Mod 5 Mechatronics
Mod 5 Mechatronics
MECHATRONICS Mod-5
IME
What is MECHATRONICS?
• Defined as the complete integration of mechanical system with
electrical, electronic and computer system into single system.
Mechatronics comprises of
• Motion control
• Actuators and Sensors
• Micro devices and optoelectronics
• Robotics
• Automotive systems
• Modeling and Design
• System Integration
• Manufacturing
• Vibration and noise control
Advantages of Mechatronics:
1. The products produced are cost effective and very good
quality.
2. High degree of flexibility
3. Greater extent of machine utilization
4. Greater productivity
5. High life expected by proper maintenance.
6. The integration of sensor and control system in a complex
system reduces capital expenses.
Disadvantages of Mechatronics:
1. Higher initial cost of the system.
2.Important to have Knowledge of different engineering fields
for design and implementation.
3. Is expenses to incorporate Mechatronics approaches to
existing/old systems.
4.Specific problem of various systems will have to be
addressed separately and properly.
Characteristics of Mechatronic
system:
1. High quality product.
2. Safe.
3. Low cost.
4. Portable produced quickly
5. Serviceability, maintainability and upgradeability.
Applications of Mechatronic
systems:
1. Automotive machines.
2. Fax and photocopier mechanics
3. Dishwashers.
4. Automatic washing machine
5. Air conditioners, elevator controls.
6. Documents scanners
7. IC manufacturing systems.
8. Robotics employed in welding, nuclear inspection, painting etc.,
9. VCRs(Videocassette recorder) and CD Players.
Definition of Control system:
• A group of devices/elements which maintains the required output
based on the predefined value by controlling the parameter
responsible for output.
Classification of control system:
• Control unit: Control unit analyses the error signal and decides
what action is to be taken.
• Correction unit: the modified signal from the control unit will be
received by the correction unit which produces a change in the
process to correct or change the controlled condition.
• Process unit: Process unit is the unit which is being
controlled.
• Feedback Unit: Takes input from Process unit and sends the
signal back for comparison to attain high degree of control.
Example1. Hand reaching an object.
This is an example of closed loop control system.
A person wants to reach for an object.
Position of the object is given as reference, feedback signals
and the eyes compares the actual position of the hands with
reference to the position of the object.
Error signal is given to the brain.
Brain manipulates this error and gives signals to the hands.
This process continues till the hand reaches the object.
Example2. Speed control of an
automobile:
• The driver observes the speedometer, and based on the speed
shown by the speedometer he decides whether the fuel supply
should be increased or decreased or gear change is to be made.
• Here speed shown a speedometer is a feedback. A feedback signal
from the eye compares the desire speed in the memory of the
driver.
• Error signals are given to brain. Brain manipulates the error signals
and gives it to hand and leg and increase the fuel supply if the
speed is less than the desired speed, otherwise decrease the fuel
supply.
• Changing of gear and increase or decrease of fuel supply, depends
on whether it an upward or downward gradient respectively.
Advantages of closed loop control system:
1. More accurate.
2. Any change in system component can be taken care automatically.
3. Use of feedback system response is relatively insensitive to external
disturbances and internal variations in system parameters.