0% found this document useful (0 votes)
31 views46 pages

Inno Presentation

Innoforge Pvt Ltd, founded in 2007 by metallurgists Mr. M. Rajavelu and Mr. K. Subramaniam, aims to be a leading supplier of forged and machined products with a commitment to customer satisfaction through continuous improvement. The company serves various industries including oil and gas, automotive, and aerospace, and holds multiple certifications such as ISO 9001 and PED. With advanced manufacturing capabilities and a focus on innovation, Innoforge is positioned for growth and profitability in the forging industry.

Uploaded by

ajitkumarakr03
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
31 views46 pages

Inno Presentation

Innoforge Pvt Ltd, founded in 2007 by metallurgists Mr. M. Rajavelu and Mr. K. Subramaniam, aims to be a leading supplier of forged and machined products with a commitment to customer satisfaction through continuous improvement. The company serves various industries including oil and gas, automotive, and aerospace, and holds multiple certifications such as ISO 9001 and PED. With advanced manufacturing capabilities and a focus on innovation, Innoforge is positioned for growth and profitability in the forging industry.

Uploaded by

ajitkumarakr03
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 46

Fo

rg
in
gT
Innoforge Pvt Ltd

he
Fu
tu
re
1
Vision and Mission
VISION :
Our Vision is to become the most respected and preferred
innovative supplier of forged and machined products ready-
to-use by customers.

MISSION :
Our Mission is to achieve our customer accolades by inspired
continuous improvement in all area driven by the integrity, teamwork
and innovation of Team Innoforge.

2
3
FOUNDERS
Incorporated in 2007 by two technocrats, Mr.M.RAJAVELU ,
Managing Director ,who is a Metallurgist with about 3 Decades in-depth
knowledge of Forging and Heat Treatment and Mr.K.SUBRAMANIAM, Director with
a vision to create a world class forge products.

The Company Today


Company is one of the leading player in Forging Industry with technical
capabilities to manufacture high end forged and machined components.

Has diversified product portfolio supplying products to major Valves and


key industries like Power transmission, Heavy machines manufacturing,
Earth moving, Automotive industry ,Gear manufacturing and Oil and Gas
4
industry etc...
Our Client
Segments
OIL AND GAS MINING RAILWAYS CONSTRUCTIONS

5
Our Client
Segments
ENERGY THERMAL POWER MARINE AEROSPACE AUTOMOTIVE

6
Our Esteemed
Customers
Certifications

PED ABS IBR APPROVED ISO 9001

8
List of Certifications With
Validity
 ISO 9001: 2015 - VALIDITY :14.03.2023
Scope : Manufacture & supply of Forged & Machined components.
 IBR WELL KNOWN FORGE – VALIDITY : 25.05.2027
Scope :Boiler Quality Carbon /Alloy/Stainless steel Forgings up to maximum 1500kgs/Piece
 PED CERIFICATION –VALIDITY : AUG 2023
Scope : Steel Forgings for Pressure accessories
 NORSOK M-650, Edition 4 – VALIDITY : NOV 2024
Scope : Manufacture & Supply of Steel Forgings.
 ABS CERTIFICATION – VALIDITY : 15 Aug 2024.
Scope : Steel Forging & Stainless steel Forging
Components for Marine applications.
9
Mileston 2019
es
PED Certified / Certified for ABS
Metallurgical Testing
and Chemical Testing 2015
2013 Lab Set
LLOYDS
Approved

2012
Certified for ISO 9001
: 2000 / Approved by Registered as well known
BEML and L&T Groups IBR forge shop / First Export
to CCI & TYCO SANMAR
2008
Innoforge 2009
Incorporated
2007

Launched ISO 45001


2021 Implementations
Approved by
BHEL and
Flowserve
Established Inno
2022 Machining Solutions
10
Organizational
Chart
Facilities and
Capabilities

12
13
Process Flow Diagram
(Can produce weight from 1 Kg to 1500
Kgs per part)

