Industrial Instrumentation: Process Measurement
Industrial Instrumentation: Process Measurement
Measurement Terminology
What is measurement??
A measurement is simply an exact comparison of a physical quantity to some definite standard or measure of dimension called Unit
Process variables
A process variables is a physical or chemical property, quantity or other condition which can be changed.
The main process variables to be controlled are:
Temperature Pressure Flow Level Chemical properties (PH, Density or Viscosity, ...)
Types of measurement
Static
Static measurements are made while a fluid is still and usually contained in a vessel.
Dynamic
Dynamic measurements are more automated. Typically made while the fluid is flowing in a conduit or pipe.
Amplifier : increase the process signal to a usable magnitude and also the signal conditioning occurs at amplifier (improving the sensitivity and resolution of measurement). Transmitter : filter out induced noise(signal processing) , and transmits data from one instrument component to another when the components are physically separated. Indicator : displays the process variable signal being measured.
The selection and specification of all instruments for process and utility applications includes:
Selection of the accuracy and range of the instrument to suit the process requirements. The fluid properties such as phase, viscosity, corrosiveness, erosiveness, toxicity, temperature and pressure during normal and abnormal conditions should be evaluated. The maintenance aspects should also be considered. purchase cost.
Instrument types
Null type: the quantity to be measured produces an effect that is compared with an already calibrated effect of another system.
Instruments that have a signal-type output are commonly used as part of automatic control systems.
The class of indicating instruments normally includes all null-type instruments and most passive ones. Indicators can also be further divided into those that have an analogue output and those that have a digital display.
The advent of the microprocessor has created a new division in instruments between those that do incorporate a microprocessor (smart) and those that dont.
Static
characteristics of
instruments
Precision/repeatability/reproducibility
Repeatable Accurate
Linearity
Linearity
is a measure of the proportionality between the actual value of a variable being measured and the output of the instrument over its operating range. The non-linearity is then defined as the maximum deviation of any of the output readings from a straight line.
It is normally desirable that the output reading of an instrument is linearly proportional to the quantity being measured
Sensitivity of measurement
Sensitivity is a measure of the change in the output of an instrument for a change in the measured variable, and is known as the transfer function= scale deflection value of measurand producing deflection
Threshold
If the input to an instrument is gradually increased from zero, the input will have to reach a certain minimum level before the change in the instrument output reading is of a large enough magnitude to be detectable. This minimum level of input is known as the threshold of the instrument.
Resolution
Resolution is the smallest amount of a variable that an instrument can resolve, i.e., the smallest change in a variable to which the instrument will respond.
Sensitivity to disturbance
As variations occur in the ambient temperature etc., certain static instrument characteristics change, and the sensitivity to disturbance is a measure of the magnitude of this change. Zero drift or bias describes the effect where the zero reading of an instrument is modified by a change in ambient conditions.
Sensitivity drift (also known as scale factor drift) defines the amount by which an instruments sensitivity of measurement varies as ambient conditions change. It is quantified by sensitivity drift coefficients that define how much drift there is for a unit change in each environmental parameter that the instrument characteristics are sensitive to.
Hysteresis
Hysteresis is the difference in readings obtained when an instrument approaches a signal from opposite directions.
Dead space
Dead space (Dead band) is defined as the range of different input values over which there is no change in output value.