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Taguchi Method Orthogonal Arrays

The Taguchi Method is a statistical approach developed by Dr. Genichi Taguchi to improve product quality and process efficiency through systematic experimental design using Orthogonal Arrays (OAs). This method reduces the number of experiments needed while ensuring robust performance and is widely applicable in manufacturing and AI for optimizing processes and hyperparameters. Key advantages include reduced costs and time, improved quality, and effective handling of variability.

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Aryan Suri
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21 views9 pages

Taguchi Method Orthogonal Arrays

The Taguchi Method is a statistical approach developed by Dr. Genichi Taguchi to improve product quality and process efficiency through systematic experimental design using Orthogonal Arrays (OAs). This method reduces the number of experiments needed while ensuring robust performance and is widely applicable in manufacturing and AI for optimizing processes and hyperparameters. Key advantages include reduced costs and time, improved quality, and effective handling of variability.

Uploaded by

Aryan Suri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Taguchi Method & Orthogonal

Arrays
Optimizing Manufacturing & AI
Processes with Efficient Experimental
Design
Introduction to Taguchi Method
• • A statistical approach to improve product
quality and process efficiency.
• • Developed by Dr. Genichi Taguchi.
• • Uses systematic experimental design with
minimal trials.
• • Ensures robust performance despite
external variations.
Key Principles of Taguchi Method
• • Robust Design: Ensures process stability.
• • Orthogonal Arrays (OAs): Reduces the
number of experiments.
• • Signal-to-Noise Ratio (S/N Ratio): Measures
process performance.
• • Loss Function: Quantifies deviation from
optimal conditions.
Steps in the Taguchi Method
• 1. Identify the problem & factors.
• 2. Select an Orthogonal Array (OA).
• 3. Conduct experiments.
• 4. Analyze results using S/N Ratio & ANOVA.
• 5. Optimize settings & validate findings.
What is an Orthogonal Array?
• • A structured table for experimental design.
• • Allows multiple factors to be studied
simultaneously.
• • Reduces the number of test runs while
maintaining accuracy.
• • Ensures balanced comparisons between
factor levels.
Example: L9 Orthogonal Array in
Manufacturing
• • Optimizing welding quality by adjusting:
• - Voltage (200V, 220V, 240V)
• - Welding Speed (50 mm/s, 60 mm/s, 70
mm/s)
• - Electrode Type (A, B, C)
• • Full factorial design = 27 experiments.
• • L9 Orthogonal Array = Only 9 experiments
needed!
Applications of Orthogonal Arrays
• • Manufacturing Process Optimization
(welding, machining, casting).
• • AI/ML Hyperparameter Tuning (optimizing
neural networks, ML models).
• • Quality Control & Six Sigma (reducing
defects in production).
• • Product Design Testing (evaluating different
materials or structures).
Advantages of the Taguchi Method
• ✔ Reduces cost & time: Fewer experiments,
faster results.
• ✔ Improves product quality: Optimized
settings for better performance.
• ✔ Handles variability well: Ensures robustness
against external changes.
• ✔ Widely used in AI & ML: Optimizing
hyperparameters in ML models.
Conclusion
• • The Taguchi Method enhances quality &
efficiency in manufacturing and AI
applications.
• • Orthogonal Arrays optimize processes with
minimal experiments.
• • Helps achieve cost-effective, efficient, and
statistically valid experimental designs.

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