698.5
819.2
736.6
736.6
819.2
825.5
825.5
908.1
901.7
927.1
920.8
584.2
666.8
730.3
717.6
838.2
755.7
755.7
838.2
844.6
844.6
927.1
920.8
946.2
939.8
29
32
43
50
59
52
64
70
77
79
95
104
100
104
152.4
152.4
161.9
161.9
181.0
181.0
181.0
181.0
50.8
50.8
52.4
60.3
60.3
69.9
63.5
69.9
508.0
565.2
635.0
622.3
736.6
736.6
743.0
743.0
565.2
641.4
711.2
698.5
819.2
819.2
825.5
825.5
584.2
666.8
730.3
717.6
838.2
838.2
844.6
844.6
29
32
44
50
59
70
77
79
165.1
171.5
63.5
69.9
527.1
590.6
584.2
673.1
603.3
692.2
29
32
Style HSJ
Style

1-1/2 F 2-1/2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
3 J 4
2-1/2 K 4
3 K 4
6( )
6( )
6( )
6( )
6( )
6( )
67
67
38.1
38.1
38.1
50.8
50.8
76.2
63.5
76.2
123.8
123.8
166.7
154.0
184.2
184.2
184.2
184.2

Integral
Drip Pan
Outlet
1-1/2 F 2-1/2
2 G 3
7( )
7( )
38.1
50.8
139.7
155.6
Notes: (1) Safety valves must be mounted on a nozzle with an inlet diameter equal to or greater than the nominal valve
inlet size, Dimension A. See ASME Boiler and Pressure Code Section I and ANSI/ASME B31.1 for
38
31
Metric Units
Valve Size
Inlet x
Orifice x
Outlet
HSJ
Valve
Style
Inlet
ID (1)
A

Center-to-Face
Used to
Find Bolt
Inlet
Outlet
Valve (Cap) Type
Length (3)
C
D
X
A/B
C
D/E
Approx.
Weight
Type C
(kg)

16
16
16
16
16
16
16
16
16
16
16
16
38.1
38.1
38.1
50.8
63.5
76.2
76.2
76.2
101.6
101.6
101.6
152.4
123.8
123.8
130.2
136.5
155.6
155.6
155.6
177.8
177.8
196.9
181.0
239.7
120.7
120.7
123.8
123.8
161.9
161.9
165.1
184.2
184.2
209.6
228.6
241.3
44.5
44.5
42.9
42.9
47.6
54.0
50.8
46.0
54.0
54.0
54.0
58.7
514.4
514.4
520.7
533.4
660.4
660.4
768.4
755.7
755.7
958.9
938.8
1073.2
571.5
571.5
577.9
590.6
743.0
743.0
850.9
838.2
838.2
1073.2
1054.1
1187.5
590.6
590.6
596.9
609.6
762.0
762.0
870.0
857.3
857.3
1092.2
1079.5
1206.5
23
23
23
29
50
52
68
87
91
118
123
216
152.4
152.4
123.8
123.8
142.9
142.9
161.9
161.9
165.1
184.2
184.2
209.6
254.0
241.3
44.5
44.5
42.9
42.9
47.6
52.4
47.6
54.0
50.8
54.0
54.0
54.0
54.0
58.7
514.4
514.4
520.7
533.4
596.9
584.2
660.4
660.4
768.4
831.9
819.2
958.9
984.3
1073.2
571.5
571.5
577.9
590.6
679.5
666.8
743.0
743.0
850.9
914.4
901.7
1073.2
1098.6
1187.5
590.6
590.6
596.9
609.6
698.5
685.8
762.0
762.0
870.0
933.5
920.8
1092.2
1117.6
1206.5
23
23
25
29
38
41
50
52
68
98
102
123
132
225
152.4
152.4
123.8
123.8
171.5
171.5
181.0
181.0
203.2
203.2
184.2
203.2
222.3
254.0
241.3
44.5
44.5
46.0
46.0
47.6
54.0
50.8
54.0
54.0
60.3
54.0
61.9
60.3
65.1
74.6
514.4
514.4
520.7
520.7
654.1
654.1
743.0
743.0
825.5
800.1
831.9
819.2
958.9
1041.4
1174.8
571.5
571.5
577.9
577.9
736.6
736.6
825.5
825.5
908.1
882.7
914.4
901.7
1073.2
1155.7
1289.1
590.6
590.6
596.9
596.9
755.7
755.7
844.6
844.6
927.1
901.7
933.5
920.8
1092.2
1174.8
1308.1
23
23
25
27
48
52
70
73
93
102
98
102
129
184
259

1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 J 3
2 J 4
2-1/2 J 4
2-1/2 K 4
3 K 4
3 L 4
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
4( )
4( )
3( )
26
3( )
3( )
3( )
3( )
3( )
3( )
3( )
3( )
3( )
3( )
38.1
38.1
38.1
50.8
50.8
63.5
63.5
76.2
76.2
76.2
101.6
101.6
101.6
152.4
123.8
123.8
130.2
136.5
149.2
136.5
155.6
155.6
155.6
190.5
177.8
196.9
225.4
239.7

1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
2-1/2 J 4
2-1/2 K 4
3 K 4
3 L 6
4 L 6
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
30
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
4( )
38.1
38.1
38.1
50.8
50.8
63.5
63.5
76.2
76.2
101.6
76.2
101.6
101.6
101.6
152.46
123.8
123.8
130.2
130.2
155.6
155.6
184.2
184.2
203.2
179.4
190.5
177.8
196.9
225.4
239.7
All 1-1/2 HPV-ST
2-1/2 x 4
2-1/2 x 4
HPV-ST-68
HPV-ST-79
2-1/2 x 4
2-1/2 x 4
2-1/2 x 4
USCS* Units
HPV-ST-68W
HPV-ST-79W
HPV-ST-99W
Dimensions - inches
Valve
Size
1-1/2 x 2
1-1/2 x 2
1-1/2 x 2
1-1/2 x 2-1/2
1-1/2 x 2-1/2
1-1/2 x 2-1/2
2-1/2 x 4
2-1/2 x 4
2-1/2 x 4
2-1/2 x 4
2-1/2 x 4
Style
Designation
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-68W
HPV-ST-79
HPV-ST-79W
HPV-ST-99W
A(1)
B(1)
MAX.
O.D.
C(2)
D(2)
2-1/2
2-1/2
2-1/2
5-1/4
5-1/4
5-1/4
15-13/16
15-13/16
15-13/16
15-13/16
15-13/16
15-13/16
-
4-3/4
4-3/4
5-1/4
4-3/4
4-3/4
5-1/4
-
25-1/16
25-1/16
26-9/16
25-9/16
25-9/16
27-1/16
38-3/8
38-3/8
38-3/8
38-3/8
38-3/8
28-1/8
28-1/8
28-1/8
28-1/8
28-1/8
15-1/4
18-1/8
18-5/8
15-1/4
18-1/8
18-5/8
20-1/8
20-1/8
20-1/8
20-1/8
20-1/8
9-1/2
9-1/2
9-1/2
9-1/2
9-1/2
9-1/2
16
16
16
16
16
Approx.
Weight
lbs.
4-1/2
4-1/2
4-1/2
4-1/2
4-1/2
17-13/16
17-13/16
19-5/16
18-5/16
18-5/16
19-13/16
30-1/4
30-1/4
30-1/4
30-1/4
30-1/4
6
6
6
6
6
6
6
6
6
6
6
255
255
325
255
255
325
475
450
475
450
470
Style HPV-ST
Style HSJ
1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 J 3
2-1/2 K 4
3 K 4
3 L 4
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
Metric Units
Dimensions - millimeters
Valve
Size
1-1/2 x 2
1-1/2 x 2
1-1/2 x 2
1-1/2 x 2-1/2
1-1/2 x 2-1/2
1-1/2 x 2-1/2
2-1/2 x 4
2-1/2 x 4
2-1/2 x 4
2-1/2 x 4
2-1/2 x 4
Style
Designation
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-78
HPV-ST-88
HPV-ST-68
HPV-ST-68W
HPV-ST-79
HPV-ST-79W
HPV-ST-99W
A(1)
B(1)
MAX.
O.D.
C(2)
D(2)
63.5
63.5
63.5
133.4
133.4
133.4
401.6
401.6
401.6
401.6
401.6
401.6
-
120.7
120.7
133.4
120.7
120.7
133.4
-
636.6
636.6
674.7
674.7
674.7
687.4
974.7
974.7
974.7
974.7
974.7
714.4
714.4
714.4
714.4
714.4
387.4
460.4
473.1
387.4
460.4
473.1
511.2
511.2
511.2
511.2
511.2
241.3
241.3
241.3
241.3
241.3
241.3
406.4
406.4
406.4
406.4
406.4
114.3
114.3
114.3
114.3
114.3
452.4
452.4
490.5
465.1
465.1
503.2
768.4
768.4
768.4
768.4
768.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
Approx.
Weight
(kg)
116
116
147
116
116
147
215
204
215
204
213

Notes: (1) Weld prep per customer's specifications. Style HPV-ST valves must be mounted on a nozzle with an inlet diameter
equal to or greater than the nominal valve inlet size, Dimension A. See ASME Code B31.1 for recommended installation.
39

Pressure - Temperature Limits Body Material: SA 216 Gr. WCB

3000
(207)
2000
(138)
1000
(69)
Cl 600
Cl 300
Cl 150
400
(204)
300
(149)
Cl 1500
am
Ste
ed
rat
atu
USCS Units*
Cl 2500
500
(260)
Cl 900
600
(316)
Temperature F (C)
650
(343)
Cl 150
Cl 300
Cl 600
Cl 900
Cl 1500
Sat Stm
Valve Size
Inlet x
Orifice x
Outlet
750
(399)
700
(371)
Note 2
HSJ
Valve
Style
Inlet
ID (1)
A

Center-to-Face
Used to
Find Bolt
Inlet
Outlet
Length (3)
C
D
X
A/B
D/E
Approx.
Weight
Type C
(lbs)
Valve (Cap) Type
3000
(207)
2000
(138)
1000
(69)
Sat
ura
Cl 900
Cl 300
Cl 1500
m
tea
Cl 600
ted
Cl 2500
Cl 300
Cl 600
Cl 900
Cl 1500
Sat Stm
650
(343)
700
(371)
750
(399)
0
400
(204)
300
(149)
500
(260)
600
(316)
Temperature F (C)
1-1/2 F 2-1/2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
2 J 4
2-1/2 J 4
3 J 4
2-1/2 K 4
3 K 4
3 L 6
4 L 6
3 M 6
4 M 6
6( )
6( )
5( )
5( )
56
57
57
56
5( )
5( )
5( )
5( )
5( )
5( )
1-1/2
1-1/2
1-1/2
2
2
2
2-1/2
3
2-1/2
3
3
4
3
4
4-7/8
4-7/8
6-9/16
6-1/16
7-1/4
6-1/8
6-1/8
7-1/4
7-1/4
7-1/4
8
7-3/4
7-3/4
7-3/4
6
6
6-3/8
6-3/8
7-1/8
6-3/4
6-3/4
7-1/8
7-1/8
7-1/8
8
8-3/4
7-1/4
8-3/4
2
2
2-1/16
2-3/8
2-3/8
2-3/8
2-1/2
2-3/4
2-1/2
2-7/16
2-3/8
2-5/8
2-3/8
2-9/16
20
22-1/4
25
24-1/2
29
25-3/4
25-3/4
29
29-1/4
29-1/4
32-1/2
32-1/4
33
33
22-1/4
25-1/4
28
27-1/2
32-1/4
29
29
32-1/4
32-1/2
32-1/2
35-3/4
35-1/2
36-1/2
36-1/4
23
26-1/4
28-3/4
28-1/4
33
29-3/4
29-3/4
33
33-1/4
33-1/4
36-1/2
36-1/4
37-1/4
37
65
70
94
110
130
115
140
155
170
175
210
230
220
230
4-7/8
4-7/8
6-9/16
6-1/16
7-1/4
7-1/4
7-1/4
7-1/4
6
6
6-3/8
6-3/8
7-1/8
7-1/8
7-1/8
7-1/8
2
2
2-1/16
2-3/8
2-3/8
2-3/4
2-1/2
2-3/4
20
22-1/4
25
24-1/2
29
29
29-1/4
29-1/4
22-1/4
25-1/4
28
27-1/2
32-1/4
32-1/4
32-1/2
32-1/2
23
26-1/4
28-3/4
28-1/4
33
33
33-1/4
33-1/4
65
70
96
110
130
155
170
175
5-1/2
6-1/8
6-1/2
6-3/4
2-1/2
2-3/4
20-3/4
23-1/4
23
26-1/2
23-3/4
27-1/4
65
70
Style HSJ
Pressure - Temperature Limits Body Material: SA 216 Gr. WCC
3000
(207)
ed
at
ur
Sa
t
Cl 900
Cl 600
1000
(69)
Cl 300
1000
(538)
1050
(566)
0
300
(149)
400
(204)
500
(260)
600
(316)
650
(343)
700
(371)
750
(399)
800
(427)
Temperature F (C)
40
1-1/2 F 2-1/2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
3 J 4
2-1/2 K 4
3 K 4
6( )
6( )
6( )
6( )
6( )
6( )
67
67
1-1/2
1-1/2
1-1/2
2
2
3
2-1/2
3

1-1/2 F 2-1/2
2 G 3
7( )
7( )
1-1/2
2
Cl 300
Cl 600
Cl 900
Cl 1500
+ Cl 2500
Sat Stm
00
2000
(138)
Welded Style
HCI ISOFLEX
only
25
St
e
am
Cl 1500
Cl
850
(454)
900
(482)
950
(510)
Notes: (1) Safety valves must be mounted on a nozzle with an inlet diameter equal to or greater than the nominal valve inlet
size, Dimension A. See ASME Boiler and Pressure Code Section I and ANSI/ASME B31.1 for recommended
installation.
29

Valve Size
Inlet x
Orifice x
Outlet
Pressure - Temperature limits for Style HSJ-( )6 Valves.

HSJ
Valve
Style
Inlet
ID (1)
A

Center-to-Face
Used to
Find Bolt
Inlet
Outlet
Valve (Cap) Type
Length (3)
C
D
X
A/B
C
D/E
Approx.
Weight
Type C
(lbs)
Style HSJ

1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 J 3
2-1/2 K 4
3 K 4
3 L 4
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
16
16
16
16
16
16
16
16
16
16
16
16
1-1/2
1-1/2
1-1/2
2
2-1/2
3
3
3
4
4
4
6
4-7/8
4-7/8
5-1/8
5-3/8
6-1/8
6-1/8
6-1/8
7
7
7-3/4
7-1/8
9-7/16
4-3/4
4-3/4
4-7/8
4-7/8
6-3/8
6-3/8
6-1/2
7-1/4
7-1/4
8-1/4
9
9-1/2
1-3/4
1-3/4
1-11/16
1-11/16
1-7/8
2-1/8
2
1-13/16
2-1/8
2-1/8
2-1/8
2-5/16
20-1/4
20-1/4
20-1/2
21
26
26
30-1/4
29-3/4
29-3/4
37-3/4
37
42-1/4
22-1/2
22-1/2
22-3/4
23-1/4
29-1/4
29-1/4
33-1/2
33
33
42-1/4
41-1/2
46-3/4
23-1/4
23-1/4
23-1/2
24
30
30
34-1/4
33-3/4
33-3/4
43
42-1/4
47-1/2
50
50
50
65
110
115
150
192
200
260
270
475

1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 J 3
2 J 4
2-1/2 J 4
2-1/2 K 4
3 K 4
3 L 4
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
4( )
4( )
3( )
26
3( )
3( )
3( )
3( )
3( )
3( )
3( )
3( )
3( )
3( )
1-1/2
1-1/2
1-1/2
2
2
2-1/2
2-1/2
3
3
3
4
4
4
6
4-7/8
4-7/8
5-1/8
5-3/8
5-7/8
5-3/8
6-1/8
6-1/8
6-1/8
7-1/2
7
7-3/4
8-7/8
9-7/16
6
6
4-7/8
4-7/8
5-5/8
5-5/8
6-3/8
6-3/8
6-1/2
7-1/4
7-1/4
8-1/4
10
9-1/2
1-3/4
1-3/4
1-11/16
1-11/16
1-7/8
2-1/16
1-7/8
2-1/8
2
2-1/8
2-1/8
2-1/8
2-1/8
2-5/16
20-1/4
20-1/4
20-1/2
21
23-1/2
23
26
26
30-1/4
32-3/4
32-1/4
37-3/4
38-3/4
42-1/4
22-1/2
22-1/2
22-3/4
23-1/4
26-3/4
26-1/4
29-1/4
29-1/4
33-1/2
36
35-1/2
42-1/4
43-1/4
46-3/4
23-1/4
23-1/4
23-1/2
24
27-1/2
27
30
30
34-1/4
36-3/4
36-1/4
43
44
47-1/2
50
50
55
65
83
90
110
115
150
215
225
270
290
495
4-7/8
4-7/8
5-1/8
5-1/8
6-1/8
6-1/8
7-1/4
7-1/4
8
7-1/16
7-1/2
7
7-3/4
8-7/8
9-7/16
6
6
4-7/8
4-7/8
6-3/4
6-3/4
7-1/8
7-1/8
8
8
7-1/4
8
8-3/4
10
9-1/2
1-3/4
1-3/4
1-13/16
1-13/16
1-7/8
2-1/8
2
2-1/8
2-1/8
2-3/8
2-1/8
2-7/16
2-3/8
2-9/16
2-15/16
20-1/4
20-1/4
20-1/2
20-1/2
25-3/4
25-3/4
29-1/4
29-1/4
32-1/2
31-1/2
32-3/4
32-1/4
37-3/4
41
46-1/4
22-1/2
22-1/2
22-3/4
22-3/4
29
29
32-1/2
32-1/2
35-3/4
34-3/4
36
35-1/2
42-1/4
45-1/2
50-3/4
23-1/4
23-1/4
23-1/2
23-1/2
29-3/4
29-3/4
33-1/4
33-1/4
36-1/2
35-1/2
36-3/4
36-1/4
43
46-1/4
51-1/2
50
50
55
60
106
115
155
160
205
225
215
225
285
405
570
Temperature
F
C
149
300
204
400
260
500
316
600
343
650
371
700
399
750
230
200
170
140
125
110
95
150
15.9
13.8
11.7
9.7
8.6
7.6
6.6
Body Material: SA 216 Gr. WCB

ANSI Standard Class
300
600
900
1500
45.2
90.7
655
1315
1970 135.8
3280 226.2
43.8
87.6
635
1270
1900 131.0
3170 218.6
41.4
82.7
600
1200
1795 123.8
2995 206.5
37.9
75.5
113.1
550
1095
1640
2735 188.6
36.9
74.1
111.0
535
1075
1610
2685 185.1
36.9
73.4
110.3
535
1065
1600
2665 183.8
34.8
69.6
505
1010
1510 104.1
2520 173.8
28
1-1/2
1-1/2
1-1/2
2
2
2-1/2
2-1/2
3
3
4
3
4
4
4
6
2500
5470 377.2
5280 364.1
4990 344.1
4560 314.4
4475 308.6
4440 306.1
4200 289.6
Pressure - Temperature limits for Style HCI-( )6 Valves.

Temperature
F
C
300
400
500
600
650
700
750
149
204
260
316
343
371
399
Body Material: SA 216 Gr. WCC

ANSI Standard Class
600
900
1500
300
730
705
665
605
590
570
505
50.3
48.6
45.9
41.7
40.7
39.3
34.8
1455
1410
1330
1210
1175
1135
1010
100.3
97.2
91.7
83.4
81.0
78.3
69.6
2185
2115
1995
1815
1765
1705
1510
150.7
145.8
137.6
125.1
121.7
117.6
104.1
3640
3530
3325
3025
2940
2840
2520
251.0
243.4
229.3
208.6
202.7
195.8
173.8
2500
6070
5880
5540
5040
4905
4730
4200
418.5
405.4
382.0
347.5
338.2
326.1
289.6
Pressure - Temperature limits for Style HSJ-( )7 and HCI-( )8 Valves.

1-1/2 F 2
4( )
1-1/2 G 2-1/2
4( )
1-1/2 H 3
4( )
2 H 3
4( )
2 J 4
4( )
2-1/2 J 4
4( )
2-1/2 K 4
4( )
3 K 4
4( )
3 L 6
4( )
4 L 6
4( )
3 M 6
4( )
4 M 6
4( )
4 N 6
4( )
4 P 6
4( )
6 Q 8
4( )
Temperature
F
C
149
300
204
400
260
500
316
600
343
650
371
700
399
750
427
800
454
850
482
900
510
950
538
1000
566
1050
300
720
695
665
605
590
570
530
510
485
450
320
215
145
49.6
47.9
45.9
41.7
40.7
39.3
36.5
35.2
33.4
31.0
22.1
14.8
10.0
1445
1385
1330
1210
1175
1135
1065
1015
975
900
640
430
290

ANSI Standard Class
600
900
1500
99.6
149.3
248.9
2165
3610
95.5
143.4
238.9
2080
3465
91.7
137.6
229.3
1995
3325
83.4
125.1
208.6
1815
3025
81.0
121.7
202.7
1765
2940
78.3
117.6
195.8
1705
2840
73.4
110.0
183.4
1595
2660
70.0
105.1
175.1
1525
2540
67.2
100.7
167.9
1460
2435
62.1
93.1
154.8
1350
2245
44.1
65.8
110.0
955
1595
29.6
44.8
74.5
650
1080
20.0
29.6
49.6
430
720
USCS Units*
2500
414.7
6015
398.2
5775
382.0
5540
347.5
5040
338.2
4905
326.1
4730
305.4
4430
291.7
4230
279.9
4060
258.2
3745
183.1
2655
124.1
1800
82.7
1200
41


USCS Units*

+
tu
ra
te
Cl 900
Cl 300
0
400
(204)
500
(260)
600
(316)
650
(343)
700
(371)
750
(399)
800
(427)
850
(454)
900
(482)
950
(510)
1000
(538)
1050
(566)
1100
(593)
Temperature F (C)
Pressure - Temperature Limits Body Material: SA 217 Gr. C12A

3000
(207)
C l 15 0
ted
ra
Cl 600
Cl 300
1000
(69)
Cl 900
400
(204)
500
(260)
600
(316)
Orifice Area
(sq. in.) (sq. mm)
See Note 1
(psig)
(barg)

SA216 Gr. WCB
SA217 Gr. WC6
750F (399C)
1000F (538C)
Standard
Flanged
Outlet
Class

0.307
0.503
0.785
0.785
1.288
1.288
1.288
1.840
1.840
2.853
2.853
3.600
3.600
198.1
324.5
506.5
506.5
831.0
831.0
831.0
1187.1
1187.1
1840.6
1840.6
2322.6
2322.6
1970
1970
1610
1610
1600
1600
1600
1095
1095
900
900
900
900
135.8
135.8
111.0
111.0
110.3
110.3
110.3
75.5
75.5
62.1
62.1
62.1
62.1
HSJ-66
HSJ-66
HSJ-56
HSJ-56
HSJ-56
HSJ-56
HSJ-56
HSJ-56
HSJ-56
HSJ-56
HSJ-56
HSJ-56
HSJ-67
HSJ-67
HSJ-57
HSJ-57
HSJ-57
HSJ-57
HSJ-57
HSJ-57
HSJ-57
HSJ-57
HSJ-57
HSJ-57
Cl 300
Cl 300
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
650
(343)
700
(371)
750
(399)
800
(427)
850
(454)
173.7
175.1
173.7
175.1
183.8
183.8
110.3
110.3
75.5
75.5
HSJ-66
HSJ-66
HSJ-66
HSJ-66
HSJ-66
HSJ-66
HSJ-67
HSJ-67
HSJ-67
HSJ-67
HSJ-67
HSJ-67
HSJ-67
HSJ-67
Cl 300
Cl 300
Cl 300
Cl 300
Cl 300
Cl 300
Cl 300
Cl 300
Cl 150
Cl 150
186.2
186.2
HSJ-76
HSJ-76
HSJ-77
HSJ-77
Cl 300
Cl 300

