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Soldering

Soldering is a process of joining metals using a filler metal called solder, which can be categorized into soft soldering, hard soldering, and brazing based on temperature requirements. Essential tools for soldering include a soldering station, soldering iron, and flux, while safety precautions must be taken to prevent burns and exposure to harmful fumes. Desoldering is the process of removing solder and components from a circuit board for repairs.

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36 views26 pages

Soldering

Soldering is a process of joining metals using a filler metal called solder, which can be categorized into soft soldering, hard soldering, and brazing based on temperature requirements. Essential tools for soldering include a soldering station, soldering iron, and flux, while safety precautions must be taken to prevent burns and exposure to harmful fumes. Desoldering is the process of removing solder and components from a circuit board for repairs.

Uploaded by

kachwahabhumi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPTX, PDF, TXT or read online on Scribd
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PCB and Soldering

WHAT IS
SOLDERING ?
Soldering is a process wheretwo or more metals.
you joina filler metal called into
y melting solder
the joint where the metals meet.

Joining Process
Solder
3 Types of Soldering

Soft soldering (90 °C – 450 °C) Hard soldering (above 450 °C) Brazing (above 450 °C)
• This Type of Soldering melts alloys • Brass or silver is the bonding metal . It is suitable for metal repairs
containing lead with a low melting used in this process which requires a and pipe joining in all
point. blowtorch to achieve the. Industrial Applications.
• The solder used in this
soldering process is often
made of a mixture of tin and
other metals.
Applications : It is used for joining Applications: It is used for Pipe
wires and small components. Joining in Plumbing & Electrical.
Tools Required to do Soldering & Desoldering:

• Soldering Station:
A soldering station is a complete kit that comes with all the essential tools for soldering which includes a
soldering iron, Iron Stand, Power Source and desoldering tools.
Soldering Iron:
• This is the most basic soldering equipment that is shaped in the
form of a pen with a Tip. Heat the tip of the iron by powering the
Soldering Iron. Once heated to Desired Temperature, place it on the
solder and melt it.
Components of Soldering

The purpose of flux is to


clean and remove any
oxide and impurities from
the board. Solder flux helps
to de-oxidize metals
Process of Soldering
1. Solder needs a clean surface on which to adhere.
o Buff the copper foil of a PC board with steel wool before
soldering.
o Remove any oil, paint, wax, etc., with a solvent, steel wool, or
fine sandpaper.
2. To solder, heat the connection with the tip of the soldering
iron for a few seconds, then apply the solder.
o Heat the connection, not the solder.
o Hold the soldering iron like a pen near the base of the handle.
o Both parts that are being soldered must be hot to form a
good connection.
3. Keep the soldering tip on the connection as the solder is
applied.
o Solder will flow into and around well-heated connections.
o Use just enough solder to form a strong connection.
4. Remove the tip from the connection as soon as the solder
has flowed where you want it to be. Remove the solder, then
the iron.
7. Soldering a connection should take just a few seconds.
o If it is taking longer, see the troubleshooting section below.
8. Inspect the joint closely. It should look shiny (note: lead-free solder may
appear dull, this is OK).
o If you are soldering a wire (called the lead) onto a PC board (on
the track), it should have a volcano shape.
o If the connection looks bad, reheat it and try again.
9. Wipe the tip of the iron on a damp sponge to clean it. The tip
should now be shiny.
10. Unplug the soldering iron when it is not in use.
Introduction to Third-hand Soldering Tool:
● Cast Iron Base: The soldering station with magnifier is
made of heavy cast iron, which is not easy to rust. It can increase
the weight of the base to keep the equipment upright and provide
stability to prevent work movement. This tool lets you do precise,
detailed work on small parts.
● 360 Degree Angle Rotate The helping hand
magnifying glass with adjustable alligator clip, other joints and
lens can be rotated 360 degrees to place it completely where
needed. Each joint is equipped with a screw that can twist elastic,
adjust freely at any point of view, and be flexible and convenient.
● 2.5X Magnification Times: The third-hand soldering
stand with a magnifying glass has a 2.5X magnification and a lens
diameter of
62mm. The fully extended width of the Helping hand's magnifier is
10.5 inches, and the height is 7.75 inches. It can be folded,
●compact after folding,
Third-Hand and hasThe
Design: a small footprint.
soldering helping hand with the
alligator clip
provides a third extra hand. That can be placed at all angles while
releasing your hand and make you clip on & work on anything from
soldering
● Multipleto macro
Uses:detailed, delicateglass
Magnifying arts/crafts to improve
stand suitable precision.
for mobile
phones and
other small electronic circuit board inspection and maintenance,
welding repair, jewellery making, watch repair, DIY fine crafts, model
making, observe carving, painting miniatures, splinter removal etc.
Safety Precautions while performing the activity
1. A soldering iron can heat to around 400°C, which
can burn you or start a fire, so use it carefully.
2. Unplug the iron when it is not in use.
3. Keep the power cord away from spots where it
can be tripped over.
4. Take great care to avoid touching the tip of the
soldering iron on a power line. If a power cord is
touched by a hot iron, there is a serious risk of
burns and electric shock.
5. Always return the soldering iron to its stand when
it is not in use.
6. Never put the soldering iron down on your
workbench, even for a moment!
7. Work in a well-ventilated area.
8. The smoke that will form as you melt solder is
mostly from the flux and can be quite irritating.
Avoid breathing it by keeping your head to the
side of, not above, your work.
9. Solder contains lead, which is a poisonous metal.
Wash your hands after using the solder.
Desoldering
Desoldering is the removal of solder and components from a circuit board for repair and replacement
Process of Desoldering

Desoldering Pump
Process of Desoldering
Safety
Precautions
● Electrical Safety- Electric soldering irons are plug-in appliances and must have a Test Tag on
current safety. This confirms that the soldering iron conforms to electrical safety standards and
has not been damaged at the time of the test.
● Soldering Iron Safety - Never touch the element or tip of the soldering iron.
Hold wires to be heated with tweezers, pliers, or clamps to avoid receiving burns from objects
that are heated.

● Personal Protective Equipment -To prevent burns from splashes of hot solder, long
sleeve shirts or lab coats that are made of natural fibres (cotton) should be worn.
Safety glasses should be used when soldering

Do not Smell near fumes- The fumes coming out while soldering and desoldering is
dangerous for your health, and causes irritation in eyes and can result in difficult in breathing

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