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Manufacturing Process: - A. Manideep

The document discusses manufacturing processes and machining processes. It defines manufacturing processes as consisting of three phases: (1) bringing material into a suitable state, (2) creating the desired geometry or properties changes, and (3) secondary processes. Basic processes are classified as primary if they are associated with phase 2 and secondary if associated with phases 1 or 3. Machining processes are then classified as traditional, such as turning, drilling, and milling, or non-traditional, which use various energies like mechanical, electrochemical, electro-thermal, or chemical means to remove material.

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Siddhartha Kotnana
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140 views13 pages

Manufacturing Process: - A. Manideep

The document discusses manufacturing processes and machining processes. It defines manufacturing processes as consisting of three phases: (1) bringing material into a suitable state, (2) creating the desired geometry or properties changes, and (3) secondary processes. Basic processes are classified as primary if they are associated with phase 2 and secondary if associated with phases 1 or 3. Machining processes are then classified as traditional, such as turning, drilling, and milling, or non-traditional, which use various energies like mechanical, electrochemical, electro-thermal, or chemical means to remove material.

Uploaded by

Siddhartha Kotnana
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Manufacturing Process

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- A. Manideep

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Definition Of Manufacturing Process :

A manufacturing process normally consists of a series of basic processes, which constitute the structure of the material flow. Any series of basic processes can be divided into three typical phases: that bring the material into a suitable stategeometry and/or properties (heating, melting, sawing, cropping, etc. i-for the primary change in geometry and/or properties Phase 2 : which consists of the basic processes that create the desired geometry and/or change in properties Phase 3 : which consists of the basic processes

Click to edit Master subtitle style the basic processes Phase 1 : which consists of

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Primary and Secondary Manufacturing Process

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* Basic processes are defined as those processes that create changes inThe basic processes associated with of the materials * the geometry and/or the properties phase 2 are called the primary basic processes (according to the primary goal). * The basic processes associated with phases 1 and 3 are called secondary basic processes.

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Classification Of Manufacturing process


(a)

Shaping or forming : Manufacturing a solid product of definite size and shape from a given material taken in three possible states:

in solid state e.g., forging, rolling, extrusion, drawing etc. Click to edit semi-liquid state e.g., casting, injection in liquid or Master subtitle style moulding etc. in powder form e.g., powder metallurgical process. (b) Joining process Welding, brazing, soldering etc. 6/6/12

Classification Of Manufacturing process

(c) Removal process

Machining (Traditional or Nontraditional), Grinding etc. (d) Regenerative manufacturing Production of solid products in layer Click from Master subtitle in different form: by layer to editraw materials style liquid e.g., stereo lithography powder e.g., selective sintering sheet e.g., LOM (laminated object manufacturing) wire e.g., FDM. (Fused Deposition Modelling)

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Advantages Of Manufacturing Process

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Disadvantages Of Manufacturing Process

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Machining Process
Definition : It is an operation of removing the metal by means of cutting tool using machine tools in order to obtain a desired shape and size , having the required surface finish produced.

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Basic Requirements Of Machining Process

Classification Of Machining Process


* Traditional Machining Process

1.Turning: A cutting tool with a single cutting edge is used to remove material from a rotating work piece to generate a cylindrical shape.
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2.Drilling: It is a process used to produce holes inside solid parts. The tool is rotated and also moved in axial direction.

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* Traditional Machining Process


3.Milling: It is a process in which the removal of metal takes place due to cutting action of revolving cutter when the work is fed past it. 4.Shaping: It is used to produce flat surfaces . The single point cutting tool is given reciprocating motion
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5.Grinding: It is a process of removing material by the abrasive action of a revolving wheel on the surface of work piece, in order to bring it to the required shape and size. The tool is grinding wheel
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* Traditional Machining Process


6.Lapping: It is an abrasive process and used to machine the flat or cylindrical surfaces. 7.Broaching: It is a process in which a tool, having a series of cutting teeth called broach , is pulled or pushed by broaching Click to edit Master subtitle style machine past the surface of work piece. It takes the shape of the cutting tool.

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Classification Of Machining Process


Mechanical Processes Abrasive Jet Machining (AJM) Ultrasonic Machining (USM) Water Jet Machining (WJM) Abrasive Water Jet Machining (AWJM) Electrochemical Processes Electrochemical Machining (ECM) Click to Chemical subtitle style Electro edit Master Grinding (ECG) Electro Jet Drilling (EJD) Electro-Thermal Processes Electro-discharge machining (EDM) Laser Jet Machining (LJM) Electron Beam Machining (EBM) Chemical Processes Chemical Milling (CHM) 6/6/12 Photochemical Milling (PCM) etc.

* Non Traditional Machining Process ( nature of energy)

Thank You !
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