Synchronous motor drives are primarily used for constant speed applications, with speed control achieved by varying the frequency of the power source. Various types of synchronous motors, including wound field and permanent magnet motors, offer high efficiency and power density, making them suitable for high power applications. Variable frequency control allows for smooth starting and speed adjustments, with multiple synchronous motors often controlled together for precise speed tracking in industrial applications.
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Synchronous Motor Drives
Synchronous motor drives are primarily used for constant speed applications, with speed control achieved by varying the frequency of the power source. Various types of synchronous motors, including wound field and permanent magnet motors, offer high efficiency and power density, making them suitable for high power applications. Variable frequency control allows for smooth starting and speed adjustments, with multiple synchronous motors often controlled together for precise speed tracking in industrial applications.
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Synchronous Motor Drives
Synchronous Motor
Mainly used in constant speed applications
Speed can be controlled by – Varying frequency of source Development of semiconductor variable freq. Sources – Inverters & Cyclo-converters allows VSD for High power & High speed compressors, Blowers, ID & FD Fans, Mainline Traction, Servo drives, etc. Synchronous Motor Commonly used motors are – Wound field – Permanent field – Synchronous reluctance – Hysteresis All these motors have a 3 phase winding – Which is connected to an ac source Fractional HP Synchronous reluctance & Hyteresis motors – Employs Single phase stator Wound Field Synchronous Motor Rotor has a DC filed winding – Which is supplied from a DC source thro’ slip rings and Brushes Rotor can have Cylindrical or Salient pole constructions Cylindrical rotor motors has higher mechanical strength – Employed in high power & High speed applications Other applications salient pole motors are preferred – Due to lower cost Medium & Small Size Synchronous Motors DC field can be produced by permanent magnets Dispensing the DC Source, Slip rings, brushes & Field winding losses Known as permanent magnet (PM) synchronous motors Usually ferrite magnets are employed Rare earth (Cobalt-Samarium) magnets are some times used to reduce volume & weight of motor – Very Expensive PM Synchronous Motor Classifications Surface Mounted – Projecting type – Inset type • Less robust compared to interior type Interior (Or Buried) – Magnets are imbedded in the interior of the rotor Projecting Surface Mounted PM Synchronous Motor Projecting type – In which magnets project from the surface of rotor Insert Magnet type PM Synchronous Motor Inset type – In which magnets are inserted into the rotor, providing a smooth rotor surface – Epoxy glue is used to fix magnets to the rotor surface in both – These motors are easy to construct & are less expensive Interior type PM Synchronous Motor Interior (Or Buried) – Magnets are imbedded in the interior of the rotor Wound Field & PM Synchronous Motor When compared with Induction Motor – Have high full load efficiency & High PF Wound Field motors can be designed for – Higher power rating than induction motor – Since air gap flux is not produced solely by the magnetizing current drawn from the armature – A larger air gap suiting the mechanical design reqd. At Unity PF minimize the inverter rating Because of low losses, it is possible to make motors with – Very high power density & torque to inertia ratios Synchronous Reluctance Motor Has a salient poles – But neither have field winding nor permanent magnets Motor is driven by reluctance torque – Which is produced due to tendency of the salient rotor poles to align themselves with synchronously rotating field produced by the stator Damper Winding in Synchronous Motor Rotor Used to produce starting torque – Starting torque of Synchronous motor is zero – Start as Induction Motor (Also Called as Induction Start Synchronous Motor) To damp the hunting oscillations – Which occurs during the transient operations When starting with Variable Freq. Drive, capable of smooth freq. Variation from zero to rated – Damper winding is not required for starting Synchronous Motor Variable Speed Drives Speed is directly proportional to frequency Motor speed can be controlled by varying the freq. V/F Ratio should be maintained constant – Rated voltage is reached at the base speed – For high speed, the m/c is operated with rated voltage and variable freq. – The pull-out torque decreases with an increase increase in freq. Variable Frequency Control
Used to vary the speed
It can also be used for smooth starting Regenerative braking As long as it is ensured that the changes in freq are slow enough for rotor to track changes in synchronous speed A motor with damper winding is used for pull-in to synchronism Modes of Variable Frequency Control True synchronous mode Self controlled / Self synchronous mode True Synchronous Mode
The stator supply freq. Is controlled
