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Lecture 4 and 5

Manf systems

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18 views51 pages

Lecture 4 and 5

Manf systems

Uploaded by

rakesh.singhai
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Lecture 4

Example
• Shaft of 100 mm diameter has to be press fitted in a pully with 100
mm bore.

• H8 r6 Minimum interference is 7 micron Max. is 88 micron.

•
Linear
Measurements
•Vernier calliper and vernier micrometer are the most widely used
linear measuring instruments in machine shops and tool rooms.
•We cover a broad range of linear measurement instruments, from a
simple steel rule to digital callipers and micrometers.
•However, many of these instruments, such as depth gauge and height
gauge, need to be used with a datum to ensure accuracy of
measurements.
•The foundation for all dimensional measurements is the ‘datum
plane’, the most important ones being the surface plate and the V-
block.
Surface
Plate
Cast iron surface
plate
Granite
surface plate
V
Blocks
How does magnetic V block turn on and off
Depth
gauge
Calip
er
Inside
callipers
Protract
or
Vernier height
gauge
Slip
gauges
Angular
measurements
•The precise measurement of angles is an important requirement in
workshops and tool rooms.

•We need to measure angles of interchangeable parts, gears, jigs,


fixtures, etc.

•Some of the typical measurements are tapers of bores, flank angle


and included angle of a gear, angle made by a seating surface of a jig
with respect to a reference surface, and taper angle of a jib.
Bevel
protractor
Measurement using bevel
protractor
Sine
bar
Measurement of angle with
sine bar
Sine blocks plates
tables
Angle
gauges
How to set angle
blocks
Compound angle
inspection
Lecture 5
Comparative
measurement
•A comparator has to fulfil many functional requirements in order to
be effective in the industry.

•It should not only provide a high degree of accuracy and precision but
also be convenient for use.

•It should withstand the rough and tough operating environment on


the shop floor and also have good sensitivity to detect minute
changes in the parameter being measured.
Comparat
ors
• In certain devices the standards are separated from the
instrument. It compares the unknown length with the standard.
•Such measurement is known as comparison measurement and the
instrument, which provides such a comparison, is called a
comparator.
•In other words, a comparator works on relative measurement. It gives
only dimensional differences in relation to a basic dimension or
master setting.
•Comparators are generally used for linear measurements, and the
various comparators currently available basically differ in their
methods of amplifying and recording the variations measured.
Types of
comparators
Direct vs
comparision
Dial
indicator
Comparative
measurement
Dial indicator on a
stand
Displacement amplification using gears

• Inner working
Plug gauges
Snap Gauge
Adjustable Snap
Gauge
Profile Projector
Optical Profile Projector
Opto-mechanical
comparator
Mechanical optical Comparator

• https://www.google.com/search?
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=EgZjaHJvbWUqBwgAEAAYgAQyBwgAEAAYgAQyBggBEEUYOTIHCAIQ
ABiABDIHCAMQABiABDIHCAQQABiABDIHCAUQABiABDIHCAYQABiA
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qMTWoAgiwAgE&sourceid=chrome&ie=UTF-
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Optical instruments for
measurement
•Principles
•1. Magnification
•2. Accuracy
•3. Alignment
•4. Interferometry
Electrical Comparator
Electronic Comparator
Electronic
Comparator
Pneumatic
Comparator

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