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    Transmission Linkages: Universidad Autónoma Del Estado de México Facultad de Ingeniería

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    Panchitou Ouu
    This document summarizes the manufacturing processes and assembly of transmission linkages. It includes a bill of materials listing the parts, 3D models of the linkages and individual parts. It then describes the assembly steps to connect the linkages and shafts. The manufacturing processes discussed are die casting for some parts, CNC milling, forging, turning and grinding. Conclusions state that considering team members' schedules, choosing appropriate manufacturing processes to match part performance, and planning for metrology from the start improved the project.

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    Transmission Linkages: Universidad Autónoma Del Estado de México Facultad de Ingeniería

    Uploaded by

    Panchitou Ouu
    44 views19 pages
    This document summarizes the manufacturing processes and assembly of transmission linkages. It includes a bill of materials listing the parts, 3D models of the linkages and individual parts. It then describes the assembly steps to connect the linkages and shafts. The manufacturing processes discussed are die casting for some parts, CNC milling, forging, turning and grinding. Conclusions state that considering team members' schedules, choosing appropriate manufacturing processes to match part performance, and planning for metrology from the start improved the project.

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    This document summarizes the manufacturing processes and assembly of transmission linkages. It includes a bill of materials listing the parts, 3D models of the linkages and individual parts. It then describes the assembly steps to connect the linkages and shafts. The manufacturing processes discussed are die casting for some parts, CNC milling, forging, turning and grinding. Conclusions state that considering team members' schedules, choosing appropriate manufacturing processes to match part performance, and planning for metrology from the start improved the project.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    44 views19 pages

    Transmission Linkages: Universidad Autónoma Del Estado de México Facultad de Ingeniería

    Uploaded by

    Panchitou Ouu
    This document summarizes the manufacturing processes and assembly of transmission linkages. It includes a bill of materials listing the parts, 3D models of the linkages and individual parts. It then describes the assembly steps to connect the linkages and shafts. The manufacturing processes discussed are die casting for some parts, CNC milling, forging, turning and grinding. Conclusions state that considering team members' schedules, choosing appropriate manufacturing processes to match part performance, and planning for metrology from the start improved the project.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 19

    Universidad Autnoma del Estado de Mxico Facultad de Ingeniera

    Transmission linkages

    Ana Carolina Snchez Ponce


    15 de Diciembre de

    Contents
    1. 2. 3. 4. 5. 6.

    Timing plan 3D Models Bill of Materials Assembly sheets Manufacturing processes Conclusions

    Timing Plan

    3D Models

    Linkage Assembly

    Shaft 1

    Shaft 2

    Shaft 3

    Shaft 1

    Linkage 1

    Linkage 2

    Plate 2 Linkage 3

    Part 1

    Transmission cover

    Part 2

    01

    Linkage 1

    Bill of Materials
    02 Shaft 1 1 03 Linkage 2 1 04 Shaft 2 1
    BOM "Transmission linkages" Part number Part name Qty. Material/Manufacturing process Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Turned parts 1) Carbon Steel 2) Turned & grinded Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Turned parts 1) Carbon Steel 2) Turned & grinded Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Turned parts 1) Carbon Steel 2) Turned & grinded Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining

    05

    Linkage 3

    06

    Shaft 2

    01

    Linkage 1

    07

    Part 1

    02

    Shaft 1

    03

    Linkage 2

    08

    Part 2

    04

    Shaft 2

    09 10

    Plate 1 Plate 2

    1 1

    11

    Transmission cover

    05

    Linkage 3

    2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Turned parts 1) Carbon Steel 2) Turned & grinded Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Turned parts 1) Carbon Steel 2) Turned & grinded Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Turned parts 1) Carbon Steel 2) Turned & grinded Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Semi-finished Forgings Or Finished Products 1) Carbon Steel 2) Hot Drop Forging & Machining 3) Spray Coating & Chemistry & Shot Blasting & Anti-dust Treatment Aluminium / Stamped Aluminium / Stamped Die casting 1) Aluminum die casting material: ADC12, ALSi9CU3 2) CNC milling 3) 100% porosity inspection or ROHS inspection

    06

    Shaft 2

    07

    Part 1

    Assembly documents
    Step 1
    insert the eje 1 into the respective hole of the horquilla 1 until the holes onto each of them match.
    then put the guarda negra on the interior sides of the horquilla and apply pressure until they are fixed.

    Step 2
    first insert the tope 1 in the eje 2 until the holes on top of them match. repeat for the tope 2 and eje 3. the insert the eje 2 on the right hole of the horquilla 3 (looking at it like a u) and the eje 3 in the other hole. Finally insert the eje 2 in the horquilla 2

    Step 3
    Place the axes on the tapa de transmisin. Make sure that the linkage have the following order (from top to bottom) 3-2-1.
    Finally screw the placa horquilla 2) and make sure there are no vibrations between components

    Manufacturing processes

    Die Casting
    Die casting is a manufacturing process that can produce geometrically complex metal parts through the use of reusable molds, called dies. The die casting process involves the use of a furnace, metal, die casting machine, and die. The metal, typically a non-ferrous alloy such as aluminum or zinc, is melted in the furnace and then injected into the dies in the die casting machine. There are two main types of die casting machines - hot chamber machines (used for alloys with low melting temperatures, such as zinc)

    CNC Milling
    Milling is the most common form of machining, a material removal process, which can create a variety of features on a part by cutting away the unwanted material. The milling process requires a milling machine, workpiece, fixture, and cutter. Milling is typically used to produce parts that are not axially symmetric and have many features, such as holes, slots, pockets, and even three dimensional surface contours. Milling is commonly used as a secondary process to add or refine features on parts that were manufactured using a different process. Due to the high tolerances and surface

    Forging
    Forging is the process by which metal is heated and is shaped by plastic deformation by suitably applying compressive force. Usually the compressive force is in the form of hammer blows using a power hammer or a press. Forging refines the grain structure and improves physical properties of the metal. With proper design, the grain flow can be oriented in the direction of principal stresses encountered in actual use. Forgings are consistent from piece to piece, without any of the porosity, voids, inclusions and other defects. Thus, finishing operations such as machining do not expose voids, because there aren't any. Also coating operations

    Turning is a form of machining, a material removal process, which is used to create rotational parts by cutting away unwanted material. The turning process requires a turning machine or lathe, workpiece, fixture, and cutting tool. Turning is used to produce rotational, typically axisymmetric, parts that have many features, such as holes, grooves, threads, tapers, various diameter steps, and even contoured surfaces. Due to the high tolerances and surface finishes that turning can offer, it is ideal for adding

    Turning process

    Grinding is an abrasive machining process that uses a grinding wheel as the cutting tool. Ginding practice is a large and diverse area of manufacturing and toolmaking. It can produce very fine finishes and very accurate dimensions; yet in mass production contexts it can also rough out large volumes of metal quite rapidly. Compared to "regular" machining, it is usually better suited to taking very shallow cuts, such as reducing a shaft's diameter by half a thousandth of an inch (thou) or 12.7 um. Grinding is a subset of cutting, as grinding is a true metal-cutting

    Grinding process

    Conclusions
    Project management definitely improved by taking in consideration all the activities team members had, beside this project.
    No design is finished without proper choice of the manufacturing process, because it highly affects the performance of our part. Once more, metrology is crucial, and by having this in mind before start of project, it was much easier to assembly everyone parts.

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