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Mohammed Ekram
Less wiring. Wiring between devices and relay contacts are done in the PLC program. Easier and faster to make changes. Trouble shooting aids make programming easier and reduce downtime. Reliable components make these likely to operate for years before failure.
5/23/2012
Mohammed Ekram
AMERICAN 1. 2. 3. 4. 5. 6. 7. EUROPEAN1. 2. 3. 4. JAPANESE 1. 2. 3.
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Allen Bradley Gould Modicon Texas Instruments General Electric Westinghouse Cutter Hammer Square D Siemens Klockner & Mouller Festo Telemechanique Toshiba Fanuc Mitsubishi
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1. SMALL - it covers units with up to 128 I/Os and memories up to 2 Kbytes. - these PLCs are capable of providing simple to advance levels or machine controls. 2. MEDIUM- have up to 2048 I/Os and memories up to 32 Kbytes. 3. LARGE - the most sophisticated units of the PLC family. They have up to 8192 I/Os and memories up to 750 Kbytes. - can control individual production processes or entire plant.
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Solenoid
MOTOR
A
FS
C
TIMER
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Mohammed Ekram
5/23/2012
Mohammed Ekram
POWER SUPPLY
From SENSORS
Pushbuttons, contacts, limit switches, etc.
I M N O P D U U T L E
PROCESSOR
O U T P U T
M O D U L E
To OUTPUT
Solenoids, contactors, alarms etc.
PROGRAMMING DEVICE
5/23/2012
Mohammed Ekram
DC INPUT MODULE
IS NEEDED TO: Prevent voltage transients from damaging the processor. Helps reduce the effects of electrical noise
USE TO DROP THE VOLTAGE TO LOGIC LEVEL
FROM INPUT DEVICE
Current Limiting Resistor
OPTOISOLATOR
Buffer, Filter, hysteresis Circuits
TO PROCESSOR
AC INPUT MODULE
IS NEEDED TO: Prevent voltage transients from damaging the processor. Helps reduce the effects of electrical noise
CONVERTS THE AC INPUT TO DC AND DROPS THE VOLTAGE TO LOGIC LEVEL
FROM INPUT DEVICE
Rectifier, Resistor Network
OPTOISOLATOR
Buffer, Filter, Hysteresis Circuits
TO PROCESSOR
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Mohammed Ekram
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DC / AC OUTPUT MODULE
IS NEEDED TO: Prevent voltage transients from damaging the processor. Helps reduce the effects of electrical noise
FROM PROCESSOR
TTL Circuits
OPTOISOLATOR
Amplifier RELAY TRIAC XSISTOR
TO OUTPUT DEVICE
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1. Pilot Duty Outputs Outputs of this type typically are used to drive high-current electromagnetic loads such as solenoids, relays, valves, and motor starters. These loads are highly inductive and exhibit a large inrush current. Pilot duty outputs should be capable of withstanding an inrush current of 10 times the rated load for a short period of time without failure. 2. General - Purpose Outputs These are usually low- voltage and low-current and are used to drive indicating lights and other non-inductive loads. Noise suppression may or may not be included on this types of modules.
3. Discrete Inputs Circuits of this type are used to sense the status of limit switches, push buttons, and other discrete sensors. Noise suppression is of great importance in preventing false indication of inputs turning on or off because of noise.
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4. Analog I/O Circuits of this type sense or drive analog signals. Analog inputs come from devices, such as thermocouples, strain gages, or pressure sensors, that provide a signal voltage or current that is derived from the process variable. Standard Analog Input signals: 4-20mA; 0-10V Analog outputs can be used to drive devices such as voltmeters, X-Y recorders, servomotor drives, and valves through the use of transducers. Standard Analog Output signals: 4-20mA; 0-5V; 0-10V 5. Special - Purpose I/O Circuits of this type are used to interface PLCs to very specific types of circuits such as servomotors, stepping motors PID (proportional plus integral plus derivative) loops, high-speed pulse counting, resolver and decoder inputs, multiplexed displays, and keyboards. This module allows for limited access to timer and counter presets and other PLC variables without requiring a program loader.
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Troubleshooting
1. Look at the process 2. PLC status lights HALT - something has stopped the CPU RUN - the PLC thinks it is OK (and probably is) ERROR - a physical problem has occurred with the PLC 3. Indicator lights on I/O cards and sensors 4. Consult the manuals, or use software if available. 5. Use programming terminal / laptop.
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Mohammed Ekram
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Basic Instruction: XIO, XIC, OTE, OTL, OUT, OSR, TON, TOF, RTO, CTU, CTD, HSC, REST4,C5,B3 registers. Effect on Status file of these instructions. Status files no change is possible neither add nor delete. 2. Comparison Instructions: EQU, NEQ, LES, LEQ, GRT, GEQ, MEQ, LIM 3. Math Instructions: ADD, SCP(Scale with parameters), SCL(Scale data), ABS(Absolute), CPT(Compute), XPY(X to the power Y) 4. Data Handling Instructions: MOV, AND, OR etc..
1.
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5. Program Flow Instructions: JMP, LBL etc... 6.Application specific Instructions: BSL, BSR, SQO (Sequencer Output) etc. 7.HSC Instructions 8.Communication Instruction: MSG. 9. PID Instructions 10.ASCII Instruction
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1. 2. 3. 4.
RS 232 communication interface DF1 Full Duplex DF1 Half Duplex DH 485
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Thanks & Expecting new things to learn from you..
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Mohammed Ekram
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