Raw material Cutting Pre Heating Forging Ring Rolling

Final inspection & Finish machining Proof machining Heat treatment


Dispatch 14
Production
Capability

2 T & 1 T PRE HEATING 5 T PNEUMATIC


3 T PNEUMATIC HAMMER
FURNACES HAMMER

3.5 T Normalizing 1200 OD RING ROLLING 1200 OD RING ROLLING


Furnace MACHINE-I MACHINE- II
Supporting
Facilities

10 T EOT CRANE 6 T RM CRANE 5 T EOT CRANE

CUTTING MACHINE CAPACITIES

Machine -1 : Max Ø 450 MM – 2 Nos

Machine -2 : Max Ø 245 MM – 1 No


Machine -3 : Max Ø 100 MM – 1 No

Machine -3 : Max Ø 500 MM – 1 No


600 MM CUTTING
MACHINE Machine -3 : Max Ø 800 MM – 1 No 16
Heat Treatment
Capability

1 TON ELECTRICALLY HEATED BOGIE 2.5 T GAS FIRED AUTOMATIC


HEARTH FURNACE WATER QUENCHING AND
TEMPERING FURNACE

17
Closed Die forging
facility
Commissioned new facility of Closed Die forging in Dec’2019 with in premises to produce closed die
parts like Bonnets, Knuckles, Ball Joints etc.., Weight ranges from 0.5 Kg till 15Kg can be
produced

1.5 T Hammer Chopping M/c Trimming Press


(100 Dia) (250 T)

18
Proof Machining
Capability

CONVENTIONAL TURNING LATHE DRILLING MACHINE

EQUIPPED WITH LATHE MACHINES OF CAPACITIES


OD 750 mm 9 FEET
OD 1000 MM 3 FEET
Vertical Lathe of Ø1000 MM
OD 500 MM 12 FEET
OD 600 MM 4 FEET
VTL OD 800 MM 9 FEET 19
Finish Machining
Capability

LMW Make CNC Turning Center Leadwell Make VMC


(250 Dia) (2000 mm X 900 mm)

20
Production
Capacity

Sl No Description Installed Used Capacity Spare Capacity


Capacity (Per (Per Month) (Per Month)
Month)
1 Open Die 250 MT 220 MT 30 MT

2 Closed Die 80 MT 50 MT 30 MT

21
ERP
System

22
Part Traceability
(ERP)
Customer Master Cutting
Creation

Product Master Forging

Approval Heat Treatment

Order Booking Machining

PID Creation Inspection

Delivery
Approval From TDC Invoice / Dispatch
23
Material
Grades
CLASSIFICATION GRADES

AISI -1018, 1020, 1030, 1040, 1045,1050, etc.


CARBON STEEL ASTM-A105, LF2 etc.BS -EN8, EN9, etc. DIN -S235 J2G3, S355 J2G3,
ST52.3, C20, C30, C40, C45, C60 etc.,

BS -EN19, EN24, EN31, EN353, EN354,AISI -4130, 4135, 4140,


ALLOY STEEL 4142, 4145,4150, 4320, 4340,5150, 8620, 8625, A182 F11,
F12,F22, F5, F5a, F6a, F9, F91,F92,17-4-PH.

STAINLESS STEEL AISI - F304/304L, F316/F316L, F317,F321, F347,


(AUSTENITE) F51(Duplex), F60(Duplex)

STAINLESS STEEL
AISI - SS410, 416, 420, 431
(MARTENSITE)
24
Product
Sizes
PRODUCTS DIAGRAM SIZE RANGE PER PIECE

Blanks Dia up to 1000 mm. Weights up to


Blanks 1500 Kgs

Shafts /Stepped Dia up to 700mm. Weights up to


Shafts / Spindles 1000 Kgs.

Hubs / Bonnets / Discs & Single, double or tapered hubs.


Pinion Forgings. Weights up to 1600 Kgs.

Blocks / Flats Square or Flats. Weights up to 1000 Kgs.