1-1/2 F 2-1/2
1-1/2 F 2-1/2
1-1/2 G 2-1/2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
3 J 4
2-1/2 K 4
3 K 4
0.307
0.307
0.503
0.503
0.785
0.785
1.288
1.288
1.840
1.840
198.1
198.1
324.5
324.5
506.5
506.5
831.0
831.0
1187.1
1187.1
2520
2540
2520
2540
2665
2665
1600
1600
1095
1095
950
(510)
1000
(538)
1050
(566)
1100
(593)
0
300
(149)
Cl 300
Cl 600
Cl 900
Cl 1500
+ Cl 2500
Sat Stm
tu
25
00
Sa
2000
(138)
Cl
St
ea
Maximum
Set Pressure
Valve Size
Inlet x
Orifice x
Outlet
1-1/2 F 2-1/2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
2-1/2 J 4
3 J 4
2-1/2 K 4
3 K 4
3 L 6
4 L 6
3 M 6
4 M 6
300
(149)
Cl 600
1000
(69)
Sa
2000
(138)
dS
Cl 300
Cl 600
Cl 900
Cl 1500
+ Cl 2500
Sat Stm
Welded Style
HCI ISOFLEX
only
50
tea
C l 15 0
2
Cl
Style HSJ
3000
(207)
900
(482)

1-1/2 F 2-1/2
2 G 3
0.307
0.503
198.1
324.5
2700
2700
Temperature F (C)
Notes: (1) Set pressure is limited to either the inlet flange pressure limit per ASME/ANSI B16.34 (pages 40-43) or the
(2) SA-217 Gr. WC6 is Crosbys standard high temperature material. SA-217 Gr. WC9 is available as an alternative.
42
27

USCS Units* Shaded Values are Metric

Valve Size
Inlet x
Orifice x
Outlet
Maximum
Set Pressure
Orifice Area
(sq. in.) (sq. mm)
See Note 1
(psig)
(barg)
Style Designation
SA216 Gr. WCB
SA217 Gr. WC6
750F (399C)
1000F (538C)
Standard
Flanged
Outlet
Class
1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 J 3
2-1/2 K 4
3 K 4
3 L 4
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
0.307
0.503
0.785
1.288
1.840
1.840
2.853
3.600
3.600
4.341
6.380
11.045
198.1
324.5
506.5
831.0
1187.1
1187.1
1840.6
2322.6
2322.6
2800.6
4116.1
7125.8
200
200
200
200
200
200
200
200
200
200
200
165
13.8
13.8
13.8
13.8
13.8
13.8
13.8
13.8
13.8
13.8
13.8
11.4
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
HSJ-16
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
41.4
41.4
41.4
19.7
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
20.7
11.4
HSJ-46
HSJ-46
HSJ-36
HSJ-26
HSJ-36
HSJ-36
HSJ-36
HSJ-36
HSJ-36
HSJ-36
HSJ-36
HSJ-36
HSJ-36
HSJ-36
-
HSJ-47
HSJ-47
HSJ-37
HSJ-37
HSJ-37
HSJ-37
HSJ-37
HSJ-37
HSJ-37
HSJ-37
HSJ-37
HSJ-37
HSJ-37
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
75.5
75.5
62.1
62.1
75.5
75.5
75.5
75.5
62.1
62.1
62.1
62.1
62.1
62.1
41.4
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-46
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
HSJ-47
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Cl 150
Temperature
(F)
(C)
300
149
400
204
500
260
600
316
650
343
700
371
750
399
800
427
850
454
900
482
950
510
1000
538
1050
566
1100
593

CL 300
CL 600
CL 900
CL 1500
730
50.3
1455
100.3
2185
150.7
3640
251.0
705
48.6
1410
97.2
2115
145.8
3530
243.4
665
45.9
1330
91.7
1995
137.6
3325
229.3
605
41.7
1210
83.4
1815
125.1
3025
208.6
590
40.7
1175
81.0
1765
121.7
2940
202.7
570
39.3
1135
78.3
1705
117.6
2840
195.8
530
36.5
1065
73.4
1595
110.0
2660
183.4
510
35.2
1015
70.0
1525
105.1
2540
175.1
485
33.4
975
67.2
1460
100.7
2435
167.9
450
31.0
900
62.1
1350
93.1
2245
154.8
375
25.9
755
52.1
1130
77.9
1885
130.0
260
17.9
520
35.9
780
53.8
1305
90.0
175
12.1
350
24.1
525
36.2
875
60.3
110
7.6
220
15.2
330
22.8
550
37.9
Temperature
(F)
(C)
Body Material: SA 217 Gr. C12A

CL 300
CL 600
CL 900
CL 1500
CL 2500
6070
418.5
5880
405.4
5540
382.0
5040
347.5
4905
338.2
4730
326.1
4430
305.4
4230
291.6
4060
279.9
3745
258.2
3145
216.8
2170
149.6
1455
100.3
915
63.1

1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 J 3
2 J 4
2-1/2 J 4
2-1/2 K 4
3 K 4
3 L 4
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
6 Q 8
0.307
0.503
0.785
1.288
1.288
1.288
1.840
1.840
2.853
3.600
3.600
4.341
6.380
11.045
11.045
198.1
324.5
506.5
831.0
831.0
831.0
1187.1
1187.1
1840.6
2322.6
2322.6
2800.6
4116.1
7125.8
7125.8
600
600
600
285
600
600
600
600
600
600
600
600
600
300
165

1-1/2 F 2
1-1/2 G 2-1/2
1-1/2 H 3
2 H 3
2 J 4
2-1/2 J 4
2-1/2 K 4
3 K 4
3 L 6
4 L 6
3 M 6
4 M 6
4 N 6
4 P 6
6 Q 8
26
0.307
0.503
0.785
0.785
1.288
1.288
1.840
1.840
2.853
2.853
3.600
3.600
4.341
6.380
11.045
198.1
324.5
506.5
506.5
831.0
831.0
1187.1
1187.1
1840.6
1840.6
2322.6
2322.6
2800.6
4116.1
7125.8
1095
1095
900
900
1095
1095
1095
1095
900
900
900
900
900
900
600
300
400
500
600
650
700
750
800
850
900
950
1000
1050
1100
149
204
260
316
343
371
399
427
454
482
510
538
566
593
730
705
665
605
590
570
530
510
485
450
385
365
360
300
50.3
48.6
45.9
41.7
40.7
39.3
36.5
35.2
33.4
31.0
26.5
25.2
24.8
20.7
1455
1410
1330
1210
1175
1135
1065
1015
975
900
775
725
720
605
100.3
97.2
91.7
83.4
81.0
78.3
73.4
70.0
67.2
62.1
53.4
50.0
49.6
41.7
2185
2115
1995
1815
1765
1705
1595
1525
1460
1350
1160
1090
1080
905
150.7
145.8
137.6
125.1
121.7
117.6
110.0
105.1
100.7
93.1
80.0
75.2
74.5
62.4
3640
3530
3325
3025
2940
2840
2660
2540
2435
2245
1930
1820
1800
1510
251.0
243.4
229.3
208.6
202.7
195.8
183.4
175.1
167.9
154.8
133.1
125.5
124.1
104.1
CL 2500
6070
5880
5540
5040
4905
4730
4430
4230
4060
3745
3220
3030
3000
2515
418.5
405.4
382.0
347.5
338.2
326.1
305.4
291.6
279.9
258.2
222.0
208.9
206.8
173.4

Shaded values are metric
43
Style HSJ
Pressure - Temperature limits for Styles HCI- ( )9 and HPV-ST Valves.
1744
1974
2208
2443
2677
2722
3081
3447
3812
4178
4467
5055
5655
6255
6855
6381
7222
8079
8936
9793
110
120
130
140
150
1777
1920
2063
2206
2349
2911
3146
3380
3614
3848
4543
4909
5275
5640
6006
7455
8055
8654
9254
9854
160
170
180
190
200
2492
2635
2778
2921
3064
4083
4317
4551
4785
5020
6371
6737
7103
7468
7834
210
220
230
240
250
3207
3350
3493
3636
3779
5254
5488
5722
5957
6191
260
270
280
290
300
3922
4065
4208
4350
4493
9895
11198
12526
13855
15184
12485
14129
15806
17483
19159
15055
17038
19059
21081
23103
22127
25040
28012
30983
33955
38306
43350
48494
53638
58782
10650
11506
12363
13220
14077
16513
17841
19170
20499
21827
20836
22513
24189
25866
27543
25125
27146
29168
31190
33212
36926
39897
42869
45840
48812
63926
69070
74214
79358
84502
10454
11054
11654
12254
12853
14934
15791
16648
17505
18362
23156
24485
25814
27142
28471
29219
30896
32573
34249
35926
35234
37255
39277
41299
43321
51783
54754
57726
60697
63669
89646
94790
99934
105078
110222
8199
8565
8931
9296
9662
13453
14053
14653
15253
15853
19219
20076
20933
21790
22647
29800
31129
32457
33786
35115
37602
39279
40956
42632
44309
45342
47364
49386
51408
53429
66640
69611
72583
75554
78525
115366
120510
125655
130799
135943
6425
6659
6894
7128
7362
10027
10393
10759
11124
11490
14549
16453
17053
17652
18252
18852
20945
23504
24361
25218
26075
26932
37251
36444
37772
39101
40430
41759
48901
45986
47662
49339
51016
52692
58196
55451
57473
59495
61516
63538
81497
84468
87440
90411
93382
141087
146231
151375
156519
161663 179300
234188 282343
310
320
330
340
350
4636
4779
4922
5065
5208
7597
7831
8065
8299
8534
11855
12221
12587
12952
13318
15012
15475
15938
16401
16864
19452
20052
20652
21252
21851
21612
22278
22945
23611
24278
27789
28646
29502
30359
31216
38436
39621
40806
41992
43177
43087
44416
45745
47074
48402
50457
52013
53569
55125
56681
54369
56046
57722
59399
61076
60047
61899
63751
65603
67455
65560 96354 106775

67582 99325 110067
69603 102297 113360
71625 105268 116653
73647 108239 119946
166807
171951
177095
182239
187383
185005
190711
196416
202121
207826
241640
249091
256543
263995
271447
291327
300311
309295
318279
327263
360
370
380
390
400
5351
5494
5637
5780
5923
8768
9002
9236
9471
9705
13683
14049
14415
14780
15146
17327
17790
18252
18715
19178
22451
23051
23651
24251
24851
24944
25610
26277
26943
27610
32073
32930
33787
34644
35501
44362
45548
46733
47918
49103
49731
51060
52389
53717
55046
58237
59794
61350
62906
64462
62752
64429
66105
67782
69459
69306
71158
73010
74862
76713
75669
77690
79712
81734
83756
111211
114182
117154
120125
123096
123238
126531
129824
133116
136409
192527
197671
202815
207959
213103
213532
219237
224942
230647
236353
278898
286350
293802
301254
308706
336247
345231
354215
363199
372183
410
420
430
440
450
6066
6209
6352
6495
6638
9939
10173
10408
10642
10876
15511
15877
16243
16608
16974
19641
20104
20567
21030
21493
25451
26051
26650
27250
27850
28276
28943
29609
30276
30942
36358
37215
38072
38929
39786
50289
51474
52659
53845
55030
56375
57704
59032
60361
61690
66018
67574
69130
70686
72242
71135
72812
74489
76165
77842
78565
80417
82269
84120
85972
85777
87799
89821
91843
93864
126068
129039
132010
134982
137953
139702 218247 242058 316157 381167

142995 223391 247763 323609 390151
146287 228535 253468 331061 399135
149580 233679 259174 338513 408119
152873 238823 264879 345964 417103
460
470
480
490
500
6781
6924
7067
7210
7353
11111
11345
11579
11813
12048
17339
17705
18071
18436
18802
21956
22419
22882
23345
23808
28450
29050
29650
30250
30849
31609
32275
32942
33608
34275
40643
41500
42357
43214
44071
56215
57401
58586
59771
60956
63019
64347
65676
67005
68333
73798
75354
76910
78466
80022
79519
81195
82872
84549
86225
87824
89676
91527
93379
95231
95886
97908
99930
101951
103973
140925
143896
146867
149839
152810
156166 243968 270584

159458 249112 276289
162751 254256 281995
166044 259400 287700
169337 264544 293405
353416
360868
368320
375771
383223
426087
435071
444055
453039
462023
510
520
530
540
550
7496
7639
7782
7925
8068
12282
12516
12750
12985
13219
19167
19533
19899
20264
20630
24271
24734
25197
25659
26122
31449
32049
32649
33249
33849
34941
35607
36274
36940
37607
44928
45785
46642
47498
48355
62142
63327
64512
65698
66883
69662
70991
72320
73648
74977
81578
83134
84690
86246
87802
87902
89578
91255
92932
94608
97083
98934
100786
102638
104490
105995
108017
110038
112060
114082
155782
158753
161724
164696
167667
172629 269688 299110

175922 274832 304816
179215 279976 310521
182508 285120 316226
185800 290264 321931
390675
398127
405578
413030
420482
471007
479991
488975
497959
506944
103482
Stainless Steel
Stainless Steel
Nozzle Ring
Set Screw
Stainless Steel
Stainless Steel
*5
*6
* 6A
*7
Disc Holder
Nickel Alloy
Nickel Alloy
Disc Insert
Stainless Steel
Stainless Steel
Disc
Stainless Steel
Stainless Steel
Disc Insert
Cotter
Stainless Steel
Stainless Steel
Guide
Nickel Alloy
Nickel Alloy
Guide Ring
Stainless Steel
Stainless Steel
10
Guide Ring
Set Screw
Stainless Steel
Stainless Steel
11
Spindle
Assembly
Stainless Steel
Stainless Steel
12
Spring
Alloy Steel
Corrosion Resistant
Coating
Alloy Steel
Corrosion Resistant
Coating
18
13
17
12
14
13
11
15
16
13
Spring Washers
Steel
Steel
14
Bonnet
Carbon Steel
SA-216 Gr. WCB
Alloy Steel
SA-217 Gr. WC6
15
Bonnet Stud
SA-193 Gr. B7
SA-193 Gr. B7
16
Bonnet Stud Nut
SA-194 Gr. 2H
SA-194 Gr. 2H
17
Adjusting Bolt
Stainless Steel
Stainless Steel
18
Adjusting Bolt
Nut
Steel
Steel
Cap/Lever
Assembly
Steel/Iron
19
Seal & Wire
Style HSJ
1065
1205
1348
1491
1634
Nozzle Ring
60
70
80
90
100
15832
18329
23323
28317
33311
RR
19.29
9145
10587
13472
16357
19242
R
16.00
19
8
5
10
Seal &
Wire
7
6
6A
3
1
6222
7204
9167
11129
13092
Q2
12.25
5160
5974
7602
9230
10858
Q
11.045
Stainless Steel
4089
4734
6024
7315
8605
P2
7.07
Stainless Steel
2637
3053
3885
4717
5549
M2
3.976
Nozzle
1846
2137
2720
3302
3885
M
3.60
1125
1303
1658
2013
2368
L2
3.341
Alloy Steel
SA-217 Gr. WC6
721
835
1062
1290
1517
L
2.853
Carbon Steel
SA-216 Gr. WCB
440
509
648
787
926
K2
2.545
Body
P
6.38
K
1.840
15
20
30
40
50
N
4.341
J2
1.431
H
0.785
1000F (538C)
G
0.503
750F (399C)
Spare Parts
Designation
(See Notes 1,2,3)
F
0.307
J
1.288
H2
0.994
44
(psig)
Set Press.
Orifice
(sq. in)
Part
Ref.
No. Part Name

HE
HCI
HSJ
Valve Materials
USCS* Units

Crosby Style HSJ
Pounds per hour

at 3% overpressure
Capacity formula:
W = (51.5 x AP x K)
multiplied by
0.1906P - 1000
0.2292P - 1061
Where
of discharge
Set Pressures
15 - 550 psig

Steel/Iron
*One piece disc (6A) replaces Part Reference Numbers 5, 6 and 7 in orifice sizes F,G,H and J
(Class 150, 300, 600 only).
Notes:
2. Repair Spare Parts: Valve parts exposed to wear and/or corrosion during normal operation. They are in the fluid
flow path and may require replacement as part of any repair.
Crosby recommends that sufficient inventory of spare parts be maintained to support process requirements. Always
be sure to use genuine Crosby parts to ensure continued product performance and warranty.
For information on installation and care, Crosbys Instruction No. IS-V3146, Installation, Maintenance and
Adjustment Instruction for Crosby Style HSJ Safety Valves is available on request.
25
Pounds per hour

at 3% overpressure
Introduction
USCS* Units
Crosby's Style HSJ is a full nozzle reaction type safety valve designed for saturated
and superheated steam service. The valve combines the technical excellence of
Crosby's field proven Styles HS and JOS designs and are in accordance with
requirements of the ASME Boiler and Pressure Vessel Code, Section I, Power Boilers,
and Section VIII, Unfired Pressure Vessels. Discharge capacities are certified by the
8
9
6
Style HSJ valves shut off tight. Years of application engineering have resulted in a
FLEXI-DISC (6) which is recessed for pressure and temperature equalization
ensuring a flat, tight seal that is capable of containing system pressure at 94+% of the
valve's set pressure.

Centering of the disc (6) through the low friction guide (8) ensures that Crosby's HSJ
Safety Valves open precisely at set pressure, even after repeated cycling.
Crosby Style HSJ
Closed and open bonnets are available for each valve size up to the maximum pressure rating (see pages 26-27). Closed bonnet valves,
equipped with bonnet vents, are recommended for ASME Section VIII outdoor service. For ASME Code Section I, outdoor applications,
select an open bonnet with weatherhood. When ordering, specify open or closed bonnet. Note: Bonnet vents are essential for proper
valve operation and should not be plugged (except for Style HSJ-DOW shown below).
Dowtherm* Service
Demands upon a Dowtherm vaporizer safety relief valve are severe. Temperatures
are high and absolute seat tightness is required. For Dowtherm service, specify
safety relief valve, Style HSJ-DOW. This valve is furnished with an unvented closed
bonnet and Type A screwed cap. It also has an alloy steel spring for high operating
temperatures. Style HSJ-DOW meets the requirements of the ASME Boiler and
Pressure Vessel Code, Section I, Part PVG, "Requirements for Organic Fluid
Vaporizer Generators." For organic fluid capacities, consult Crosby.
Note: Bonnet vent

plugged only
in HSJ-DOW
Crosby Style HSJ-DOW
(psig)
Set Press.
F
0.307
G
0.503
H
0.785
H2
0.994
J
1.288
J2
1.431
K
1.840
K2
2.545
L
2.853
L2
3.341
M
3.60
560
570
580
590
600
8211
8354
8497
8640
8783
13453
13687
13922
14156
14390
20995
21361
21727
22092
22458
26585
27048
27511
27974
28437
34449
35049
35648
36248
36848
38273
38940
39606
40273
40939
49212
50069
50926
51783
52640
68068
69253
70439
71624
72809
76306
77635
78963
80292
81621
89358
90914
92470
94026
95582
610
620
630
640
650
8926
9069
9212
9355
9498
14624
14859
15093
15327
15562
22824
23189
23555
23920
24286
28900
29363
29826
30289
30752
37448
38048
38648
39248
39847
41606
42272
42939
43605
44272
53497
54354
55211
56068
56925
73995
75180
76365
77551
78736
82950
84278
85607
86936
88265
660
670
680
690
700
9641
9784
9927
10070
10213
15796
16030
16264
16499
16733
24652
25017
25383
25748
26114
31215
31678
32141
32604
33067
40447
41047
41647
42247
42847
44938
45604
46271
46937
47604
57782
58639
59496
60353
61210
79921
81106
82292
83477
84662
710
720
730
740
750
10356
10499
10642
10785
10928
16967
17201
17436
17670
17904
26480
26845
27211
27576
27942
33529
33992
34455
34918
35381
43447
44047
44646
45246
45846
48270
48937
49603
50270
50936
760
770
780
790
800
11071
11214
11357
11500
11643
18138
18373
18607
18841
19076
28308
28673
29039
29404
29770
35844
36307
36770
37233
37696
46446
47046
47646
48246
48845
810
820
830
840
850
11785
11928
12071
12214
12357
19310
19544
19778
20013
20247
30136
30501
30867
31232
31598
38159
38622
39085
39548
40011
860
870
880
890
900
12500
12643
12786
12929
13072
20481
20715
20950
21184
21418
31964
32329
32695
33060
33426
910
920
930
940
950
13215
13358
13501
13644
13787
21652
21887
22121
22355
22589
960
970
980
990
1000
13930
14073
14216
14359
14502
1010
1020
1030
1040
1050
1060
1070
1080
1090
1100
Q2
12.25
R
16.00
RR
19.29
M2
3.976
N
4.341
P
6.38
96285
97962
99638
101315
102992
106342
108193
110045
111897
113749
116104
118126
120147
122169
124191
170639
173610
176581
179553
182524
189093 295408 327637 427934 515928

192386 300552 333342 435385 524912
195679 305696 339047 442837 533896
198971 310840 344752 450289 542880
202264 315984 350458 457741 551864
97138
98694
100250
101806
103362
104668
106345
108022
109698
111375
115600
117452
119304
121156
123007
126213
128234
130256
132278
134300
185496
188467
191438
194410
197381
205557
208850
212142
215435
218728
356163
361868
367574
373279
378984
465192
472644
480096
487548
495000
560848
569832
578816
587800
596784
89593
90922
92251
93580
94908
104918
106474
108030
109586
111142
113052
114728
116405
118081
119758
124859
126711
128563
130414
132266
136321
138343
140365
142387
144408
200352
203324
206295
209267
212238
222021
225313
228606
231899
235192
384689
390395
396100
401805
407510
502451
509903
517355
524807
532258
605768
614752
623736
632720
641704
62067
62924
63781
64638
65494
85848 96237
87033 97566
88218 98895
89404 100223
90589 101552
112698
114254
115810
117366
118922
121435
123111
124788
126465
128141
134118
135970
137821
139673
141525
146430
148452
150474
152495
154517
215209
218181
221152
224124
227095
238484
241777
245070
248363
251655
413216
418921
424626
430331
436037
539710
547162
554614
562065
569517
650688
659672
668656
677640
686624
51603
52269
52936
53602
54269
66351
67208
68065
68922
69779
91774
92959
94145
95330
96515
102881
104210
105538
106867
108196
120478
122034
123590
125146
126702
129818
131495
133171
134848
136525
143377
145229
147080
148932
150784
156539
158561
160582
162604
164626
230066
233038
236009
238981
241952
254948
258241
261534
264826
268119
441742
447447
453152
458858
464563
576969
584421
591872
599324
606776
695608
704592
713576
722560
731544
49445
50045
50645
51245
51845
54935
55601
56268
56934
57601
70636
71493
72350
73207
74064
97701
98886
100071
101256
102442
109524 128258 138201 152636 166648

110853 129814 139878 154487 168669
112182 131370 141555 156339 170691
113511 132926 143231 158191 172713
114839 134483 144908 160043 174735
244923
247895
250866
253837
256809
271412
274705
277997
281290
284583
470268
475973
481679
487384
493089
614228
621679
629131
636583
644035
740528
749512
758496
767480
776464
40474
40937
41399
41862
42325
52445
53045
53644
54244
54844
58267
58934
59600
60267
60933
74921
75778
76635
77492
78349
103627
104812
105998
107183
108368
116168
117497
118826
120154
121483
259780
262752
265723
268694
271666
287876
291168
294461
297754
301047
498794
504500
510205
515910
521615
651487
658938
666390
673842
681294
785448
794432
803417
812401
821385
33792
34157
34523
34888
35254
42788
43251
43714
44177
44640
55444
56044
56644
57244
57843
61600
62266
62933
63599
64266
79206
80063
80920
81777
82634
109554
110739
111924
113109
114295
143819
145375
146931
148487
150043
171153
173005
174857
176709
178560
304339
307632
310925
314218
317510
527321
533026
538731
544436
550142
688745
696197
703649
711101
718552
22824
23058
23292
23527
23761
35620
35985
36351
36716
37082
45103
45566
46029
46492
46955
58443
59043
59643
60243
60843
64932
65598
66265
66931
67598
83490
84347
85204
86061
86918
115480
116665
117851
119036
120221
151599
153155
154711
156267
157823
180412
182264
184116
185967
187819
320803
324096
327389
330681
333974
555847
561552
567257
572963
578668
726004
733456
740908
748359
755811
14645
14788
14931
15074
15217
23995
24229
24464
24698
24932
37448
37813
38179
38544
38910
47418
47881
48344
48807
49269
61443
62043
62642
63242
63842
68264
68931
69597
70264
70930
87775
88632
89489
90346
91203
121407
122592
123777
124962
126148
159379
160935
162491
164047
165603
189671
191523
193374
195226
197078
337267
340560
343852
347145
350438
584373
590078
595784
601489
607194
763263
770715
778166
785618
793070
15360
15503
15646
15789
15932
25166
25401
25635
25869
26103
39276
39641
40007
40372
40738
49732
50195
50658
51121
51584
64442
65042
65642
66242
66841
71597
72263
72930
73596
74263
92060
92917
93774
94631
95488
127333
128518
129704
130889
132074
167159
168715
170271
171827
173383
198930
200781
202633
204485
206337
353731
357023
360316
363609
366902
612899
618605
624310
630015
635720
800522
807974
815425
822877
830329
146584
148261
149938
151614
153291
161894
163746
165598
167450
169301
176756
178778
180800
182822
184843
P2
7.07
136039
137595
139151
140707
142263
*Dowtherm is a registered trademark of The Dow Chemical Company.
24
Q
11.045
Two-Ring Design
Style HSJ
The adjustable nozzle ring (3) and guide ring (9) utilize the reactive and
expansive forces of flowing steam to provide full lift. Valve capacity is governed
by the nozzle throat area alone. With high capacity valves, positive overpressure
protection is achieved with the fewest number of valves.
Options

