Manufacturing Excellence Through TPM Implementation
Uploaded by
AnanthManufacturing Excellence Through TPM Implementation
Uploaded by
AnanthManufacturing excellence through TPM implementation
P. Anantha Narayanan,
Q&Q valve division
24/12/2024 1
Table of Contents
Recent trends
• Digital twin - The Future of Facility Maintenance & Operations
• Vibration monitoring of CNC machinery using MEMS Sensors
FMEA
• Calculating Overall Equipment Effectiveness
• Calculating MTBF, MTTR, Failure Rate, Reliability
Replacement models
• Finding optimum replacement period when different resale values are given
• Group replacement policy
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24/12/2024 Digital twin 3
24/12/2024 Digital twin 4
Sensors
24/12/2024 Vibration monitoring using Sensors 5
Vibration monitoring using Sensors
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Source: Sharma, Rajiv & Kumar, Pradeep. (2006). Manufacturing excellence through TPM implementation: A
practical analysis. Industrial Management and Data Systems. 106. 256-280. 10.1108/02635570610649899.
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24/12/2024 OEE calculation 9
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24/12/2024 Replacement problem 18
24/12/2024 Group replacement 19
24/12/2024 Group replacement 20
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References
What is unique about the iron pillar at Qutub (https://www.youtube.com/watch?v=m2-zzc1pkP4)
Minar?
Digital twin
The Future of Facility Maintenance &
Operations https://www.youtube.com/watch?v=asMox4SA-as
Digital Twins for Data-Driven Maintenance? │
UReason Webinar https://www.youtube.com/watch?v=B_X-eTQhf00
https://www.researchgate.net/publication/
Vibration monitoring of CNC machinery 341421987_Vibration_monitoring_of_CNC_machinery_using_ME
using MEMS sensors MS_sensors
OEE Poonath Sekar linkedin post
MTBF,MTTR Poonath Sekar linkedin post
Replacement model : https://www.youtube.com/watch?v=g0cKRU1N-t0&list=PLabr9R
WfBcnp8k4ZMVqTxoNCMlEw6v-Dg&index=2
Paper Machine Breakdown Reduction by FMEA and Preventive
FMEA Maintenance Improvement: A Case Study
Page 151 - EMER-601 Operation Research
Queuing theory
BASIC STEPS TO PLANT MAINTENANCE OPTI (https://www.youtube.com/watch?v=JeY3pSjVRdU)
MIZATION
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Thank you
(Ph: 9789908396, mail: [email protected])
-Algerian French writer, Albert Camus (1913-1960)
Terminologies related to TPM
• FMS- Flexible Manufacturing System
• DSS – Decision Support System
• OEE – Overall Equipment Effectiveness
• MTTR, MTBF
• 5S, FMEA
• PDCA – Plan Do Check Act
• Maintainability performance
• Reliability performance
• Digital twin – predictive maintenance
• Ant colony optimization
• Industry 4.0
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Academic career growth options to my knowledge
any qualification - 4 week, 8
Nptel – online certification https://nptel.ac.in/
1 week, 12 week programme
BITS Pilani (online B Tech
online https://www.bits-pilani.ac.in/academics/h
2 and M Tech programmes) igher-degree/m-e-mechanical/#
CDE Anna University MBA part time https://cde.annauniv.edu/
3
CFR for PhD PhD part time https://cfr.annauniv.edu/research/acade
4 mics/index.php
CAT MBA https://iimcat.ac.in/per/g06/pub/32842/
5 ASM/WebPortal/1/index.html?32842@@
GATE mechanical 1@@1
ME, M Tech, MDes etc, PSU's https://gate2024.iisc.ac.in/wp-content/up
6 engineering loads/2023/07/me.pdf
CSIR UGC NET M Tech + PhD, Lectureship https://csirnet.nta.ac.in/images/public-no
7 tice-csir-dec-2024-opening-of-application-
form.pdf
IGNOU
8 https://www.ignou.ac.in/
TNOU
9 https://tnou.ac.in/
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Source: https://dmexpro.com/digital-manufacturing-excellence/
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