Department of Electronics &
Instrumentation Engineering
Presentation On
“PLC Based Automatic Seal Stamping System”
PROJECT ASSOCIATES
NAME USN
Ms. SOUMYA DHUPAD 2BA16EI020
Ms. SOUMYA SHIRUR 2BA16EI021
Mr. KISHOR TIKARE 2BA17EI402
Mr. PAVAN GUNNAL 2BA17EI403
PROJECT GUIDE PROJECT CO-ORDINATOR HOD
Dr. Manjula A. Sutagundar Dr. Chayalakshmi C.L. Dr. K. Bhat 1
Contents:
Introduction
Problem statement
Literature Survey
Objectives
Block diagram
Components description
Hardware and software implementation
Result
Conclusion
Applications
Future scope
References 2
Introduction
Automation – Technology by which process is
performed with minimal human assistance.
Used in - Manufacturing, transport, utilities, defence,
information technology.
Benefits :
> Lower operating costs
> Reduce worker fatigue
> Increase efficiency
3
Problem Statement
“ To design and implement a PLC based automatic seal
stamping system for sealing documents at a particular
position”
Motivation
Conventionally manual sealing is used in many
institutions and offices – Time consuming, erroneous,
require human labor.
Proposed project is to overcome the difficulties
associated with manual stamping.
4
Literature Survey
1. M.V.Wagh, Vaishali Ghegadmal, Sampada Mapari,
Pratik Chavhan, Shanur Shaikh, “Automatic Object
Printing Machine Using PLC”, International Journal
of Advanced Research in Electronics and
Communication Engineering (IJARECE) , ISSN: 2278 –
909X, Volume 6, Issue 5, May 2017.
Summary:
It is based on the concept of automatic rubber stamp
object printing machine using PLC.
Replaces traditional hand stamping method by automatic
printing.
Automatic object printing machine consist of conveyor
belt mechanism .
5
Literature Survey Contd..
2. Devendra Diveka, Rohan Patil, Chetan Gaikwad, D.R.
Shende, “Automatic Stamping Machine”, Journal of
Scientific Research and Review, ISSN:2279-543X,
Volume 8, Issue 6, 2019.
Summary :
The stamping machine is controlled by
microcontroller.
This machine is used to stamp logo or name on leather,
card board, papers, and plastic articles crafts.
Automated stamping machine driven by pneumatic
systems. 6
Literature Survey Contd..
3. Mr.Ravipothina, B.Raju, G.Upendra Kumar, “Automatic
Pneumatic Stamping Machine”, International Journal &
Magazine of Engineering, Technology, Management and
Research, ISSN No: 2348-4845,Volume 2, Issue 7, July
2015.
Summary:
The stamping mechanism using microcontroller is
designed.
Pneumatic stamping is used because of more accuracy
and less cost.
The machine can be controlled at low pressure (even
pressure of 6 bars is enough for the operation).
7
Literature Survey Contd..
4. Aniket Patil, Yogesh Risodkar, Mayank Paliwal,
Rutambara Gadhave, “Automatic Stamping
Machine”, International Journal of Innovative Science
and Research Technology, ISSN:2456-2165, Volume 3,
Issue 5, May 2018.
Summary:
Represents the design of a ladder diagram for the
application of a stamping process.
The stamping mechanism is controlled by PLC.
PLC programming software is been selected.
8
Objectives
Fabrication of a mechanical structure.
Detects the presence of booklets.
Control the movement of seal .
Co-ordinate the movements of booklet and seal.
Stamping a seal on particular position.
Design a prototype model.
9
Methodology
Mechanical structure – The designed mechanical
structure is fabricated.
Sensor testing.
IR Sensor
Limit switch
Testing of sealing and pushing mechanism.
Platform lifting using motor.
10
Methodology Contd..
Interfacing sensors, pneumatic cylinders and motor
to the PLC.
PLC Programming.
Coordinating the movement of platform(documents)
and seal using program.
11
Block Diagram
12
COMPONENTS:
IR Sensor:
• Electronic instrument used to sense certain
characteristics in surrounding.
• We use IR sensor to detect the presence of booklets.
13
• Applications
a. Widely used for distance measurement purposes.
b. Surface feature detection.
c. Barcode decoding.
d. Tracking system.
14
Pneumatic cylinder
• Mechanical device which use the power of compressed
gas to produce a force in a linear motion.
• Pneumatic cylinders are used for pushing and lifting the
stamping platform.
15
• Types of Pneumatic cylinder
a. Single acting cylinder
16
b. Double acting cylinder
17
Platform lifting mechanism
• By connecting with the wiper motor platform lifting is
done.
• Converts rotational movement into translational by
some mechanical arrangement.
• A device circuit is used here to control another circuit or
components .
18
PLC
• Programmable Logic Controller
• Computer specially designed to operate reliable harsh
industrial environment.
• Control unit in the system.
• Easy programming language.
19
Hardware and Software implementation
1.Mechanical design
20
Fig. a: 3D design using CAD software Fig. b: Hardware mechanical structure
20
2.Dimensions of Mechanical structure
Part name Length(Inch) Width(Inch) Height(Inch)
Stand 18.2 15 10.3
Plate /Tray 8.2 6 2.8
Vertical cylinder -- 11.7 18.2
platform
Horizontal 10.8 11.3 --
cylinder platform
Motor jack 9 -- --
Mechanical 18.2 15 31
structure
21
3.Driver circuit
Fig. c: Driver circuit
22
4. Software design
Fig. d: Program flowchart
23
Result pictures
24
Conclusion
Reliable printing mechanism.
Low cost and low power consumption.
More number of documents can be sealed in less
time.
Reduced Cost labour.
The project helped us to explore the usage of PLC
for automating the sealing system.
25
Applications
Used in school and colleges.
Used in hospitals , offices and banks.
Used in manufacturing industries.
26
Future scope
•A portable automatic pneumatic stamping machine can be developed
which has many advantages of the low power consumption and
effective performance.
•The system can be further modified to setup operations like punching,
binding, etc.
•Aluminum frame can be used for the entire experimental setup to
reduce the weight.
27
References
1. Introduction to Automation System,
(https://noorropidah.files.wordpress.com/2012/01/plc-1-
3.pdf).
2. Introduction to IR sensor,
( https: //www.youtube.com/results?
search_query=ir+sensor ).
3. Devendra Diveka, Rohan Patil, Chetan Gaikwad, Dr.
D.R. Shende, “Automatic Stamping Machine”, Journal
of Scientific Research and Review, ISSN:2279-
543X,Volume 8, Issue 6, 2019.
4. M.V.Wagh, Vaishali Ghegadmal, Sampada Mapari,
Pratik Chavhan, Shanur Shaikh, “Automatic Object
Printing Machine Using PLC”, International Journal
of Advanced Research in Electronics and
Communication Engineering (IJARECE), ISSN: 2278 –
909X, Volume 6, Issue 5, May 2017. 28
References Contd..
5. Mr.Ravipothina, B.Raju, G.Upendra Kumar, “Automatic
Pneumatic Stamping Machine”, International Journal
& Magazine of Engineering, Technology, Management
and Research, ISSN No: 2348-4845, Volume 2 , Issue 7,
July 2015.
6. Aniket Patil, Yogesh Risodkar, Mayank Paliwal,
Rutambara Gadhave, “Automatic Stamping Machine”,
International Journal of Innovative Science and Research
Technology, ISSN:2456-2165, Volume 3, Issue 5, May
2018.
29
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