Orifice
(sq. in)
High Performance
Shut Tight - Stay Tight
Capacity formula:
W = (51.5 x AP x K)
multiplied by
0.1906P - 1000
0.2292P - 1061
Where
of discharge

HE
HCI
HSJ
The Style HSJ safety valves are recommended for use on Boilers at design
pressure from 15-600 (1-40 barg). For Economizer, Dowtherm and Section VIII
applications the HSJ Pressure Relief valves are designed for pressures to 2700 psig
(186 barg) and temperatures to 1000F (538C) . This valve line is available in sizes
1-1/2 F 2 to 6 Q 8 with ANSI Cl 150, 300, 600, 900, 1500 and 2500 inlet flanges.
Precise blowdown control is provided by the adjustable two-ring design. Blowdown

may be conveniently adjusted while the valve is under full pressure.
Set Pressures
560 - 1100 psig

Crosby Style HSJ
45
Pounds per hour

at 3% overpressure
USCS* Units
Capacity formula:
W = (51.5 x AP x K)
multiplied by
0.1906P - 1000
0.2292P - 1061
Where
of discharge

HE
HCI
HSJ
Orifice
(sq. in)
(psig)
Set Press.
F
0.307
G
0.503
H
0.785
H2
0.994
J
1.288
J2
1.431
1110
1120
1130
1140
1150
16075
16218
16361
16504
16647
26338
26572
26806
27041
27275
41104
41469
41835
42200
42566
52047
52510
52973
53436
53899
67441
68041
68641
69241
69841
74929
75595
76262
76928
77595
133259
134445
135630
136815
138001
174939
176495
178051
179607
181163
208188
210040
211892
213744
215596
1160
1170
1180
1190
1200
16790
16933
17076
17219
17362
27509
27743
27978
28212
28446
42932
43297
43663
44028
44394
54362
54825
55288
55751
56214
70441
71041
71640
72240
72840
78261
78928
79594
80261
80927
139186
140371
141557
142742
143927
182719
184275
185831
187387
188943
1210
1220
1230
1240
1250
17505
17648
17791
17934
18077
28680
28915
29149
29383
29617
44760
45125
45491
45856
46222
56677
57139
57602
58065
58528
73440
74040
74640
75240
75839
81594
82260
82927
83593
84260
145112
146298
147483
148668
149854
1260
1270
1280
1290
1300
18220
18363
18506
18649
18792
29852
30086
30320
30554
30789
46588
46953
47319
47684
48050
58991
59454
59917
60380
60843
76439
77039
77639
78239
78839
84926
85592
86259
86925
87592
1310
1320
1330
1340
1350
18935
19078
19220
19363
19506
31023
31257
31492
31726
31960
48416
48781
49147
49512
49878
61306
61769
62232
62695
63158
79439
80039
80638
81238
81838
1360
1370
1380
1390
1400
19649
19792
19935
20078
20221
32194
32429
32663
32897
33131
50244
50609
50975
51340
51706
63621
64084
64547
65009
65472
1410
1420
1430
1440
1450
20364
20507
20650
20793
20936
33366
33600
33834
34068
34303
52072
52437
52803
53168
53534
1460
1470
1480
1490
1500
21079
21222
21365
21508
21651
34537
34771
35006
35240
35474
1510
1520
1530
1540
1550
21782
21937
22093
22249
22405
1560
1570
1580
1590
1600
1610
1620
1630
1640
1650
Q2
12.25
R
16.00
RR
19.29
370194
373487
376780
380073
383365
641426
647131
652836
658542
664247
837781
845232
852684
860136
867588
217447
219299
221151
223003
224854
386658
389951
393244
396536
399829
669952
675657
681363
687068
692773
875039
882491
889943
897395
904846
190499
192055
193611
195167
196723
226706
228558
230410
232261
234113
403122
406415
409707
413000
416293
698478
704184
709889
715594
721299
151039
152224
153410
154595
155780
198279
199835
201391
202947
204503
235965
237817
239668
241520
243372
419585
422878
426171
429464
432756
727005
732710
738415
744120
749826
88258
88925
89591
90258
90924
156965
158151
159336
160521
161707
206059
207615
209172
210728
212284
245224
247075
248927
250779
252631
436049
439342
442635
445927
449220
755531
761236
766941
772647
778352
82438
83038
83638
84238
84837
91591
92257
92924
93590
94257
162892
164077
165262
166448
167633
213840
215396
216952
218508
220064
254483
256334
258186
260038
261890
452513
455806
459098
462391
465684
784057
789762
795468
801173
806878
65935
66398
66861
67324
67787
85437
86037
86637
87237
87837
94923
95589
96256
96922
97589
168818
170004
171189
172374
173560
221620
223176
224732
226288
227844
263741
265593
267445
269297
271148
468977
472269
475562
478855
482148
812583
818289
823994
829699
835404
53900
54265
54631
54996
55362
68250
68713
69176
69639
70102
88437
89037
89636
90236
90836
98255
98922
99588
100255
100921
174745
175930
177115
178301
179486
229400
230956
232512
234068
235624
273000
274852
276704
278555
280407
485440
488733
492026
495319
498611
841110
846815
852520
858225
863931
35688
35943
36197
36453
36709
55696
56093
56491
56890
57289
70525
71028
71531
72036
72541
91384
92036
92689
93342
93997
101530
102254
102979
103706
104433
180569
181856
183146
184438
185732
237045
238736
240429
242125
243824
282099
284111
286126
288144
290165
501619
505197
508780
512368
515963
22561
22718
22874
23032
23189
36965
37221
37478
37736
37994
57688
58089
58490
58892
59294
73048
73555
74062
74571
75081
94653
95310
95968
96627
97288
105162
105892
106623
107355
108089
187028
188326
189627
190929
192234
245525
247229
248936
250646
252359
292190
294218
296250
298285
300323
519563
523170
526782
530401
534025
23347
23505
23663
23821
23980
38252
38511
38770
39030
39290
59697
60101
60506
60911
61317
75591
76103
76615
77128
77642
108824
109560
110298
111036
111776
193541
194850
196162
197475
198791
254075
255793
257515
259240
260967
302365
304410
306459
308512
310568
537656
541293
544936
548586
552242
46
K
1.840
K2
2.545
L
2.853
L2
3.341
M
3.60
M2
3.976
N
4.341
P
6.38
P2
7.07
Crosby Style HSJ Safety Valves
Q
11.045
Two Ring Control

Precise operation in accordance with ASME Code
Section I and Section VIII requirements
Ease of setting and adjustment in service
Standard Body and Bonnet Design,

Full Nozzle
Field proven design - refined through years
of successful application
Low cost - economical to buy;
economical to maintain
Style HSJ
Set Pressures
1110 - 1650 psig

Rugged Construction and

High Performance
Reliability
Long life
Low maintenance
Dependable overpressure protection
Increases up-time with locally stocked valves and

genuine spare parts.
Reduces installation and operation costs through
expanded size offerings
23
Crosby Style HCI-R ISOFLEX Safety Valves

Restricted Lift Feature
Pounds per hour

at 3% overpressure
USCS* Units

HE
HCI
HSJ
Part
Ref.
No.
7
The Capacities for Style HCI-R

Safety Valves with the restricted
lift option adjust from 100% to
30% of full rated capacity.
Restricted capacity = (% of
restricted lift) x (ASME rated
capacity).
8
9
10
Part Name
Disc Holder
Retainer
Lift Stop
Disc Holder
Retainer Cotter
Lift Stop Cotter
Material
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Complete list of Parts and Materials on page 13.
Eliminating over-capacity permits

an economic distribution of
relieving capacity between the
drum and superheater valves,
often resulting in a smaller
superheater safety valve selection.
Reduces reaction forces.
Standardization of valve sizes
allows boiler manufacturers to
build standard boilers.
10
8
Quality and performance assured

via tamper-proof installation
(prevents erroneous changes in
capacity).
9
7
Style HCI ISOFLEX
Style HCI-R ISOFLEX

(Restricted Lift)
Note: For information on installation and care, see Crosbys Instruction No. IS-V3143A, Installation, Maintenance and Adjustment
Instruction for Crosby Style HCI ISOFLEX Safety Valves.
G
0.503
H
0.785
H2
0.994
1660
1670
1680
1690
1700
24139
24298
24458
24618
24778
39550
39811
40073
40335
40597
61723
62131
62539
62948
63358
78157
78673
79189
79707
80226
112518
113260
114004
114750
115496
200110
201431
202754
204079
205407
262698
264432
266169
267909
269653
312627
314691
316758
318829
320904
555904
559573
563249
566932
570621
1710
1720
1730
1740
1750
24939
25099
25260
25422
25584
40860
41124
41388
41652
41917
63768
64179
64591
65004
65417
80746
81266
81788
82310
82834
116244
116994
117745
118497
119251
206738
208071
209407
210745
212085
271399
273149
274903
276659
278419
322982
325065
327151
329242
331336
574317
578020
581731
585448
589172
1760
1770
1780
1790
1800
25746
25908
26071
26234
26397
42183
42449
42715
42982
43250
65832
66247
66663
67080
67497
83359
83884
84411
84939
85468
120006
120763
121521
122281
123043
213429
214775
216123
217474
218828
280183
281950
283720
285494
287271
333435
335538
337645
339756
341871
592904
596643
600389
604143
607905
1810
1820
1830
1840
1850
26561
26725
26889
27054
27219
43518
43787
44056
44326
44596
67916
68335
68755
69176
69598
85998
86529
87061
87594
88128
123806
124570
125336
126104
126873
220185
221545
222907
224272
225641
289053
290837
292626
294418
296214
343991
346115
348243
350376
352514
611674
615451
619235
623028
626829
1860
1870
1880
1890
1900
27384
27550
27716
27882
28049
44867
45139
45411
45684
45957
70021
70445
70870
71295
71722
88664
89201
89738
90277
90818
127644
128416
129191
129967
130744
227012
228386
229763
231143
232526
298014
299818
301626
303437
305253
354656
356802
358953
361109
363270
630637
634454
638280
642113
645956
1910
1920
1930
1940
1950
28216
28384
28552
28720
28889
46231
46506
46781
47057
47333
72150
72578
73008
73438
73870
91359
91902
92445
92990
93537
131524
132305
133088
133873
134659
233912
235301
236694
238089
239488
307073
308896
310724
312557
314393
365436
367606
369782
371962
374147
649806
653666
657534
661411
665297
1960
1970
1980
1990
2000
29058
29228
29398
29568
29739
47610
47888
48166
48446
48725
74302
74736
75170
75606
76043
94085
94633
95184
95735
96288
135448
136238
137030
137824
138620 178240
240890
242296
243705
245117
246533
316234
318079
319928
321782
323641
376338
378534
380735
382941
348730 385153
669193
673097
677011
680934
684867
2010
2020
2030
2040
2050
29910
30082
30254
30426
30599
49006
49287
49569
49852
50135
76480
76919
77359
77800
78242
96843
97398
97955
98514
99074
139418
140218
141020
141824
142630
179266
180294
181326
182359
183396
247952
249375
250801
252231
253664
325504
327372
329244
331121
333003
350738
352750
354768
356790
358818
387370
389593
391821
394055
396295
688810
692762
696724
700696
704679
2060
2070
2080
2090
2100
30773
30946
31121
31295
31471
50419
50704
50989
51276
51563
78686
79130
79576
80023
80471
99635
100198
100762
101328
101895
143438
144249
145061
145875
146692
184435
185477
186521
187569
188619
255102
256543
257987
259436
260889
334890
336781
338678
340580
342487
360851
362889
364933
366982
369037
398540
400791
403048
405311
407581
708671
712674
716688
720712
724747
2110
2120
2130
2140
2150
31646
31823
31999
32176
32354
51851
52139
52429
52719
53010
80920
81370
81822
82275
82729
102464
103034
103606
104180
104755
147511
148332
149156
149981
150810
189672
190728
191787
192848
193913
262345
263805
265270
266739
268211
344399
346316
348238
350166
352100
371097
373163
375235
377312
379395
409856
412138
414426
416720
419021
728793
732851
736919
740999
745090
2160
2170
2180
2190
2200
32532
32711
32890
33070
33250
53302
53595
53888
54183
54478
83185
83642
84100
84559
85020
105332
105911
106491
107073
107656
151640
152473
153308
154146
154986
194981
196052
197126
198203
199283
269688
271169
272655
274145
275639
354039
355983
357933
359889
361851
381484
383579
385681
387788
389902
421328
423642
425963
428290
430625
749193
753307
757434
761573
765724
K2
2.545
L
2.853
L2
3.341
M
3.60
M2
3.976
N
4.341
P
6.38
F
0.307
K
1.840
J2
1.431
J
1.288
Orifice
(sq. in)
(psig)
Set Press.
HCI-R ISOFLEX
P2
7.07
Q
11.045
Q2
12.25
R
16.00
RR
19.29
Style HCI
Capacity formula:
W = (51.5 x AP x K)
multiplied by
0.1906P - 1000
0.2292P - 1061
Where
of discharge
Crosby offers an optional restricted lift feature with its HCI

ISOFLEX Safety Valves (HCI-R).
The restricted lift option is
available on all HCI ISOFLEX
valve sizes, with either flanged or
weld end connections.
22
Set Pressures
1660 - 2200 psig

47
Set Pressures
2210 - 2750 psig

Pounds per hour
at 3% overpressure
USCS* Units
Capacity formula:
W = (51.5 x AP x K)
multiplied by
0.1906P - 1000
0.2292P - 1061
Where
of discharge


Metric Units
(psig)
Set Press.
F
0.307
G
0.503
H
0.785
H2
0.994
2210
2220
2230
2240
2250
33431
33612
33794
33976
34159
54774
55071
55369
55668
55968
85483
85946
86411
86878
87346
2260
2270
2280
2290
2300
34343
34527
34712
34897
35083
56269
56571
56874
57177
57482
2310
2320
2330
2340
2350
35270
35457
35645
35834
36023
2360
2370
2380
2390
2400
Orifice
(sq. in)
J2
1.431
K
1.840
K2
2.545
108242
108829
109418
110008
110601
155829
156674
157522
158372
159225
200367
201454
202544
203637
204734
87815
88286
88759
89233
89708
111196
111792
112390
112990
113593
160081
160940
161801
162665
163532
57788
58095
58402
58711
59021
90186
90664
91145
91627
92111
114197
114803
115411
116022
116634
36213
36403
36594
36786
36979
59332
59644
59958
60272
60588
92596
93083
93572
94063
94555
2410
2420
2430
2440
2450
37172
37366
37561
37756
37953
60904
61222
61541
61862
62183
2460
2470
2480
2490
2500
38150
38348
38546
38745
38946
2510
2520
2530
2540
2550
N
4.341
P
6.38
M
3.60
M2
3.976
277138
278641
280149
281661
283179
363818
365792
367771
369757
371749
392022
394148
396281
398421
400567
432966
435315
437671
440034
442404
769887
774064
778253
782454
786669
205835
206939
208046
209157
210272
284701
286228
287760
289296
290838
373747
375751
377762
379780
381804
402720
404880
407047
409221
411402
444782
447168
449561
451962
454371
790898
795140
799395
803664
807948
164402
165275
166151
167029
167911
211391
212513
213639
214769
215903
292385
293938
295495
297058
298626
383835
385872
387917
389969
392027
413590
415786
417989
420200
422418
456787
459212
461646
464087
466537
812245
816557
820884
825226
829582
117249
117866
118485
119106
119730
168796
169684
170575
171470
172367
217040
218182
219328
220478
221632
300200
301779
303364
304955
306551
394093
396167
398247
400336
402432
424644
426878
429120
431370
433629
468996
471463
473939
476425
478919
833954
838341
842744
847163
851599
95049
95546
96044
96543
97045
120356
120984
121614
122247
122883
173268
174173
175081
175992
176907
222791
223954
225121
226293
227469
308154
309762
311377
312997
314624
404535
406647
408766
410894
413029
435895
438171
440454
442747
445048
481422
483935
486457
488989
491531
856050
860518
865003
869505
874025
62506
62830
63155
63482
63810
97549
98055
98563
99072
99584
123521
124161
124804
125450
126098
177825
178747
179673
180602
181535
228650
229835
231026
232221
233420
316258
317897
319543
321196
322856
415173
417326
419487
421657
423836
447358
449678
452006
454345
456692
494083
496644
499216
501798
504391
878562
883117
887691
892282
896893
39147
39349
39551
39755
39959
64139
64470
64802
65136
65471
100098
100614
101133
101653
102176
126749
127402
128059
128718
129380
182472
183413
184358
185307
186260
234625
235835
237050
238270
239496
324522
326196
327876
329564
331259
426023
428220
430426
432642
434867
459049
461417
463794
466181
468578
506995
509609
512234
514871
517519
901522
906171
910839
915527
920236
2560
2570
2580
2590
2600
40165
40371
40578
40786
40995
65807
66145
66485
66826
67168
102701
103229
103758
104290
104825
130045
130712
131383
132057
132734
187217
188178
189144
190114
191089
240726
241962
243204
244451
245704
332961
334671
336388
338113
339846
437101
439346
441601
443865
446140
470986
473405
475834
478274
480726
520178
522849
525532
528228
530935
924965
929714
934485
939278
944092
2610
2620
2630
2640
2650
41205
41416
41628
41841
42055
67512
67858
68205
68554
68905
105362
105901
106444
106988
107535
133414
134097
134783
135473
136166
192067
193051
194039
195032
196030
246963
248228
249498
250775
252058
341588
343337
345094
346860
348634
448426
450722
453029
455347
457676
483189
485663
488149
490646
493156
533655
536388
539133
541892
544664
948929
953788
958670
963575
968504
2660
2670
2680
2690
2700
42270
42486
42704
42922
43141
69257 108085
69611 108638
69967
70325
70685
136862
137562
138265
138972
139683
197032
198040
199052
200070
201093
253347
254642
255944
257253
258568
350417
352209
354010
355819
357639
460017
462369
464733
467109
469497
495678
498213
500760
503320
505893
547449
550248
553062
555889
558731
973457
978435
983437
988465
993518
140397
141115
141837
142562
143292
202121
203154
204193
205238
206288
259890
261219
262555
263898
265248
359467
361305
363153
365011
366879
471898
474311
476736
479175
481627
508480
511080
513694
516322
518964
561588
564459
567346
570249
573167
998598
1003704
1008838
1013998
1019187
48
L
2.853
L2
3.341
2710
2720
2730
2740
2750
J
1.288
P2
7.07
Note 2
Q
11.045
Q2
12.25
R
16.00
RR
19.29
Note 2
Ew
Cw
Style HCI
HE
HCI
HSJ
Aw
Bw
Dw
Valve Size
Inlet x
Orifice x
Outlet
HCI
Valve
Style (1)
Inlet
ID
Aw
Inlet
Neck
OD (3)
(Welded)
Bw
Center-to-Face
Outlet
Inlet
Class
Class
150
300
Cw
C
Dw
D
Dw
D
Approximate
Weight (kg)
Used to
Find Bolt
Length
(Flanged) (4)
X
Ew
Approximate
Height (2)
Class 150
Outlet
Welded Flanged
Class 300
Outlet
Welded Flanged
1-1/2 H2 3
1-1/2 H2 4
2 J2 4
2 J2 6
2-1/2 K2 6
2-1/2 K2 6
3 L2 6
3 L2 6
3 M2 6
3 M2 6
4 P2 6
4 P2 8
6 Q2 8
6R8
6 R 10
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
6( )W
6( )W
38.1
38.1
50.8
50.8
63.5
63.5
76.2
76.2
76.2
76.2
101.6
101.6
152.4
152.4
152.4
38.1
38.1
50.8
50.8
63.5
63.5
76.2
76.2
76.2
76.2
101.6
101.6
152.4
152.4
152.4
88.9
114.3
114.3
133.4
133.4
177.8
152.4
203.2
152.4
203.2
174.6
228.6
228.6
228.6
254.0
161.9
203.2
214.3
279.4
227.0
304.8
246.1
304.8
246.1
304.8
238.1
336.6
292.1
292.1
304.8
149.2
196.9
165.1
209.6
204.8
204.8
222.3
238.1
222.3
238.1
231.8
349.3
304.8
293.7
330.2
152.4
177.8
177.8
190.5
190.5
-
152.4
177.8
177.8
190.5
190.5
-
152.4
158.8
177.8
215.9
200.0
215.9
209.6
254.0
209.6
254.0
254.0
330.2
279.4
279.4
292.1
152.4
158.8
177.8
215.9
200.0
215.9
209.6
254.0
209.6
254.0
254.0
330.2
292.1
292.1
292.1
49.2
50.8
57.2
57.2
61.9
65.1
68.3
68.3
68.3
68.3
74.6
103.2
-
647.7
714.4
771.5
920.8
871.5
1074.7
1014.4
1231.9
1017.6
1225.6
1163.6
1651.0
1552.6
1560.5
1593.9
635.0
708.0
722.3
850.9
849.3
1004.9
990.6
1158.9
993.8
1158.9
1157.3
1663.7
1565.3
1562.1
1619.3
48
61
104
154
181
-
52
66
113
166
193
-
50
64
65
100
113
191
163
259
190
259
261
499
386
409
483
54
66
70
101
122
183
175
242
202
242
287
499
444
474
539
158.8
215.9
215.9
254.0
254.0
330.2
158.8
215.9
215.9
254.0
254.0
330.2
71.4
71.4
77.8
87.3
87.3
-
714.4
920.8
1074.7
1231.9
1231.9
1651.0
708.0
850.9
1004.9
1158.9
1158.9
1682.8
64
100
191
259
259
499
74
101
191
260
260
526
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
9( )W
9( )W
9( )W
9( )W
9( )W
9( )W
38.1
50.8
63.5
76.2
76.2
101.6
38.1
50.8
63.5
76.2
76.2
101.6
114.3
133.4
177.8
203.2
203.2
228.6
203.2
279.4
304.8
304.8
304.8
336.6
196.9
209.6
235.0
238.1
238.1
368.3
Notes: (1) These style designations are for standard welded inlets. For optional flanged inlet valves, the W is dropped
from the style designation
(3) Weld prep per customers specifications. Safety valves must be mounted on a nozzle with an inlet diameter
equal to or greater than the nominal valve inlet size, Dimension A. See ASME Boiler and Pressure Code
Section I and ANSI/ASME B31.1 for recommended installation.
21

