Renewable Biomass Fuel As "Green Power" Alternative For Sugarcane Milling in The Philippines

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Renewable Biomass Fuel As Green Power Alternative for Sugarcane Milling in the Philippines

T.C. Mendoza, University of the Philippines at Los Baos, P. Madrid, Sugar Regulatory Administration, R. Samson, REAPCanada, A.R. Elepano, University of the Philippines at Los Baos

Greening the Sugarcane Industry


The project partners have been involved since 1998 in a research and development effort to create greater sustainability in the sugar cane industry. Our long term aim is to create a Net-Zero emission sugar cane industry. Key components of the system are: Introduction of Biological Nitrogen Fixing (BNF) and selfdetrashing sugar cane cultivars Elimination of field burning of sugar cane residues and allowing in-field decomposition to enhance soil quality Use of sugar cane residues and energy crops as energy sources to displace the use of fossil fuels in the sugar cane processing industry

Biomass production without N fertilizer! Biological nitrogen fixing cane varieties and trash farming can meet all the N demands of a high yielding cane crop

Cane residue conserved in a ratooning field can increase soil carbon & biologically fix more than 100 kg N/ha during decomposition

Energy Use in Sugarcane Mills


Approximately 5.9% of the energy used for sugar cane milling comes from bunker oil with the remainder largely coming from bagasse. The oil is primarily used by mills that have three interrelated factories: raw sugar production, a refinery and a distillery. These mills have insufficient bagasse to meet energy demands as many use low pressure boilers which have an average thermal efficiency of only about 62%. Upgrading these boilers can be a good strategy, but many mills could also consider displacing bunker oil with lower cost biomass energy heat sources for their processing energy requirements without making a large capital investment.

Cane field residues are generated at harvest when the cane stalks for milling are seperated from the leaves and tops

Napier grass is very productive with yields up to 30 tonne/ha

Fast growing trees can be used in agroforestry systems to increase sustainability

Finding a Greenfuel Alternative to Bunker Oil for Sugar Cane Milling


This paper examines the use of three biological resources (cane residues, napier grass and fast growing trees) as possible energy sources for creating: a more competitively priced local fuel than expensive imported oil (now approaching $40/barrel) Reduced greenhouse gas emissions by eliminating the emissions associated with burning 365,000 barrels of bunker oil annually in the milling industry Greater employment for peasant farmers and rural workers Opportunities for year round power generation from the sugar cane industry

Qualitative Comparison of the 3 Biofuels


Biomass Supply Advantages Disadvantages Cane Trash No land requirement, lowest cost material Storage requirements, fire hazard at after bagasse, system already being used by mill, somewhat bulky to handle, 1 mill, adequate resources are available slagging concerns (496,000 tonnes) for harvest to displace all the bunker oil currently used Napier Grass High yielding and moderate cost, better Higher transport costs from marginal adapted than sugar cane to marginal hilly lands, land rental cost associated with areas, low erosion potential, Biological production, logistics of handling Nitrogen Fixing varieties of napier grass are more difficult than wood, slagging being identified concerns Fast growing Easy to burn, logistics of supply system, trees long experience of use Higher cost, modest growth rates and longer rotation cycles than crops, costs rising due to increasing demand for wood for cooking and construction

Cost Comparison for Biofuel Alternatives


Fuel value, cost of production and suggested purchase price of sugarcane bagasse, cane trash, napier grass and fuelwood Biomass Fuel value per tonne Cost of Suggested (wet) based on Production purchase price bunker oil energy (P) per delivered equivalent at tonne (P) $30/barrel (P) 1,658 2,489 2,489 3,100 0 1,048 1,339 Varies 1,050 1,650 1,650 2,000 HHV Moisture GJ/tonne Content %

Sugarcane bagasse Sugarcane trash Napier Fuelwood

18 18 18 20

48-52 26 26 35

At time of study completion 1 USD equaled 52 pesos (P)

Conclusions
Resource efficient strategies need to be developed to wean our dependency off petroleum-based energy inputs in primary production of agricultural crops and their associated processing industries. The main findings of this study were: Cane field residues harvested as a biofuel after the final ratoon crop cane harvest (approx. 1 year out of every 3-4 production years) was the most promising strategy to economically displace all the bunker oil used in the Philippines milling industry. This option would displace approximately 14 million dollars worth of imported oil while creating 4000 local jobs for the 5 month milling season.

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