Module 1 Introduction
Module 1 Introduction
Input resources
The resources that act upon the transformed resources are usually
classified as facilities(the buildings, equipment, and plant of an
operation) and staff (the people who operate, maintain, and
manage the operation). Facilities and Staff.
OPERATIONS OPERATIONS INPUT OPERATIONS PROCESS OPERATIONS
OUTPUT
TYPES OF DECISIONS
Strategic Decision
Tactical Decision
Operational Decision
Characteristics
The Job-shop production system is followed when there are:
1. High variety of products and low volume.
2. Use of general-purpose machines and facilities.
3. Highly skilled operators who can take up each job as a challenge
because of their uniqueness.
4. Large inventory of materials, tools, and parts.
5. Detailed planning is essential for sequencing the requirements of
each product, capacities
for each work center and order priorities.
BATCH PRODUCTION
Characteristics
A batch production system is used under the following
circumstances:
1. When there are shorter production runs.
2. When plant and machinery are flexible.
3. When plant and machinery set up is used for the production of
item in a batch and a change of set up is required for processing
the next batch.
4. When manufacturing lead time and cost are lower as compared
to job order production
MASS PRODUCTION
Characteristics
Mass production is used under the following circumstances:
1. Standardization of product and process sequence.
2. Dedicated special-purpose machines have higher production capacities and output
rates.
3. Large volume of products.
4. Shorter cycle time of production.
5. Lower in-process inventory.
6. Perfectly balanced production lines.
7. The flow of materials, components, and parts is continuous and without any
backtracking.
8. Production planning and control is easy.
9. Material handling can be completely automatic.
CONTINUOUS PRODUCTION
Characteristics
Continuous production is used under the following circumstances:
1. Dedicated plant and equipment with zero flexibility.
2. Material handling is fully automated.
3. The process follows a predetermined sequence of operations.
4. Component materials cannot be readily identified with the final
product.
5. Planning and scheduling is a routine action.
THE DISTINCTION BETWEEN MANUFACTURING
OPERATIONS AND SERVICE OPERATIONS
1. Location of facilities
2. Plant layouts and material handling
3. Product design
4. Process design
5. Production and planning control
6. Quality control
7. Materials management
8. Maintenance management
HAWTHORNE EFFECT