Machine Rolled Rings OD up to


Rolled rings and 1200mm.Thickness up to 150 mm
Mandrel rings
Min wall thickness of 35 mm..25
Open Die Product
Gallery

Max flow Bonnet Cover Stepped Shaft


Ring

Step Bonnet Bonnet flange Spur Gear


Gear Blanks 26
Closed die product
gallery

GL/GT BODY GL/GT BONNETS BALL VALVE


CONNECTORS

FORGED AND VALVE BONNETS


MACHININED PART
GEAR BLANKS
Metallurgical Lab
Facilities

COMPUTERISED INVERTED
METALLURGICAL MICROSCOPE ARC SPARK OES SPECTROMETER POLISHING MACHINE
WITH ADVANCED ENVISION SOFTWARE

INTERGRANUAR CORROSION MUFFLE FURNACE


MOUNTING MACHINE
SETUP
28
Metallurgical
Tests

MICROSTRUCTU
RAL
EXAMINATION

FERRITE COUNT &


PHASE ANALYSIS

GRAIN
SIZE

29
Metallurgical
Tests
INCLUSION
RATING

IGC E FOR SS

IGC B FOR
SS

30
Mechanical Testing
Lab

BRINELL HARDNESS TESTER

IMPACT TESTING MACHINE

UNIVERSAL TESTING MACHINE


31
Non Destructive
Testing

Magnetic Particle Test

Ultrasonic Test

Die Penetration Test / LPT 32


Quality
Control GRADE CONFIRMATION
THROUGH PMI

VISUAL
PUNCHING INSPECTION

QUALITY CONTROLS

DIMENSIONAL INSPECTION

33
Key
Differentiator
MANUFACTURING
CAPABILITY
(3T and 5T
Pneumatic
operated
Hammers) EXPERIENCED
MANAGEMENT
(Strong Team with
Technical and
INNOVATION
Technology
CAPABILITY Background)
(Developed expertise
in ring-rolling and
machining
complementing the
forging business with DEMONSTRATED
well equipped lab and GROWTH AND
skilled employees
PROFITABILITY
(Strong operational
results with
consistent track
record of profitability
and growth)
34
Our
Advantages

FAST
DELIVERY

TECHNICAL
COMPETITIVE PRICE EXPERTISE

INNO
TEAM
IMPLEMENTED
WITH ERP SYSTEM PROFESSIONAL SERVICE

WELL
EQUIPPED
35
Inno Group Of
Companies

INNOFORGE
PRIVATE
LIMITED

www.innoforge.net
Add a footer 36
INNOFORGE PRIVATE LIMITED
(Hot Forged and Machined Parts)

Supply of Hot forged and Machined


Parts

Supply Closed Die and Open Die Parts

Supply of parts weight ranging from


0.5 Kgs to 1500 Kgs

Supply of Carbon Steel, Alloy Steel


and Stainless Steel Parts

The Complete integrated Mechanical


and Metallurgical testing facility

www.innoforge.net
Add a footer 38
MAHALAKSHMI PLASTICS ENGG PVT LTD
(Injection & Blow molded Parts)

Supply of Injection Molded Parts

Supply of Blow Molded Parts

Supply of Molded and Assembled


parts

www.innoforge.net
Add a footer 39
SHANMI ENTERPRISES
(Proof Machined Parts)

Proof Machining of Hot forged parts

Heavy Lathe works

Vertical Turning Lathes

www.innoforge.net
Add a footer 40
INNO MACHINING SOLUTIONS
(Precision Machined Parts)

Fully finished parts

CNC Turning centers

CNC Vertical Machining centers

www.innoforge.net
Add a footer 41
INNO STEELS PRIVATE LIMITED
(Trading of Steel)

Trading of Steel

Steel direct from mills

Any quantity sales of steel as RM

www.innoforge.net
Add a footer 42
INNO ENGINEERING SERVICES
(Fabrication and Engineering Services)

Steel structural fabrications

Heavy fabrication and assemblies

Engineering Services on contract

www.innoforge.net
Add a footer 43
INNO TRADING INTERNATIONAL
(Trading of goods)

Project on the way

www.innoforge.net
Add a footer 44
INNO FARMS
(Organic Farm Products) Project on the way

Organic farm products

Products from own farm

Cultivation, Processed and Packed

www.innoforge.net
Add a footer 45
Thank You

www.innoforge.net
Add a footer 46

You might also like