Scribd
Upload
11 views12 pages

IE 322 Lab Lecture 2

Uploaded by

koaibkaleem2004
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
11 views12 pages

IE 322 Lab Lecture 2

Uploaded by

koaibkaleem2004
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 12

IE-322 Manufacturing Processes and CNC Machines

Lab-1 Tool offset / Work piece off set Manual on CNC


Milling and Lathe .
Reference: GSK 218 CNC SYSTEM Programming and
Operation Manual (Chapter 3)

Objective
To execute machining tasks using proper offset
adjustments, minimizing errors and achieving desired
dimensions.

Lab Engr. Muhammad Muzafar


Safety Precautions
• Close the door before auto and manual running your code
• Always maintain a safe distance from machine
• Always one person completely operate at a time.
• Don’t rush in operating machine.
• Don’t make noise. Focus on machine sound if you feel any
change in sound machine running then
• Immediately press the emergency button and ask for lab
Engineer and Staff.
• If any thing explodes or you feel burning smell inside the lab
immediately evacuate
• You should know where is fire extinguishers placed inside and
outside the lab.
• You should know where is first aid box and helpline number.

2
Report Writing

3
Report Check List

4
Coordinate System

Machine coordinate system


• A special point on machine used as machine benchmark is called
machine zero, which is set by the machine builder.
• The coordinate system set by machine zero taken as origin is
called machine coordinate system. It is set up by manual machine
zero return after power is on. Once set, it remains unchanged till
the power off, system reset or emergency stop.
• This system uses right-hand Cartesian coordinate system. The
motion along spindle is Z axis motion. Viewed from spindle, the
motion of headstock approaching the workpiece is negative Z axis
motion and departing for positive. The other directions are
determined by right-hand Cartesian coordinate system.

5
Coordinate System

Reference point

• There is a special point on CNC machine tool for tool


change and coordinate system setup, which is called
reference point. It is a fixed point in machine coordinate
system set by machine builder.

• By reference point return, the tool can easily move to this


position.

• Generally, this point in CNC milling system coincides with


the machine zero, while the reference point of Machine
Center is usually the tool change point.
6
Tool Offset

• Tool offset is a correction value used by the CNC


machine to account for the physical length and
diameter of a tool, ensuring the cutting edge
operates at the intended coordinates relative to the
workpiece.
•G43: Tool Length Compensation (Positive)
Activates tool length offset stored in the tool offset table. Often used with the H-word (e.g.,
G43 H01).
Example: G43 H01 Z10;
•G44: Tool Length Compensation (Negative)
Less common than G43 but used for inverse tool length adjustments.
•G49: Cancel Tool Length Compensation
Cancels the active tool length offset.
•G41: Cutter Radius Compensation (Left)
Offsets the tool to the left of the programmed path for the specified radius.
•G42: Cutter Radius Compensation (Right)
Offsets the tool to the right of the programmed path for the specified radius.
•G40: Cancel Cutter Radius Compensation
Deactivates cutter radius compensation.
7
Workpiece coordinate system
(Workpiece Offset)
• The coordinate system used for
workpiece machining is called
workpiece coordinate system
(or part coordinate system),
which is preset by CNC system.
• This ensures that the tool
knows the exact location of the
workpiece for accurate
machining.
• There are two methods to set
the workpiece coordinate
system:
1. By G92, see 4.2.11 for details.
2. By G code from 54 to 59, see
4.2.8
8
RIGHT HAND RULE
Vertical Machine Horizontal machine

Middle finger is the Z axis. Index


finger is the Y axis. Thumb is the
X axis.

9
CODE for Engraving letter A
 G01 F500 G90
 G90 G54 X0Y0Z5 S500 M3
 Z-1 25m 100m
m m
 X-25Y50
 X50Y0
Z2
m
50m m

 X37.5Y25
25m

 Z-1
 X12.5
 Z5
 M30

10
Task for students

Using G90 (Absolute Positioning) and your knowledge


of CNC programming, write a G-code program to engrave
the letters Y, X, and K on a flat workpiece.

The Dimensions are 50mm*50mm.

Group 1,2,3 (Engrave Letter Y)

Group 4,5,6 (Engrave Letter X)

Group 7,8 (Engrave Letter K)

11
LAB REPORT

Submit lab report on

1. The reasoning behind the toolpath design.

2. Any challenges faced during programming or


machining.

3. Adjustments made to ensure proper engraving.

12

You might also like