– From an independent oscillator Freq. From its initial to the desired values is changed gradually – So that the difference between synchronous speed & rotor speed is always small – This allows rotor speed to track the changes in synchronous speed When desired synchronous speed is reached – The rotor pulls into step, after hunting oscillations Self Controlled / Self Synchronous Mode Stator supply freq. is changed – So that synchronous speed is the same as rotor speed – This ensures that rotor runs at synchronous speed for all operating points Consequently, rotor cannot pull-out of step and hunting oscillations are eliminated For such applications, the motor may not require a damper winding The stator supply freq. Is changed in proportion to the rotor speed – So that the rotating field produced by the stator always moves at the same speed as the rotor (or Rotor field) The voltage induced in the stator phase has a freq. proportional to rotor speed – Self-control can be realized by making the stator supply freq. To track the freq. Of induced voltage Alternatively sensors can be mounted on the stator to track the rotor position – These sensors are called rotor position sensor The freq. Of the signals generated by these sensors is proportional to rotor speed – The stator supply freq. Can be made to track the freq. Of these signals Self Controlled Synchronous Motor Drive Used in larger power wound field synchronous motor drives Employs two converters – Which are termed here as source side converter and load side converter Source side converter is a 6pulse line commutated thyristor converter – For a firing angle range 0s90º, it works as a line commutated fully controlled rectifier delivering positive Vds and positive Id – For the range of firing angle 90ºs180º, it works as a line commutated inverter delivering negative Vds and positive I Self controlled Synchronous Motor drive employing load commutated inverter When synchronous motor operated as a leading power factor – Thyristors of the load side converter can be commutated by the motor induced voltages in the same way – As thyristors of a line commutated converter are commutated by line voltages Commutation of thyristors by induced voltages of load (here load is a motor) is – Known as load commutation Firing angle is measured by comparison of induced voltages in the same way as – By the comparison of line voltages in a line commutated converter Variable Freq. Control of Multiple Synchronous Motors Freq. Command f* is applied to a voltage source Inverter thro’ a delay circuit – So that rotor speed is able to track the changes in freq. A flux control block changes stator voltage with freq. To maintain a constant flux – Below rated speed and a constant terminal voltage above rated speed This scheme is commonly used for the control of – Multiple synchronous reluctance or permanent magnet motors in fiber spinning, textile & paper mills – Where accurate speed tracking between the motors is required Variable Frequency Control of Multiple Synchronous Motors Closed Loop Speed control of Load commutated inverter SM Drive Employs outer speed control loop Inner current control loop with a limiter The terminal voltage sensor generates – Reference pulses of the same freq. As the machines induced voltages The phase delay circuit shifts the reference pulses suitably – To obtain control at a constant commutation lead angle lc Depending on the sine of speed error lc is set to provide motoring or braking operation Closed Loop Speed control of load commutated SM Drive Speed m can be sensed either from – Terminal voltage sensor or from a separate tachometer An increase in ref. Speed m produces a positive speed error lc value is set for motoring operation The speed controller and current limiter set the dc link current ref. at the max. permissible value The machines accelerates fast – When close to the desired speed The current limiter de-saturates and the drive settles at the desired speed The dc link current, which balances motor and load torques Similarly a reduction in ref. Speed – Produces a negative speed error This sets lc for regenerative braking operation(I.e.180º) and motor decelerates When speed error changes sign lc value is set for motoring operation operation – The drive settles at the desired speed Advantages are – High Efficiency – Four quadrant operation with regenerative braking – High power rating – Ability to run at high speeds Applications – Compressors, Blowers, Fans, Pumps, Steel rolling mills, Ship propulsion Brush less dc Motor Drives
Has permanent magnet rotor with wide
pole arc Stator has three concentrated phase windings – Which are displaced by 120º and each phase winding spans 60º on each side Cross Section of a Trapezoidal PMAC motor Trapezoidal induced Voltage When revolving in the counter clockwise direction – Up to 120º rotation from the position – All top conductors of phase A will be linking the south pole – All bottom conductors of phase A will be linking the north pole Hence the voltage induced in phase A – Will be the same during 120º rotation Induced Voltage, Phase current and Torque Waveforms of a Brushless dc motor Contd.
Beyond 120º, some conductors in the top
link north pole and others the south pole – Same happens with the bottom conductors The voltage induced in phase A – Linearly reverses in next 60º rotation Rest of the waveform of phase A and waveforms of phases B & C can be similarly explained Brushless dc Motor drive for Servo applications Stator windings are star connected It will have rotor position sensors The current pulses are each of 120º duration and are located in the region – Where induced voltage is constant & maximum The polarity of current pulses is the same as that of induced voltage Since air gap flux is constant – The voltage induced is proportional to speed of rotor Trapezoidal PMAC motor fed from a Current Regulated VSI DC current Drawn from the Source Voltage Fed Converters
Receives DC voltage at one side and converts it
to ac voltage on the other side AC voltage &Freq. may be variable or constant depending on the application A voltage fed inverter should have a stiff voltage source at the input – i.e. Thevenin’s impedance should ideally be zero Voltage fed converters are used extensively – AC Drives, UPS, Induction Heating, Photovoltaic array, Static VAR generator, Active harmonic filter Current Fed Converters
Acts as a stiff dc current source
– i.e. ideally with infinite Thevenin’s impedance Which is in contrast to a stiff voltage source A variable voltage source can be converted – To a variable current source by connecting a large inductance in series – Controlling the voltage within a feedback current control loop With a stiff dc current source, the output ac current waves are not affected by the load condition