Pounds per hour

at 3% overpressure
USCS* Units
Note 2
Ew
Note 2
Orifice
(sq. in)
(psig)
Set Press.
Aw
Bw
Style HCI
Dw
HCI
Valve
Style (1)
Inlet
ID
Aw
Inlet
Neck
OD (3)
(Welded)
Bw
Inlet
Cw
Center-to-Face
Outlet
Class
Class
150
300
Dw
D
Dw
D
Approximate
Weight (kg)
Used to
Find Bolt
Length
(Flanged) (4)
X
Ew
Approximate
Height (2)
Class 150
Outlet
Welded Flanged
Class 300
Outlet
Welded Flanged
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
38.1
50.8
63.5
76.2
76.2
101.6
152.4
152.4
152.4
38.1
50.8
63.5
76.2
76.2
101.6
152.4
152.4
152.4
88.9
114.3
133.4
152.4
152.4
174.6
228.6
228.6
228.6
161.9
214.3
227.0
246.1
246.1
238.1
292.1
292.1
304.8
149.2
165.1
204.8
222.3
222.3
231.8
304.8
292.1
304.8
152.4
177.8
177.8
190.5
190.5
-
152.4
177.8
177.8
190.5
190.5
-
152.4
177.8
200.0
209.6
209.6
254.0
279.4
279.4
304.8
152.4
177.8
200.0
209.6
209.6
254.0
292.1
292.1
304.8
39.7
44.5
49.2
52.4
52.4
52.4
57.2
-
647.7
771.5
871.5
1014.4
1017.6
1163.6
1552.6
1560.5
1600.2
635.0
722.3
849.3
990.6
993.8
1157.3
1565.3
1560.5
1600.2
48
61
104
154
181
49
60
104
163
181
50
65
113
163
190
261
386
409
535
51
64
113
163
190
280
411
425
551
152.4
177.8
177.8
190.5
190.5
-
152.4
177.8
200.0
209.6
209.6
254.0
279.4
279.4
292.1
304.8
152.4
177.8
200.0
209.6
209.6
254.0
292.1
292.1
292.1
304.8
39.7
44.5
49.2
52.4
52.4
58.7
68.3
-
647.7
771.5
871.5
1014.4
1017.6
1163.6
1552.6
1560.5
1593.9
1600.2
635.0
722.3
849.3
990.6
993.8
1157.3
1565.3
1562.1
1619.3
1600.2
48
61
104
154
181
-
49
60
104
163
181
-
50
65
113
163
190
261
386
409
483
535
51
64
113
163
190
275
421
435
511
560
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6R8
6 R 10
6 RR 10
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
38.1
50.8
63.5
76.2
76.2
101.6
152.4
152.4
152.4
152.4
38.1
50.8
63.5
76.2
76.2
101.6
152.4
152.4
152.4
152.4
88.9
114.3
133.4
152.4
152.4
174.6
228.6
228.6
254.0
228.6
161.9
214.3
227.0
246.1
246.1
238.1
292.1
292.1
304.8
304.8
149.2
165.1
204.8
222.3
222.3
231.8
304.8
293.7
330.2
304.8
152.4
177.8
177.8
190.5
190.5
-
1-1/2 H2 3
1-1/2 H2 4
2 J2 4
2 J2 6
2-1/2 K2 6
2-1/2 K2 6
3 L2 6
3 L2 6
3 M2 6
3 M2 6
4 P2 6
4 P2 8
6 Q2 8
6R8
6 R 10
6 RR 10
20
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
5( )W
5( )W
5( )W
38.1
38.1
50.8
50.8
63.5
63.5
76.2
76.2
76.2
76.2
101.6
101.6
152.4
152.4
152.4
152.4
38.1
38.1
50.8
50.8
63.5
63.5
76.2
76.2
76.2
76.2
101.6
101.6
152.4
152.4
152.4
152.4
88.9
114.3
114.3
133.4
133.4
177.8
152.4
203.2
152.4
203.2
174.6
228.6
228.6
228.6
254.0
228.6
161.9
203.2
214.3
279.4
227.0
304.8
246.1
304.8
246.1
304.8
238.1
336.6
292.1
292.1
304.8
304.8
149.2
196.9
165.1
209.6
204.8
204.8
222.3
238.1
222.3
238.1
231.8
349.3
304.8
293.7
330.2
304.8
152.4
177.8
177.8
190.5
190.5
-
152.4
177.8
177.8
190.5
190.5
-
152.4
158.8
177.8
215.9
200.0
215.9
209.6
254.0
209.6
254.0
254.0
330.2
279.4
279.4
292.1
304.8
152.4
158.8
177.8
215.9
200.0
215.9
209.6
254.0
209.6
254.0
254.0
330.2
292.1
292.1
292.1
304.8
49.2
50.8
57.2
57.2
61.9
65.1
58.7
58.7
74.6
58.7
65.1
76.2
-
647.7
714.4
771.5
920.8
871.5
1074.7
1014.4
1231.9
1017.6
1231.9
1163.6
1651.0
1560.5
1593.9
1600.2
635.0
708.0
722.3
850.9
849.3
1004.9
990.6
1158.9
993.8
1158.9
1157.3
1663.7
1565.3
1562.1
1619.3
1600.2
48
61
104
154
181
-
52
66
113
159
186
-
50
64
65
100
113
191
163
259
190
259
261
499
386
409
483
535
54
66
70
101
122
183
167
237
195
237
280
490
422
442
521
572
F
0.307
G
0.503
H
0.785
H2
0.994
J
1.288
J2
1.431
K
1.840
K2
2.545
L
2.853
L2
3.341
M
3.60
M2
3.976
N
4.341
P
6.38
P2
7.07
2760
2770
2780
2790
2800
144025
144763
145505
146251
147001
207344
208406
209474
210548
211628
266606
267971
269344
270725
272114
368757
370645
372544
374454
376375
484093 521620 576101

486572 524292 579051
489065 526978 582018
491572 529680 585002
494094 532397 588003
1024404
1029651
1034927
1040232
1045569
2810
2820
2830
2840
2850
147755
148515
149278
150046
150819
212714
213807
214906
216012
217125
273511
274916
276330
277752
279183
378307
380251
382206
384173
386152
496631
499182
501749
504331
506929
535130
537880
540645
543428
546227
591022
594058
597113
600186
603277
1050936
1056336
1061767
1067231
1072729
2860
2870
2880
2890
2900
151597
152380
153167
153960
154758
218245
219372
220505
221647
222795
280622
282071
283529
284996
286473
388143
390147
392164
394193
396236
509543
512174
514821
517485
520167
549044
551878
554731
557601
560491
606388
609519
612669
615840
619031
1078261
1083827
1089429
1095067
1100742
2910
2920
2930
2940
2950
155561
156369
157183
158003
158828
223951
225115
226287
227467
228654
287960
289456
290963
292480
294007
398292
400362
402446
404544
406657
522866
525583
528319
531073
533847
563399
566327
569275
572243
575231
622243
625477
628733
632011
635311
1106454
1112204
1117993
1123822
1129691
2960
2970
2980
2990
3000
159659
160496
161338
162187
163043
229851
231055
232269
233491
234722
295545
297094
298655
300226
301809
408784
410927
413085
415259
417448
536640
539452
542285
545139
548014
578241
581272
584324
587399
590497
638635
641982
645354
648750
652171
1135601
1141553
1147548
1153587
1159670
3010
3020
3030
3040
3050
303405
305012
306631
308263
309908
419655
421878
424118
426375
428650
593618
596762
599931
603124
606342
655618
659091
662590
666117
669671
1165799
1171974
1178197
1184468
1190789
3060
3070
3080
3090
311566
313238
314923
316622
430944
433256
435586
437937
609586
612857
616154
619478
673254
676866
680508
684179
1197160
1203582
1210057
1216586
Q
11.045
Q2
12.25
R
16.00
RR
19.29
HE
HCI
HSJ
Cw
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6R8
6 RR 10
Capacity formula:
W = (51.5 x AP x K)
multiplied by
0.1906P - 1000
0.2292P - 1061
Where
of discharge

Metric Units
Valve Size
Inlet x
Orifice x
Outlet
Set Pressures
2760 - 3090 psig

Note: For steam capacities at 10% overpressure up to absolute pressure of 1500 psia, multiply the capacity from above
table by ratio 1.10p + 14.7 where p is set pressure (psig).
1.03p + 14.7
49

Metric Units
Set Pressures
1 - 43 barg

Capacity formula:
HE
HCI
HSJ
F
198.1
G
324.5
H
506.5
1.034
2
3
4
5
200
288
379
470
563
327
472
621
771
922
510
736
969
1203
1439
837
1207
1591
1974
2361
1196
1725
2272
2820
3373
1855
2674
3523
4372
5231
2341
3375
4446
5516
6600
2822
4069
5361
6652
7959
4148
5981
7879
9776
11697
7181
10354
13639
16925
20250
6
7
8
9
10
657
751
845
939
1033
1076
1230
1385
1539
1693
1680
1920
2161
2401
2642
2756
3151
3545
3940
4335
3937
4501
5065
5628
6192
6105
6979
7853
8727
9601
7703
8806
9909
11012
12115
9289
10619
11949
13279
14609
13652
15607
17561
19516
21471
23634
27018
30402
33786
37170
11
12
13
14
15
1127
1221
1315
1409
1503
1847
2001
2155
2309
2463
2882
3123
3363
3604
3844
4729
5124
5518
5913
6308
6756
7320
7883
8447
9011
10475
11349
12224
13098
13972
13218
14321
15424
16527
17630
15939
17269
18599
19929
21259
23425
25380
27335
29290
31244
40554
43938
47322
50706
54090
16
17
18
19
20
1598
1692
1786
1880
1974
2617
2772
2926
3080
3234
4085
4325
4566
4806
5047
6391
6702
7097
7491
7886
8281
9200
9575
10138
10702
11266
11830
16362
14846
15720
16594
17468
18342
21480
18733
19836
20939
22042
23145
22589
23919
25249
26579
25562 27909
33199
35154
37108
39063
41018
45454
57474
60858
64242
67626
71010
78757 102866 124018
21
22
23
24
25
2068
2162
2256
2350
2444
3388
3542
3696
3850
4004
5287
5528
5768
6009
6249
6695
7000
7304
7609
7913
8675
9070
9465
9859
10254
9639
10077
10515
10954
11392
12393
12957
13521
14085
14648
17142
17922
18701
19481
20261
19216
20091
20965
21839
22713
22503
23527
24551
25574
26598
24248
25351
26454
27557
28660
26780
27999
29217
30435
31653
29239
30569
31899
33229
34559
42973
44927
46882
48837
50791
47620
49786
51952
54118
56285
74394
77778
81162
84546
87930
82510
86263
90016
93770
97523
107768
112670
117572
122474
127377
129928
135838
141748
147658
153568
26
27
28
29
30
2538
2632
2726
2820
2914
4159
4313
4467
4621
4775
6490
6730
6971
7211
7452
8218
8522
8827
9131
9436
10648
11043
11438
11832
12227
11831
12269
12708
13146
13584
15212
15776
16340
16903
17467
21041
21820
22600
23380
24160
23587
24461
25335
26209
27083
27621
28645
29669
30692
31716
29763
30866
31969
33072
34175
32871
34089
35308
36526
37744
35889
37219
38549
39879
41209
52746
54701
56656
58610
60565
58451 91314 101276

60617 94698 105029
62783 98082 108782
64949 101466 112535
67115 104850 116289
132279
137181
142083
146985
151887
159478
165389
171299
177209
183119
31
32
33
34
35
3008
3102
3197
3291
3385
4929
5083
5237
5391
5546
7692
7933
8173
8414
8655
9741
10045
10350
10654
10959
12622
13016
13411
13805
14200
14023
14461
14900
15338
15777
18031
18595
19158
19722
20286
24939
25719
26499
27279
28058
27957
28832
29706
30580
31454
32740
33763
34787
35810
36834
35278
36381
37484
38586
39689
38962
40180
41398
42617
43835
42539
43869
45199
46529
47859
62520
64474
66429
68384
70339
69281
71447
73613
75780
77946
108234
111618
115002
118386
121769
120042
123795
127548
131301
135054
156789
161691
166593
171496
176398
189029
194939
200849
206759
212669
36
37
38
39
40
3479
3573
3667
3761
3855
5700
5854
6008
6162
6316
8895
9136
9376
9617
9857
11263
11568
11872
12177
12481
14595
14989
15384
15778
16173
16215
16653
17092
17530
17969
20849
21413
21977
22541
23104
28838
29618
30397
31177
31957
32328
33202
34076
34950
35824
37858
38881
39905
40929
41952
40792
41895
42998
44101
45204
45053
46271
47489
48708
49926
49189
50519
51849
53179
54509
72293
74248
76203
78157
80112
80112
82278
84444
86610
88776
125153
128537
131921
135305
138689
138808
142561
146314
150067
153820
18129:
186202
191104
196006
200908
218579
224490
230400
236310
242220
41
42
43
3949
4043
4137
6470
6624
6778
10098
10338
10579
12786
13091
13395
16568
16962
17357
18407
18846
19284
23668
24232
24796
32737
33516
34296
36699
37573
38447
42976
43999
45023
46307
47410
48513
51144 55839
52362 57169
53580 58499
82067
84022
85976
90942 142073 157573 205810 248130

93109 145457 161327 210712 254040
95275
165080 215614 259950
K2
L
L2
M
M2
N
1641.9 1840.6 2155.5 2322.6 2565.2 2800.6
Orifice
(sq. mm)
(barg)
Set Press.
K
1187.1
J2
923.2
J
830.0
H2
641.3
Metric Units
Valve Size
Inlet x
Orifice x
Outlet
Orifice Area
(sq. mm)
P
P2
Q
Q2
R
RR
4116.1 4561.3 7125.8 7903.2 10322.6 12445.1

Flanged Inlet
Welded Inlet
SA216
Gr. WCC
SA217
Gr. WC6
SA216
Gr. WCC
399C
566C
399C
SA217
Gr. WC6
SA217
Gr. C12A
SA217
Gr. WC9
566C
Standard
Flanged
Outlet
Class
Optional
Flanged
Outlet
Class
HCI-69W
-C12A
-----51.7 (1)
65.5 (1)
44.8 (1)
68.9 (1)
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
-----
HCI-89W
-C12A
124.1
124.1
124.1
124.1
124.1
124.1
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
8" Cl 300
-------
HCI-99W
-C12A
137.9 (1)
144.8 (1)
189.6 (1)
206.8 (1)
172.4 (1)
137.9 (1)
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
8" Cl 300
-------
SA217
Gr. C12A
593C
Style HCI
Kilograms per hour

at 3% overpressure
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6 R 8
6 R 10
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
641.3
923.2
1641.9
2155.5
2565.2
4561.3
7903.2
10322.6
10322.6
641.3
923.2
1641.9
2155.5
2565.2
4561.3
HCI-66
HCI-68
HCI-66W
HCI-68W
103.4
103.4
103.4
103.4
103.4
103.4
103.4
51.7
82.7
103.4
103.4
103.4
103.4
103.4
103.4
103.4
51.7
82.7
103.4
103.4
103.4
103.4
103.4
103.4
103.4
51.7
82.7
103.4
103.4
103.4
103.4
103.4
103.4 (1)
103.4 (1)
51.7 (1)
82.7 (1)
HCI-86
HCI-88
HCI-86W
HCI-88W
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9
197.5
197.5
137.9
124.1
137.9
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
197.5
197.5
197.5
197.5
197.5
197.5
HCI-6W
-C12A
-----65.5 (1)
86.2 (1)
51.7 (1)
82.7 (1)
HCI-69W
HCI-88W
-C12A
197.5
197.5
197.5
197.5
197.5
197.5
HCI-89W
HCI-98W
-C12A
172.4 (1)
189.6 (1)
206.8 (1)
206.8 (1)
206.8 (1)
199.9 (1)
HCI-99W
-----65.5 (1)
89.6 (1)
51.7 (1)
82.7 (1)
60.3
60.3
60.3
60.3
60.3
60.3
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
641.3
923.2
1641.9
2155.5
2565.2
4561.3
HCI-96
HCI-98
HCI-96W
HCI-98W
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9
206.8
206.8
206.8
193.1
206.8
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
137.9 (3)
206.8 (1)
206.8 (1)
206.8 (1)
206.8 (1)
206.8 (1)
206.8 (1)
172.4 (1)
199.9 (1)
206.8 (1)
206.8 (1)
206.8 (1)
137.9 (1)
Notes: (1) For applications exceeding ASME/ANSI B16.34 Pressure - Temperature limits - Specified HCI-()W (welded
only) have been designed to maximum set pressure at maximum temperature stated in the table.
(2) Set pressure is limited to either the inlet pressure limit per ASME/ANSI B16.34 (pages 40-43) or the maximum
set pressure, whichever is lower.
service between 138-207 barg.
50
19
Metric Units
Style HCI
Valve Size
Inlet x
Orifice x
Outlet
Orifice Area
(sq. mm)

Flanged Inlet
Welded Inlet
SA216
Gr. WCC
SA217
Gr. WC6
SA216
Gr. WCC
399C
566C
399C
SA217
Gr. WC6
SA217
Gr. C12A
SA217
Gr. WC9
566C
SA217
Gr. C12A
Standard
Flanged
Outlet
Class
Optional
Flanged
Outlet
Class
593C

HCI-36
HCI-38
HCI-36W
1-1/2 H2 3
641.3
45.9
45.9
45.9
2 J2 4
923.2
45.9
45.9
45.9
2-1/2 K2 6
1641.9
45.9
45.9
45.9
3 L2 6
2155.5
45.9
45.9
45.9
3 M2 6
2565.2
45.9
45.9
45.9
4 P2 6
4561.3
45.9
45.9
45.9
6 Q2 8
7903.2
45.9
45.9
45.9
6 R 8
10322.6
45.9
45.9
45.9
6 RR 10
12445.1
45.9
45.9
45.9
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6 R 8
6 R 10
6 RR 10
641.3
923.2
1641.9
2155.5
2565.2
4561.3
7903.2
10322.6
10322.6
12445.1
HCI-46
86.2
86.2
86.2
86.2
86.2
86.2
86.2
51.7
62.1
62.1
HCI-48
86.2
86.2
86.2
86.2
86.2
86.2
86.2
51.7
62.1
62.1
HCI-46W
86.2
86.2
86.2
86.2
86.2
86.2
86.2
51.7
62.1
62.1
HCI-38W
45.9
45.9
45.9
45.9
45.9
45.9
45.9
45.9
45.9
----------
----------
----------
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
-----
HCI-48W
86.2
86.2
86.2
86.2
86.2
86.2
86.2
51.7
62.1
62.1
-----------
-----------
-----------
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
------
HCI-58W
-C12A
---------51.7 (1)
HCI-59
HCI-59W
-C12A
---------39.6 (1)
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
------
HCI-79W
-C12A
74.5
74.5
74.5
74.5
74.5
74.5
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
8" Cl 300
-------
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6 R 8
6 R 10
6 RR 10
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
18
641.3
923.2
1641.9
2155.5
2565.2
4561.3
7903.2
10322.6
10322.6
12445.1
641.3
923.2
1641.9
2155.5
2565.2
4561.3
HCI-56
HCI-58
HCI-56W
HCI-58W
103.4
103.4
103.4
103.4
103.4
103.4
103.4
51.7
62.1
62.1
103.4
103.4
103.4
103.4
103.4
103.4
103.4
51.7
62.1
62.1
103.4
103.4
103.4
103.4
103.4
103.4
103.4
51.7
62.1
62.1
103.4
103.4
103.4
103.4
103.4
103.4
103.4
51.7
62.1
62.1 (1)
HCI-76
HCI-78
HCI-76W
HCI-78W
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
123.8
HCI-78W
-C12A
123.8
123.8
123.8
123.8
123.8
123.8
---------51.7 (1)
HCI-79W
36.2
36.2
36.2
36.2
36.2
36.2

Kilograms per hour

at 3% overpressure
Metric Units
Set Pressures
44 - 86 barg

Capacity formula:

HE
HCI
HSJ
Orifice
(sq. mm)
(barg)
Set Press.
F
198.1
G
324.5
H
506.5
H2
641.3
J
830.0
J2
923.2
K
1187.1
K2
L
L2
M
M2
N
1641.9 1840.6 2155.5 2322.6 2565.2 2800.6
P
P2
Q
Q2
R
RR
4116.1 4561.3 7125.8 7903.2 10322.6 12445.1
44
45
46
47
48
4231
4325
4419
4513
4607
6932
7087
7241
7395
7549
10819
11060
11300
11541
11781
13700
14004
14309
14613
14918
17752
18146
18541
18935
19330
19722
20161
20599
21038
21476
25359
25923
26487
27051
27614
35076
35856
36635
37415
38195
39321
40195
41069
41943
42817
46047
47070
48094
49117
50141
49616
50719
51822
52925
54028
54798
56017
57235
58453
59671
59829
61159
62489
63819
65149
87931 97441
89886 99607
91840 101773
93795 103939
95750 106105
168833
172586
176339
180093
183846
220517
225419
230321
235223
240125
265860
271770
277680
283591
289501
49
50
51
52
53
4701
4796
4890
4984
5078
7703
7857
8011
8165
8319
12022
12262
12503
12743
12984
15222
15527
15831
16136
16440
19725
20119
20514
20909
21303
21915
22353
22791
23230
23668
28178
28742
29306
29869
30433
38975
39754
40534
41314
42094
43691
44566
45440
46314
47188
51165
52188
53212
54236
55259
55131
56234
57337
58440
59543
60889
62107
63326
64544
65762
66479
67809
69139
70469
71799
97705
99659
101614
103569
105523
108271
110437
112604
114770
116936
187599
191352
195105
198858
202612
245027
249929
254831
259733
264636
295411
301321
307231
313141
319051
54
55
56
57
58
5172
5266
5360
5454
5548
8474
8628
8782
8936
9090
13224
13465
13705
13946
14186
16745
17050
17354
17659
17963
21698
22092
22487
22882
23276
24107
24545
24984
25422
25860
30997
31561
32124
32688
33252
42873
43653
44433
45213
45992
48062
48936
49810
50684
51558
56283
57306
58330
59354
60377
60646
61749
62852
63955
65058
66980
68198
69416
70635
71853
73129
74459
75789
77119
78449
107478
109433
111388
113342
115297
119102
121268
123434
125600
127766
206365
210118
213871
217624
221377
269538
27443:
279342
284244
289146
324961
330871
336781
342692
348602
59
60
61
62
63
5642
5736
5830
5924
6018
9244
9398
9552
9706
9861
14427
14667
14908
15148
15389
18268
18572
18877
19181
19486
23671
24065
24460
24855
25249
26299
26737
27176
27614
28053
33816
34379
34943
35507
36071
46772
47552
48332
49111
49891
52432
53307
54181
55055
55929
61401
62425
63448
64472
65495
66161
67264
68367
69470
70573
73071
74289
75507
76725
77944
79779
81109
82439
83769
85099
117252
119206
121161
123116
125071
129933
132099
134265
136431
138597
225131
228884
232637
236390
240143
294048
298950
303852
308754
313657
354512
360422
366332
372242
378152
64
65
66
67
68
6112
6206
6300
6395
6489
10015
10169
10323
10477
10631
15629
15870
16110
16351
16591
19790
20095
20400
20704
21009
25644
26039
26433
26828
27222
28491
28930
29368
29806
30245
36634
37198
37762
38325
38889
50671
51450
52230
53010
53790
66519
67543
68566
69590
70614
79162
80380
81598
82816
84035
140763
142929
145095
147261
149428
243896
247650
251403
255156
258909
318559
323461
328363
333265
338167
69
70
71
72
73
6583
6677
6771
6865
6959
10785
10939
11093
11248
11402
16832
17072
17313
17553
17794
21313
21618
21922
22227
22531
27617
28012
28406
28801
29196
30683
31122
31560
31999
32437
39453
40017
40580
41144
41708
54569
55349
56129
56909
57688
71637
72661
73684
74708
75732
85253
86471
87689
88907
90125
151594
153760
155926
158092
160258
262662
266416
270169
273922
277675
343069
347971
352873
357775
362678
74
75
76
77
78
7053
7147
7241
7335
7429
11556
11710
11864
12018
12172
18034
18275
18515
18756
18996
22836
23140
23445
23750
24054
29590
29985
30379
30774
31169
32875
33314
33752
34191
34629
42272
42835
43399
58468
59248
60028
60807
61587
76755
77779
78802
79826
80850
91344
92562
93780
94998
96216
162424
164590
166757
168923
171089
281428
285181
288935
292688
296441
367580
372482
377384
382286
387188
79
80
81
82
83
7523
7617
7711
7805
7899
12326
12480
12635
12789
12943
19237
19477
19718
19958
20199
24359
24663
24968
25272
25577
31563
31958
32353
32747
33142
35068
35506
35944
36383
36821
62367
63147
63926
64706
65486
81873
82897
83921
84944
85968
97434
98653
99871
101089
102307
173255
175421
177587
179753
181919
300194
303947
307700
311454
315207
392090
396992
401894
406797
411699
84
85
86
7994
8088
8182
13097
13251
13405
20439
20680
20920
25881
26186
26490
33536
33931
34326
37260
37698
38137
66266
67045
67825
86991
88015
89039
103525
104743
105962
184085
186252
188418
318960
322713
326466
51

