Basics-of-Riveted-Joints

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Basics of Riveted Joints

Riveted joints are mechanical fasteners used to join two or more


pieces of metal by creating a permanent bond. They are widely
used in various engineering applications due to their strength,
reliability, and adaptability to different materials. This presentation
delves into the fundamentals of riveted joints, covering their types
and potential failure modes.

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by arun chanda
Types of Riveted Joints
Lap Joints Butt Joints

Lap joints are the most common type, where the plates Butt joints involve two plates that are butted together,
overlap and the rivets are placed through the with cover plates placed on either side to provide
overlapping area. They can be single lap or double lap, support. Rivets are then placed through the cover
depending on the number of overlapping plates. plates and the original plates.
Single Lap Joints

Structure Advantages Applications


A single lap joint consists of two Simplicity and ease of construction, Widely used in structural steel
plates overlapping, with rivets cost-effective for many work, shipbuilding, and machine
passing through both plates to applications. construction.
secure the joint.
Double Lap Joints
Increased Strength
Double lap joints provide greater strength compared to single lap joints,
1
as they distribute the load over a larger area.

Greater Resistance
2 They exhibit higher resistance to bending and tearing forces,
enhancing the structural integrity of the joint.

Applications
3 Used in situations demanding higher load-bearing
capacity, such as heavy-duty machinery and bridges.
Butt Joints

Structure Strength
Butt joints involve two plates Butt joints are typically stronger
placed end-to-end, with cover than lap joints due to the more
plates on both sides to hold the direct load transfer between the
plates together. plates.

Applications
Used in structures requiring high
load-bearing capacity and
precise alignment, such as
pressure vessels.
Causes of Riveted Joint
Failures
1 Shear Failure 2 Bearing Failure
The rivet breaks due to The plate material around
excessive shear stress the rivet hole crushes or
applied perpendicular to deforms due to excessive
its axis. compressive stress.

3 Tear-out Failure 4 Net-section Failure


The plate material tears The plate breaks at the
away from the rivet hole section reduced by the
due to excessive tensile rivet hole due to
stress. excessive tensile stress.
Shear Failure
Stress Concentration
1
Occurs when the rivet is subjected to excessive shearing force, exceeding its shear strength.

Fracture Plane
2 The fracture plane is typically perpendicular to the rivet's axis, indicating
the direction of the shear stress.

Consequences
3 Leads to a loss of structural integrity and the failure
of the entire joint.
Bearing Failure

1 2
Compression Deformation
Occurs when the rivet exerts The plate material yields or
excessive compressive force on deforms under the compressive
the plate material surrounding the stress, leading to a reduction in
hole. the joint's strength.

3
Consequences
Can cause the joint to loosen or
fail, as the plate material can no
longer adequately support the
rivet.
Tear-out Failure
Tensile Stress Torn Edges
Caused by excessive tensile The torn edges of the plate
stress acting perpendicular material indicate the
to the rivet hole, pulling the direction of the tensile
plate material away from stress and the failure
the rivet. mechanism.

Consequences
Can lead to the joint becoming loose or failing completely, as
the plate material can no longer hold the rivet securely.
Net-section Failure

Occurs when the plate fails at the net section, which is the remaining cross-sectional area of the plate after the rivet
hole is subtracted. This type of failure happens when the tensile stress on the net section exceeds the plate's tensile
strength.

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