Kilograms per hour

at 3% overpressure
Metric Units

Set Pressures
87 - 129 barg

Capacity formula:
USCS Units*
Note 2
Note 2
Ew
Orifice
(sq. mm)
(barg)
Set Press.
F
198.1
G
324.5
H
506.5
H2
641.3
J
830.0
J2
923.2
87
88
89
90
91
8276
8370
8464
8558
8652
13559
13713
13867
14022
14176
21161
21402
21642
21883
22123
26795
27099
27404
27709
28013
34720
35115
35509
35904
36299
38575
39013
39452
39890
40329
68605
69385
70164
70944
71724
90062
91086
92120
93133
94157
107180
108398
109616
110834
112052
190584
192750
194916
197082
199248
330219
333973
337726
341479
345232
92
93
94
95
96
8746
8840
8934
9028
9122
14330
14484
14638
14792
14946
22364
22604
22845
23085
23326
28318
28622
28927
29231
29536
36693
37088
37483
37877
38272
40767
41206
41644
42082
42521
72503
73283
74063
74843
75622
95180
96204
97228
98251
99275
113271
114489
115707
116925
118143
201414
203581
205747
207913
210079
348985
352739
356492
360245
363998
97
98
99
100
101
9216
9310
9404
9498
9593
15100
15254
15409
15563
15717
23566
23807
24047
24288
24528
29840
30145
30449
30754
31059
38666
39061
39456
39850
40245
42959
43398
43836
44275
44713
76402
77182
77962
78741
79521
100299
101322
102346
103369
104393
119362
120580
121798
123016
124234
212245
214411
216577
218743
220909
367751
371504
375258
379011
382764
102
103
104
105
106
9687
9781
9868
9970
10073
15871
16025
16168
16336
16504
24769
25009
25233
25494
25756
31363
31668
31951
32282
32614
40640
41034
41401
41830
42260
45152
45590
45998
46474
46952
80301
81081
81806
82653
83502
105417
106440
107393
108505
109620
125452
126671
127804
129128
130454
223076
225242
227257
229611
231970
386517
390270
393762
107
108
109
110
111
10175
10278
10382
10485
10589
16672
16840
17010
17179
17349
26019
26282
26546
26810
27075
32946
33279
33613
33948
34284
42691
43122
43555
43989
44424
47430
47910
48391
48873
49356
84354
85207
86062
86919
87779
110737
111857
112980
114105
115233
131784
133117
134453
135792
137135
234334
236704
239080
241462
243849
112
113
114
115
116
10693
10797
10901
11006
11111
17519
17690
17861
18033
18205
27341
27607
27874
28142
28411
34620
34958
35296
35635
35975
49841
50326
50813
51301
51791
88640
89504
90370
91238
92109
116364
117498
118635
119775
120917
138481
139830
141183
142540
143899
246242
248642
251048
253459
255877
117
118
119
120
121
11216
11322
11428
11534
11640
18377
18550
18723
18897
19072
28680
28950
29221
29492
29764
36316
36658
37000
37344
37689
52282
52774
53267
53762
54258
92981
93857
94734
95614
96496
122063
123212
124364
125519
126678
145263
146630
148001
149376
150754
258302
260733
263171
265615
268067
122
123
124
125
126
11747
11854
11961
12069
12177
19247
19422
19598
19774
19951
30037
30311
30585
30861
31137
38034
38381
38728
39077
39427
54755
55254
55755
56257
56760
97381
98269
99159
100052
100947
127839
129004
130173
131345
132520
152137
153523
154914
156308
157707
270525
272990
275463
277943
280430
127
128
129
12285
12394
12503
20129
20307
20486
31414
31692
31970
39778
40129
40482
57265
57772
58280
101845
102746
103649
133699
134882
136068
159110
160517
161929
282925
285427
287937
K2
L
L2
M
M2
N
1641.9 1840.6 2155.5 2322.6 2565.2 2800.6
K
1187.1
Cw
P
P2
Q
Q2
R
RR
4116.1 4561.3 7125.8 7903.2 10322.6 12445.1
Style HCI
HE
HCI
HSJ
Aw
Bw
Dw
Valve Size
Inlet x
Orifice x
Outlet
HCI
Valve
Style (1)
Inlet
Neck
OD (3)
(Welded)
Inlet
ID
Aw
Bw

Center-to-Face
Outlet
Class
150
Inlet
Cw
Dw
Used to
Find Bolt
Length
(Flanged)(4)
Class
300
D
Approximate
Height (2)
Dw
Ew
6
7
7
7-1/2
7-1/2
-
6
6-1/4
7
8-1/2
7-7/8
8-1/2
8-1/4
10
8-1/4
10
10
13
11
11
11-1/2
6
6-1/4
7
8-1/2
7-7/8
8-1/2
8-1/4
10
8-1/4
10
10
13
11-1/2
11-1/2
11-1/2
1-15/16
2
2-1/4
2-1/4
2-7/16
2-9/16
2-11/16
2-11/16
2-11/16
2-11/16
2-15/16
4-1/16
-
25-1/2
28-1/8
30-3/8
36-1/4
34-5/16
42-5/16
39-15/16
48-1/2
40-1/16
48-1/4
45-13/16
65
61-1/8
61-7/16
62-3/4
25
27-7/8
28-7/16
33-1/2
33-7/16
39-9/16
39
45-5/8
39-1/8
45-5/8
45-9/16
65-1/2
61-5/8
61-1/2
63-3/4
6-1/4
8-1/2
8-1/2
10
10
13
6-1/4
8-1/2
8-1/2
10
10
13
2-13/16 28-1/8
2-13/16 36-1/4
3-1/16 42-5/16
3-7/16 48-1/4
3-7/16 48-1/4
65
27-7/8
33-1/2
39-9/16
45-5/8
45-5/8
66-1/4
Approximate
Weight (lbs)
Class 150
Outlet
Welded
Class 300
Outlet
Flanged
Welded
Flanged
105
135
230
340
400
-
114
146
250
366
426
-
110
140
144
220
249
420
359
570
419
570
575
1100
850
902
1065
119
146
155
223
269
403
385
534
445
534
632
1100
978
1044
1189
140
220
420
570
570
1100
162
233
420
572
572
1160
1-1/2 H2 3
1-1/2 H2 4
2 J2 4
2 J2 6
2-1/2 K2 6
2-1/2 K2 6
3 L2 6
3 L2 6
3 M2 6
3 M2 6
4 P2 6
4 P2 8
6 Q2 8
6 R 8
6 R 10
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
8( )W
6( )W
6( )W
6( )W
1-1/2
1-1/2
2
2
2-1/2
2-1/2
3
3
3
3
4
4
6
6
6
1-1/2
1-1/2
2
2
2-1/2
2-1/2
3
3
3
3
4
4
6
6
6
3-1/2
4-1/2
4-1/2
5-1/4
5-1/4
7
6
8
6
8
6-7/8
9
9
9
10
6-3/8
5-7/8
8
7-3/4
8-7/16
6-1/2
11
8-1/4
8-15/16 8-1/16
12
9-1/4
9-11/16 8-3/4
12
9-3/8
9-11/16 8-3/4
12
9-3/8
9-3/8
9-1/8
13-1/4 13-3/4
13
12
11-1/2 11-9/16
12
13
6
7
7
7-1/2
7-1/2
-
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
9( )W
9( )W
9( )W
9( )W
9( )W
9( )W
1-1/2
2
2-1/2
3
3
4
1-1/2
2
2-1/2
3
3
4
4-1/2
5-1/4
7
8
8
9
8
11
12
12
12
13-1/4
7-3/4
8-1/4
9-1/4
9-3/8
9-3/8
14-1/2

Notes: (1) These style designations are for standard welded inlets. For optional flanged inlet valves, the W is dropped from
the style designation
(3) Weld prep per customers specifications. Safety valves must be mounted on a nozzle with an inlet diameter equal to
or greater than the nominal valve inlet size, Dimension A. See ASME Boiler and Pressure Code Section I and
ANSI/ASME B31.1 for recommended installation.
52
17


USCS Units*
Note 2
Ew
Note 2
Kilograms per hour

at 3% overpressure
Metric Units
Set Pressures
130 - 172 barg

Capacity formula:
Cw

Aw
Bw
Style HCI
Dw
Valve Size
Inlet x
Orifice x
Outlet
HCI
Valve
Style (1)
Inlet
ID
Aw
Inlet
Neck
OD (3)
(Welded)
Bw
Inlet
Cw

Center-to-Face
Outlet
Class
Class
150
300
Dw
D
Dw
D
Used to
Find Bolt
Length
(Flanged)(4)
X
Ew
Approximate
Height (2)
Approximate
Weight (lbs)
Class 150
Outlet
Welded Flanged
Class 300
Outlet
Welded Flanged
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6R8
6 RR 10
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
3( )W
1-1/2
2
2-1/2
3
3
4
6
6
6
1-1/2
2
2-1/2
3
3
4
6
6
6
3-1/2
4-1/2
5-1/4
6
6
6-7/8
9
9
9
6-3/8
8-7/16
8-15/16
9-11/16
9-11/16
9-3/8
11-1/2
11-1/2
12
5-7/8
6-1/2
8-1/16
8-3/4
8-3/4
9-1/8
12
11-1/2
12
6
7
7
7-1/2
7-1/2
-
6
7
7
7-1/2
7-1/2
-
6
7
7-7/8
8-1/4
8-1/4
10
11
11
12
6
7
7-7/8
8-1/4
8-1/4
10
11-1/2
11-1/2
12
1-9/16
1-3/4
1-15/16
2-1/16
2-1/16
2-1/16
2-1/4
-
25-1/2
30-3/8
34-5/16
39-15/16
40-1/16
45-13/16
61-1/8
61-7/16
63
25
28-7/16
33-7/16
39
39-1/8
45-9/16
61-5/8
61-7/16
63
105
135
230
340
400
108
132
230
360
400
110
144
249
359
419
575
850
902
1179
113
141
249
359
419
617
906
937
1214
6
6
7
7
7
7-7/8
7-1/2 8-1/4
7-1/2 8-1/4
10
11
11
- 11-1/2
12
6
7
7-7/8
8-1/4
8-1/4
10
11-1/2
11-1/2
11-1/2
12
1-9/16
1-3/4
1-15/16
2-1/16
2-1/16
2-5/16
2-11/16
-
25-1/2
30-3/8
34-5/16
39-15/16
40-1/16
45-13/16
61-1/8
61-7/16
62-3/4
63
25
28-7/16
33-7/16
39
39-1/8
45-9/16
61-5/8
61-1/2
63-3/4
63
105
135
230
340
400
-
108
132
230
360
400
-
110
144
249
359
419
575
850
902
1065
1179
113
141
249
359
419
606
927
958
1126
1234
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6 R 8
6 R 10
6 RR 10
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
4( )W
1-1/2
2
2-1/2
3
3
4
6
6
6
6
1-1/2
2
2-1/2
3
3
4
6
6
6
6
3-1/2
4-1/2
5-1/4
6
6
6-7/8
9
9
10
9
6-3/8
5-7/8
8-7/16
6-1/2
8-15/16 8-1/16
9-11/16 8-3/4
9-11/16 8-3/4
9-3/8
9-1/8
11-1/2
12
11-1/2 11-9/16
12
13
12
12
6
7
7
7-1/2
7-1/2
-
1-1/2 H2 3
1-1/2 H2 4
2 J2 4
2 J2 6
2-1/2 K2 6
2-1/2 K2 6
3 L2 6
3 L2 6
3 M2 6
3 M2 6
4 P2 6
4 P2 8
6 Q2 8
6 R 8
6 R 10
6 RR 10
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
7( )W
5( )W
5( )W
5( )W
5( )W
1-1/2
1-1/2
2
2
2-1/2
2-1/2
3
3
3
3
4
4
6
6
6
6
1-1/2
1-1/2
2
2
2-1/2
2-1/2
3
3
3
3
4
4
6
6
6
6
3-1/2
4-1/2
4-1/2
5-1/4
5-1/4
7
6
8
6
8
6-7/8
9
9
9
10
9
6-3/8
5-7/8
8
7-3/4
8-7/16
6-1/2
11
8-1/4
8-15/16 8-1/16
12
9-1/4
9-11/16 8-3/4
12
9-3/8
9-11/16 8-3/4
12
9-3/8
9-3/8
9-1/8
13-1/4 13-3/4
11-1/2
12
11-1/2 11-9/16
12
13
12
12
6
7
7
7-1/2
7-1/2
-
6
6
6-1/4
7
7
8-1/2
7
7-7/8
8-1/2
7-1/2 8-1/4
10
7-1/2 8-1/4
10
10
13
11
11
- 11-1/2
12
6
6-1/4
7
8-1/2
7-7/8
8-1/2
8-1/4
10
8-1/4
10
10
13
11-1/2
11-1/2
11-1/2
12
1-15/16
2
2-1/4
2-1/4
2-7/16
2-9/16
2-5/16
2-5/16
2-5/16
2-5/16
2-9/16
3
-
25-1/2
28-1/8
30-3/8
36-1/4
34-5/16
42-5/16
39-15/16
48-1/4
40-1/16
48-1/4
45-13/16
65
61-1/8
61-7/16
62-3/4
63
25
27-7/8
28-7/16
33-1/2
33-7/16
39-9/16
39
45-5/8
39-1/8
45-5/8
45-9/16
65-1/2
61-5/8
61-1/2
63-3/4
63
105
135
230
340
400
-
114
146
250
350
410
---
110
140
144
220
249
420
359
570
419
570
575
1100
850
902
1065
1179
119
146
155
223
269
403
369
522
429
522
617
1080
931
975
1149
1260
Orifice
(sq. mm)
(barg)
Set Press.
F
198.1
G
324.5
H
506.5
H2
641.3
130
131
132
133
134
12612
12722
12832
12943
13053
20665
20844
21025
21206
21387
32250
32531
32812
33094
33378
40836
41192
41548
41905
42264
58790
59301
59814
60329
60845
104556
105465
106378
107293
108211
135
136
137
138
139
13165
13276
13388
13500
13613
21569
21752
21935
22119
22304
33662
33947
34233
34520
34809
42624
42985
43347
43711
44076
61363
61883
62405
62928
63454
140
141
142
143
144
13726
13840
13954
14068
14183
22489
22675
22862
23050
23238
35098
35388
35680
35972
36266
44442
44810
45179
45549
45921
145
146
147
148
149
14298
14414
14530
14647
14764
23427
23616
23807
23998
24190
36561
36857
37154
37452
37752
150
151
152
153
154
14882
15000
15118
15238
15357
24383
24576
24771
24966
25162
155
156
157
158
159
15478
15598
15720
15842
15964
160
161
162
163
164
J
830.0
J2
923.2
K
1187.1
K2
L
L2
M
M2
N
1641.9 1840.6 2155.5 2322.6 2565.2 2800.6
137258
138452
139649
140851
142056
P
P2
Q
Q2
R
RR
4116.1 4561.3 7125.8 7903.2 10322.6 12445.1
163345
164766
166191
167621
169056
290456
292982
295516
298059
300610
109133
110057
80241 110985
80914 111916
81590 112851
143266
170496
144480
171940
145698 156993 173390
146920 158310 174845
148147 159632 176304
303170
305739
308316
310903
313499
63981
64510
65041
65575
66110
82268
82948
83631
84317
85005
113789
114730
115675
116623
117575
149378
150614
151854
153099
154349
160958
162290
163626
164968
166314
177770
179240
180716
182198
183685
316104
318719
321344
323978
326623
46295
46669
47046
47423
47803
66647
67187
67729
68272
68818
85696 118531
86390 119490
87086 120454
87786 121421
88488 122392
155604
156863
158128
159398
160673
167666
169024
170386
171754
173128
185178
186677
188182
189693
191211
329278
331943
334620
337307
340005
38052
38355
38658
38963
39269
48184
48566
48950
49336
49724
69367
69918
70471
71026
71584
89193
89901
90612
91326
92044
123367
124347
125330
126318
127311
161953
163239
164530
165827
167130
174508
175893
177285
178682
180086
192734
194264
195801
197345
198895
342714
345435
348167
350912
353669
25359
25557
25756
25956
26156
39576
39885
40195
40507
40820
50113
50504
50897
51292
51688
72145
72708
73273
73842
74413
92765
93489
94216
94947
95681
128308
129309
130315
131326
132341
168438
169753
171073
172400
173734
181496
182912
184335
185765
187202
200452
202017
203588
205167
206754
356438
359220
362014
364822
367643
16087
16211
16335
16460
16586
26358
26561
26764
26969
27175
41135
41451
41769
42089
42410
52087
52488
52890
53295
53701
74986
75563
76143
76725
77311
96419
97160
97905
98654
99407
133362
134387
135418
136454
137495
175073
176420
177773
179133
180499
188645
190096
191554
193019
194492
208348
209950
211561
213179
214806
370478
373327
376190
379068
381961
165
166
167
168
169
16712
16839
16967
17095
17224
27382
27590
27799
28009
28221
42733
43058
43384
43712
44042
54110
54521
54934
55350
55768
77899
78491
79086
79684
80285
100164
100925
101690
102459
103232
138542
139594
140652
141716
142786
181874
183255
184644
186040
187445
195973
197461
198958
200463
201976
216441
218085
219738
221400
223071
384869
387792
390731
393686
396658
170
171
172
17354
17484
17616
28433
28647
28862
44374
44708
45043
56188
56611
57036
80890 104010 143861

81499 104792 144943
82111 105579 146032
188857 203498 224752

190277 205028 226442
191706 206568 228142
399647
402652
405676
HE
HCI
HSJ

16
53

Set Pressures
173 - 213 barg

Metric Units
Capacity formula:
Orifice
(sq. mm)
(barg)
Set Press.
F
198.1
G
324.5
H
506.5
H2
641.3
173
174
175
176
177
17748
17881
18014
18149
18284
29078
29296
29515
29736
29957
45381
45721
46062
46406
46753
178
179
180
181
182
18420
18557
18696
18835
18974
30181
30405
30631
30859
31088
183
184
185
186
187
19115
19257
19400
19544
19689
31319
31552
31786
32022
32260
J2
923.2
K
1187.1
K2
L
L2
M
M2
N
1641.9 1840.6 2155.5 2322.6 2565.2 2800.6
57463
57893
58326
58762
59200
82726
83346
83969
84596
85227
106371
107167
107968
108774
109586
147127
148228
149336
150451
151574
193143
194589
196044
197508
198981
208116
209674
211242
212819
214407
229853
231574
233305
235047
236800
408717
411777
414856
417953
421071
47101
47452
47805
48160
48518
59641
60085
60532
60982
61435
85862
86501
87144
87792
88445
110402
111224
112051
112884
113723
152703
153840
154984
156136
157297
200464
201956
203459
204971
206494
216004
217612
219231
220861
222502
238565
240341
242129
243929
245741
424208
427366
430546
433746
436969
48878
49241
49607
61892
62351
62814
63280
63750
89101
89763
90429
91101
91777
114568
115418
116275
117138
118008
158465
159641
160826
162020
163223
208028
209572
211128
212695
214274
224154
225819
227495
229184
230885
247566
249404
251256
253121
255000
440214
443483
446775
450092
453433
188
189
190
191
192
64223
64700
65181
65666
66154
92458
93145
93837
94535
95238
118884
119767
120657
121554
122459
164435
165656
166887
168128
169379
215865
217469
219085
220714
222356
232600
234327
236068
237824
239593
256893
258801
260724
262663
264617
456800
460192
463612
467059
470534
193
194
195
196
197
66647
67144
67645
68150
68660
95948
96663
97384
98112
98846
123371
124290
125218
126154
127098
170640
171913
173196
174490
175796
224012
225682
227366
229065
230779
241377
243177
244992
246822
248670
266588
268575
270580
272602
274642
474039
477572
481137
484732
488359
198
199
200
201
202
69175
69694
70219
70748
71282
99587
100335
101090
101852
102621
128050
129012
129982
130962
131951
177113
178443
179785
181141
182509
232509
234255
236017
237796
239592
250533
252415
254313
256230
258166
276700
278778
280875
282992
285130
492020
495714
499443
503208
507009
203
204
205
206
207
71822
72368
72918
73475
74038
103398
104183
104976
105777
106587
132951
133960
134980
136010
137051
183891
185287
186697
188123
189563
241407
243239
245091
246962
248853
260121
262096
264091
266107
268144
287289
289470
291673
293900
296150
510849
514727
518645
522604
526605
138104
139169
140245
141334
142436
143551
191019
192492
193981
195487
197011
198553
270204
272287
274393
276523
278679
280860
298425
300725
303052
305405
307785
310195
530651
534741
538877
543061
547294
551578
208
209
210
211
212
213
J
830.0
USCS Units*

HE
HCI
HSJ
P
P2
Q
Q2
R
RR
4116.1 4561.3 7125.8 7903.2 10322.6 12445.1
Valve Size
Inlet x
Orifice x
Outlet
Orifice Area
(sq. in.)

Flanged Inlet
Welded Inlet
SA216
Gr. WCC
SA217
Gr. WC6
SA216
Gr. WCC
SA217
Gr. WC6
750F
1050F
750F
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6 R 8
6 R 10
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
0.944
1.431
2.545
3.341
3.976
7.07
12.25
16.00
16.00
0.944
1.431
2.545
3.341
3.976
7.07
SA217
Gr. C12A
SA217
Gr. WC9
1050F
HCI-66
HCI-68
HCI-66W
HCI-68W
1500
1500
1500
1500
1500
1500
1500
750
1200
1500
1500
1500
1500
1500
1500
1500
750
1200
1500
1500
1500
1500
1500
1500
1500
750
1200
1500
1500
1500
1500
1500
1500 (1)
1500 (1)
750 (1)
1200 (1)
HCI-86
HCI-88
HCI-86W
HCI-88W
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000
2865
2865
2000
1800
2000
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2865
2865
2865
2865
2865
2865
Standard
Flanged
Outlet
Class
Optional
Flanged
Outlet
Class
HCI-69W
-C12A
-----750 (1)
950 (1)
650 (1)
1000 (1)
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
-----
HCI-89W
-C12A
1800
1800
1800
1800
1800
1800
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
8" Cl 300
-------
HCI-99W
-C12A
2000 (1)
2100 (1)
2750 (1)
3000 (1)
2500 (1)
2000 (1)
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
8" Cl 300
-------
SA217
Gr. C12A
1100F
HCI-68W
-C12A
-----950 (1)
1250 (1)
750 (1)
1200 (1)
HCI-69W
HCI-88W
-C12A
2865
2865
2865
2865
2865
2865
HCI-89W
HCI-98W
-C12A
2500 (1)
2750 (1)
3000 (1)
3000 (1)
3000 (1)
2900 (1)
HCI-99W
-----950 (1)
1300 (1)
750 (1)
1200 (1)
875
875
875
875
875
875
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
0.944
1.431
2.545
3.341
3.976
7.07
HCI-96
HCI-98
HCI-96W
HCI-98W
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000
3000
3000
3000
2800
3000
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
2000 (3)
3000 (1)
3000 (1)
3000 (1)
3000 (1)
3000 (1)
3000 (1)
2500 (1)
2900 (1)
3000 (1)
3000 (1)
3000 (1)
2000 (1)
Notes: (1) For applications exceeding ASME/ANSI B16.34 Pressure - Temperature limits - Specified HCI-( )W (welded only)
have been designed to maximum set pressure at maximum temperature stated in the table.
(2) Set pressure is limited to either the inlet pressure limit per ASME/ANSI B16.34 (pages 40-43) or the
service between 2000-3000 psig.
Note: For steam capacities at 10% overpressure up to absolute pressure of 103.4 barg, multiply the capacity from above
table by ratio 1.10p + 1.014 where p is set pressure (barg).
1.03p + 1.014
54
15
Style HCI
Kilograms per hour

at 3% overpressure
Crosby Style HPV-ST
Style HCI
Valve Size
Inlet x
Orifice x
Outlet
Orifice Area
(sq. in.)
SA217
Gr. WC6
SA216
Gr. WCC
SA217
Gr. WC6
750F
1050F
750F
SA217
Gr. C12A
SA217
Gr. WC9
1050F
SA217
Gr. C12A
Standard
Flanged
Outlet
Class
Optional
Flanged
Outlet
Class
1100F
HCI-36
HCI-38
HCI-36W
1-1/2 H2 3
0.944
665
665
665
2 J2 4
1.431
665
665
665
2-1/2 K2 6
2.545
665
665
665
3 L2 6
3.341
665
665
665
3 M2 6
3.976
665
665
665
4 P2 6
7.07
665
665
665
6 Q2 8
12.25
665
665
665
6 R 8
16.00
665
665
665
6 RR 10
19.29
665
665
665
HCI-38W
665
665
665
665
665
665
665
665
665
----------
----------
----------
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
-----
HCI-46
HCI-48
HCI-46W
1-1/2 H2 3
0.944
1250
1250
1250
2 J2 4
1.431
1250
1250
1250
2-1/2 K2 6
2.545
1250
1250
1250
3 L2 6
3.341
1250
1250
1250
3 M2 6
3.976
1250
1250
1250
4 P2 6
7.07
1250
1250
1250
6 Q2 8
12.25
1250
1250
1250
6 R 8
16.00
750
750
750
6 R 10
16.00
900
900
900
6 RR 10
19.29
900
900
900
HCI-48W
1250
1250
1250
1250
1250
1250
1250
750
900
900
-----------
-----------
-----------
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
------
HCI-58W
-C12A
---------750 (1)
HCI-59W
HCI-59W
-C12A
---------575 (1)
3" Cl 150
4" Cl 150
6" Cl 150
6" Cl 150
6" Cl 150
6" Cl 300
8" Cl 300
8" Cl 300
10" Cl 300
10" Cl 300
3" Cl 300
4" Cl 300
6" Cl 300
6" Cl 300
6" Cl 300
------
HCI-78W
-C12A
1795
1795
1795
1795
1795
1795
HCI-79W
1-1/2 H2 3
2 J2 4
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 6
6 Q2 8
6 R 8
6 R 10
6 RR 10
1-1/2 H2 4
2 J2 6
2-1/2 K2 6
3 L2 6
3 M2 6
4 P2 8
14
0.944
1.431
2.545
3.341
3.976
7.07
12.25
16.00
16.00
19.29
0.944
1.431
2.545
3.341
3.976
7.07
HCI-56
HCI-58
HCI-56W
HCI-58W
1500
1500
1500
1500
1500
1500
1500
750
900
900
1500
1500
1500
1500
1500
1500
1500
750
900
900
1500
1500
1500
1500
1500
1500
1500
750
900
900
1500
1500
1500
1500
1500
1500
1500
750
900
900 (1)
HCI-76
HCI-78
HCI-76W
HCI-78W
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
1795
---------750 (1)
525
525
525
525
525
525
Metric Units
Set Pressures
100 - 3000 psig
Set Pressures
5 - 210 barg

Flanged Inlet
Welded Inlet
SA216
Gr. WCC
USCS Units*
HCI-79W
-C12A
1080
4" Cl 300
-1080
6" Cl 300
-1080
6" Cl 300
-1080
6" Cl 300
-1080
6" Cl 300
-1080
8" Cl 300
-*United States Customary System Units
Opening
Pressure
(psig)
1-1/2 x 2
HPV-ST-68
HPV-ST-78
HPV-ST-88
1-1/2 x 2-1/2
HPV-ST-68
HPV-ST-78
HPV-ST-88
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1250
1300
1350
1400
1450
1500
1550
1600
1650
1700
1750
1800
1850
1900
1950
2000
2050
2100
2150
2200
2250
2300
2350
2400
2450
2500
2550
2600
2650
2700
2750
2800
2850
2900
2950
3000
1725
2477
3229
3982
4734
5486
6238
6990
7743
8495
9247
9999
10751
11504
12256
13008
13760
14512
15265
16017
16769
17521
18273
19026
19778
20530
21282
22034
22706
23519
24338
25163
25996
26835
27683
28538
29402
30275
31157
32049
32952
33866
34792
35730
36683
37649
38631
39630
40646
3877
5567
7257
8948
10638
12328
14019
15709
17399
19089
20780
22470
24160
25850
27541
29231
30921
32611
34302
35992
37682
39372
41063
42753
44443
46133
47824
49514
51022
52849
54689
56544
58415
60302
62206
64128
66069
68030
70012
72017
74046
76100
78180
80290
82429
84602
86808
89052
91336
2-1/2 x 4
HPV-ST-68
HPV-ST-79
HPV-ST-68W
HPV-ST-79W
HPV-ST-99W
14268
20488
26708
32928
39148
45368
51588
57808
64028
70248
76468
82688
88908
95128
101348
107568
113788
120008
126228
132448
138668
144888
151108
157328
163548
169768
175988
182208
187760
194481
201254
208081
214965
221908
228914
235987
243130
250346
257641
265019
272484
280042
287699
295462
303336
311329
319450
327707
336110
344669
353396
362305
371409
380723
390266
400056
410116
420469
431143
Opening
Pressure
(barg)
1-1/2 x 2
HPV-ST-68
HPV-ST-78
HPV-ST-88
1-1/2 x 2-1/2
HPV-ST-68
HPV-ST-78
HPV-ST-88
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
205
210
595
1090
1584
2079
2574
3069
3564
4059
4554
5048
5543
6038
6533
7028
7523
8018
8512
9007
9502
9997
10467
11005
11549
12099
12657
13222
13796
14379
14971
15575
16190
16819
17461
18119
1337
2449
3561
4673
5785
6897
8009
9121
10233
11345
12457
13569
14681
15793
16905
18017
19129
20241
21353
22465
23522
24729
25951
27188
28441
29712
31001
32311
33643
34999
36381
37793
39237
40715
2-1/2 x 4
HPV-ST-68
HPV-ST-79
HPV-ST-68W
HPV-ST-79W
HPV-ST-99W
4921
9013
13105
17197
21289
25381
29473
33565
37657
41749
45841
49933
54025
58117
62209
66301
70393
74485
78577
82669
86491
90929
95418
99962
104564
109230
113964
118773
123662
128639
133712
138890
144183
149603
155163
160877
166764
172843
179138
185676
192488
199612
USCS Units*
Note: (1) Capacity tabulated is at valve opening pressure.
For superheated steam, multiply the

saturated steam capacities by Superheat
Correction Factor Ksh, page 56.
* United States Customary System
55
Superheat Correction Factor- Ksh
For superheated steam, multiply the saturated steam capacity by Correction Factor- Ksh
ASME Section III, Division I - Appendicies Table XVIII-1110-1
400F
450F
500F
550F
TOTAL TEMPERATURE SUPERHEATED STEAM

600F 650F 700F 750F 800F
850F
900F
950F
1000F 1050F 1100F
(psia)
(bara)
204C
232C
260C
288C
316C
343C
371C
399C
427C
454C
482C
510C
538C
566C
593C
50
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1250
1300
1350
1400
1450
1500
1550
1600
1650
1700
1750
1800
1850
1900
1950
2000
2050
2100
2150
2200
2250
2300
2350
2400
2450
2500
2550
2600
2650
2700
2750
2800
2850
2900
2950
3000
3050
3100
3150
3200
3.4
6.9
10.3
13.8
17.2
20.7
24.1
27.6
31.0
34.5
37.9
41.4
44.8
48.3
51.7
55.2
58.6
62.1
65.5
69.0
72.4
75.8
79.3
82.7
86.2
89.6
93.1
96.5
100.0
103.4
106.9
110.3
113.8
117.2
120.7
124.1
127.6
131.0
134.5
137.9
141.3
144.8
148.2
151.7
155.1
158.6
162.0
165.5
168.9
172.4
175.8
179.3
182.7
186.2
189.6
193.1
196.5
200.0
203.4
206.9
210.3
213.7
217.2
220.6
.987
.998
.984
.979
.957
.963
.970
.977
.972
.968
.968
.930
.935
.940
.945
.951
.957
.963
.963
.961
.961
.962
.964
.968
.905
.909
.913
.917
.921
.926
.930
.935
.940
.946
.952
.958
.958
.958
.958
.960
.962
.965
.969
.974
.882
.885
.888
.892
.895
.898
.902
.906
.909
.914
.918
.922
.927
.931
.936
.942
.947
.953
.958
.959
.960
.962
.964
.966
.969
.973
.977
.982
.987
.993
.861
.864
.866
.869
.871
.874
.877
.880
.883
.886
.889
.892
.896
.899
.903
.906
.910
.914
.918
.923
.927
.931
.936
.941
.946
.952
.958
.963
.968
.970
.972
.973
.973
.973
.974
.975
.976
.977
.979
.982
.985
.988
.841
.843
.846
.848
.850
.852
.854
.857
.859
.862
.864
.867
.869
.872
.875
.878
.880
.883
.886
.890
.893
.896
.899
.903
.906
.910
.914
.918
.922
.926
.930
.934
.936
.938
.940
.942
.944
.946
.949
.952
.954
.956
.956
.955
.954
.953
.952
.952
.951
.951
.951
.951
.952
.952
.953
.956
.959
.963
.823
.825
.826
.828
.830
.832
.834
.836
.838
.840
.842
.844
.846
.848
.850
.852
.855
.857
.860
.862
.864
.867
.870
.872
.875
.878
.880
.883
.886
.889
.892
.894
.895
.895
.896
.897
.897
.898
.898
.899
.899
.900
.900
.901
.901
.901
.902
.902
.902
.902
.902
.903
.903
.903
.903
.903
.902
.902
.902
.899
.899
.896
.894
.889
.805
.807
.808
.810
.812
.813
.815
.816
.818
.820
.822
.823
.825
.827
.828
.830
.832
.834
.836
.838
.840
.842
.844
.846
.848
.850
.852
.854
.857
.859
.861
.863
.863
.863
.862
.862
.852
.862
.861
.861
.860
.860
.859
.859
.858
.857
.856
.855
.854
.852
.851
.849
.848
.846
.844
.842
.839
.836
.834
.831
.827
.823
.819
.815
.789
.790
.792
.793
.794
.796
.797
.798
.800
.801
.803
.804
.806
.807
.809
.810
.812
.813
.815
.816
.818
.820
.821
.823
.825
.826
.828
.830
.832
.833
.835
.836
.836
.835
.835
.834
.833
.832
.832
.831
.830
.828
.827
.826
.825
.823
.822
.820
.818
.816
.814
.812
.809
.807
.804
.801
.798
.794
.790
.786
.782
.777
.772
.767
.774
.775
.776
.777
.778
.780
.781
.782
.783
.784
.785
.787
.788
.789
.790
.792
.793
.794
.796
.797
.798
.800
.801
.802
.804
.805
.807
.808
.809
.811
.812
.813
.812
.811
.810
.810
.809
.807
.806
.805
.804
.802
.801
.799
.797
.795
.794
.791
.789
.787
.784
.782
.779
.776
.773
.769
.766
.762
.758
.753
.749
.744
.738
.733
.759
.760
.761
.762
.763
.764
.765
.766
.767
.768
.769
.770
.771
.772
.774
.774
.776
.777
.778
.779
.780
.781
.782
.784
.785
.786
.787
.788
.790
.791
.792
.792
.791
.790
.789
.788
.787
.785
.784
.782
.781
.779
.778
.776
.774
.772
.769
.767
.765
.762
.759
.756
.754
.750
.747
.743
.739
.735
.731
.726
.722
.716
.711
.705
.745
.746
.747
.748
.749
.750
.750
.751
.752
.753
.754
.755
.756
.757
.758
.759
.760
.760
.761
.762
.763
.764
.765
.766
.767
.768
.769
.770
.771
.772
.773
.774
.772
.771
.770
.768
.767
.766
.764
.762
.761
.759
.757
.755
.753
.751
.748
.746
.743
.740
.738
.735
.731
.728
.724
.721
.717
.713
.708
.704
.699
.693
.688
.682
.732
.733
.733
.734
.735
.736
.736
.737
.738
.739
.740
.740
.741
.742
.743
.744
.744
.745
.746
.747
.748
.749
.749
.750
.751
.752
.753
.754
.754
.755
.756
.756
.755
.754
.752
.751
.749
.748
.746
.744
.742
.740
.738
.736
.734
.732
.729
.727
.724
.721
.718
.715
.712
.708
.705
.701
.697
.693
.688
.684
.679
.673
.668
.662
.719
.720
.721
.721
.722
.723
.723
.724
.725
.725
.726
.727
.728
.728
.729
.730
.730
.731
.732
.732
.733
.734
.735
.735
.736
.737
.737
.738
.739
.740
.740
.740
.739
.738
.736
.735
.733
.731
.729
.728
.726
.724
.722
.720
.717
.715
.712
.710
.707
.704
.701
.698
.695
.691
.687
.684
.679
.675
.671
.666
.661
.656
.650
.644
*Flowing pressure is the valve set pressure plus the overpressure plus the atmospheric pressure 14.7 psia (1.014 bara).
56
Part
Ref.
No. Part Name
1A
25
34
33
35
24
23
18
19
17
20
14
15
16
22
21
7
9
6
35
11
Body
*1B
*2
3
4
5
6
7
**8
9
Nozzle
Nozzle
Nozzle Ring
Disc Insert
Disc Holder
Lift Stop
Cotter
**10 Lift Stop Cotter
11 Guide
12 Guide Ring
13 Guide Ring
Set Screw
14 Spindle Assembly
15 Spring
16
17
18
19
20

Top Spring Washer
Bearing Adapter
Thrust Washer
Bonnet
21
Bonnet Studs
22
Bonnet Stud Nuts
23
24
25
33
34
35
Adjusting Bolt
Adjusting Bolt Nut
Cap/Lever Assembly
Spindle Nut
Spindle Nut Cotter
Seal & Wire
12
13
4
5
1B
1A
Spare Parts
Designation
(See Notes
1,2,3)
1100F (593C)

750F (399C)
1050F (566C)
Carbon Steel
Alloy Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Inconel
Inconel
Nickel Alloy
Nickel Alloy
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Nickel Alloy
Stainless Steel
Stainless Steel
Stainless Steel
Nickel Alloy
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Alloy Steel
Alloy Steel
Corrosion
Corrosion
Resistant
Resistant
Coating
Coating
Steel
Steel
Steel
Steel
Alloy Steel
Alloy Steel
Steel
Steel
Carbon Steel
Alloy Steel
Alloy Steel
Alloy Steel
SA-193 Gr. B7
SA-193 Gr. B16
Steel
Steel
SA-194 Gr. 2H
SA-194 Gr. 2H
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Steel/Iron
Steel/Iron
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Lead & St. St.
Lead & St. St.
Alloy Steel***
SA-217 Gr. WC9
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Inconel
Nickel Alloy
Stainless Steel
Stainless Steel
Stainless Steel
3
3
1
2
Style HCI
FLOWING *
PRESSURE
Materials
Stainless Steel
Nickel Alloy
Stainless Steel
Stainless Steel
1
2
3
Stainless Steel
High Temp.
Alloy Steel
Corrosion
Resistant Coating
Steel
Steel
Alloy Steel
Steel
Alloy Steel
SA-217 Gr. WC6
Alloy Steel
SA-193 Gr. B16
Steel
SA-194 Gr. 2H
Stainless Steel
Stainless Steel
Steel/Iron
Stainless Steel
Stainless Steel
Lead & St. St.
* Semi-nozzle design for welded inlet and P2 (8" Outlet), R & RR orifice flanged inlet valves.
Full nozzle design for remaining H2 through Q2 orifice flanged inlet valves.
** Restricted Lift Valve (HCI-R) part only (see page 22).
*** SA-217 Gr. WC9 is Crosbys standard high temperature material.
SA-217 Gr. C12A is available as an alternative
Notes:
1. Consumable Spare Parts: Valve parts which should be replaced as part of any disassembly, and discs and disc
For information on installation and care, Crosbys Instruction No. IS-V3143A, Installation, Maintenance and
Adjustment Instruction for Crosby Style HCI ISOFLEX Safety Valves is available on request.
13
Introduction
Two Ring Design
Crosby Style HCI ISOFLEX is a high capacity nozzle type safety

valve for saturated and superheated steam service, incorporating
the technical excellence of Crosbys original Style HC design. It
meets the requirements of the ASME Boiler and Pressure Vessel
Code, Section I, Power Boilers, and Section VIII, Unfired Pressure Vessels. The valves have been designed and are manufactured and tested in accordance with a quality management
system approved to the requirements of ISO 9001.
Blowdown control is precise with two adjustable rings

(3 and 12) - one each on the nozzle (1B or 2) and guide (11).
Blowdown may be adjusted from 2 to 4% under operating conditions.
Style HCI ISOFLEX has been designed for 300 to 3000 psig (21
to 207 barg) steam generators. The valves are available in inlet
sizes of 1-1/2", 2", 2-1/2", 3", 4" and 6" (38.1 mm, 50.8 mm,
63.5 mm, 76.2 mm, 101.6 mm), and in orifice sizes H2 to RR
specifically designed for the power industry.

Close machining tolerances assure that the disc insert (5) is precisely centered, and special guide and disc/disc holder materials and surface finishes ensure low friction guiding at all temperatures. Spring specifications are held to rigid tolerances, and
stresses are kept within lowest practical limits. The open bonnet exposes the spring to atmosphere, minimizing thermal effects. The valves open precisely at their established set pressure, even after repeated cycling.
Welded inlets and flanged

outlets are the standard
connections. Flanged inlets
(1) with full (removable)
nozzles (2) are also
available.
2
1
ASME Section I safety valves are devices designed to protect

power boilers during an overpressure event. The proper sizing,
selection, manufacturing, assembly, testing and maintenance are
all critical to obtain optimum protection.
Crosby offers Boiler Set Sizing software upon request.

This powerful tool allows an accurate determination of
such parameters as valve style selections, orifice size, and
relieving capacities. It also provides the user with supplemental technical information such as reaction forces, noise
levels and general dimensional information.
ASME Code Section I

1. Boilers-Safety Valve requirements (PG-67)
a. Boilers having more than 500 sq. ft. of bare tube and boilers
having combined bare tube and extended water heating surfaces exceeding 500 sq. ft. as well as a design steam generating capacity exceeding 4000 lb./hr. (1814 kg/hr.) must have
two or more safety valves. If only two safety valves are used,
the relieving capacity of the smaller must not be less than 50%
of that of the larger, so if only two valves are used, select valves
so that each will relieve approximately half of the total boiler
capacity.
age, than safety valves relieving steam. It is recommended that

the maximum allowable working pressure of the boiler and the
safety relief valve setting be selected substantially higher than
the desired operating pressure so as to minimize the times the
safety valve must lift.
5. Organic Fluid Vaporizer Safety Valve Requirements
(Dowtherm Service, PVG-12)
a. Safety valves shall be totally enclosed and shall not discharge
to the atmosphere, except through an escape pipe that will carry
such vapors to a safe point of discharge outside of the building. The safety valve shall not have a lifting lever and valve
body drains are not mandatory. A rupture disc may be installed
between the safety valve and the vaporizer.
The required minimum safety valve relieving capacity shall be
determined from the formula.
W = C x H x 0.75
h
where:
h = latent heat of heat transfer fluid at relieving
pressure, Btu/lb
W = weight of organic fluid vapor generated per hour, lb
Note: Full (removable) nozzles not

available in P2 (8" Outlet), R & RR sizes.
2. Superheater Safety Valve Requirements (PG-68)

a. Boilers having attached superheaters must have at least one
valve on the superheater. The valves on the drum must be large
enough to relieve at least 75% of the total boiler capacity. It is
good practice to size the superheater valve to relieve approximately 20% of the total boiler capacity to protect the tubes
against overheating.
The relieving capacities of Style HCI ISOFLEX have been determined by capacity certification tests conducted in accordance
with ASME Code, Section I rules and are certified by the
Certified capacities are listed in the National Board publication,
"Pressure Relief Device Certifications."
High Capacity
The adjustable nozzle and guide rings (3 and
12) utilize the reactive and expansive forces of
the flowing steam to provide full capacity lift.
Valve capacity is determined by the nozzle (1B)
throat area alone. With high capacity valves,
positive overpressure protection is achieved
with the fewest number of valves.
11
12
3
5
1B
Tight Shut Off

The Style HCI ISOFLEX Safety Valve seals
off tight. The seating region of the ISOFLEX
disc insert (5) is recessed for pressure and temperature equalization ensuring that the seats remain flat in service.
12
3. Reheater Safety Valve Requirements (PG-68)

a. Boilers having reheaters must have at least one safety valve
on the reheater outlet capable of relieving a minimum of 15%
of the flow through the reheater. The remainder of the flow
through the reheater may be discharged by safety valves on the
reheater inlet.
Crosby Style HCI

ISOFLEX Safety Valve
4. Economizer Safety Relief Valves Requirements (PG-67)

(Closed bonnet type valve)
a. Any economizer which may be shut off from the boiler,
thereby permitting the economizer to become a fired pressure
vessel, shall have one or more safety relief valves with a total
discharge capacity, in kg/hr, calculated from the maximum expected heat absorption in BTU/hr, as determined by the Manufacturer, divided by 1000. Safety Relief valves in hot water
C = maximum total weight or volume of fuel burned

per hour, lb or cu ft
H = heat of combustion of fuel, Btu/lb or Btu/cu ft
The sum of the safety valve capacities marked on the valves shall
be equal to or greater than W.
Style HCI
6. Sample Calculations - Boiler Set Sizing

Boiler Specifications:
Total steam generation
Design Pressure (MAWP)
S.H. Outlet Temperature
S.H. Outlet Operating Pressure
1,450,000 lbs/hr.
3000 PSIG
2835 PSIG
1000F
2680 PSIG
The superheater valve should relieve between 15% and 20% of

the total generation capacity, or 217,500 lbs/hr. to 290,000 lbs/hr.
The superheater safety valve should be set to operate before the
low set drum valve.
57
2835 PSIG
- 2680 PSIG
Drum Operating
Superheater Outlet
Pressure
Operating Pressure
= 155 PSI
SH Pressure
Drop
3000 PSIG
- 155 PSI-20 PSIG*
Design Pressure
SH Pressure Drop
= 2825 PSIG
Set Pressure**
Actual valve capacities from Capacity Table, page 49:

1st drum valve, 3 x M x 6 HE-96W
3000 PSIG - 590,497 lbs/hr.
2nd drum valve, 3 x M x 6 HE-96W
3090 PSIG - 619,478 lbs/hr.
Total capacity drum valves: 1,209,975 lbs/hr. (83.4%)
Capacity of superheater valve: 271,053 lbs/hr. (18.7%)
* The 20 PSIG subtracted from the superheater pressure drop

is done to ensure that the superheater safety valve opens
before the low set drum safety valve.
** Can round set pressure up or down for even number.
The Superheat Correction Factor Ksh is found on page 56. First
convert Set Pressure Gage to Flowing Pressure Absolute by:
Total safety valve capacity: 1,481,028 (102%)

Rechecking, the drum valves relieve 83.4% of total boiler capacity (complying with ASME Code requirement that drum valves
relieve at least 75% of boiler capacity). Superheater valve relieves
18.7% of total boiler capacity - within the desirable range of 15%
to 20% of total boiler capacity.
2825 PSIG x 1.03 + 14.7 = 2924.45 PSIA.

At 2924.45 PSIA and 1000F the Ksh = .711
From Capacity Table, Page 49, a K2 orifice valve set at 2825

PSIG will relieve 381,228 lbs/hr. saturated steam or 381,228 x
.711 = 271,053 lbs/hr. superheated steam.
The balance of steam to be relieved by drum valves; 1,450,000 271,053 = 1,178,947 lbs/hr. (Drum valves must relieve a minimum of 75% total boiler cap).
Low set drum valve must = 3000 PSIG (MAWP-PG.67.3).
High set drum valve = 1.03 x 3000 = 3090 PSIG (PG-67.2).
The average set pressure for drum valve = 3045 PSIG.
From Capacity Table, page 49, at 3045 PSIG; two M orifice
valves will discharge 604,733 x 2 + 1,209,466 lbs/hr. Selection
should be based on price comparison and also on using as many
valves as practical of the same size. In this case, two M orifice
valves should be used.
Precise Operation
Two ring control.
In accordance with requirements of the ASME Boiler and
Pressure Vessel Code, Section I, Power Boilers.
Ease of setting and adjustment in service.
Tightness
Tightest shutoff with Field proven ISOFLEX seat.
Seat tightness up to 96+% of valve set pressure.
Design Features
To relieve 217,500 lbs/hr. superheated steam, the superheater valve

must relieve 217,500/.711 = 305,907 lb/hr. saturated steam.
A 2-1/2 x K2 x 6 HCI-98W with welded inlet is required.
Style HCI
To determine superheater safety valve set pressure:
Crosby Boiler Set Sizing Software

Powerful - easy to use
Determines Valve Selection
Simple, rugged and reliable.

Low maintenance.
Designed and manufactured in accordance with a quality
management system approved to the requirements of ISO 9001.
May also be used for ASME Boiler and Pressure Vessel Code,
Section VIII, Unfired Pressure Vessels, services.
Adjustable/Restricted Lift option (HCI-R)
Eliminates overcapacity
Reduces reaction forces
Allows building of standardized boilers
Reaction Forces
Noise Levels
General Dimensional Information
Use Version 3.1 or higher
Contact your local Crosby
Representative for your free copy.
Reduces operating costs and increases efficiency with

Restricted Lift Option (see page 22)
Minimizes inventory with interchangeable spare parts
1998 ASME
Section I
Code Changes
Included
58

Extends valve service life with higher nozzle seat step
11

Sizes, Connections, Dimensions and Weights
Style HE
CROSBY
Note 4
Note 4
Style HE ISOFLEX
USCS* Units
Valve Size
Inlet
x
Orifice
x
Outlet
HE
Valve
Style(1)
Orifice
Area
sq. in.
(sq. mm)
Connections - in. (mm)

Butt
Weld
Inlet
ANSI
Class
Flanged
Outlet
Dimensions - Inches (mm)

Inlet
I.D.
Aw(2)
A
Bw(2)
Inlet
O.D.
Center to Face
of
Inlet
Cw
Outlet (3)
Dw
D
Approx.
Height(4)
in. (mm)
Ew
Approx.
Weight
lbs. (kg)
Welded Flanged

2-1/2 K 6
2-1/2 K2 6
3 M 6
3 M2 6
4 P2 8
HE-86W
HE-86W
HE-86W
HE-86W
HE-86W
1.840)
2.545)
3.600)
3.976)
7.070)
2-1/2
2-1/2
3
3
4
6"-300
6"-300
6"-300
6"-300
8"-300
2-1/2
2-1/2
3
3
4
2-1/2
2-1/2
3
3
4
5-1/4
6
8
8
9
11
12
12
12
13-1/4
8-1/4
8-13/16
8-7/8
8-7/8
14-1/2
8-1/2
8-1/2
10
10
13
8-1/2
10
10
10
13
36-15/16
44-1/4
49-1/2
49-7/8
64
34-3/16
41-1/16
46-3/8
46-3/4
65
350
410
630
630
1100
375)
435
625)
625)
1185)
6"-300
6"-300
6"-300
6"-300
8"-300
2-1/2
2-1/2
3
3
4
2-1/2
2-1/2
3
3
4
5-1/4
6
8
8
9
11
12
12
12
13-1/4
8-1/4
8-13/16
8-7/8
8-7/8
14-1/2
8-1/2
8-1/2
10
10
13
8-1/2
10
10
10
13
36-15/16
44-1/4
49-1/2
49-7/8
64
34-3/16
41-1/16
46-3/8
46-3/4
65
350
410
630
630
1100
375)
435)
635
635
1185

2-1/2 K 6
2-1/2 K2 6
3 M 6
3 M2 6
4 P2 8
HE-96W
HE-96W
HE-96W
HE-96W
HE-96W
1.840)
2.545)
3.600)
3.976)
7.070
2-1/2
2-1/2
3
3
4
Metric Units
2-1/2 K 6
2-1/2 K2 6
3 M 6
3 M2 6
4 P2 8
HE-86W
HE-86W
HE-86W
HE-86W
HE-86W
1187.1
1641.9
2322.6
2565.2
4560.4
63.5
63.5
76.2
76.2
101.6
6-300
6-300
6-300
6-300
8-300
63.5
63.5
76.2
76.2
101.6
63.5
63.5
76.2
76.2
101.6
133
152
203
203
229
279
305
305
305
337
210
224
225
225
368
216
216
254
254
330
216
254
254
254
330
938
1124
1257
1267
1626
868
1043
1178
1187
1651
159
186
286
286
499
170
193
284
284
538
6-300
6-300
6-300
6-300
8-300
63.5
63.5
76.2
76.2
101.6
63.5
63.5
76.2
76.2
101.6
133
152
203
203
229
279
305
305
305
337
210
224
225
225
368
216
216
254
254
330
216
254
254
254
330
938
1124
1257
1267
1626
868
1043
1178
1187
1651
159
186
286
286
499
170
193
284
284
538

2-1/2 K 6
2-1/2 K2 6
3 M 6
3 M2 6
4 P2 8
HE-96W
HE-96W
HE-96W
HE-96W
HE-96W
1187.1
1641.9
2322.6
2565.2
4560.4
63.5
63.5
76.2
76.2
101.6

Notes:
(1) These style designations are for standard welded inlets. For optional CL 2500 flanged inlet valves, the W is dropped from the style
designation.
(2) Weld prep per customer's specifications. Safety valves must be mounted on a nozzle with an inlet diameter equal to or greater than
the nominal valve inlet size, Dimension A. See ASME Boiler and Pressure Vessel Code Section I and ANSI/ASME B31.1 for
(4) Dismantling Height: An additional 20 inches (508 mm) is required.
Drain: Main valve drain is 1/2" NPT
Orifice
Designation
Outlet
Diameter
Flowing
Pressure(1)
(psia)
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
3200
Orifice
Designation
Outlet
Diameter
Flowing
Pressure(1)
(psia)
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
3200
H2
H2
J2
J2
2"
2.5"
2.5"
3"
3"
3"
4"
3"
4"
4"
6"
4"
6"
Total Resultant Force at Outlet Elbow*

Total Outlet Reaction Force - lbs (Styles HE, HCI, HSJ)

23
46
69
106
144
183
222
260
299
337
375
412
24
49
74
99
124
158
197
236
274
313
351
389
427
464
501
539
579
619
660
700
742
783
825
867
910
953
996
1040
37
75
113
176
240
303
367
430
493
555
617
679
740
801
862
922
988
1053
1119
1186
1252
1320
1388
1456
1525
1594
1665
39
79
120
160
209
273
336
400
463
526
588
650
712
773
834
895
960
1026
1093
1160
1227
1295
1363
1432
1501
1572
1643
1714
57
115
185
284
383
482
581
680
778
876
973
1069
1165
1260
1354
1449
1551
1653
1756
1860
1964
2070
2176
2282
2389
2498
2607
2717
262
387
513
638
763
888
1012
1135
1258
1380
1501
1621
1740
1860
1989
233
311
434
559
685
809
935
1059
1182
1305
1426
1547
1667
1787
1917
2047
2178
2309
2443
2577
2712
2847
2984
3123
3263
3403
3543
3678
3796
3804
84
210
372
534
95
129
290
453
615
778
940
1102
1263
1423
1583
1741
1899
2055
2209
2365
2532
342
523
703
884
1064
1243
1422
1600
1777
1953
2128
2301
2472
2645
2831
356
476
596
715
844
1025
1208
1387
1566
1743
1919
2094
2268
2443
2631
2819
3010
3201
3396
3590
3787
3984
4183
4385
4590
4795
4999
5198
5373
5394

126
262
493
725
957
1189
1421
1652
1882
2111
2338
2564

Fv = WV + ( APe )
gc
Where:
Fv = Vertical force
W = Flow in lbs./sec.
V = Velocity, ft./sec
A = Area of outlet, sq. in.
Pe = Static pressure in outlet elbow, PSIG
4465
4714
4965
5217
5472
5731
5991
6253
6514
6767
6989
7011

K2
L2
M2
P2
P2
Q2
RR
6"
4"
6"
6"
6"
6"
6"
6"
6"
8"
8"
8"
8"
10"
10"
Total Outlet Reaction Force - lbs (Styles HE, HCI, HSJ)

584
844
1166
1487
1808
2127
2446
2763
3078
3392
3703
4011
4317
4625
4956
5289
5624
5961
6300
6642
6987
7332
7682
8036
8393
8750
9106
9451
9750
9767
175 210
254
514 426
515
875 642 814 908
1237 995 1234 1361
1601 1356 1656 1815
1964 1715 2077 2268
2326 2075 2497 2721
2433 2916 3172
2790 3333 3621
3145 3748 4069
4161
4571
4978
5382
5782
6185
6618
7052
7489
7929
8376 9048
8823 9529
9273 10013
9722 10497
10178 10988
10639 11484
11103 11983
11568 12482
12029 12978
12475 13456
12858 13866
12858 13865
1048
1549
2050
2552
3052
3551
4048
4542
5033
5521
6005
6486
6961
7441
7955
8473
8993
9516
10043
10573
11108
11642
12184
12730
13281
13831
14376
14902
15351
15339
295
639
1183
1730
2278
2826
3372
3917
4460
5000
393
1145
1952
2763
3575
4387
5197
6004
6806
7605
2220
3124
4028
4932
5833
6731
7625
8513
9394
10269
11136
11994
12844 12376
13699 13228
14619 14143
15062
15987
16918
17854
18797
19748
20697
21660
22631
23610
24588
25558
26493
27290
27269
686
1961
3356 3825
4759 5389
6164 6955
7568 8519
8968 10080
11635
13182
14719
16246
17761
19263
20750
22221
23704
25297
5347
7435
9525
11612
13693
15763
17822
19865
4763 6030
6789 8500
8818 10960
10846 13430
12870 15880
14887 18330
16894 20770
18890 23190
20872
22841
24793
Crosby Style HPV-ST

HPV-ST
Valve Size
Opening
Pressure
(psig)
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
1-1/2 x 2 1-1/2 x 2-1/2
2-1/2 x 4
Total Outlet Reaction Force - lbs

33
54
78
101
126
150
174
198
223
246
270
294
317
341
366
392
418
444
470
497
524
550
578
605
633
661
689
716
314
440
566
692
818
943
1067
1190
1313
1435
1556
1676
1795
1916
2043
2172
2302
2432
2563
2695
2828
2959
3093
3227
3362
3496
3628
3753
1014
1404
1794
2184
2573
2960
3345
3728
4108
4482
4856
5225
5591
5964
6360
6758
7157
7555
7957
8362
8768
9173
9581
9992
10403
10812
11213
11588
Specifications - Crosby Style HE ISOFLEX
Note 1: Flowing pressure is the valve set pressure plus the overpressure plus the atmospheric pressure (14.7 psia).
10
59
Outlet Reaction Forces*

3"
3"
4"
3"
4"
4"
6"
4"
6"

1.0
1.4
1.9
2.5
3.0
3.6
4.2
4.7
5.3
5.8
6.3
6.9
7.4
7.9
8.5
9.1
9.7
10.3
10.9
11.5
12.1
12.7
13.3
13.9
14.5
15.1
15.8
16.4
16.9
16.9
0.4
0.6
1.3
2.0
2.7
3.5
4.2
4.9
5.6
6.3
7.0
7.7
8.4
9.1
9.8
10.5
11.3
1.5
2.3
3.1
3.9
4.7
5.5
6.3
7.1
7.9
8.7
9.5
10.2
11.0
11.8
12.6
13.4
14.3
15.1
15.9
16.8
17.7
18.5
19.4
20.3
21.2
22.0
22.9
23.8
24.5
24.5
1.6
2.1
2.7
3.2
3.8
4.6
5.4
6.2
7.0
7.8
8.5
9.3
10.1
10.9
11.7
12.5
13.4
14.2
15.1
16.0
16.8
17.7
18.6
19.5
20.4
21.3
22.2
23.1
23.9
24.0
0.6
1.2
2.2
3.2
4.3
5.3
6.3
7.3
8.4
9.4
10.4
11.4

Fv = WV + ( APe )
gc
Where:
Fv = Vertical force - (kN)
W = Flow in
V = Velocity
A = Area of outlet, sq. mm.
Pe = Static pressure in outlet elbow, barg
13.4
14.4
15.5
16.6
17.7
18.8
19.9
21.0
22.1
23.2
24.3
25.5
26.7
27.8
29.0
30.1
31.1
31.2
18
19
L2
M2
P2
P2
Q2
RR
6"
4"
6"
6"
6"
6"
6"
6"
6"
8"
8"
8"
8"
10"
10"

2.6
3.8
5.2
6.6
8.0
9.5
10.9
12.3
13.7
15.1
16.5
17.8
19.2
20.6
22.0
23.5
25.0
26.5
28.0
29.5
31.1
32.6
34.2
35.7
37.3
38.9
40.5
42.0
43.4
43.4
0.9
1.9
2.9
4.4
6.0
7.6
9.2
10.8
12.4
14.0
3.6
5.5
7.4
9.2
11.1
13.0
14.8
16.7
18.5
20.3
22.1
23.9
25.7
27.5
29.4
31.4
33.3
35.3
37.3
39.2
41.2
43.2
45.3
47.3
49.4
51.5
53.5
55.5
57.2
57.2
1.1
2.3
4.0
6.1
8.1
10.1
12.1
14.1
16.1
18.1
27.8
29.8
31.8
33.9
36.0
38.1
40.2
42.4
44.5
46.7
48.9
51.1
53.3
55.5
57.7
59.9
61.7
61.7
4.7
6.9
9.1
11.4
13.6
15.8
18.0
20.2
22.4
24.6
26.7
28.8
31.0
33.1
35.4
37.7
40.0
42.3
44.7
47.0
49.4
51.8
54.2
56.6
59.1
61.5
63.9
66.3
68.3
68.2
1.3
2.8
5.3
7.7
10.1
12.6
15.0
17.4
19.8
22.2
1.7
5.1
8.7
12.3
15.9
19.5
23.1
26.7
30.3
33.8
9.9
13.9
17.9
21.9
25.9
29.9
33.9
37.9
41.8
45.7
49.5
53.4
57.1
60.9
65.0
3.1
8.7
14.9
21.2
27.4
33.7
39.9
55.1
58.8
62.9
67.0
71.1
75.3
79.4
83.6
87.8
92.1
96.3
100.7
105.0
109.4
113.7
117.8
121.4
121.3
17.0 23.8
24.0 33.1
30.9 42.4
37.9 51.7
44.8 60.9
51.8 70.1
58.6 79.3
65.5 88.4
72.3
79.0
85.7
92.3
98.8
105.4
112.5
21.2
30.2
39.2
48.2
57.2
66.2
75.1
84.0
92.8
101.6
110.3
26.8
37.8
48.8
59.7
70.6
81.5
92.4
103.2
Crosby Style HPV-ST

HPV-ST
Valve Size
Opening
Pressure
(barg)
20.7
27.6
34.5
41.4
48.3
55.2
62.1
68.9
75.8
82.7
89.6
96.5
103.4
110.3
117.2
124.1
131.0
137.9
144.8
151.7
158.6
165.5
172.4
179.3
186.2
193.1
200.0
206.9
1-1/2 x 2 1-1/2 x 2-1/2
2-1/2 x 4
Total Outlet Reaction Force - kN

0.1
0.2
0.3
0.4
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.9
2.0
2.1
2.2
2.3
2.4
2.6
2.7
2.8
2.9
3.1
3.2
1.4
2.0
2.5
3.1
3.6
4.2
4.7
5.3
5.8
6.4
6.9
7.5
8.0
8.5
9.1
9.7
10.2
10.8
11.4
12.0
12.6
13.2
13.8
14.4
15.0
15.6
16.1
16.7
4.5
6.2
8.0
9.7
11.4
13.2
14.9
16.6
18.3
19.9
21.6
23.2
24.9
26.5
28.3
30.1
31.8
33.6
35.4
37.2
39.0
40.8
42.6
44.4
46.3
48.1
49.9
51.5
Note 1: Flowing pressure is the valve set pressure plus the overpressure plus the atmospheric pressure (1.014 BarA).
20
21
22
24
25
26
27
28
30
31
33
34
30
3
1
2
26
27
31
24
2
3
25
13
18
22
20
12
17
19
21
7
14
9
10
11
K2
0.8
2.3
3.9
5.5
7.1
8.7
10.3
1B
3
4
5
6
7
9
10
11
12
13
14
15
17
1.2
1.7
2.3
2.8
3.4
3.9
4.5
5.1
5.6
6.1
6.7
7.2
7.7
8.3
8.8
9.4
10.0
10.6
11.2
11.8
12.4
12.9
13.5
14.2
14.8
15.4
16.0
16.6
17.1
17.1
0.4
0.9
1.7
2.4
33
0.3
0.5
0.8
1.3
1.7
2.1
2.6
3.0
3.5
3.9
4.3
4.8
5.2
5.6
6.0
6.4
6.9
7.4
7.8
8.3
8.7
9.2
9.7
10.1
10.6
11.1
11.6
12.1
34
0.2
0.4
0.5
0.7
0.9
1.2
1.5
1.8
2.1
2.3
2.6
2.9
3.2
3.4
3.7
4.0
4.3
4.6
4.9
5.2
5.5
5.8
6.1
6.4
6.7
7.0
7.3
7.6
Carbon Steel
SA-216 Gr. WCC
Nozzle
Stainless Steel
Nozzle Ring
Stainless Steel
Stainless Steel
Disc Insert
Inconel
Disc Holder
Nickel Alloy
Disc Holder Retaining Nut Stainless Steel
Eductor
Nickel Alloy
Guide Ring
Stainless Steel
Guide Ring Set Screw
Stainless Steel
Spindle Assembly
Stainess Steel
Piston
Nickel Alloy
Piston Retaining Ring
Spindle Nut
Steel
Bonnet
Carbon Steel
SA-216 Gr. WCC
Bonnet Studs
Alloy Steel
SA-193 Gr. B7
Bonnet Stud Nuts
Steel
SA-194 Gr. 2H
Spring
Alloy Steel
Corrosion Resistant
Coating
Steel
Top Spring Washer
Bearing Adapter
Thrust Bearing
Commercial
Adjusting Bolt
Stainless Steel
Adjusting Bolt Nut
Steel
Cap
Steel/Iron
Lever
Steel/Iron
Lever Pin
Steel
Forked Lever
Steel/Iron
Forked Lever Pin
Steel
0.2
0.3
0.5
0.8
1.1
1.3
1.6
1.9
2.2
2.5
2.7
3.0
3.3
3.6
3.8
4.1
4.4
4.7
5.0
5.3
5.6
5.9
6.2
6.5
6.8
7.1
7.4
Body
15
0.1
0.2
0.3
0.4
0.6
0.7
0.9
1.0
1.2
1.4
1.6
1.7
1.9
2.1
2.2
2.4
2.6
2.8
2.9
3.1
3.3
3.5
3.7
3.9
4.0
4.2
4.4
4.6
Material
0.1
0.2
0.3
0.5
0.6
0.8
1.0
1.2
1.3
1.5
1.7
1.8

1A
Part Name
Style HE
3"
28
2.5"
Spare Parts
Designation
(See Notes
1,2,3)
2.5"
Part
Ref.
No.
2"
Total Resultant Force at Outlet Elbow
J2
J2
H2
H2
60
Orifice
Designation
Outlet
Diameter
Flowing
Pressure(1)
(BarA)
6.9
13.8
20.7
27.6
34.5
41.4
48.3
55.2
62.1
69.0
75.8
82.7
89.6
96.5
103.4
110.3
117.2
124.1
131.0
137.9
144.8
151.7
158.6
165.5
172.4
179.3
186.2
193.1
200.0
206.8
213.7
220.6
Valve Materials
Orifice
Designation
Outlet
Diameter
Flowing
Pressure
(BarA)
6.9
13.8
20.7
27.6
34.5
41.4
48.3
55.2
62.1
69.0
75.8
82.7
89.6
96.5
103.4
110.3
117.2
124.1
131.0
137.9
144.8
151.7
158.6
165.5
172.4
179.3
186.2
193.1
200.0
206.8
213.7
220.6
5
1A
1B
Note: A complete set of spare cotter pins (not listed above) is also
recommended for proper maintenance of the valve.
Notes:
1. Consumable Spare Parts: Valve parts which should be replaced as part of any disassembly. (Disc inserts must be
replaced if seats are severely damaged.)
For information on installation and care, Crosbys Instruction No. IS-V3155B, Installation, Operating and Maintenance
Instruction for Crosby Style HE Design III Self-Actuated Safety Valves is available on request.

Drum Service
Optional Equipment
Isolating Valve
26
When using the Pressurmatic Vent Valve on subcritical pressure boilers having a drum
and superheater in addition to the ASME Code valves, it is permissible to install an
isolating valve between the Style HPV-ST and the pressure source. The isolating valve
can be closed to allow servicing of the Pressurmatic Vent Valve without shutting down
the boiler.
Temperatures and Pressures
Formerly known as Style HE, Style HE ISOFLEX incorporates our latest seat
tightness design. Exceptional seat tightness results from an intensive engineering
product design analysis and upgrade program. For detailed discussion on the
specific improvements incorporated in the Style HE ISOFLEX design, and its
field-proven results, please contact your local Crosby Sales Representative.
25
Specifications
Sizes:
Bypass:
1-1/2" and 2-1/2"

Bypass valve recommended
for 2-1/2" above 2500 psig
Body Material: SA-217 Gr. WC9 alloy steel or
SA-182 Gr. F22 alloy steel
Connections: Flanged x Flanged
Buttweld x Buttweld
Buttweld x Flanged
21
20
12
17
Low Friction Set Point Adjustment

Springs on drum safety valves, of necessity, have very high preloads. A thrust
bearing (25) between the adjusting bolt (26) and top spring washer (21) makes
set point adjustments precise and keeps friction torque low. The valve seats
are protected from damage during set point adjustment by lugs on the upper
spring washer (21). The lugs engage the bonnet (17) to prevent rotation of the
spring (20), spindle (12) and disc insert (5).
10
D
A
1202
2002
2803
3000
Isolating Valve
Diameter
(inches)
1-1/2
Temperature
549
1500
barg
83
2-1/2
549
83

2500
3500
barg
barg
138
138
193
3500 SPL
barg
207
For optimum safety valve performance, discharge piping should be supported

independently of the valve. This can best be accom-plished by installing a slip joint
arrangement at the inlet to the riser pipe, using a drip pan elbow.
The riser should be sized sufficiently larger than the slip joint to provide clearance
during expansion of the boiler, and should be located with enough clearance at the
lower end to prevent "bottoming" on the drip pan.
Drain lines should be installed from the discharge elbow and the safety valve body,
and piped separately from any other drain or vent line. The size of the drip pan elbow
should be at least equal to that of the safety valve outlet size.
The Flanged Model EFS Drip Pan Elbow should be used without any intermediary
connection.
PRESSURE
EFS
2", 2-1/2", 3", 4", 6", 8" and 10"
150
(2" through 10")
300
(3" through 10")
600
(3")
Carbon Steel
SET - 3%
Material:
2" THRU 6" SIZE LONG RADIUS

ELL (SCH 40)
8" AND 10" SIZE SHORT RADIUS
ELL (SCH 40)
100
Dimensions - Inches
CLOSING
50
0
250
80
TIME (MILLISEC)
Typical Valve Opening and Closing Curve.
1020
3500 SPL
psig
-
Drip Pan Elbows
Model:
Sizes:
Flange ANSI Class:
SET
OPENING
As pressure in the boiler decays, the dynamic forces on the lower face of the
disc holder assembly are reduced and the safety valve disc begins to close.
Assisted by pressure in chambers (C) and (D), the valve at this point closes
sharply and tightly.
2-1/2

2500
3500
psig
psig
2002
-
Specifications
Operation
A typical valve operating cycle is as follows: as pressure in the boiler increases to the safety valve set point, the valve will pop open. After the valve
opens, steam passes through a series of flow passages (A) and (B) which
control the pressure developed in chambers (C) and (D), the excess steam
exhausting through guide ring openings (E) to the valve body bowl (F).
Tight Shutoff with ISOFLEX Design

Style HE ISOFLEX valve seals off tight. The seat-level loading of the
spindle (12) on the disc insert (5) ensures uniform seat-loading. The seating
region of the ISOFLEX disc insert is recessed for pressure loading and
temperature equalization ensuring maximum seat tightness.
1020
1500
psig
1202
The principle feature of the design is a dual-stage, controlled flow passage

formed by the eductor (9), disc holder (6) and the adjustable guide ring (10).
The controlled flow passages co-act with the apertured guide ring to control
the flow of steam to a chamber above the disc holder (6). Changes in chamber
pressure plus the action of other internal parts assure full opening without
warn and also assist in positive blowdown. By adjusting the guide ring,
blowdown between 2% and 4% is obtained as required by Section I of the
ASME Code. The adjustable nozzle ring (3) ensures accurate, warn-free and
sharp pop action on opening.
Temperature
(Metric)
Note: When the Crosby Cl 2500 Isolating Valve is used with the
2-1/2" x 4" HPV-ST Pressurmatic Vent Valve, capacities shown
in Capacity Table on page 55 should be multiplied by 0.9.
Precise Popping and Blowdown Action
Isolating Valve
Diameter
(inches)
1-1/2
(USCS*)
Dimensions - Millimeters
E
Valve
Outlet
Size
2
2-1/2
3
4
6
8
10
9
9
9
12
14
16
20
2-1/2
2-1/2
3
3
4
4
5
3
3
3
4
5
6-1/2
8
6
7
8
8
8
8
10
150
ANSI
Class
5-1/2
6-1/2
7-1/4
9
12-1/2
12
14
300
600
ANSI ANSI
Class Class
7-5/8
8
9-3/8
12-7/8
12-3/8
14-5/8
-
Valve
Outlet
Size
9
10-3/4
12-1/2
14
17
16
20
2
2-1/2
3
4
6
8
10
E
A
228.6 63.5
228.6 63.5
228.6 76.2
304.8 76.2
355.6 101.6
406.4 101.6
508
127
76.2
76.2
76.2
101.6
127
165.1
203.2
152.4
177.8
203.2
203.2
203.2
203.2
254
150
300
600
ANSI ANSI ANSI
Class Class Class
139.7
165.1
184.1 193.7 203.2
228.6 238.1
317.5 327.0
304.8 314.3
355.6 371.5
-
Optional Equipment
Style HE ISOFLEX safety valves are high pressure, high capacity reaction type
valves, designed specifically for saturated steam service on boiler drums having
design pressures above 2000 psig (138 barg) up to critical pressure. It incorporates
the unique patented eductor control that permits the valve to attain full capacity lift
at a pressure 3% above popping pressure in accordance with the requirements of
Section I of the ASME Boiler and Pressure Vessel Code.
LIFT - % OF CAPACITY LIFT
Style HE
Introduction
F
228.6
273
317.5
355.6
431.8
406.4
508
61
Optional Equipment
I.D.E. Silencer design is based on absorptive and reactive principles utilizing

state-of-the-art technology. Developed specifically for use with safety and
safety relief valves, attenuation is effective over a wide noise spectrum.
I.D.E.Silencers are engineered and manufactured by I.D.E. Processes Corporation, Noise Control Division, and sold exclusively worldwide by Crosby and
its Representatives. Ask for Catalog 404.
Extends Up-Times
ISOFLEX seat tightness to 96+% of set pressure ensures
maximum generating times as maintenance intervals are
extended.
Weatherhoods
Safety valves for outdoor installations should be supplied with weatherhoods
to protect the exposed spring and upper structure from weather and thermal
effects. Weatherhoods are available for all Crosby Series H valves.
Silencer
Reduces Maintenance Costs
Reseating Machines
Exceptional seat tightness minimizes maintenance resources

and repair times. Reduces costs associated with the purchase
and inventory of spare parts.
Crosby reseating machines will remachine the nozzle seats in place without
removing the safety valve from the installation. Form cutters are used to cut a
new seat to exact dimensions. Reseating machines, cutters and auxiliary
equipment may be rented or purchased.
Easily Adjusted According to ASME

Code Section I Requirements
HE ISOFLEX advanced trim design has the backpressure
assist closing feature and patented Eductor Control eliminating the need for complex
adjustment to obtain Code required blowdown.
Jacking Devices
When a safety valve is to be disassembled and it is desired to retain spring
compression, i.e., the set pressure, a mechanical or hydraulic jacking device
may be used. Jacking devices are used to lift the lower spring washer sufficiently to allow the disc insert to lift clear of the nozzle (permitting the entire
bonnet assembly to be removed). Jacking devices may be rented or purchased.
Air (ASPD) and Hydraulic (HSPD)

Set Pressure Devices
Style HE
I.D.E.Silencers
Minimizes Installation Costs

Weatherhood
Weld end valves are shipped as two assemblies to minimize

installation time and labor.
No special vent discharge piping is required.
Optional Equipment
The set pressure of safety valves may be determined without raising system
pressure to the popping pressure of the valves by using a Crosby set pressure
device which may be rented or purchased.
The apparatus consists of a lifting device mounted on the bonnet and connected to the spindle of the safety valve. The differential force, required to
open the safety valve when the system (steam) pressure is less than the valve
set pressure, is applied by the operator. The differential force at which the
valve opens is determined and the safety valve set pressure is calculated from
this measurement. Contact your local Crosby Representative.
Also available from Crosby:
Isolating Valves (see page 61).
Drip Pan Elbows (see page 61).
Lapping Blocks
Lapping Block Resurfacing Plates
62

Reduces installation costs with customer-specific weld
preps or flanged inlets
Renews valve life with ISOFLEX Retrofit Kits
Reseating
Machine
Ease of adjustment and maintenance with fewer parts
Crosbys Power Products
Style HSJ
Style HSJ
Style HE
ISOFLEX
Style HPV-ST
Pressurmatic
Style HPV-ST
Style HCI
ISOFLEX
Optional Equipment
Table of Contents
Description
Pages
Description
Application Selection Matrix

HCI Restricted Lift
Crosby Style HSJ
Crosby Style HPV-ST Pressurmatic
Vent Valve
Pressure-Temperature Limits
(ASME/ANSI B16.34-1996)
(Styles HE, HCI and HSJ)
4-5
7-10
11-22
22
23-32

(Style HPV-ST)
Superheat Correction Factor
Optional Equipment
Recommendations
Warranty Information
33-39
40-43
44-54
Pages
55
56
57-58
59-60
61-62
63
64-65
66
Steam Generators
Unfired Pressure Vessel Service
Type
Service
Valve Inlet (Welded or Flanged)
Maximum Rate of Steam Generation
Design Pressure
Superheater Outlet Temperature
Superheater Outlet Operating Pressure
Reheater Steam Flow (if any)
Reheater Inlet Operating Pressure
Reheater Inlet Temperature
Reheater Outlet Operating Pressure
Reheater Outlet Temperature
Applicable Code (ASME Section I or Section VIII)
Indicate if for outdoor service.
Required Capacity
Design Pressure of Vessel
Operating Pressure
Maximum Operating Temperature
Applicable Code
Existing Boilers
Design Pressure (or Maximum Allowable Working Pressure if
below Design Pressure)
Maximum Operating Pressure (Drum and Superheater)
Maximum Rate of Steam Generation or Heating Surface and
Type of Firing
Number and Size of Openings for Safety Valves (if special
flanges - diameter of bolt circle, number and size of holes)
Organic Fluid Vaporizer (Dowtherm) Service
Name of Fluid
- Molecular weight or Specific Gravity
- Required capacity lbs/hr of Organic Fluid
For customers who wish to size their own safety valves,

orders should include the following data:
Data
Code Requirements
Quantity of Valves
Size - Inlet x Orifice x Outlet
Style
Set Pressure
Required Capacity (Total)
(or indicate actual valve capacity)
Temperature - Saturated or F (C)
Maximum Operating Pressure
Drum
Superheater
Connections (Rating and Facing)
Example
ASME Section I
Two
2 1/2" x K2 x 6"
HCI-46W
1 @ 1150 psig (79 barg)
1 @ 1200 psig (83 barg)
280,000 lbs/hr. (127,000 kg/hr.)
(Total)
Saturated
1000 psig (69 barg)
None
Buttweld Inlet
ANSI Cl 150 Outlet - RF
Style HCI
Style HE
Safety valves listed in this catalog are for steam service on steam generators, unfired pressure vessels and
pipe lines. To assist customers in selecting proper safety valves, Crosby will recommend the most suitable
safety valve, size and style. In order to do this, the following information is required:
Crosby provides special emergency delivery service of spare parts to satisfy unplanned
parts requirements. Emergency delivery service is available direct from the factory 24 hours
a day, 7 days a week by calling (508) 384-3121, or contact your local Pressure Management
Center offering a full spectrum of parts and 24 hour services.
63
Applications
&
(1)
Recommended Valve Selection
Inlet Piping
Safety valves should always be mounted in a vertical position directly
on nozzles having a well rounded approach that provides smooth,
unobstructed flow from the vessel or line to the valve. A safety valve
should NEVER be installed on a nozzle having an inside diameter
smaller than the inlet connection to the valve, or on excessively long
nozzles.
The pressure drop occurring in the inlet piping between the valve and
pressure source should be computed at actual flow of the valve. It is well
to remember that the ASME Boiler Code, Section I rating for safety
valves is only 90% of the actual flow. The safety valve or safety relief
valve(s) shall be connected to the boiler independent of any other
connection, and attached as close as possible to the boiler or the normal
steam flow path without any unnecessary intervening pipe or fitting.
Such intervening pipe or fitting shall not be longer than the face-to-face
dimension of the corresponding tee fitting of the same diameter and
pressure under the applicable American National Standard. The wall
thickness of the inlet piping must be heavy enough to resist bending
moments due to reaction when the valve discharges.
Headers
On superheaters and reheater headers, inlet nozzle connections for
safety valves should be as short as possible. It is desirable to use
piping nozzles having a rounded entrance and larger ID than the
valve nominal size. This is often necessary to keep the inlet pressure
drop within limits. Such connections should be away from turns or
branches which can cause turbulence.
When safety valves are installed on a header or vertical riser, the
connection should be as close and as short as possible. The exit
from the header or riser should be larger than the valve inlet, have
a well rounded approach and a uniform reduction of diameter
with no abrupt changes, preferably with a smooth, gradual taper
(similar to a seamless reducing or Y fitting). The design should
also result in minimum pressure drop from the header or riser to
the safety valve.
Crosby Valve Style

Design Pressure - psig (barg)
Steam
System
15 - 600 (1-40)
300 - 2000 (41-138)
2001 - 3000 (139-207)(2)
Drum
HSJ
HCI
HE
Superheater Outlet
HSJ
HCI
HCI
Reheater Inlet
HSJ
HCI
HCI
Reheater Outlet
HSJ
HCI
HCI
Economizer (Section I)
HSJ
HSJ
HSJ
(1)
(2)
(3)
HPV-ST(3)
Selection matrix above shows valves in optimum locations - Styles HSJ and HCI may be interchanged
to suit a specific application or to obtain a more economical selection.
For supercritical applications, consult factory.
The Crosby Pressurmatic Vent Valve (Style HPV-ST) is not included in the ASME Code required
relieving capacity for subcritical applications. See pages 33-39.
CROSBY
Safety valves are intended to open and close within a narrow pressure
range; therefore, valve installations require careful and accurate design
both as to inlet and discharge piping. The higher the operating pressure and
the greater the valve capacity, the more critical becomes the need for proper
design of the installation. (ASME /ANSI Power Piping Code B31.1)
Ask for paper by J.R.Zahorsky entitled, "Degradation of Pressure Relief

Valve Performance caused by Inlet Piping Configuration."
The discharge of a safety valve will impose a reactive load on the inlet
of the valve and the mounting nozzle and adjacent supporting vessel
shell as a result of the reaction force of the flowing stream. The precise
nature of the loading and the resulting stresses will depend on the
configuration of the valve and the discharge piping. This must be taken
into consideration by those responsible for the installation of the safety
valve and associated vessel or piping.
1%
More
NOTE: ALLOW SUFFICIENT
SPACE TO PREVENT
BOTTOMING OR SIDE
BINDING OF THE DRIP
PAN ON THE DISCHARGE
PIPE UNDER MAXIMUM
CONDITIONS OF EXPANSION.

Determination of Outlet Reaction Forces is the responsibility of the
designer of the vessel and/or piping. (See pages 59-60).
Installation
Boilers
Crosby recommends that the absolute minimum differential pressure,
i.e., the pressure between the valve set pressure and operating pressure,
be not less than 5% to ensure seat tightness.
Nozzles for safety valves on boiler steam drums must have inside
diameters equal to the valve nominal size. Nominal diameter plus
1/2" or more is recommended, particularly for valves mounted off
the center line of the drum.
64
Pipe Lines
Where safety valves are installed to protect a piping system, as on the
low pressure side of a reducing valve or on a turbine bypass, the pipe
or header must be of sufficient size to maintain flow under the safety
valve while it is discharging. On a pressure reducing valve installation,
the safety valves should be located at least eight pipe diameters
downstream from the pressure reducing valve. Where nozzles are used,
they must be as short as possible and preferably one pipe size larger than
the valve inlet. Nozzles must be designed to counterbalance the
reaction when the valve discharges. Several smaller valves are better
than one large valve, and the set pressure of each valve should be
staggered within ASME Boiler and Pressure Vessel Code limitations.
- High capacity, back pressure assisted

close, safety valve
- High pressure drum service
- Saturated steam applications
- Two-ring control
- Seat tightness* at 96+% set pressure
- Welded and flanged inlets
- Sizes: 2-1/2 K 6, 2-1/2 K2 6,
3 M 6, 3 M2 6 and 4 P2 8
- Inlet pressure ratings: 2500 and 3000 psig
(172 barg and 207 barg)
See pages 7-10

-

Two-ring control
Restricted/adjustable lift option
Seat tightness* at 96+% set pressure
Welded and flanged inlets
Sizes: 1-1/2 H2 3 through 6 RR 10
Cl 1500, Cl 2500
See pages 11-22
Crosby Style HSJ

-

Two-ring control
Tight shut-off FLEXI-DISC
Flanged Inlet
Sizes: 1-1/2 F 2 through 6 Q 8
Cl 900, Cl 1500, Cl 2500
See pages 23-32
* ISOFLEX
5
Complete Overpressure Protection

for ASME* Code Section I
Crosby supplies a complete safety valve package for Utility and
Industrial Steam Generators and Steam Systems
Boilers with design pressures to 3000 psig (207 barg).
Manufactured in accordance with a quality management system
approved to the requirements of ISO 9001.
Valves designed to increase plant up-times, extend maintenance
intervals and increase total valve life.
1 -Furnace
Note: All drains and piping in the discharge system must be

piped to a safe disposal area to prevent possible personnel injury
when the valve discharges.
4 -Turbine
Technical literature is provided for Crosby Series H valves which

describes the specific type and use of hydrostatic test equipment
available.
5 -Condenser
The manifold should be independently supported and not on the valves.
Test Clamps
6 -Condensate Pump
The same precautions should be observed in providing drip pans, flexible

connections and expansion bends on the individual discharge valve lines
leading into the manifold.
7 -Boiler Feed Water Pump
9 -Hot Reheat Outlet
The manifold should be adequately anchored to prevent it from swaying

and adequate drains should be provided.
Style HE ISOFLEX
and HCI ISOFLEX
Style HSJ
While Crosby does not design discharge piping, our engineers will
review and advise on discharge piping problems on receipt of drawings
showing dimensions.
TEST ROD
The discharge lines should be led into the manifold at an angle of 45

degrees (less if possible) to the direction of the steam flow.
The manifold should be checked for possible back pressure which might
cause steam "blow back" out of individual drip pans. If closed systems
are used, back pressure in the manifold resulting when one valve
discharges can affect the popping point and the performance of other
valves connected to the same system.
CAP
Crosby completes your Pressure Management needs with a complete line of

ASME Section VIII Off-Boiler Safety & Pressure Relief Valves. Contact your
local Crosby representative or Pressure Management Center for product catalogs
#310 Style JOS-E/JBS-E and #902 OMNI-TRIM.
Sizing Software
Crosbys Boiler Set
Sizing is available
upon request.
See pages 57-58
for more details.
Note: All discharge piping in the discharge system must be vented

to a safe disposal area to prevent personnel injury when the valve
discharges.
Recommendations
8 -Cold Reheat Inlet

*
Discharge Manifolds
Discharge manifold lines are satisfactory if the following "good practices" are observed:
Hydrostatic Testing of Boilers

Hydrostatic test plugs are recommended by Crosby for use on
welded inlet valves. If flanged inlet valves are to be installed, we
recommend that the hydrostatic test be completed prior to installing
the safety valve by blanking off the boiler opening. A hydrostatic
test plug is supplied for all welded inlet valves. Hydrostatic test
plugs can be supplied on request for any flanged inlet safety valve.
Where flexible hose connections are used in place of or in conjunction

with drip pans, they must be of sufficient length and flexibility so as to
absorb expansion and impose no strains on the valve outlet when the
pressure vessel is at normal operating pressure.
The area of the manifold should be equal to or larger than the areas
leading into it. "Stepping up" the size of the manifold at each point where
another valve discharge line enters permits smoother flow than simply
sizing the manifold to the total area required.
3 -Superheater Outlet
2
Drains
Provisions for drains are located in the valve bodies and should be
piped to a drainage system to remove condensate from the valve
bodies. Separate drains are recommended to drain the drip pan and
on certain types of installations additional drainage from the discharge piping may be provided. This is especially true in marine
installations where it is essential that the main atmospheric exhaust
stack be provided with a drain pocket at the lowest point, and that a
separate drain line be carried from this pocket to the bilge.
2 -Drum
3
Discharge Piping
The discharge piping from safety valves should be equal in size to, or
larger than, the nominal valve outlet and should be as simple and
direct as possible. Connections with generous clearances are preferred.
The discharge pipe above the drip pan should be sized adequately to
avoid "blow back" of steam from around the drip pan into the boiler room
when the valve is discharging. Where piping extends to a considerable
length, it may be necessary to increase the pipe size at the upper part of
the stack.
Where solid piping must be used, expansion bends should be employed

to accomplish the same purpose.
Recommendations
Design considerations are included in the following articles: "Steam

Flow Through Safety Valve Vent Pipes" by H.E.Brandmaier and
M.E.Knebel (December 1975), "Analysis of Power Plant Safety and
Relief Valve Vent Stacks" by G.S.Liao (November 1974), and "Safety
Valve Vent Pipe Sizing for Open Discharge Systems" by J.W.Sale (June
1979). The latter papers are ASME publications.
65
Extending Up-Times
Solving Problems
Crosby Products & Services

Pressure Relief Valves for Air, Steam, Vapor and
Liquid Service - Spring Loaded and Pilot Operated
Safety Valves for Fossil and Nuclear Power Plants
Pressure/Vacuum Relief Valves for Sanitary,
Beverage, Food and Pharmaceutical Industries
Valves for Chlorine, Bromine, Fluorine and Other
Corrosive Services
Valve Test Benches and Silencers
Set Pressure Verification Device (SPVD) and
Valve Position Indication (VPI) Systems
Comprehensive Test Facilities for Air, Steam
and Water
Block Bodies for High Temperature and High
Pressure Applications
Valve Service, Repair and Reconditioning,
and Training
Engineering Design, Application and Analytical
Services
See your local Crosby Representative
Pressure Management Centers

Full Spectrum Services
Crosbys Pressure Management
CentersSM are designed to save you
money. Whether or not your organization performs its own repair and
maintenance, Crosby Pressure
Management Centers offer Crosbys
complete line of loosely assembled valves,
spare parts, field service, valve management
programs, and the repair and training expertise required
to keep your plants running longer and maintenance
investment at a minimum. Call Crosby Valve or your
nearest Crosby Pressure Management Center.
WARRANTY
Anderson Greenwood L.P., dba Anderson Greenwood/Crosby
hereby warrants that the goods delivered under contract will be
free from defect in material and workmanship for a period of 18
months from shipment or 12 months from installation, whichever
is earlier. Within this period, any of our products claimed defective may be returned to our factory, after examination by us, the
products will be repaired or replaced free of charge, F.O.B. our
factory. Such defects shall be exclusive of the effects of corrosion, erosion, normal wear or improper handling or storage.
Crosby makes no representation, warranty or guarantee, express
or implied, with regard to our products except as specifically stated.
When in doubt as to the proper application of any particular product, you are invited to contact your nearest CROSBY office or
representative. We cannot otherwise be responsible for the selection of unsuitable equipment. Suitability of the material and product for the use contemplated by the buyer shall be the sole responsibility of the buyer.
Except as specifically set forth above and for warranty of title,
CROSBY MAKES NO WARRANTY, EXPRESS OR IMPLIED, OF
ANY KIND INCLUDING WITHOUT LIMITATION, WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE.
In no event will CROSBY be liable for incidental or consequential
damages.
Reducing Costs
Crosbys Fossil Power Team has optimized the design of safety valves and achieved seat tightness at
96+% of set pressure*. The field-proven ISOFLEX design:
Extends Up-Times
ISOFLEX seat tightness to 96+% of set pressure ensures maximum generating time and maximum steam
pressure. The industry's leading seat tightness of Crosbys ISOFLEX prevents unscheduled maintenance and
allows the user to predict and schedule safety valve maintenance.
Solves Problems
The ISOFLEX allows plants to run at their designed pressure levels without sacrificing equipment life.
ISOFLEX - superior seat tightness - Preventing Problems...Delivering Solutions.
Reduces Costs
Crosby minimizes maintenance and repair work associated with the older technology valves. Additional
savings are also realized by the reduction of costs associated with the purchasing and inventorying of spare
parts. The ISOFLEXs exceptional seat tightness gives you the power to predict and plan outages.
ISOFLEX also Extends the Life of Older Plants

The ISOFLEX design is available in RETROFIT assemblies, engineered to enhance performance and
extend valve life with the latest generation seat tightness technology.
WARNING
The Product is a safety related component intended for use in
critical applications. The improper application, installation or maintenance of the Product or the use of parts or components not
manufactured by Crosby may result in failure of the Product. The
advice of a qualified engineer should be sought prior to any use of
the Product.
Any installation, maintenance, adjustment, repair or test performed
on the Product must be done in accordance with the requirements
of all applicable Codes and Standards.
The information, specifications and technical data (the Specifications) contained in this document are subject to change without
notice. Crosby does not warrant that the Specifications are current and assumes no responsibility for the use or misuse thereof.
The Purchaser should verify that there have been no changes to
the Specifications prior to use.
For new applications, Crosby offers styles HCI-ISOFLEX and HSJ Safety Valves instead of the older styles HC,
HCA, HS, and HSA valves. Crosby will continue its 125 year history of commitment to support our customers
needs by:
Supplying the latest technology for new applications.
Offering economical upgrade retrofit assemblies for older utility safety valves.
Supporting the installed base of HC, HCA, HS, and HSA Safety Valves with genuine spare parts.
*Boiler operation and maintenance vary and may affect product performance.
66
Performance
Results
Solutions
The ISOFLEX allows us to move the set point on the valves down to provide
the maximum amount of overpressure protection for our main steam system
without compromising the reliability of the unit.
The ISOFLEX has allowed us to
run very close to this set point.
Crosby came and retrofitted all five of our drum

safety valves. Since weve been back on-line,
we have been at full load for as long as a week pretty much around the clock - and have not
had any leakage problems to date.
We do not have any safety

valve concerns at the present.
Crosby is the only one
that works. Were confident
and tickled to death.
Notes:
1% more
ISOFLEX seat tightness at 96+%
of set pressure is a full 1% better than
any other Section I safety valve on the
market today. Imagine the positive
impact on your business.
Call Crosbys Power Group
to get your 1% more.
is
Pressure Management
I believe the proof is in the pudding and

in performance. We have given them
every opportunity to leak - weve had
nothing but success with the ISOFLEX.
Number two hasnt leaked yet...not a leak in over a year! Were operating
pretty close to capacity all the time and its right where it should be. I think
the ISOFLEX retrofit is 100% better; it has saved downtime between
maintenance.
67

for Utility and Industrial Steam Generators and Steam Systems
Style HE
ISOFLEX

Catalog No. 420
Effective: December 2000
Style HCI
ISOFLEX
Style HPV-ST
Pressurmatic
Corporate Headquarters and Operations Center

P.O. Box 944
Stafford, Texas 77497, USA
Telephone: (281) 274-4400, Fax: (281) 240-1800
Style HSJ
New!
Operations Centers
43 Kendrick Street, Wrentham, Massachusetts 02093-0308, USA
Telephone: (508) 384-3121, Fax: (508) 384-8675
Crosby Road, Market Harborough, Leics LE16 9EE, UK
Telephone: 44-1858-467281, Fax: 44-1858-434728
Corrie Way, Bredbury Industrial Estate, Stockport, Cheshire SK6 2ST, UK
Telephone: 44-161-494-5363, Fax: 44-161-494-5672
No. 45, Tuas Avenue 9, Jurong, Singapore
Telephone: 65-861-1655, Fax: 65-861-8310
www.andersongreenwood.com
2000 Anderson Greenwood/Crosby
Printed in USA
Over 125 Years of Steam Overpressure Protection Leadership
Limits
1100F . C12A)
7 Gr
(SA 21 r Sizes
Large

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Crosby Safety Valves

Styles HE ISOFLEX, HCI ISOFLEX, HSJ and HPV-ST

Crosby Safety Valves

Styles HE ISOFLEX, HCI ISOFLEX, HSJ and HPV-ST

Corporate Headquarters and Operations Center

Over 125 Years of Steam Overpressure Protection Leadership

Crosby came and retrofitted all five of our drum

We do not have any safety

I believe the proof is in the pudding and

Crosby Products & Services

Pressure Management Centers

ISOFLEX also Extends the Life of Older Plants

Complete Overpressure Protection

Note: All drains and piping in the discharge system must be

Technical literature is provided for Crosby Series H valves which

The manifold should be independently supported and not on the valves.

The same precautions should be observed in providing drip pans, flexible

7 -Boiler Feed Water Pump

9 -Hot Reheat Outlet

The manifold should be adequately anchored to prevent it from swaying

The discharge lines should be led into the manifold at an angle of 45

Crosby completes your Pressure Management needs with a complete line of

Note: All discharge piping in the discharge system must be vented

8 -Cold Reheat Inlet

Hydrostatic Testing of Boilers

Where flexible hose connections are used in place of or in conjunction

Where solid piping must be used, expansion bends should be employed

Design considerations are included in the following articles: "Steam

Safety Valve Installation

Crosby Valve Style

300 - 2000 (41-138)

2001 - 3000 (139-207)(2)

Ask for paper by J.R.Zahorsky entitled, "Degradation of Pressure Relief

Crosby Style HE ISOFLEX

- High capacity, back pressure assisted

Crosby Style HCI ISOFLEX

High capacity safety valve

Crosby Style HSJ

High capacity safety valve

Crosbys Power Products

Application Selection Matrix

Saturated Steam Capacity Tables

Unfired Pressure Vessel Service

For customers who wish to size their own safety valves,

Crosby Style HE ISOFLEX

I.D.E. Silencer design is based on absorptive and reactive principles utilizing

Pressure Management Solutions

Reduces Maintenance Costs

Exceptional seat tightness minimizes maintenance resources

Easily Adjusted According to ASME

Air (ASPD) and Hydraulic (HSPD)

Minimizes Installation Costs

Weld end valves are shipped as two assemblies to minimize

Packaging designed for quick and easy installation

Ease of adjustment and maintenance with fewer parts

Crosby Style HE ISOFLEX

1-1/2" and 2-1/2"

Low Friction Set Point Adjustment

Working Pressure By Class